Beruflich Dokumente
Kultur Dokumente
Chemie-Armaturenbau GmbH
Maintenance
Ball Valve Series 76a
The equipment may only be dismounted and
disassembled by skilled staff who are familiar with
the assembly, the start-up and the operation of this
product.
0. Introduction
These instructions are intended to support the user in the assembly
and repair of ball valves of the Series 76a.
Fig. 2 - Ball valve in ANSI-version Series 76a => for parts list see table 1 on page 2
Page 1 of 4
Ball Valve
Series 76a
In order to assemble the ball valve, all the parts must be prepared,
i.e. the parts are carefully cleansed and placed on a soft surface
(rubber mat or similar).
Please pay attention! Plastic parts are nearly always soft and very
sensitive, and particularly the sealing surfaces should not be
damaged.
Fig. 3 - Ball valve in DIN-version Series 76a => for parts list see table 1
Page 2 of 4
Pfeiffer
Chemie-Armaturenbau GmbH
The stem/packing ( 5 ), together with the bearing bush ( 6 ), is now 4. Malfunctions and their elimination
introduced from inside through the stem/packing bore into the main
body ( 1 ). Guidelines for the installation, start-up and maintenance are to be
found in the operating instructions for ball valves.
The sealing surface of the stem/packing ( 5 ) may not be damaged
in the process.
Note: It must also be ensured that the bearing bush ( 6 ) 5. Repair of the ball valve
is positioned, together with the stem/packing ( 5 ), in the
groove in the main body ( 1 ) without tilting.
5.1 Exchange of the packing
The stem/packing ( 5 ) must now be turned so that the pivot is verti-
If a leak is detected at the stuffing box, the rings of the packing may
cal to the worktop. The ball ( 4 ) can now be carefully inserted.
be defect.
It is recommendable to check the condition of the packing.
The body seals ( 14 ) and ( 23 ) are now inserted in the turn-outs in
the main body ( 1 ).
To remove the packing, the valve is disassembled in the reverse
order to that described in chapter 3.
The sealing ring ( 4 ) is laid in the side body ( 2 ).
The rings of the packing are, together with all plastic parts, checked
for damage and, in case of doubt, exchanged.
The side body ( 2 ), together with the preassembled sealing ring
( 4 ), is set onto the main body ( 1 ) and carefully pushed together.
The side body ( 2 ) is turned such that the boreholes of the two
5.2 Exchange of the sealing unit and the ball
halves of the body ( 1 and 2 ) lie above each other.
If the ball valve is untight in the bore, the sealing ring set ( 4 ) and
With the slightly greased screws ( 15 ), the body parts ( 1 and 2 )
the ball ( 3 ) may be defect.
are then equally and alternately screwed together.
It is recommendable to check the condition of these components.
Push the Packing ( 7 and 8 and 18 ) over the stem/packing ( 5 ) into
To remove the sealing rings and the ball, the valve is disassembled
the body hole and press them in with a assembly sleeve.
in the reverse order to that described in chapter 3.
The arrangement of the packing is shown in the detail drawing
The sealing rings and the ball are, together with all plastic parts,
(Fig. 2 and 3).
checked for damage and, in case of doubt, exchanged.
The cup spring assembly ( 9 ) is now laid onto the packing.
The arrangement of the cup springs is also shown in the detail
drawing (Fig. 2 and 3).
5.3 Further repair work
Preloaded packing by the Stem nut ( 10 ).
In case of further more serious damage, we recommend the repair
work to be carried out by Pfeiffer.
The bearing bushing ( 12 ) is pressed into the cover ( 11 ).
Note: Before testing the tightness, the valve should be 6. Queries to the manufacturer
actuated several times to allow the ball to centre on the (in case of queries please provide following information)
sealing rings, providing optimal tightness.
1. Order number (embossed on the type plate)
(Order number is always embossed on the body of the ball
valve)
Page 3 of 4
Pfeiffer
Chemie-Armaturenbau GmbH
For your special requirements please contact our technical sales department.
Pfeiffer Chemie-Armaturenbau GmbH
Hooghe Weg 41 • 47906 Kempen
Telefon: +49 21 52 20 05 - 0 • Telefax: +49 21 52 15 80
E-Mail: vertrieb@pfeiffer-armaturen.com • Internet: www.pfeiffer-armaturen.com
PDF=134