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Tri-Gate Fully-Depleted CMOS Transistors: Fabrication, Design and Layout

B.Doyle, B.Boyanov, S.Datta, M. Doczy, S.Hareland, B. Jin, J.Kavalieros, T. Linton*, R.Rios* & R.Chau
Components Research, TCAD*, Logic Technology Development, Intel Corporation, Hillsboro, OR 97124

I. Abstract multitude of shapes (Fig. 5 b-d). Figure 6 shows the width-to-height


Tri-Gate fully-depleted CMOS transistors have been fabricated ratio needed to maintain the body in full depletion for single gate
with various body dimensions. These experimental results and 3-D (SG) and DG devices, and the experimental and 3-D simulation
simulations are used to explore the design space for full depletion, calibrated to the experimental, for the 60nm Lg device. The
as well as layout issues for the Tri-Gate architecture, down to 30nm simulation and experimental data shows that the body dimensions
gate lengths. It is found not only that the Tri-Gate body dimensions are more relaxed, and that the device has full depletion with
are flexible and relaxed compared to single-gate or double-gate excellent short channel control at body values greater than SG (HSi)
devices, but that the corner plays a fundamental role in determining or DG (WSi) devices require. The same is true at Lg=30nm (Fig. 7).
the device I-V characteristics. The corner device not only turns on at To understand this more fully, 3-D simulations were undertaken
lower voltages due to the proximity of two adjacent gates, but the using DESSIS [5]. Both Lg=60nm (HSi=60nm and WSi=60nm) and
DIBL of this part of the device is much smaller than the rest of the Lg=30nm (HSi=30nm and W Si=30nm) showed full depletion at
transistor. The shape of the subthreshold I-V characteristics and the these body sizes. Fig. 8 shows the simulated Id-Vg characteristics
degree of DIBL control, as well as the early device turn-on are also of the Lg=30nm device. Splitting this simulation into corner and
greatly affected by the degree of body corner rounding. Examination non-corner components (Fig. 9), it can be seen that the corner turns
of layout issues shows that the fin-doubling approach from using a on earlier than the body. The presence of the immediately-adjacent
spacer printing technique results in an increase in drive current of gates (e.g. g1/g2 or g2/g3 in Fig. 5) are responsible for the lower Vt
1.2 times that of a planar device for a given width, though the shape of the corner device, as well as the smaller DIBL compared to the
of the allowed Tri-Gate fins has certain restrictions. non-corner device. This is further shown in Figure 10, where the
II. Introduction corner device is seen to provide most of the total transistor current,
until Vg=0.4-0.5V. The corner effect can also be seen from the
One of the fundamental issues facing scaling of CMOS transistors electron density curves of Figure 11, where at Vg=0.4V, Vd=1V,
is the ability to control the transistor leakage current (Ioff), while at the corner regions have the highest electron density. Thus the full
the same time maintaining high drive current (Ion) [1]. Figure 1 transistor depends intimately on the corner. If the body is too wide,
shows a representative sampling of the trend of Ioff with gate length the full device shows a hump in log Id-Vg resulting in lower Ion.
for bulk devices [2]. It can be seen that, irrespective of whether the
transistors are in production (i.e. well controlled) or not, the same To further explore the corner effect, simulations were performed
monotonic increase in Ioff with shrinking gate length is maintained. on devices whose corner shape was changed. This is shown in
Figure 12, where R represents the radius of curvature of the corner.
One solution to this is to go to a fully-depleted design [3], where It can be seen that the sharper the corner, the greater the early turn-
the sub-threshold slope (S/S) approaches the theoretical value of 60 on effect of the corner device and the smaller the DIBL. By
mV/dec. FinFET double-gate transistors have been offered for R=20nm, the Vt of the corner device has shifted by almost 200mV.
future transistor design [4], but, while this device offers excellent
short channel effect (SCE) control, the vertical nature of the device Thus the best design involves keeping the body width small, at
and the difficulties in fabricating such a device suggest that the Tri- the same time rounding the Tri-Gate body corners to ensure that the
Gate might be the next transistor design. corner device does not turn on too early. There are further
constraints however to the design of the body, and this is related to
In this paper, we explore the issues facing the transistor design layout. Tri-Gate body shape can vary, from FinFET-like to single-
and layout of such devices at gate lengths of 30nm and below, both gate-like (Fig 13). In order to attain maximum perimeter width in a
from the experimental and simulation viewpoints. given layout area, spacer lithography is needed (Fig. 14) [2,7].
III. Tri-Gate Fabrication & Device Characteristics While the His is unlimited using this technique, WSi is governed by
Tri-Gate transistors down to 30nm were fabricated in the the need to form gaps between the spacers (Fig. 14). Figure 15
following manner. To get body widths of the same approx. size as shows the amount of drive current enhancement over planar
the polysilicon gate, the body was first fabricated by treating it in a devices, achieved in a given layout area. For litho printing, the fin
similar manner to polysilicon, using aggressive poly-silicon width cannot drop below 30nm due to litho limitations at this node.
lithography and etch techniques to get body thicknesses equal to This gives a drive current of 0.6 times the planar device. For spacer
gate lengths. The body was then doped to obtain acceptable printing, the minimum width has no limits, but the maximum width
threshold voltages (Vt) using conventional boron implants. No halo is fixed at 50nm, due to the need to define the spacers themselves
implants were used for setting Vt, nor were there any angled (Fig. 14). The gain in Ion is always greater than for a planar device,
implants used anywhere in the process. This is in contrast to and at 30nm dimensions, the Ion is 120% that of a planar device.
Double-Gate (DG), and this is possible since the Tri-Gate very V. Conclusions
much resembles bulk transistor from the processing point-of-view.
Tri-Gate CMOS transistors have been fabricated, as well as
However, to get the right Vt’s, it was found necessary to protect the simulated down to Lg=30nm to explore the fabrication and design
Tri-Gate bodies from boron outdiffusion into the surrounding oxide space at these dimensions. Full depletion is achieved with relaxed
by an N2O oxidation before gate definition. The gate stack included body dimensions over other fully-depleted transistor structures. It is
polysilicon gates, and a conventional physical oxide thickness of 15 found that the corner of the body plays an dominant role in the sub-
Angstroms. Raised source/drains were used to reduce parasitic threshold behavior. Furthermore, corner rounding is found to affect
resistances [2], and the transistor was silicided using nickel. greatly the threshold voltage of the devices, as well as the sub-
CMOS Tri-Gate transistors were fabricated down to 30nm. threshold characteristics. It is also shown that layout play an
Figures 2 and 3 show examples of CMOS devices at Lg=60nm. Fig. important part in the shape of the Tri-Gate body. It is concluded
4 shows the cross-section of the nMOS device in Figs 2 & 3. This that in an optimized Tri-Gate device, particular attention will have
device has body dimensions of HSi=36nm and W Si=55nm, The to be paid to the device body edges.
NMOS device had a subthreshold slope (S/S) = 68 mV/decade, VI. References
DIBL=41mV/V, Ion=1.14mA/mm and Ioff=70nA/mm at Vcc=
[1] ITRS 2001, PIDS section, Table 2a.
1.3V. The PMOS device showed S/S=69.5 mV/decade, DIBL= [2] B.Doyle et al. Intel Technology Journal, vol 6(2), V, pp.1-9 (2001)
48mV/V, Ion=520mA/mm and Ioff = 24nA/mm at Vcc=1.3V [3] R.Chau et al, IEDM 2000, pp. 45-48.
IV. Tri-Gate Simulations and Layout [4] H-S. P. Wong et al, IEDM Technical Digest, pp. 407 -410, 1998
One of the advantages of the Tri-Gate structure is the flexibility [5] R. Chau et al., SSDM, pp. 68-69, 2002
of the body. Figure 5 shows that between the extremes of Double- [6] "DESSIS", ISE TCAD Release 7.0 Manual, Volume 4A, Part 12.
Gate (Fig.5 a) and Single-Gate (Fig.5 e), the Tri-Gate can have a [7] C-M Hu et al, IEEE Trans El Dev.,Vol. 49, pp. 436-441, 2002
1E-03 Vd=-1.3V Vd=1.3V
1E-04 1.2E- 03
Vg=0->1.3,
Ioff (A/µm)

Id (µA/µm)
1E-04 1.0E- 03 step 0.1V
1E-06

Id (A/µm)
Research data 1E-05
1E-08 pMOS nMOS 8.0E- 04 Vg=0->-1.3,
Production data 1E-06 step -0.1V
6.0E- 04
1E-10
1E-07 Vd=-0.05V Vd=0.05V
4.0E- 04
1E-12
1E-08
2.0E- 04
1E-14
1E-09
10 100 1000 -1.4 -1 -0.6 -0.2 0.2 0.6 1 1.4 0.0E+00
Transistor Physical Lg (nm) -1.4 -0.7 0 0.7 1.4
Vg (Volts) Vd (Volts)
Figure 1. Increase in off-current with decreasing Figure 2. Id-Vg characteristics for a Tri-Gate CMOS transistor Figure 3. Id-Vd characteristics for the CMOS
gate length for conventional planar transistors. with Lg=60nm, WSi =55nm, HSi =36nm at Vcc=0.05V and 1.3V. Tri-Gate transistor of Figure 2.
Experimental Tri-Gate Data Simulated Tri-Gate device
a) b) c) Fully -Depleted
Gate 3 showing full depletion
g2 Gate g2 Gate

Body Height ( HSi – nm)


Gate 2 Buried Partially Depleted
oxide
Silicon B 80

F-D region for


Body
Body O g1 g3

double gate
g1 g2 g1 g3 Body 60
D
Y 40
HSi=36 nm
20
Double-Gate Fully Depleted
F-D region for single gate
WSi=55 nm
d) e) 0
g2 Gate 20 50 80 110 140
Gate Body Width (W Si – nm)
g1 Body g3 BODY
Gate 1 Buried Single-Gate Figure 6. Regions of fully- depleted and partially-depleted
Oxide behavior for Single gate and double-gate @Lg=60nm. Tri-
Lg = 60nm Figure 5. Schematic illustration of the types of fully- Gate body shows more relaxed body dimensions than either.
Figure 4. Cross-section of silicon body for the depleted transistor architectures. The Tri -Gate ( b-d) offers 1E-2
nMOS Tri-Gate Transistor of Figs 2 & 3. flexibility in silicon body geometry.
1E-3
Simulated Tri-Gate device 1E-02
showing full depletion 1E-4
Body Height ( HSi – nm)

Vd=1.0V
90

Id (A/µ m)
1E-03
F-D region for

Vd=1.0V 1E-5
double gate

60 1E-04
1E-6
ID (A/ µm)

Vd=0.05V Vd=0.05V
1E-05
1E-7 Corner
30 1E-06 Non-Corner
1E-8 Total
F-D region for single gate 1E-07
0 1E-9
0 30 60 90 1E-08 0.0 0.2 0.4 0.6 0.8 1.0
Body Width (W Si – nm) Vg (V)
1E-09
0.0
0.6 0.2
0.8 1.0 0.4 Figure 9. 3 -D Simulation of Lg=30nm Tri-Gate device,
Figure 7. Regions of fully depleted and partially depleted
Vg (V) showing current contributions of corner and non-corner
behavior for s ingle gate and double-gate @Lg=30nm. Tri-Gate regions.
body shows more relaxed body dimensions than either. Figure 8. 3 -D Simulation of a 30nm Tri-Gate transistor.
1E-2
-
100% Corner 0
Body Height (HSi – nm)
% of Total Current

Non-corner 1E-4
-
80%
Vd=1.0V 1E20
Id (A/µm)

10 1E19 1E-6
-
60%
Vd=0.05V 1E18
1E17 R=0 nm
40% 1E-8
-
1E16 R=5 nm
20 1E15 R=10 nm
20% 1E-10
- R=15 nm
R=20 nm

0% 30 1E-12
-
0.0 0.6 0.8 0.21.0 0.4 10 0 10 0 0.2 0.4 0.6 0.8 1
Vg (V)
Body Width (WSi – nm) Vg (V)
Figure 10. Percentage contributions of corner and non-corner
devices to total drive current of the Tri-Gate transistor. Figure 11.Simulation of electron density in the body at mid-point Figure 12. Simulation of the Id-Vg characteristics
between source and drain, for Vd=1V, Vg=0.4. of the corner device, with different radii of curvature
and Lg=30nm.
Litho-Defined gap Maximum Width
Blocks
z2 50
(governed by smallest gaps
Drive Current (% of planar)

nm between spacers) 200


Spacer Spacer
Spacers printing printing
F F F Si Si Si Si
150 limit
z1 I z3 I I Buried Oxide
N N N
20nm
FIN FIN 100

150nm Minimum Width


Width of TriGate No limit 50 Litho Litho Printing
Si Si Si Si (20nm for FD of Lg=30nm)
=z1+z2+z3 Planar Fin Fin printing
Width of planar Fin Fin limit
0
Z (=150nm) =Z=150nm 0 20 40 60
Silicon body Width (nm)
Buried Oxide
Figure 13. Measurement of drive current per unit width (period). Figure 15. Drive current obtained for the various
Trigate:z1+z2+z3. Planar : Z. A variety of potential Tri- 150nm shapes of fully-depleted silicon fin for both litho
Gate dimensions is also shown, each of which would have Figure 14. Period of Tri- Gate structures using spacer printing and spacer printing. The silicon height is
different perimeter width per unit period printing approach for both max. width and min. width adjusted to maintain full depletion.
dimensions to maintain full depletion

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