High Performance Alloys

Technical Information
HASTELLOY® C-22® Welding Data
ALLOY DESCRIPTION
® ®
HASTELLOY C-22 alloy is a solid-solution, nickel-chromium-molybdenum, corrosion-resis-
tant alloy which has exceptional versatility. C-22 alloy has outstanding resistance to localized
corrosion and to both oxidizing and reducing media.

C-22 alloy welding products are used:

• as matching composition filler material for welding C-22 alloy wrought and cast products.
• as "overalloyed" filler material for joining stainless steel and nickel alloys.
• for welding of dissimilar corrosion resistant alloys.
• for weld overlay cladding.

C-22 alloy is suitable for most applications in the as-welded condition.

SPECIFICATIONS CHEMICAL COMPOSITION

UNS - N06022 - plate, strip sheet, wire (Weight %)
UNS - W86022 - electrodes
AWS - A5.11, ENiCrMo-10 AWS A5.14 AWS A5.11
AWS - A5.14, ERNiCrMo-10 ERNiCrMo-10 ENiCrMo-10
ASME - Table QW/QB-422 of ASME (GTAW, GMAW) (SMAW)
Section IX classifies N06022 C 0.015* 0.02*
as a P43 material. Table Mn 0.50* 1.0*
QW-432 of ASME Section IX Fe 2.0-6.0 2.0-6.0
classifies ERNiCrMo-10 as an P 0.02* 0.03*
F43 material and ENiCrMo-10 S 0.010* 0.015*
as an F43 material. Si 0.08* 0.2*
Cu 0.50* 0.50*
Co 2.5* 2.5*
STANDARD PRODUCT FORMS Cr 20.0-22.5 20.0-22.5
STRAIGHT LENGTH BARE WIRE Mo 12.5-14.5 12.5-14.5
0.062", 0.094", 0.125" Dia. V 0.35* 0.35*
LAYER WOUND SPOOLS W 2.5-3.5 2.5-3.5
0.035", 0.045", 0.062" Dia. Others 0.50* 0.50*
ALL-POSITION COATED ELECTRODES Ni BAL BAL
*Maximum
3/32", 1/8", 5/32", 3/16" Dia.

FOR ADDITIONAL INFORMATION:

1. "HASTELLOY C-22 alloy - Wrought Product", Bulletin H-2019.
2. "Fabrication of HASTELLOY Corrosion-Resistant Alloys", Bulletin H-2010.
3. "Corfacing Weld Overlays With HASTELLOY C-22 alloy", Bulletin H-2054.
4. "Universal Weld Filler Metal", Bulletin H-2062.
5. "Back Purging and Welding Requirements", Bulletin H-2065.
H-2066C © 2001, Haynes International, Inc.
 TYPICAL ALL WELD METAL TENSILE DATA TYPICAL WELD METAL
V-NOTCH IMPACT STRENGTH
ULTIMATE YIELD (Room Temp.)
TEST TENSILE STRENGTH AT
WELDING TEMP. STRENGTH, 0.2% OFFSET, ELONGATION, GTAW 148 ft-lb
PROCESS °F (°C) Ksi (MPa) Ksi (MPa) PERCENT (201 joules)
SMAW 60 ft-lb
GTAW Room 113 (779) 76 (524) 47 (82 joules)
GMAW* Room 113 (779) 72 (496) 52
SMAW Room 113 (779) 71 (489) 43 DENSITY (Room Temp.)
0.314 lb/in3 (8.69 gm/cm3)
GTAW 500 (260) 94 (648) 60 (414) 52
MELTING RANGE
GTAW 1000 (538) 87 (600) 57 (393) 51 2475-2550°F (1357-1399°C)
SMAW 1000 (538) 84 (579) 57 (393) 50
*Short arc mode

SUGGESTED PRACTICE
• Establish safe working conditions prior to the start of welding. Areas to consider should include
protection of personnel, ventilation and welding in confined spaces. The recommendations of
the American National Standard ANSI/ASC Z49.1, "Safety in Welding and Cutting", should be
followed.
• The welding surface and adjacent area on each side of the joint should be thoroughly cleaned
and degreased prior to welding.
• Oxy-acetylene welding and cutting are not recommended.
• Covered electrodes used from an unopened can require no further drying. Unused electrodes
should be stored in a temperature controlled oven held in the range 250-400°F (121-200°C).
• Backing gas (100% argon) should always be used for the root pass when welding by either
GTAW or GMAW. For SMAW, grinding of the back side of the root pass is necessary.
• For optimum corrosion resistance of the finished weldment, excessive heat input should be
avoided by:
- minimizing weave bead techniques (i.e. use 'stringer' beads with slight manipulation).
- avoiding slow travel speeds, especially on thin parts.
- controlling interpass temperatures, generally 200°F (93°C) or less.
• For GTAW, a constant-current power supply equipped with a high frequency start and
downslope control is recommended. Torches with gas diffuser lenses provide the optimum gas
coverage.
• Postweld stress relieving in the 1200°F (650°C) range is not recommended for HASTELLOY
C-22 alloy. If required, solution heat-treatment of this material is accomplished at 2050°F
(1121°C) for an appropriate time followed by a water quench or rapid air cool (depending on
section thickness).
• If oxidizing shielding gases are used during GMAW welding, grinding of the weld bead between
each pass is recommended.
• Water cooled torches are recommended for GMAW spray transfer and synergic transfer (above
120 amps) modes.
 TYPICAL WELDING PARAMETERS - FLAT POSITION
S ELECTRODE ARC WELDING
M DIAMETER, in. (mm) VOLTAGE, volts CURRENT, amps
A
W 3/32 (2.4) 22-24 55-75
1/8 (3.2) 22-24 80-100
5/32 (4.0) 22-25 125-150
3/16 (4.8) 24-26 150-180
POLARITY: SMAW - DCRP - Electrode Positive

G JOINT TUNGSTEN ELECTRODE* FILLER WIRE WELDING ARC

T THICKNESS, in. (mm) DIAMETER,in. (mm) DIAMETER CURRENT, amps VOLTAGE, volts
A
W 1/32-1/16 (0.8-1.6) 1/16 (1.6) 1/16" 15-60 9-12
1/16-1/8 (1.6-3.2) 1/16 or 3/32 (1.6 or 2.4) 1/16" or 3/32" 50-95 9-12
1/8-1/4 (3.2-6.4) 3/32 or 1/8 (2.4 or 3.2) 3/32" or 1/8" 75-150 10-13
>1/4 (6.4) 3/32 or 1/8 (2.4 or 3.2) 3/32" or 1/8" 95-200 10-13
*2% Thoriated tungsten
Shielding gas 100% Argon, flow rate ~ 25 ft3/hr (12 L/min)
POLARITY: GTAW - DCSP - Electrode Negative

G WIRE SHIELDING* WELDING ARC TRAVEL SPEED

M DIAMETER, in (mm) GAS CURRENT, amps VOLTAGE,volts in. (mm)/min
A
W SHORT ARC 0.035 (0.9) 2,3,4,5 70-90 18-20 8-10 (200-250)
0.045 (1.1) 2,3,4,5 75-160 19-22 8-10 (200-250)

FIXED PULSE 0.045 (1.1) 2,3,4 120-150 18-20 10-15 (250-380)

PEAK 250-300

VARIABLE 0.035 (0.9) 2,3,4 50-125 - 10-15 (250-380)

PULSE (synergic) 0.045 (1.1) 2,3,4 100-175 - 10-15 (250-380)

SPRAY 0.045 (1.1) 1,3 190-250 30-32 10-15 (250-380)

Flow Rate ~ 35 ft3/hr (16 L/min)
POLARITY: GMAW - DCRP - Electrode Positive

*ACCEPTABLE GMAW SHIELDING GASES

# Composition Tradename
1 100% argon
2 75% argon + 25% helium
3 argon + helium + CO 2 NiCoBRITE TM
4 argon + helium + CO 2 Helistar TM SS
5 helium + argon + CO 2 Helistar A-1025
*Not necessarily in order of preference

HASTELLOY, C-22 and NiCoBRITE are trademarks of Haynes International, Inc.

Helistar is a trademark of Praxair Technology, Inc.

Call Haynes International, Inc. (765) 456-6228 for technical questions or (800) 354-0806 for commercial information.
STANDARD PRODUCTS
By Brand or Alloy Designation:

®
HASTELLOY Family of Corrosion-Resistant Alloys
B-2, B-3®, C-4, C-22®, C-276, C-2000 ®, D-205™, G-3, G-30®, G-50 ®, and N

HASTELLOY Family of Heat-Resistant Alloys

S, W, and X
®
HAYNES Family of Heat-Resistant Alloys
25, R-41, 75, HR-120®, HR-160®, 188, 214™, 230®, 230-W™, 242™, 263, 556™, 617, 625, 65SQ™, 718,
X-750, MULTIMET®, and Waspaloy

Corrosion-Wear Resistant Alloy Wear-Resistant Alloy

ULTIMET® 6B
HAYNES Titanium Alloy Tubular
Ti-3Al-2.5V
(All trademarks are owned by Haynes International, Inc.)

Standard Forms:
Bar, Billet, Plate, Sheet, Strip, Coils, Seamless or Welded Pipe & Tubing, Pipe Fittings, Flanges,
Fittings, Welding Wire, and Coated Electrodes

Properties Data:
The data and information in this publication are based
on work conducted principally by Haynes International, Inc.
and occasionally supplemented by information from the
open literature, and are believed to be reliable. However,
we do not make any warranty or assume any legal liability
or responsibility for its accuracy, completeness, or useful-
ness, nor do we represent that its use would not infringe
upon
private rights. Any suggestions as to uses and applications
for specific alloys are opinions only and Haynes Interna-
tional, Inc. makes no warranty of results to be obtained in
any particular situation. For specific concentrations of
elements present in a particular product and a discussion
of the potential health affects thereof, refer to the Material
Safety Data Sheet supplied by Haynes International, Inc.

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