XK UK-ed3 7-06-2006 13:08 Pagina 1

Process controller
1/ DIN - 48 x 96
8

ASCON spa
XK line c
User manual • M.I.U. XK -0/06.02 • Cod. J30-478-1AXK E

ISO 9001
C e r t i f i e d

ASCON spa
via Falzarego, 9/11
20021 Baranzate
(Milano) Italy
Tel. +39 02 333 371
Fax +39 02 350 4243
http://www.ascon.it
e-mail info@ascon.it
XK UK-ed3 17-02-2006 15:40 Pagina 62
XK UK-ed3 7-06-2006 13:08 Pagina 1

Process controller
1/ DIN - 48 x 96
8

XK line c
XK
I1 I2 I3

45.80
50
45.80
XK UK-ed3 7-06-2006 13:08 Pagina 2

Information

c Please, read carefully these instructions before proceeding with the installation of
the controller.
Class II instrument, for indoor use only.
NOTES
This controller has been designed with compliance to:
ON ELECTRIC
Regulations on electrical apparatus (appliance, systems and installations) according to
SAFETY AND the European Community directive 73/23/EEC amended by the European Comunity direc-
tive 93/68/EEC and the Regulations on the essential protection requirements in electrical
ELECTROMAGNETIC
apparatus EN61010-1 : 93 + A2 : 95.
COMPATIBILITY
Regulations on Electromagnetic Compatibility according to the European Community
directive n° 89/336/EEC, amended by the European Community directive n° 92/31/EEC,
93/68/EEC, 98/13/EEC and the following regulations:
- Regulations on RF emissions:
EN61000-6-3: 2001 residential environments
EN61000-6-4: 2001 industrial environments
- Regulation on RF immunity:
EN61000-6-2: 2001 industrial equipment and system

It is important to understand that it’s responsibility of the installer to ensure the compliance
of the regulations on safety requirements and EMC.
Repairs: this device has no user serviceable parts and requires special equipment and spe-
cialised engineers. Therefore, a repair can be hardly carried on directly by the user. For this pur-
pose, the manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility are
marked with the B sign, at the side of the note.

2
XK UK-ed3 7-06-2006 13:08 Pagina 3

Table of contents

TABLE OF CONTENTS

1 INTRODUCTION.............................................................................................................page
1.1 PRODUCT CODE ................................................................................................page
2 INSTALLATION .................................................................................................................page
2.1 DESCRIPTION.........................................................................................................page
2.2 OPERATING CONDITIONS ...........................................................................page
2.3 INSTALLATION ........................................................................................................page
4 5 DISPLAYS..................................................................................................................................page 49
5
6 COMMANDS ........................................................................................................................page 50
6 6.1 COMMANDS FROM KEYBOARD ........................................................page 51
6 6.2 COMMANDS FROM DIGITAL INPUTS ...........................................page 58
8
9 7 TECHNICAL SPECIFICATIONS .............................................................page 55

3 ELECTRICAL CONNECTIONS ................................................................page 10

3.1 TERMINATIOL BLOCK ....................................................................................page 10
3.2 CABLING LAYOUT.............................................................................................page 11
3.3 EXAMPLE OF WIRING DIAGRAM ........................................................page 12

4 OPERATIONS ......................................................................................................................page 18
4.1 KEYS FUNCTIONS AND DISPLAY .......................................................page 18
4.2 DATA SETTING.......................................................................................................page 20
4.3 CONFIGURATION ................................................................................................page 21
4.4 PARAMETERISATION .......................................................................................page 30
4.5 PARAMETERS .........................................................................................................page 42
4.6 ACCESS LEVELS .................................................................................................page 46

3
XK UK-ed3 7-06-2006 13:08 Pagina 4

1 - Introduction

1 INTRODUCTION

POWERFUL FEATURES Resources Operating mode

AND A WIDE RANGE Memory Chip Control Alarms Retransmission
Data copy/Data store
OF FUNCTIONALITIES (option)

XK
Main universal input PV/SP
Congratulations for having cho- OP1
PV
sen these universal controllers. 1 OP1 OP2 OP3 OP4 OP5
Single
They are the best result of our Auxiliary input OP2 2
action
OP5 OP1 OP2 OP3 OP4
experience in designing and man- AUX
ufacturing of smart, powerful and OP3 7 Valve OP1 OP2 OP3 OP4 OP5
Digital input IL1
high reliable controllers.
IL2 OP4
The process controllers of the IL3
XK series have been designed OP5
for the industrial environment,
are provided with a complete set
of functions, as a true univer-
sal instrument. Setpoint Fuzzy tuning with automatic selection

One shot One shot

Auto tuning Natural Frequency

Digital inputs (IL1,IL2 or IL3) functions

Modbus RS485 Slave
Parameterisation
Supervision (option)

4
XK UK-ed3 7-06-2006 13:08 Pagina 5

1 - Introduction

1.1 MODEL CODE

The complete code is displayed Basic product code Line Basic Model Accessories
on the instrument label.
B C 0 Model: XK – A B C 0 – 0 9 0 0
Power Supply
The information about product
Outputs
coding are accessible from the
Serial comms.
front panel by mean of a partic-
ular procedure described at sec- XK
tion 5.1 page 53.
I1 I2 I3 Power supply A Serial Communications C

45.80
100...240Vac (-15...+10%) 3 None 0
24Vac (-25...+12%) or
5 RS485 Modbus/Jbus SLAVE 5
24Vdc (-15...+25%)

50 Outputs OP1 - OP2 B

Instrument label
45.80 Relay - Relay
Triac - Triac
1
5

P/N : XK-3150-0900
CONF :
S/N : A0A-0603/0531
V~(L-N) : 100÷240V 50/60 Hz - 5W

5
XK UK-ed3 7-06-2006 13:08 Pagina 6

2 - Installation

2 INSTALLATION 2.1 GENERAL DESCRIPTION

IP 20 Terminal Block
EN61010 - 1 (IEC1010 - 1)
Installation must only be carried out by
qualified personnel.
Panel
surface
Before proceeding with the installation of
this controller, follow the instructions illus-
trated in this manual and, particularly the
installation precautions marked with the
B symbol, related to the European
Community directive on electrical protection
and electromagnetic compatibility.

B Product code label

To prevent hands or metal touching parts
that may be electrically live, the controllers
must be installed in an enclosure and/or
Mounting clamps
in a cubicle.

Sealing front panel gasket

Front panel
IP65 protection
EN 650529 (IEC 529)

6
XK UK-ed3 7-06-2006 13:08 Pagina 7

2 - Installation

2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT

48 mm 65 mm min
1.89 in 2.56 in min

96 mm
3.78 in

113 mm min
4.45 in min
10 mm max. 10 mm max.
0.39 in max. 0.39 in max.

3.62+0.031 in
92+0.8 mm
110 mm
4.33 in

45+0.6 mm
1.78+0.023 in

7
XK UK-ed3 7-06-2006 13:08 Pagina 8

2 - Installation

2.2 ENVIRONMENTAL RATINGS B

Operating conditions

M Altitude up to 2,000 m

T Temperature 0…50°C

%Rh Relative humidity 5…95 % non-condensing

Special conditions Suggestions

M Altitude > 2,000 m Use 24Vac supply version

T Temperature >50°C Use forced air ventilation

%Rh Humidity > 95 % Warm up

P Conducting atmosphere Use filter

Forbidden Conditions D
C Corrosive atmosphere

E Explosive atmosphere

8
XK UK-ed3 7-06-2006 13:08 Pagina 9

2 - Installation

2.3 PANEL MOUNTING

2.3.1 INSERT 2.3.2 INSTALLATION 2.3.3 CLAMPS 2.3.4 INSTRUMENT

THE INSTRUMENT SECURING
1 Prepare panel cut-out; 1 Fit the mounting clamps;
2 Check front panel gasket 2 Push the mounting clamps
position; towards the panel surface to
3 Insert the instrument through secure the instrument.
the cut-out.
1
1
REMOVING
1 Insert the screwdriver in the
clips of the clamps;
2 Rotate the screwdriver.
UNPLUGGING B
1 Push and
2 Pull to remove the instrument.
Electrostatic discharges can
damage the instrument.
1MΩ
Before removing the instrument
the operator must discharge
himself to ground.
1

2
3
2 1
2 1

2
1
9
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3 - Electrical Connections

3 ELECTRICAL 3.1 TERMINAL BLOCK B

CONNECTIONS Rear 5.7 mm
1 13 25 terminal 0.22 in
cover
N/C 1 L Cable size
13 25 2 26
14 1 mm2
RS485
(Slave)
N/C 2 14 26 N (18 AWG)
DG 3 C 15 C 27 3 0,5 27
Nm 15
N/C 4 16 28 NC
5 17 POT 29 C OP3
35 screw terminals M3
4 16 28
LOGIC
INPUT

1
6 18 0% 30 NO
2 REM Option terminals
7 19 31 NO 5 17 29
3 OP1
8 20 N/C 32 C Holding screw 0.5 Nm
OP5

OP2
9 21 N/C 33 NO 6 18 30
A
IN1 10 22 N/C 34 NO Positive screw-driver PH1
b OP4
11 RTD 23 N/C 35 C
TC
7 19 31 Negative screw-driver
B
12 24 N/C 36 24V— 0,8 x 4 mm
mV/V/mA OUT
8 32
Terminals
9 33 Pin connector
q 1.4 mm - 0.055 in max.
10 34
Fork-shape AMP 165004
11 Ø Ø 5.5 mm - 0.21 in
35

12 36 Stripped wire
L L 5.5 mm - 0.21 in

10
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3 - Electrical Connections

PRECAUTIONS B 3.2 SUGGESTED WIRES ROUTING B

Despite the fact that the instru-
ment has been designed to work Conduit for supply and output cables
in an harsh and noisy environ-
mental (level IV of the industrial A B A B
standard IEC 801-4), it is recom-
mended to follow the following
suggestions. 1 13 25 1 13 25

A 2 14 26 2 14 26

3 15 27 3 15 27
All the wiring must comply with
the local regulations. 4 16 28 4 16 28

The supply wiring should be rout- 5 17 29 5 17 29

ed away from the power cables. 6 18 30 6 18 30

Avoid to use electromagnetic 7 19 7 19
31 31
contactors, power Relays and
8 20 32 8 20 32
high power motors nearby.
Avoid power units nearby, espe- 9 21 33 9 21 33

cially if controlled in phase angle 10 34 10 34

11 23 35 11 23 35 A= Supply
Keep the low level sensor input 12 24 36 12 24 36
B= Outputs
wires away from the power lines C= Analog inputs
and the output cables. D= Analogue output
If this is not achievable, use E= Digital input
shielded cables on the sensor EDC C EDC C Serial Comm.s
input, with the shield connected
to earth. Conduit for low level sensor cables

11
XK UK-ed3 7-06-2006 13:08 Pagina 12

3 - Electrical Connections

3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) B

Retransm. Commands Supervisory
V~
Notes:
Power 1] Make sure that the power supply voltage is
supply [3] the same indicated on the instrument.
switch
RS485 2] Switch on the power supply only after that
all the electrical connections have been
completed.
3] In accordance with the safety regulations,
PTC the power supply switch shall bring the
1 13 25
identification of the relevant instrument. The
2 14 26
V~ power supply switch shall be easily acces-
3 C C 15 27 sible from the operator.
OP3 Alarm 4] The instrument is PTC protected. In case
4 16 28
of failure it is suggested to return the instru-
5 IL1 17 29
[6] [5] ment to the manufacturer for repair.
6 IL2 18 30 5] To protect the instrument internal circuits
OP1 [5] use:
7 IL3 19 31
[6] - 2 A~ T fuse for Relay outputs (220 VAC)
8 20 32 - 4 A~ T fuse for Relay outputs (110 VAC)
[6] [5]
9 21 33 - 1 A~ T fuse for Triac outputs
OP2
10 34 Servomotor
6] Relay contacts are already protected with
11 23 35 Pt100 varistors.
Rj 24V
12 24 36 I Only in case of 24 Vac inductive loads,
°C use model A51-065-30D7 varistors (on
4…20mA
Transmitter request)
12
XK UK-ed3 7-06-2006 13:08 Pagina 13

3 - Electrical Connections

3.3.1 POWER SUPPLY B 3.3.2 PV CONTROL INPUT B

Switching power supply with mul- A L-J-K-S-R-T-B-N-E-W thermocouple type
tiple isolation and PTC protection. • Connect the wires with the polarity as shown;
• Standard version: • Use always compensation cable of the correct type 11
Nominal voltage: for the thermocouple used;
100...240Vac (-15...+10%); • The shield, if present, must be connected to a prop-
Frequency 50/60Hz. er earth. 12 Wire resistance
• Low Voltage version: 150Ω max.
Nominal voltage:
24Vac (-25...+12%); B For Pt100 resistance thermometer
Frequency 50/60Hz • If a 3 wires system is used, use always cables of the 10
or 24Vdc (-15...+25%); same diameter (1mm2 min.), maximum line resistance A
Power consumption 5W max.. 20 Ω/line. Only for two wires sys-
• When using a 2 wires system, use always cables of the b
11 tem, put a jumper
PTC
included same diameter (1,5mm2 min.) and put a jumper between between terminals 11
25 L terminals 11 and 12 12 and 12.
B

Supply
26 N C For ∆T (2x RTD Pt100) Special
A When the distance between the controller and the
sensor is 15m using a cable of 1.5mm2 diameter, pro- A
10 Use wires of the same
27 duces an error on the measure of 1°C. R1 length and 1.5 mm2
11 size.
B
R1 + R2 must be <320Ω R2 Maximum line resis-
tance 20 Ω/line.
12
A

13
XK UK-ed3 7-06-2006 13:08 Pagina 14

3 - Electrical Connections

3.3.2 PV CONTROL INPUT B 3.3.3 AUXILIARY INPUT B

C For mA, mV C1 With 2 wires transducer A - From Remote Setpoint B- From Potentiometer

Transmitters Current 0/4…20mA; for the measure of the position

V,mV mA 36 24V– Input resistance = 30Ω. of the motor or the valve.
11 PV [1]
4…20mA
mA
Rj 100% from 100Ω to 10KΩ max.
11 Voltage 1…5V, 0…5V, 0…10V;
12 Rj Input resistance = 300kΩ.
pot.h Operating Total
12 travel travel
pot.I distance distance
Input resistance = 30Ω per mA; 18
Input resistance > 10MΩ per mV; Rj 0%
Input resistance = 10kΩ per Volt; C2 With 3 wires transducer 19
mV-V mA
Transmitters
36 24V– 16
PV 100%
[1]
mA
11 17
4…20mA Rj 0%
18
12

[1] Auxiliary power supply for exter-

nal transmitter 24V– ±20%/30mA
max without short circuit protec-
tion.
14
XK UK-ed3 7-06-2006 13:08 Pagina 15

3 - Electrical Connections

3.3.4 DIGITAL INPUT B 3.3.5 OP1 - OP2 - OP3 - OP4 - OP5 OUTPUTS (OPTION) B
• The input is active when the The functionality associated to each of the OP1, OP2, OP4 and OP5 output is defined during the configura-
logic state is ON, corre- tion of the instrument.
sponding to the contact The suggested combinations are:
closed.

• The input is inactive when the

Control outputs Alarms Retransmission
logic state is OFF, corre- Main Secondary
AL1 AL2 AL3 AL4 PV/SP
sponding to the contact open. (Heat) (Cool)
TTL NPN Isolated
A Single OP1 OP2 OP3 OP4 OP5
o.c. o.c. contact B action OP5 OP1 OP2 OP3 OP4
C1
3
Com. C Valve drive OP1 s OP2 t OP3 OP4 OP5
5 IL 1
C2 where:
6 IL 2
C3 OP1 - OP2 Relay or Triac output
7 IL 3
OP3 - OP4 Relay outputs
OP5 Analogue/ digital control or retransmission outputs

15
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3 - Electrical Connections

3.3.5-A SINGLE ACTION RELAY 3.3.5-C MOTOR POSITIONER OUTPUT Notes for pages 16 - 17 - 18
(TRIAC) CONTROL OUTPUT B RELAY (TRIAC)/RELAY (TRIAC) OP1 - OP2 Relay output
Fuse Valve drive P.I.D. without potentiometer 3 pole • SPST Relay N.O., 2A/250 Vac (4A/120Vac)
31 output with N.O. contacts (increase, decrease, for resistive load,
OP1 [1] Coil of the heat stop). • Fuse 2A~ T at 250V, 4A~ T at 110V.
load contactor
32
OP1 - OP2 Triac output
31 • N.O. contact for resistive load of up to
Raise
OP1 1A/250 Vac max.
3.3.5-B1 SINGLE ACTION SSR DRIVE 32 V~ M • Fuse 1A~ T
~
CONTROL OUTPUT B OP2 Lower Isolated digital output OP5
Static 33 • 0…24Vdc, ±20%, 30 mA max.
Relay Isolated analogue output OP5
8
• 0/4…20mA, 750Ω/15V max.
OP5
0/1…5V, 0…10V, 500Ω/20mA max.
Heat 9
load [1] Varistor for inductive load 24Vac only

3.3.5-B2 SINGLE ACTION

ANALOGUE OUTPUT B
mA mV,V
8
Heat OP5
load
9

16
XK UK-ed3 7-06-2006 13:08 Pagina 17

3 - Electrical Connections

3.3.6 OP1-2-3-4 ALARM OUTPUTS 3.3.7 OP5 ANALOGUE 3.3.9 SERIAL COMMUNICATIONS
B CONTROL OUTPUTS B (OPTION) [2] B
NC Fuse SLAVE
28 mA mV,V 1 13
[1] AL3 load 8
OP3
Heat
29 V~ load
OP5
C 2 14
[1] AL3 load 9
30 3 C 15
NO Fuse OP5 output can be configured for control
Fuse action or PV/SP retransmission:
34 • Galvanic isolation 500Vac/1 min:
• Galvanic isolation 500V~/1 min;
OP4 [1] AL4 load • 0/4…20mA, 750Ω/15Vdc max.
Compliance to the EIA RS485 standard
35 V~ 0/1…5V, 0…10V, 500Ω/20mA max..
for Modbus/Jbus;
• Termination setting dip switches.
e The relay/triac output OP1, OP2, can be
used as alarm outputs only if they are not
Notes:
used as control outputs. [1] Varistor for inductive load 24Vac only 1 2 3 4

[2] A please, read the user manual:

”gammadue® and deltadue® con-
Fuse
31 troller series serial communication
OP1 [1] AL1 load and configuration software”. SLAVE
32 V~

OP2 [1] AL2 load

33
Fuse

17
XK UK-ed3 7-06-2006 13:08 Pagina 18

3 - Electrical Connections

4 OPERATION 4.1.1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE

Digital input status LEDs (yellows) Over Under

ó - IL1 active range range
ò - IL2 active
ô - IL3 active
XK
I1 I2 I3
____ 8888
8888 ----
45.80
PV control input in engineering units
Status LEDs (greens)
} Communications running % Control output
Ä Tuning running
{ Manual operating mode
50
Ü Remote Setpoint active
ú First stored Setpoint active
45.80 SP operating Setpoint
(Local/Remote or Stored)
ù Second stored Setpoint active
û Third stored Setpoint active Control output LEDs (red)
å OP1/OP4 ON - ç OP2/OP4 OFF

Back to the previous parameter

Alarm status LEDs (reds)
Å AL1 ON
Ç AL2 ON Entry key for selection and value setting confirmation
É AL3 ON
Ñ AL4 ON

Auto/Man Setpoint setting

Menu access

18
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3 - Electrical Connections

4.1.2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE

A XK
The parameter setting procedure

35.0
has a timeout. If no keys are Parameter value
pressed for, at least, 30 seconds,
the controller switches back,
automatically, to the operator
mode.
P.b. Parameter mnemonic

After having selected the para-

meter or the code, press $
and % to display or modify the
value.
Back to the previous parameter
The value is entered when the
next parameter is selected, by
pressing the è key.
Pressing the back key ê or Entry key for selection
after 30 seconds from the last and value setting confirmation
modification , the value doesn't
change. Value modification

From every parameter, pressing Access to the menu for:

the í key, the controller switch- - Parameter setting
es to the operator mode. - Configuration
- Access selection

19
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4 - Operation

4.2 PARAMETER SETTING

4.2.1 NUMERIC ENTRY

(i.e. the modification of the Setpoint
274.8 Operator
mode
4.2.2 MNEMONIC CODES SETTING
(e.g. configuration see page 26)
value from 275.0 to 240.0 ) 275.0 working Setpoint
displayed
Press the $ or % to display the next or previous mnemonic
Press $ or % momentar- for the selected parameter.
ily to change the value of 1 unit Continued pressing of $ or % will display further mnemonics
every push 274.8 Local
Setpoint display at a rate of one mnemonic every 0.5 s. The mnemonic displayed
Continued pressing of $ or 275.0 at the time the next parameter is selected, is the one stored in the
% changes the value, at rate parameter.
that doubles every second. ————Decrease
Releasing the button the rate of
change decreases. 274.8 Setpoint
°C Engineering
Units °f Degree
Fahrenheit
modification Unit Degree Unit
In any case the change of the
value stops when it has reached
230.0 Centigrade

the max/min. limit set for the

————Increase
parameter.
°f Degree
Fahrenheit none no units
defined
In case of Setpoint modification: 274.8 Unit Unit
press $ or % once to dis- 240.0
play the local Setpoint instead after 2 s
of working Setpoint.
°C Degree
To evidence this change the dis-
play flashes once. Then the
°C Setpoint entry.
The operation is Unit
Centigrade
ph Ph

Setpoint can be modified 240.0 acknowledged by Unit

one flash of the
display.
20
XK UK-ed3 7-06-2006 13:08 Pagina 21

4 - Operation

4.3 CONFIGURATION PROCEDURE

Enter the configuration
password
274.8 Operator
Mode Conf Configuration
menu 33 from -999...9999
(33 default from factory)
275.8 Menu C.pas Must be equal to the
value
of the parameter
Press the key until
C.Pas (see page.50)

NO Back to the operator mode

OK
Yes
Inputs Setpoint Output Digital inputs Alarm s Output
Configuration Configuration Configuration configuration configuration Configuration

InP. S.P. Out L.inP ALM EHit

Conf Conf Conf Conf Conf Conf

(see page 22) (see page 23) (see pages 24) (see page 25) (see page 26)

21
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4 - Operation

4.3.1 INPUTS CONFIGURATION

InP. LINEAR INPUT

ONLY
Tab. 1 Input type
Value Description éIPInp.
nP.
Tab. 2 Engineering units
Value Description Ué nit
tc. j 0…600°C 32…1112°F none None
Conf é 0 tc. k 0…1200°C 32…2192°F °C Degree centigrade
N° of decimals tc. l 0…600°C 32…1112°F °f Degree Fahrenheit
sc.dd 0 /1 /2 /3 tc. s 0…1600°C
tc. r 0…1600°C
32…2912°F
32…2912°F
MA mA
MU mV
tc. t -200…400°C -328…752°F U Volt
é 0 tc. b 0…1800°C 32…3272°F bar bar
é0=10
Inp.
Input type
see table 1 sc.lo Low range
from min. range
tc. n 0…1200°C [1] 32…2192°F
tc.ni 0…1100°C [2] 32…2012°F
psI PSI
rh Rh
up to Sc.Hi
tc.U3 0…2000°C 32…3632°F ph Ph
é9999 tc.U5 0…2000°C 32…3632°F Hz Hertz
High range tc. E 0…600°C 32…1112°F
sc.Hi from Sc.Lo cuSt Custom range on request Notes:
to max range
rtd1 -200…600°C -328…1112°F
éno rtd2 -99.9...300.0°C -99.9…572.0°F
[1] NiChroSil-NiSil thermocouple
Square root del.t -50.0…50.0°C -58.0…122.0°F
Sqr no / yes M.50 0…50 mV [2] Ni-Mo thermocouple.
M.300 0…300 mV
énone éno
0=5 0…5 Volt Engineering
Engineering Linear inputs 1=5 1…5 Volt units
Unit Units CHar characterisation
no / yes
0=10 0…10 Volt
see table 2 0=20 0…20 mA
4=20 4…20 mA

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4 - Operation

4.3.2 SETPOINT CONFIGURATION

Tab. 3 Setpoint type
S.P. Value Description
loc Local only
éSP
. t
. y

Conf reM Remote only

l=r Local/remote only
loc.t Local - trim
reM.t Remote - trim
éLoc
REMOTE INPUT
S.P.ty Setpoint
type ONLY Tab. 4 Rem. Setpoint
Value Description
érs.In
see table 3
0=5 0…5 Volt
éno é4=20 1=5 1…5 Volt
S.P.tr Stored
Setpoint rS.In Remote
Setpoint input
0=10 0…10 Volt
0=20 0…20 mA
Tracking see table 4
see page 43 4=20 4…20 mA
no/ yes

éP.Sec
Time units
S.P.tM and Setpoint
slope
P.Sec/P.Min/
P.Hr

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4 - Operation

4.3.3 OUTPUT CONFIGURATION

Retransmission
Out Tab. 5 Control mode
Value Description éCn.ty
Tab. 7
output
éOr
. t.1
Conf WITH OP5 ANALOGUE OUTPUT
NOT USED AS CONTROL OUTPUT
Of.re Reverse action ON - Value Description
Of.di Direct action OF 0=5 0…5 Volt
pid.d Direct action P.I.D. 1=5 1…5 Volt
pid.r Reverse action 0=10 0…10 Volt
éPid:r énone
U.dir Direct action Modul. 0=20 0…20 mA
Cn.ty Control rt. 1 1st retransmitted
output selection U.reU Reverse action valves 4=20 4…20 mA
type none/P.U/. S.P.
see table 5 Tab. 6 Main Output
éOFF é4=20
st
1 retransmission
M.C.OP Main output O.rt.1 output
Value Description
Off Not used
éMC
. O
. P
(Heat) see table 7
see table 6 OP 1 Relay/Triac Digital
éOFF é 0 log Digital signal
Main output 1st retransmission 0=5 0…5 Volt
S.Out safety value
OFF/ -
rt.L1 low range
1=5 1…5 Volt
whole range DC
100…+100% 0=10 0…10 Volt signal
éOFF é9999 0=20 0…20 mA
Main output 1st retransmission 4=20 4…20 mA
F.Out forcing value
OFF/ -
rt.H1 high range
whole range
100…+100%

24
XK UK-ed3 7-06-2006 13:08 Pagina 25

4 - Operation

RETRANSMISSION 4.3.4 DIGITAL INPUTS CONFIGURATION

When OP5 output is not config-
ured as control output, it can r
# t.H1 Retransmission
high range
L.inp Tab. 8 Digital Inputs
functions éIl1
retransmit the PV or SP lin-
éIl2
earised value. Example:
Conf Value Description éIl3
r
# t. 1 Retransmitted
signal
• T/C S: range 0…1600°C;
• Output range, 4…20 mA;
Off Not used
l=r Local/Remote
none P.U. / S.P • Retransmitted signal PV on
A.Man Auto/Man
800…1200°C range.
s.p. 1 1st stored Setpoint
#O.rt.I Output range
0=5 /1=5 /0=10 éOFF s.p. 2 2nd stored Setpoint
s.p. 3 3rd stored Setpoint
0=20 / 4=20 mA IL1 IL1 digital input
function keb.I Keyboard lock
#retr = 4=20 see table 8 slo.1 s.p. slope disable
The following parameters define 20
#rt.H = P.U. éOFF H.pU Measure hold
the low and high range.
F.Out Output forcing mode
r
# t.L1 Retransmission #rt.L1 = 800
#rt.H1 =1200
IL2 IL2 digital input
function BLck Reset blocking
low range
see table 8
éOFF
IL3 IL3 digital input
function
4 see table 8
°C
800 1200 1600

With rt.lI greater than

rt.H1 it is possible to obtain
a reverse scale.
25
XK UK-ed3 7-06-2006 13:08 Pagina 26

4 - Operation

4.3.5 ALARMS CONFIGURATION

éOFF éOFF éOFF

ALM AL. 1
AL1 alarm type
see table 11 AL. 2
AL2 alarm type
see table 11 AL. 3
AL3 alarm type
see table 11

Conf
NOT AVAILABLE NOT AVAILABLE NOT AVAILABLE
OF AL. 1 = OFF OF AL. 2 = OFF OF AL. 3 = OFF
éOP1 éOP2 éOP3
A1.Ou AL1 addressing
OP1 / OP2 [1] A2.Ou AL2 addressing
OP1 / OP2 [1] A3.Ou AL3 addressing
OP1 / OP2 [1]
[1] OP1 and OP2 outputs can be
OP3 / OP4 OP3 / OP4 OP3 / OP4
used as alarm outputs if they éno AL1 latching éno AL21 latching éno AL3 latching
are not used as control out-
puts. Ltch no / yeS Ltch no / yeS Ltch no / yeS

éno éno éno

AL1 start-up AL2 start-up AL3 start-up
bloc disabling
no / yeS
bloc disabling
no / yeS
bloc disabling
no / yeS
éno éno éno
Disables AL1 if a sen- Disables AL2 if a sen- Disables AL3 if a sen-
donb sor break occurs
no / yeS
donb sor break occurs
no / yeS
donb sor break occurs
no / yeS

26
XK UK-ed3 7-06-2006 13:08 Pagina 27

4 - Operation

éOFF Tab. 11 Alarm type

AL4 alarm type
AL. 4 see table 11 éAl
éAl
1
2
éAl 3
Value Description éAl 4
NOT AVAILABLE
OF AL. 4 = OFF Off Not used
éOP4 fs.H Active High
Absolute
A4.Ou AL4 addressing
OP1 / OP2 [1] fs.l Active Low
OP3 / OP4
éno deU.H Active High
AL4 latching Deviation
Ltch no / yeS deU.l Active Low
band Active Out Band
éno
AL4 start-up Loop break alarm
bloc disabling
no / yeS
lba (AL1 only)

éno
Disables AL4 if a sen-
donb sor break occurs
no / yeS

27
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4 - Operation

4.3.6 AL1, AL2, AL3, AL4 ALARMS CONFIGURATION
It is possible to configure up to 4
alarms: AL1, AL2, AL3, AL4 (see
page 31) selecting, for each of them:
A the type and the operating condi-
tion of the alarm (table 11 page
31)
B the functionality of the alarm
acknowledge (latching) l# tch
[A] OPERATING [B] ALARM ACKNOWLEDGE
CONDITIONS FUNCTION
Alarm occurrence display Absolute alarm
This function can be enabled by On The alarm, once occurred, is pre-
the configuration software. Active high sented on the display until to the time
Please, read the user manual: Off é-fsH of acknowledge. The acknowledge
hyd hyu
”gammadue® and deltadue® On
operation consists in pressing any key.
controller series serial Active low
communication and con-
figuration software”.
é-fsl

Low range
Off
High range
Yes
C the start-up disabling (blocking) Alarm threshold
b
# loc Deviation alarm Ltch
D the physical output of the alarm The type of alarm is presented SP
flashing, on the front panel in On
O# pI O
# p2 O
# p3 alternation with the PV value. Active high
é-deH
O
# p4 Off
hyd hyu
On After this operation, the alarm leaves
The outputs can be used for
alarms if they are not used as con-
trol outputs
3deH Active low
é-del
∆SP
Off
the alarm state only when the alarm
condition is no longer present.
- range + range
(see par. 3.3.7 page 20) Alarm threshold
It is possible to route up to 4 alarm
to a single output (OR of the alarms).
275.0 Band alarm
SP
On
Active out
é-bnd Off

hyd hyu hyd hyu

The red led of the activated ∆SP ∆SP
alarm output is on. full scale full scale

28 Alarm threshold
XK UK-ed3 7-06-2006 13:08 Pagina 29

4 - Operation

[C] START-UP DISABLING [D] LOOP BREAK ALARM LBA

Yes ∆SP Disable When the controller connection to

Bloc
SP
On
Off
ramp
down
the sensor is discontinued or other
faults are detected in the control
loop, the AL1 alarm becomes
ILba
Start-up
∆SP active, after a predefined time of 1
threshold
=
SP± range
to 9999 s, from the detection of the 275.0
SP failure (see page 37)
ramp OP1
∆SP Disable up When a sensor failure occours, the
On LBA interventrion is immediate.
Off The alarm state ceases when the
Start-up
fault condition is no longer present.

mA
°C

e In case of ON-OFF control, the

LBA alarm is not active.

29
XK UK-ed3 7-06-2006 13:08 Pagina 30

4 - Operation

4.4 PARAMETERISATION - MAIN MENU

274.8 Operator
mode
A
275.0 The parameter setting procedure
has a timeout. If no keys are
pressed for, at least, 30 seconds,
the controller switches back, auto-
matically, to the operator mode.

Setpoint Alarm P.I.D. Tuning Input

menu menu menu menu menu

S.P. AL PId Tune InP

Menu Menu Menu Menu Menu

(see page 32) (see page 33) (see page 34) (see page 34) (see page 34)

30
XK UK-ed3 7-06-2006 13:08 Pagina 31

4 - Operation

After having selected the parameter or the code,

press $ or % to modify the value (see page
24) The value is entered when the next parameter
is selected, by pressing the è key.

Pressing í go back to the Operator mode

Output Communications Access Configuration

menu menu menu menu

Out CoMM AccS Conf

Menu Menu Menu Menu

(see page 35) (see page 35) (see page 44) (see page 44)

31
XK UK-ed3 7-06-2006 13:08 Pagina 32

4 - Operation

S.P. Setpoint menu

éLoc
4.4.1 PARAMETERISATION - SETPOINT MENU

Menu L=r
Setpoint selection Depending on the configura-
local/remote tion index shown on page 27,
Loc / reM the following parameters are
present or not.
LOCAL WITH TRIM OR
LOCAL ONLY [1] The units of the slope para-
REMOTE WITH TRIM
meters are Digit/s, digit/min
INDEX L# oc INDEX L
# oc.t r # eM.t digit/hr
énone éL.réange
Stored Setpoint Setpoint
S.Sel selection
none/ S.LOC/
S.P. L low limit
full scale
S.SP. 1 / S.SP. 2/
é 0 S.SP
. 3 é 1:00 éH.réange
Ratio Setpoint Setpoint
S.P. 1 1st stored rtio -9.99…99.99 S.P. H high limit
full scale
Setpoint
full scale
é 0 é 0 éOFF
2nd stored Remote Slope up
S.P. 2 Setpoint
full scale
Bias Setpoint bias
full scale
SL. u 0ff/1…9999 digit/
[1]

é 0 éOFF
3th stored Slop down
S.P. 3 Setpoint
full scale
SL. d digit/..
0ff/1…9999
0ff/1…9999
digit/ [1]

32
XK UK-ed3 7-06-2006 13:08 Pagina 33

4 - Operation

4.4.2 PARAMETERISATION - ALARMS MENU

Alarms é 1 é 1 [1] A code, specifying the n° and the

AL menu
hy.Iu Alarm 1 hysteresis
asymmetric upper hy.3u Alarm 3 hysteresis
asymmetric upper
alarm type that has been configured
(see page 31), is displayed. At this
Menu 0…5% Span
in engineering units
0…5% Span
in engineering units
point, the user must enter the thresh-
é 1 é 1 old value, according to the following

hy.Id Alarm 1 hysteresis

asymmetric lower hy.3d Alarm 3 hysteresis
asymmetric lower
table.

0…5% Span 0…5% Span

in engineering units in engineering units N° and
é 0 é 1 é 1 Type and value Mode
Param.
1--- Alarm threshold 1
[1] see table tf1- Alarm 1 delay
OFF/1...9999 tf3- Alarm 3 delay
OFF/1...9999 Absolute Active high -fs.H
full scale Active low -fs.l
é 0 é 1 é 1
Deviation Active high -de.H
2--- Alarm threshold 2
[1] see table hy.2u Alarm 2 hysteresis
asymmetric upper hy.4u Alarm 4 hysteresis
asymmetric upper full scale Active low -de.l
0…5% Span 0…5% Span
in engineering units in engineering units Band Active
é 0 é 1 é 1 full scale out of band -bnd
3--- Alarm threshold 3
[1] see table hy.2d Alarm 2 hysteresis
asymmetric lower hy.4d Alarm 4 hysteresis
asymmetric lower
L.B.A.
0…5% Span 0…5% Span
in engineering units in engineering units 1…9999 s
Active high -lba
é 0 é 1 é 1
Alarm threshold 4 Alarm 2 delay Alarm 4 delay
4--- [1] see table tf2- OFF/1...9999 tf4- OFF/1...9999

33
XK UK-ed3 7-06-2006 13:08 Pagina 34

4 - Operation

4.4.3 PARAMETERISATION - P.I.D. MENU 4.4.4 PARAMETERISATION 4.4.5 PARAMETERISATION

(not shown for ON-OFF control action) TUNING MENU (not shown INPUT MENU
for ON-OFF control action)

PID Menu
P.I.D. Tune Tuning
menu InP Input
menu

Menu Menu
Menu

é 5:0 éOFF éno éOFF

P.b. Proportional
band d.Err Error
dead band tune Initial
tune start t.FiL Filter time constant
(user enabled/
0.5…999.9%c.s. 0ff/0.1...10.0 digits (One shot tune) disabled)
no/yes Off/0.2…99.9 s
é 60 é 1:00 é 0
Integral Overshoot control Measure bias
t.i. time O.C. 0.01…1.00 In.Sh -60…60 digit
0ff/1…9999 s (not displayed if
Heat/Cool)
é 12:0 é 50:0 é 0:11
Derivative Manual reset Sampling time
t.d. time
0ff/0.1…999.9 s
M.reS 0ff/1…100% output T.SaM 0.1…10.0 seconds
(not displayed if
Heat/Cool)

34
XK UK-ed3 7-06-2006 13:08 Pagina 35

4 - Operation

4.4.6 PARAMETERISATION - OUTPUT MENU 4.4.7 PARAMETERISATION -

é 10:0 SERIAL COMMS MENU

Out Output
menu t.c. Cycle time
(time proportional only) CoMM
Menu
0.2…100.0 s
Menu Serial
é 0:0 communication

OP. L Control
0…100%
Output low limit Valve drive
algorithm
menu

é100:0 é 60 RS485 Modbus/Jbus SLAVE

OP. H Control output
high limit MU.tM Motor travel time
15…600 seconds é 1
0…100%
On-Off P.I.D. é Off é 0:5 Add.S Address
communication
(if option installed)
Algorithm Algorithm
OP.r Control output
rate limit MU.hy Minimum
output step é9600
0ff/1…247
(user enabled/disabled) 0.1…5.0%

é Off
0ff/0.01…99.99%s bdr.S Baud rate
1200/2400
4800/9600/
é 1 St.OP Control Output
soft start value éJbuS
19200
(user enabled/disabled)
Op.hy Output hysteresis
0…5% Span é 10
0ff/1…100% Pro.S Communication
protocol
in engineering units MbuS / jbuS
ST.tM Soft start function
activation time énone
1…9999 s
PAr.y Parity
none/EVEn/
odd
35
XK UK-ed3 7-06-2006 13:08 Pagina 36

4 - Operation

4.5 PARAMETERS 4.5.1 SETPOINT MENU

For a simpler use of the con-

troller, its parameters have been #S.P. L Setpoint
low limit
Otherwise, the Setpoint value is
reached according to the con- # .P. 1
S 1st stored
Setpoint
organised in menu, according to
their functionality area. #S.P. H Setpoint
high limit
figured rate of change.
#S.P. 2 2nd stored
Setpoint
High and low limit of the
Setpoint SP.
The new Setpoint value is called
"Target Setpoint". It can be dis- #S.P. 3 3th stored
Setpoint
The minimum span (S.P.L - S.P.H) played by means the parameter Values of the three Setpoints,
must be greater than 100 digit. #t.S.P. that are activated by mean of
(see procedure at page 53). logic inputs, communication

s
# l. u Setpoint
ramp up When Remote Setpoint is con-
parameters, and keyboard. The
Setpoint active is indicated by
the ú, ù or û green led.
s# l. d Setpoint
ramp down
figured, we suggest to disable
#sl. u and #sl. d parameters
This parameter specifies the Off. See also page 56.
maximum rate of change of the
Setpoint.
Adjustable in digit/s,digit/min
Example Target Setpoint
and digit/hour (see page 27) = 350°C
Setpoint
change
When the parameter is OFF, s
# L. u = 10
Initial digit/minute
this function is disabled and
Setpoint
the new Setpoint is reached = 250°C
immediately after being t t = 10
entered.
36
XK UK-ed3 7-06-2006 13:08 Pagina 37

4 - Operation

Remote Setpoint Bias and Ratio

#S.P.tr Stored Setpoint
tracking r
# tio Remote
Setpoint Ratio Remote
signal
(see chapter 4.3.2 at page 27) Ratio is the coeff. which defines
Two different operation mode the remote Setpoint span with 10V ab
can be set: respect to the input span. bias = 20
ratio = 0.1
A- Stand-by mode # no
The memorised Setpoint is
active until its command is b
# ias Remote
Setpoint
a´ b´
bias = 100
ratio = –0.1
active too. Then the controller Bias defines the starting point of
goes back to the Local Setpoint analogue Remote Setpoint in Range
which becomes the operating eng. units corresponding to the -200 0 20 100 600 °C
one. low limit (current or voltage) of LR a (b´ ) b (a´ ) HR
the remote signal. Remote
B- Tracking mode y # eS Setpoint span
Once the memorised Setpoint is
active, it remains operating also
when it command is not active
anymore.
The previous Local Setpoint
value will be lost. PV = Process variable
LR = PV low limit
HR = PV high limit
SR = Remote Setpoint
a (a´) = SR starting point
b (b´) = SR ending point
37
XK UK-ed3 7-06-2006 13:08 Pagina 38

4 - Operation

4.5.1 SETPOINT MENU

If SR starting point is lower then If SR starting point is higher Working Setpoint (SP) as com- Examples:
the ending point, both then the ending point, both bination of Local Setpoint (SL) Local Setpoint (SL) with an
expressed in engineering units: expressed in engineering units and remote signal external Trim with multiplying
coeff. of 1/10:
biaS= starting point = a biaS= starting point = a´ Setpoint type Loc.t Setpoint type = Loc.t
(table 3, page 27) rtio= 0.1
b-a b´ - a´
rtio= rtio= SP = SL + (rtio • REM) biaS= 0
HR - LR HR - LR + biaS
Example: Example: Remote Setpoint (SR) with an
biaS= 20 biaS= 100 Setpoint type reM.t internal Trim with multiplying
rtio= rtio= (table 3, page 27) coeff. of 1/5:
100 - 20 80 20 - 100 - 80 SP = REM + (rtio • SL) Setpoint type = reM.t
= = 0.1 = = - 0.1
600 - (-200) 800 600 - (-200) 800 + biaS rtio= 0.2
biaS= 0
SIGN = Remote signal
percentage Remote Setpoint range equal to
SPAN = HR-LR the Input range:
Setpoint type = Loc.t
SIGN * SPAN
REM = rtio = 1
100 biaS= LR
SL = 0

38
XK UK-ed3 7-06-2006 13:08 Pagina 39

4 - Operation

4.5.2 ALARM MENU 4.5.3 P.I.D. MENU

(see also pages 32 and 33) Not present with ON-OF main
h
# y-u Asymmetric
upper alarm t
# F1 Alarm
delay
output #O.C. Overshoot
control
(Automatically disabled when
hysteresis Delay time for alarm activation.
OFF: alarm activated immedi- #p.b. Proportional
Band
the adaptive tune is running)
This parameter specifies the span
h
# y-d Asymmetric
lower alarm
ately
1...9999: alarm activated only if
This parameter specifies the pro-
portional band coefficient that
of action of the overshoot control.
Setting lower values (1.00—>0.01)
hysteresis the condition persists for the set multiplies the error (SP - PV) the overshoot generated by a
Example with high absolute alarm time Setpoint change is reduced. The

On
Alarm threshold
#t.i. Integral
Time
overshoot control doesn’t affect the
effectiveness of the P.I.D. algorithm.
It is the integral time value, that Setting 1, the overshoot control
Off specifies the time required by the is disabled.
integral term to generate an output
equivalent to the proportional term.
#hy-d = #hy-u When Off the integral term is not M
# r
. es Manual
reset
The parameter can be set included in the control algorithm. This term specifies the value of
between 0 and 5% of the con- the control output when PV = SP,
figured Span and set in
Engineering units. e.g. #t.d. Derivative
Time
in a PD only algorithm (lack of
the Integral term).
Range = -200…600°C It is the time required by the pro-
portional term P to reach the level of
Span = 800°C
Max Hysteresis = 5% 800°= 40°C D. When Off it is not included. d
# e
. rr Error
Dead Band
Inside this band for (PV - SP), the con-
For symmetrical hysteresis set trol output does not change to pro-
h
# y-d =h
# y-u tect the actuator (output Stand-by).
39
XK UK-ed3 7-06-2006 13:08 Pagina 40

4 - Operation

4.5.4 TUNING MENU (not shown for ON-OFF main control output)
See page also 57
One tuning method is provided:
• Initial one shoot Fuzzy-
Tuning
40
Fuzzy-Tuning determines auto-
matically the best P.I.D. term with Natural frequency
respect to the process behaviour. tuning start
The controller provides 2 types of
PV variable
“one shot” tuning algorithm, that
are selected automatically accord- End of the tuning
operating and setting
ing to the process condition when of the new calculated
the operation is started. terms.
Control output
STEP response
SP
Setpoint change End of the tuning
operating and setting of This type is selected when the PV
the new calculated is close to the SP Setpoint.
terms.
PV variable This method has the advantage
Start of autotune
operation of a better accuracy in the term
Control output
calculation with a reasonable
speed calculation.
This type is selected when, at
the start of the autotune oper- The Fuzzy Tuning determines
ation, the PV is far from the automatically the best method
Setpoint of more than 5% of the to use to calculate the P.I.D.
span. This method has the big term, according the process
advantage of fast calculation, conditions.
with a reasonable accuracy in
the term calculation.
XK UK-ed3 7-06-2006 13:08 Pagina 41

4 - Operation

4.5.5 INPUT MENU 4.5.6 OUTPUT MENU

t
# f
. il Input
filter t
# S
. aM Sampling
Time O
# p.hy Control output
hysteresis #t.c. Control output
cycle time
Time constant, in seconds, of Sampling time, in seconds, of
the instrument. This parameter SP It’s the cycle time of the logic
the RC input filter on the PV On
is normally used when control- control output. The P.I.D. control
input. When this parameter is Off
output is provided by the pulse
Off the filter is bypassed. ling slow process, increasing the
hy
sampling time 0.1... 10 s. width modulation of the wave-
Filter response
form.
100%
The parameter can be set
63.2% PV
Filter time
between zero and 5% of the
configured Span and set in O
# p. l Control Output
low limit
0 Time Engineering units. It specifies the minimum value of
e.g. the control output signal.
I
# n.sh Measure
Bias Range
Span
= -200…600°C
= 800°C
It is applied in manual mode, too.
This value is added to the mea-
sured PV input value. Its effect
is to shift the whole PV scale of
Max Hysteresis = 5% 800°= 40°C
O
# p. H Control output
high limit
its value (±60 digits). It specifies the maximum value
the control output can be set. It
is applied in manual mode, too.

41
XK UK-ed3 7-06-2006 13:08 Pagina 42

4 - Operation

4.5.6 OUTPUT MENU (CONTINUE)

O
# p.r Heat output
maximum rate s
# t.tM Soft start
time M
# U.hy Minimum
step
This value, specified in %/sec- This value specifies the time the It specifies the minimum allowed
onds, with range from 0.01 to start up phase lasts. The start time of activation of the output
99.99%/s provides the maxi- up phase starts at power up of to a motor positioner that pro-
mum rate of change of the out- the controller duces a sensible effect. It is
put. When set to Off this func- related to the deadband of the
tion is disabled.
M
# U.tM Travel
time
positioner

s
# t.Op Soft start of the
control output
It provides the time required to
the motor positioner to go from
It specifies the value at which the 0% position to 100%
the control output is set during
the start up phase.

OP
100%
Soft-Start #Op.r
phase

Speed in %/s
#st.Op Time
Start-up

42
XK UK-ed3 7-06-2006 13:08 Pagina 43

4 - Operation

4.5.7 MODBUS/JBUS SLAVE SERIAL COMMUNICATION MENU (OPTION)

Using this protocol, the parame-

ters value can be read and when P
# Ar.y Parity

possible modified. May be set even EVEn or odd

odd.
Address
If None is set, parity will be
A
# dd.S communication
- 1…247 excluded.
All the instrument connected to
Notes:
the same supervisor must have
different addresses. A Please, read the user
If set Off the serial comm.s is manual: “gammadue® and
not active. deltadue® controller series
serial communication and
b
# dr.S SLAVE
Baud rate configuration software”.
It provides the baud rate in the
range from 1200 to 19.200 bit/s

43
XK UK-ed3 7-06-2006 13:08 Pagina 44

4 - Operation

4.6 PARAMETERISATION - ACCESS MENU - PASSWORD - CALIBRATION

274.8 Operator
Pressing í
go back to the Operator
[1] With the level of access set to full,
all the related parameters are dis-
mode mode played.
275.8

Press until
fUll Access
to all the levels Oper Operator
level Access
Ac.le [1]
Ac.le
AccS Access
menu
Menu Enter password
for access enable
none Execute
the following C.pas Change the
Configuration
from -999 to 9999 EHec operations
EHec password
(11 default value from factory)

11 If the password entered corre-

sponds to the one stored in the

A.pas
A.pas [A] parameter, the
access configuration page is
YES
yes A/M enable
yes/nO
33 Enter
the Configuration
displayed. E.AMn C.pas password
OK

NO

44
XK UK-ed3 7-06-2006 13:08 Pagina 45

4 - Operation

XK

45.80
50
45.80
During the up-download of the data
to/from the Memory chip, the controller
Edit Access
to the edit level
display shows the segment clockwise
rotation of the digits.
C.pot Calibrate
the potentiometer
Ac.le EHec

The valve
A.pas Change
the Access pass- load Load the data
from Memory chip stor Download the data
to Memory chip O go to low scale

EHec word
EHec EHec pot.l When the indication
(the valve) is stopped,
confirm the calibra-
tion value using

II Enter [A]
the Access Confirm and return
255 $ or %
The valve
A.pas password
back to the pot.H go to full scale
Operator mode

45
XK UK-ed3 7-06-2006 13:08 Pagina 46

4 - Operation

4.6 PARAMETERISATION - ACCESS MENU - PASSWORD - CALIBRATION

Group of parameters Code Access level The parameters in the access
With the access level Edit, the level fast are recalled on the
read
user defines which groups and
parameters are accessible to
pId Hide
Visible
Not visible
front panel through the pro-
cedure of fast parameter
the operator Menu access illustrated in par. 5.2
page 53. The maximum number
After selecting and confirming of fast parameters is 10.
the access level Edit, enter in the Group of parameters Code Access level
parameters menu. At the end of the parameter list
AItr
The code of the access level is 35.0 fast
Visible and changeable
Included in “Fast view”
of the selected group, the con-
displayed on the front panel.
p.b. read Visible only
troller quits from the Edit access
level.
Press the $% keys to select Hide Not visible and not changeable Therefore, the Edit level must
the proper level. be selected for each group of
parameters

The access level of groups and

parameters, is activated through

Oper Access
level operator
Ac.le

Confirm

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5 - Displays

5 DISPLAYS 5.1 STANDARD DISPLAY 5.2 FAST VIEW

(fast access to the parameters)

274.8 Manual
mode 274.8 Operator mode
Automatic mode With this procedure, simple and
63 63 fast, up to 10 parameters, select-
275.0 275.0 Fast view ed through the fast view (see par
parameter 4.6 page 52) are displayed and
can be modified by the oper-
no One shot
tune start
ator without requiring the stan-
Product
274.8 Engineering
tune no/yes dard parameter setting proce-
dure.
identification units Press $% in order to mod-
°C ify the parameters
00A Software 365.8 Alarm 3 threshold
The value is entered by press-
ing è key
rel. release
3fs.H
(high absolute

63.0 Main output

(during the program
alarm)
full scale On left side, please find as an
example a list of parameters on
Op run only)
Fast view menu.
A B C D

3150 Base Target

none Stored Setpoint

Hard
product code
(see page 5) 300.0 Setpoint value
local mode only s.sel
selection
none/s.LOC/
s.sp
. I. /s.sp
. 2
. /
t.s.p. (not displayed if the
Slopes are disabled) s.sp. 3.

Back to the Operator mode Back to the Operator mode

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6 - Commands

6 COMMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES

The commands can be

entered in 3 ways:

6.1 KEYPAD 6.2 DIGITAL INPUTS 6.3 SERIAL

see page 55 see page 58 COMMUNICATIONS
see the manual on this topic
• Setpoint modification
• Manual mode
• Local/remote selection
• Stored Setpoint display
• Tune Run / Stop

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6 - Commands

6.1 KEYPAD COMMANDS

6.1.1 SETPOINT MODIFICATION 6.1.2 AUTO/MANUAL MODE

The Setpoint is directly modi-

fied with the $% keys. 274.8 Operator
Select
manual 274.8 274.8 Operator
mode
Once entered, the new value is 63 mode green
{ 63 63 (automatic)

checked and becomes operating

after 2 seconds. The end of this
275.0 led on
275.0 275.0
phase is flagged by flashing Example of
momentarily the display with SP. Setpoint modifica-
tion from 275.0 to The bumpless action is present
350.0 Modification of control switching between AUTO, MAN
output value and vice versa.
274.8 Modified
Setpoint value
A
The new value is immediately 100%
AUTO MAN AUTO

350.0 working without any confirm.

Setpoint SP
SP (PV)
PV
SP
Op.r

0 SP = PV
100% output OP OPMAN=OPAUTO
after 2 seconds Modify
the output 274.8 O
change OP

OP
Y

35
value with
0 OPAUTO=OPMAN

274.8 Flash momentarily

the SP value to
275.0 AIn case of power failure, the
350.0 confirm that it has
become operating.
AUTO/MAN status and the
back to the opera- Back to the output value remain stored in
operator mode the controller memory.
tor mode
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6 - Commands

6.1.3 LOCAL/ REMOTE SELECTION 6.1.4 STORED SETPOINTS SELECTION (see also pages 42, 43)

274.8 S.P. The Setpoint is directly modified with the $% keys.

Once entered, the new value is checked and becomes operating
after 2 seconds. The end of this phase is flagged by flashing momen-
275.0 Menu tarily the display with SP.
Stored
Setpoint
displays
none
s.sel
Local/remote
selection
loc S.LOC
l=r s.sel

Select reM
The selected
Setpoint becomes
1st stored
Setpoint s.s.p.1 The selected Setpoint
becomes operating
remote
l=r operating pressing the s.sel pressing the
è è key.
When in Remote, 2nd stored The three
the green led Setpoint ú ù û
Ü leds flag the Setpoint
Select
local
loc is on 3th stored
Setpoint
s.s.p.3 operating.

Back to the
l=r Back to the operator mode
s.sel
operator mode
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XK UK-ed3 7-06-2006 13:08 Pagina 51

6 - Commands

6.1.5 TUNE RUN / STOP

Fuzzy Tune
start-up

Operator
274.8 mode
no
tune
275.0

press until Confirm

yes
yes The command start/stop is

to start
tune executed pressing the
è key.
Tuning When the controller is calculat-
Tune menu ing the P.I.D. parameters, the
green Ä led is ON.
Menu Confirm
no
no
to stop
tune

After the execution of the tuning, the calculated

values are automatically presented in the P.I.D.
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XK UK-ed3 7-06-2006 13:08 Pagina 52

6 - Commands

6.2 DIGITAL INPUTS 6.2.1 DIGITAL INPUTS COMMANDS FOR LOCAL-REMOTE SETPOINT
COMMANDS
Parameter Performed operation
Function Notes
A function is assigned, through value Off On
the configuration procedure to
each IL1, IL3 and IL3 digital None
O
# FF — — Not used
input. (see the parameters set-
ting at tab. 10 at page 30).
Set manual mode
A# M . an Automatic Manual

The configured function is acti- With the keypad locked the commands from
vated when the digital input (free Keyboard lock
k # eb.I Unlock Locked digital inputs and serial communications are
still operating
voltage contact or open collec-
tor output) is in the On state
(closed). It is deactivated by set-
PV
measure hold H # p . U Normal
operation
PV is hold
The value of PV is “frozen” at the time the digital
input goes to the close state

ting the input to the Off state

Setpoint slopes
inhibition S # lo.1 Rate limiting
is active
Normal
operation
When the input is in the on state, the Setpoint is
changed in steps
(open).
The activation of the function
Output forcing mode
F # O . ut Normal
output
Forced
output
With ON command the output is equal to the
forced value ( see page 28)
through the digital input has the 1st stored
highest priority than through the Setpoint s # .p. 1 Local 1st SP The permanent closure forces the chosen stored
value. Setpoint modification is not possible.
keypad or through the serial
The impulsive closure, selects the stored value.
#s.p. 2
communication. 2nd stored
Local 2nd SP Setpoint modification is allowed.
Setpoint
If more than one digital input is selecting a Setpoint,
3th stored the last to be activated is the operating one.
Setpoint # .p. 3
s Local 3th SP (see page 43)

Set Remote
mode l# =r Local Remote
Reactivation
of blocking b # LcK —
Reactivation of The blocking function is activated on closing
blocking the command from digital inputs
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8 - Technical Specifications

7 TECHNICAL SPECIFICATIONS
Features
at 25°C env. temp.
Total configurability
(see chapter 4.3 page 25)
PV Input
(see pages13,14
and page 26)
Description
From keypad or serial communication the - the type of Setpoint - the type and functionality of the alarms
user selects: - the type of control algorithm - control parameter values
- the type of input - the type of output - access levels
A/D converter with resolution of 160,000 points
Common Update measurement time: 50 ms
Sampling time: 0.1… 10.0 s Configurable
characteristics Input shift: - 60… + 60 digit
Input filter with enable/disable: 0.1… 99.9 seconds
0.25% ±1 digits for temperature sensors Between 100…240Vac
Accuracy
0.1% ±1 digits (for mV and mA) the error is minimal
Resistance thermometer Max. wire Res: 20Ω max. (3 wires)
Pt100Ω a 0°C (IEC 751) 2 or 3 wires connection
(for∆T: R1+R2 must be Input drift: 0.1°C/10° Tenv
°C/°F selectable Burnout (with any combination)
<320Ω) <0.1°C/10Ω Wire Res.
L,J,T,K,S, R, B, N, E, W3, W5 Internal cold junction
Line: 150Ω max.
(IEC 584) compensation con NTC
Thermocouple Input drift: <2µV/°C. Tenv.
Rj >10MΩ Error 1°C/20°C ±0.5°C
<5µV/10Ω Wire Res.
°C/°F selectable Burnout
DC input (current) 4... 20mA, 0... 20mA Rj =30Ω
Burnout. Engineering units
conf. decimal point position
0... 50mV, 0... 300mV Rj >10MΩ with or without √— Input drift: <0.1%/20°C Tenv.
Init. Scale -999… 9999 <5µV/10Ω Wire Res.
DC input (voltage) Full Scale -999… 9999
1... 5, 0...5, 0... 10V Rj>10kΩ (min. range of 100 digits)

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8 - Technical Specifications
Features
Description
at 25°C env. temp.
Remote Setpoint Current: 0/4... 20mA: Rj = 30Ω Bias in engineering units and ± range
Not isolated Ratio: -9.99… +99.99
Auxiliary inputs accuracy 0.1% Voltage: 1... 5, 0... 5, 0... 10V: Rj = 300kΩ Local + Remote Setpoint

Potentiometer 100Ω... 10kΩ Feedback valve position

Digital inputs The closure of the external Auto/Man mode change, Local/Remote Setpoint mode change, 3 Stored Setpoint activation, keyboard
contact produces any of the lock, measure hold, slope inhibit and output forcing
3 logic
following actions:
Control output Alarm Alarm Alarm Alarm Retransmission
Main Secondary
AL1 AL2 AL3 AL4 PV / SP
(Heat) (Cool)
1 single or Single OP1 OP2 OP3 OP4 OP5
Operating mode double action P.I.D. loop or action Relay/Triac Relay/Triac Relay Relay Analog./Digital
and Outputs On/Off with OP5 OP1 OP2 OP3 OP4
1, 2, 3 or 4 alarms Analog./Digital Relay/Triac Relay/Triac Relay Relay
OP1 OP2 OP3 OP4 OP5
Valve drive Relay/Triac Relay/Triac Relay Relay Analog./Digital

54
XK UK-ed3 7-06-2006 13:08 Pagina 55

8 - Technical Specifications

Features
Description
at 25°C env. temp.
P.I.D.with overshoot control or On-off - P.I.D.with valve drive algorithm,for controlling motorised
Algorithm
positioners
Proportional band (P) 0.5…999.9%
Integral time (I) 1…9999 s
Derivative time (D) 0.1…999.9 s OFF = O
Error dead band 0.1…10.0 digit
Overshoot control 0.01…1.00
Manual reset 0…100% Single action
Cycle time (Time proportional only) 0.2…100.0 s P.I.D. algorithm
Control mode
Min./Max output limits 0…100% separately adjustable
Control output rate limit 0.01…99.99%/s
Soft-start output value 1…100% - Time 1…9999 s
OFF = O
Output safety value -100…100%
Control output forcing value -100…100%
Control output hysteresis 0…5% Span in engineering units On-Off algorithm
Motor travel time 15…600 s
Valve drive P.I.D. algorithm
Motor minimum step to 0.1…5.0%
Increase/Stop/Decrease
Feedback potentiometer 100Ω …10kΩ

55
XK UK-ed3 7-06-2006 13:08 Pagina 56

8 - Technical Specifications

Features
Description
at 25°C env. temp.
SPST Relay N.O., 2A/250Vac (4A/120Vac) for resistive load
OP1-OP2 outputs
Triac, 1A/250Vac for resistive load
OP3 output SPDT relay N.O., 2A/250Vac (4A/120Vac) for resistive load
OP4 output RSPST relay N.O. 2A/250Vac (4A/120Vac) for resistive load
Galvanic isolation: 500 Vac/1 min
Control or PV/SP Analogue: 0/1... 5V, 0…10V, 500Ω/20mA max.,
Analogue/digital Short circuit protected
Resolution 12 bit 0/4... 20mA, 750Ω/15V max.
OP5 output retransmission
Accuracy: 0.1 % Digital: 0/24Vdc ±10%; 30mA max. for solid state relay

Hysteresis 0…5% Span in engineering units

Active high Deviation threshold ±range
Action type Band threshold 0… range
AL1 - AL2 - AL3 - AL4 Active low
alarms Absolute threshold whole range
Action
Sensor break, heater break alarm
Special functions Acknowledge (latching), activation inhibit (blocking)
Connected to Timer or program (if options installed) (only OP3-OP4)
Local + 3 memorised
Remote only
Up and down ramps 0.1...999.9 digit/min or digit/hour (OFF=0)
Setpoint Local and Remote Low limit: from low range to high limit
High limit: from low limit to high range
Local with trim
Remote with trim

56
XK UK-ed3 7-06-2006 13:08 Pagina 57

8 - Technical Specifications

Features
Description
at 25°C env. temp.
Fuzzy-Tuning type . The controller selects automatically the best Step response
Tuning method according to the process conditions Natural frequency
Auto/Man station Standard with bumpless function, by keypad, digital input or serial communications

Serial comm. (option) RS485 isolated, SLAVE Modbus/Jbus protocol, 1200, 2400, 4800, 9600, 19.200 bit/s, 3 wires

Auxiliary Supply +24Vdc ± 20% 30mA max. - for external transmitter supply
Measure input Detection of out of range, short circuit or sensor break with automatic activation of the safety strategies and alerts on display
Operational Control output Safety and forcing value -100...100% separately adjustable
safety Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time
Access protection Password to access the configuration and parameters data - Fast wiew
Power supply 100... 240Vac (-15... +10%) 50/60Hz or
(PTC protected) 24Vac (-15...+25%) 50/60Hz and 24Vdc (-15% +25%) Power consumption 5W max.
Safety Compliance to EN61010-1 (IEC 1010–1), installation class 2 (2.5kV) pollution class 2, instrument class II
General Electromagnetic
compatibility Compliance to the CE standards (see page 2)
characteristics
Protection EN60529
(IEC 529) IP65 front panel
Dimensions 1/ DIN - 48 x 96, depth 110 mm, weight 380 g max.
8

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XK UK-ed3 7-06-2006 13:08 Pagina 58

Warranty

1 WARRANTY

We warrant that the products will

be free from defects in material
and workmanship for 3 years from
the date of delivery.
The warranty above shall not
apply for any failure caused by the
use of the product not in line with
the instructions reported on this
manual.

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XK UK-ed3 7-06-2006 13:08 Pagina 59

ASCON’S WORLDWIDE SALES NETWORK

SUBSIDIARY DISTRIBUTORS

FRANCE ARGENTINA GREECE BRANCH OFFICE

ASCON FRANCE MEDITECNA S.R.L. CONTROL SYSTEM Phone +34 93 311 98 11
2 bis, Rue Paul Henri Spaak Phone +5411 4585 7005 Phone +30 31 521 055-6 Fax +34 93 311 93 65
ST. THIBAULT DES VIGNES Fax +5411 4585 3434 Fax +30 31 515 495 Phone +34 91 656 04 71
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Tél. +33 (0) 1 64 30 62 62 AUSTRALIA Phone +30 1 646 6276
Fax +33 (0) 1 64 30 84 98 IPA INDUSTRIAL PYROMETER Fax +30 1 646 6862 SWITZERLAND
ascon.france@wanadoo.fr (AUST) PTY.LTD CONTROLTHERM GMBH
AGENCE EST Phone +61 8 8352 3688 HOLLAND Phone +41 1 954 37 77
Tél. +33 (3) 89 76 99 89 Fax +61 8 8352 2873 HSD INSTRUMENTS Fax +41 1 954 37 78
Fax +33 (3) 89 76 87 03 Phone +31 78 617 03 55
AGENCE SUD-EST FINLAND & ESTONIA Fax +31 78 618 26 68 TURKEY
Tél. +33 (0) 4 74 27 82 81 TIM-TOOL OY KONTROL SISTEMLERI LTD
Fax +33 (0) 4 74 27 81 71 Phone +358 50 501 2000 PORTUGAL Phone +90 216 302 19 70-71
Fax +358 9 50 55 144 REGIQUIPAMENTOS LDA Fax +90 216 302 19 72
USA Phone +351 21 989 0738
ASCON CORPORATION GERMANY Fax +351 21 989 0739 UNITED KINGDOM
472, Ridgelawn Trail MESA INDUSTRIE ELEKTRONIK GMBH EUKERO CONTROLS LTD
Batavia, Illinois 60510 Phone +49 2365 915 220 SPAIN Phone +44 20 8568 4664
Tél. +1 630 482 2950 Fax +49 2365 915 225 INTERBIL S.L. Fax +44 20 8568 4115
Fax +1 630 482 2956 Phone +34 94 453 50 78
www.asconcorp.com Fax +34 94 453 51 45
info@asconcorp.com

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ICONS TABLE Digital input

connected functions
Main universal input Digital input

Thermocouple Isolated contact Auto/Manual

Run, Hold, Reset and

RTD (Pt100) NPN open collector
program selection

Delta Temp (2x RTD) TTL open collector PV hold

Setpoint slopes
mA and mV
inhibition
Setpoint

Custom Local
Output

Frequency Stand-by SPST Relay

Keypad lock Triac

Auxiliary input

Current transformer Outputs lock SPDT Relay

mA Remote setpoint Start-up function mA

Volt Remote setpoint Timer function mA mV

Feedback
Memorized Logic
potentiometer

Remote

Setpoint programmer