CALORIFIERS

Storage Tank Options

Zenith Calorifers and Storage Cylinders

GLASS LINED STEEL classification is based on the Protective Lining on
the inner surface of the tanks.
Outer Casing GLASS LINED STEEL :
An alternative to copper-lined steel. The lining
was developed for arduous conditions in industrial
processes. It is generally more resistant to
Insulation abrasion, chemical attack and impact damage
than traditional glass linings. If damage occurs
M.S. Storage Tank the surrounding coating will not be affected and
the damage can be repaired. In the lining process
minute glass flakes are combined with a special
synthetic base applied to the steel, cured and
electrically tested.
MS Sheet Adequate coating thickness forms an almost
impenetrable interlocking flaked glass layer. This
coating is commercially very popular and is widely
Glass Lining (Epiglass) used for storage of potable water.
SOLID STAINLESS STEEL
SOLID STAINLESS STEEL :
Stainless Steel calorifiers can suffer chloride attack
Outer Casing at welds. Most water supplies contain enough
chloride to cause problems. Adequate pickling of
welded joints followed by passivation process.
These processes minimize the effects of surface
Insulation corrosion. Heat treatment after all welding is
completed solves the problem, but is expensive. If
Solid S.S. Storage Tank the water supply is chloride free (e.g. de-ionized
water) then stainless steel calorifiers will be
acceptable.
However, Stainless Steel offers maximum
protection against biological growth and against
Solid Stainless Steel most dissolved ions in water. Hence it forms an
ideal choice for Hospitals and Pharmaceutical
plants where hygiene is of prime importance.

COPPER LINED STEEL COPPER LINED STEEL :

Carbon Steel lined internally with copper. None of
the steel is in contact with the water. The steel
Outer Casing gives desired strength, the copper prevents
corrosion. Special techniques have been
developed to ensure a close fit of copper to steel, to
allow thermal expansion and contraction of the
Insulation
lining and to test the lining. Fitted as standard with
an anti-vacuum valve to prevent partial vacuum
M.S. Storage Tank
damaging the lining. Even so care should be taken
during drain-down to ensure adequate venting of
the calorifier. The cold feed must never be
restricted during draw-off.
MS Sheet
Copper is a time tested metal in its properties for
resistance against corrosion. The lining of copper
Solid Copper Sheet on steel base offers a commercially best option for
Pressed On Steel price and durability and an extended service life.
SUGGESTED SPECIFICATION
The water heater shall be Zenith Model(s) No. ______ as manufactured by STAR Industrial Products LLC or an approved equivalent.
Heaters shall be rated at ___ KW, _____ volts, ______ phase, 50/60 cycle AC, and listed with appropriate local authorities. The
internal tank shall be glass lined / copper lined / solid stainless steel. Storage Tank Heater(s) shall have 150 psi working pressure
and be equipped with extruded high density anode rod. Electric heating elements shall be of copper or incoloy stainless steel
medium watt density. Each element shall be controlled by individual mounted thermostat and an upper limit thermal cut out.
Electrical circuits shall be prewired to the terminal lugs and control circuits shall comprise of necessary devices such as pilot
switches and indicating lights, safety interlocks and low water cutt -off device. Also optionally digital temperature controller device
can be provided. Manhole opening provided on the lowest half of the tank for units above 2000 ltr. The drain valve shall be provided.
The outer jacket shall be of baked enamel finish and shall enclose the tank with high density fiberglass wool. Heater tank shall have
a five year limited warranty as outlined on the written warranty. Fully illustrated instruction manual to be included.
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 CALORIFIERS
Technical Specifications

Digital Temp.
Control
FROM 600 LITERS TO 10000 LITERS
(Optional)
Total Capacity Diamensions Standard Volt Options Inlet/ Rated Initial
Height Diameter Power 220-240V, 380-440V, Outlet Pressure Heating
Low level Liters Gallons (mm) (mm) (kw) (BSPT) (psi)
water cut-off 1PH 3PH Time* (Hrs)
(Optional)
600 160 1590 855 9 - 1½” 150 3.50
Outlet

Temp. Guage 750 200 1300 1080 12 - 1½” 150 3.28

(Optional)
T&P Valve 1000 260 1600 2“ 150
1080 18 - 2.92
Lifting Hook
Automatic Air
Relief Valve 1500 400 2260 1080 24 - 2” 150 3.28
(Optional)
Magnesium 2000 500 2100 1350 27 - 2“ 150
Anode 3.90
PT100 Sensor
2500 650 2540 1350 30 - 50 NB 150
Above 50kw Flange 4.38
(Optional)
3000 800 2980 1350 36 - 50 NB 150
Flange 4.38
50 NB
4000 1050 3120 1550 45 - Flange 150 4.67
Control Panel
50 NB
5000 1300 3170 1700 54 - Flange 150 4.86
Return
Connection 100 NB
(Optional) 6000 1600 3140 1850 63 - Flange 150 5.00
100 NB
7500 2000 3170 2050 72 - Flange 150 5.10
Manhole 100 NB
Cover 10000 2600 3240 2300 81 - Flange 150 6.50

Heating
* Initial Heating Time is calculated with ∆T = 45°C
Element # Rated power can be customized to match the specifications.
# Sizes above 260 Gallons could be customized to fit the space available.
# Any other additional features and/or plumbing connections could be provided to meet requirements.

Heating
Element
Terminal box
POWER OPTIONS
Inlet
KW No. of Full Load Current* Heat Recovery at 45ºC
Drain
Connection Input elements 220-240V 380-440V (Gallon/Hour) (Liter/Hour)
(Above 300Ltr) 1PH 3PH
99 11 x 9 Kw - 129.3 498 1886
Mounting
Skid / Legs 108 12 x 9 Kw - 141.0 544 2057
117 13 x 9 Kw - 152.8 589 2229
Schematic Drawing 126 14 x 9 Kw - 164.6 634 2400
135 15 x 9 Kw - 176.3 680 2572
144 16 x 9 Kw - 188.0 725 2743
153 17 x 9 Kw - 199.8 770 2915
162 18 x 9 Kw - 211.6 815 3086
171 19 x 9 Kw - 223.4 861 3257
180 20 x 9 Kw - 235.1 906 3429
189 21 x 9 Kw - 246.9 951 3601
198 22 x 9 Kw - 258.6 997 3772
207 23 x 9 Kw - 270.4 1042 3943
216 24 x 9 Kw - 282.1 1087 4115
225 25 x 9 Kw - 293.9 1133 4286
234 26 x 9 Kw - 305.6 1178 4458
243 27 x 9 Kw - 317.4 1223 4630
252 28 x 9 Kw - 329.2 1268 4801
261 29 x 9 Kw - 340.9 1314 4973
Control Panel 270 30 x 9 Kw - 352.7 1359 5144
* Full load current calculated for maximum voltage
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 PROJECT REFERENCES

American School of Dubai Fairmont Hotel & Resorts, Dubai

Al Ain Airport, Al Ain

Oceana Residence, Dubai Royal Amwaj, Dubai

Laguna Tower, Dubai Dubai Marina, Dubai Infinity Tower, Dubai

Certificates :

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 PROJECT REFERENCES

American School, Dubai Laguna Tower JLT, Dubai

1000 Ltrs - 2 Nos, 1500 Ltrs - 2 Nos 6500 Ltrs - 3 Nos

Oceana Apt, Dubai Marina World Trade Center Accomodation

2000 Ltrs - 2 Nos 7500 Ltrs - 8 Nos

Fairmont Hotel & Resorts, Dubai Hotel Royal Amwaj, Dubai

10000 Ltrs - 8 Nos 450 Ltrs
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 PROJECT REFERENCES

Anantara Club House Lords Beach Hotel, Sharjah

1900 Ltrs - 2 Nos 1000 Ltrs - 3 Nos

Crown Plaza Hotel, Sharjah Repton School, Dubai

2000 Ltrs - 3 Nos 5000 Ltrs - 2 Nos

PDO Oman Leyali Hotel, Dubai

1700 Ltrs - 22 Nos 3000 Ltrs - 5 Nos
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STAR INDUSTRIAL PRODUCTS LLC, UAE
Tel.: +971 6 7434389, Fax : +971 6 7438085
E-mail : zenithok@emirates.net.ae
www.zenithwaterheater.com