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Kultur Dokumente
INSTRUCTION MANUAL
) AUDIO SYSTEM FOR GL1200
r Accessory Application Publications No.
HP 2858307
HONDALINE~ AUDIO SYSTEM GL 1200
Issue Date
JULY 1983
FEATURES
A Hi-F i onboard cassette dack with broader The purpose of this guide is to provide you
frequency response. Plus a lot more. with the proper installation procedure of your
A tota I of seven combinations to construct cassette and the mating components.
your own on board audio system. They are Read the guide and owner's manual from
described below in terms of the components cover to cover, and the music will go round
to go with. and round wherever you go.
*Standard Equipment
I
I
/
!
Part No. Part Name Note
(Fig.-7)
i 08118-MG985-IOF Head set (Internal open face) ! ii/I i !
f-----------j-------------- ! / I \ " I
NOTE:
• For GL 1200 I NTERSTATE, to install • This guide covers the following three
the Passenger Controller, it is necessary to variations. Be sure to use the correct
purchase the Arm Rest Kit. procedures for the system bei ng con-
structed.
1 of 34
HONDA MOTOR co., L TO. 1983·AIt Rights Reserved 08118-MG91D-95E Printed in Japan
RQX4269ZA
-
COMPONENTS
,
Index No. 1
\-~
Part No.
39100-MG9-8710-Ml
-- I--------~- -
Part Name
AM/FM/cassette assy
I
I
I
Q'ty
1
~
2 !
39140-MG9-8710-Ml Power ampiifier I 1
3 II 39190-MG9-8710-M1 ! Automatic volume contorol I 1
c- -------
L----r=E
I I,
4 I 39200-MG9-8700 I Handleber contorol 1
-+-----------
37460-MG9-8710-M1 I Clock assy 1 --
3921 a-MG9-8700 ! Handleber cantorol spacer 1
~
7
8
I
I
Oa118-MG910-Q1
93902-34380 ---+
-----+-
Bracket assy auto vol.
Screw, tapping, 4 _x 12 mm
\ 1
2
~_9~_L 94050-05080 ----
!
-+------..-----
Nut, flange, 5 mm 1
10 I
90402·GBO·9000 Washer, nunber brkt set 2 ~
11 91456-MGS-7700 Cap, socket bolt 5 mm 4 I
~ --~1-2---T 39342-MG9-8700 Cap, radio bracket I 1 ~'
: 13 --+-I--o-a-11-8--M-G-S-10---0-2 Lock set, clock 1
l -L ___ --+------_ _
14
17
18
. i
~~~-=~- ~E ~:~~::~~~~~:~~E
i
!
90161-MG9-8700
32161-404-0000
08118-MG910-95F
- -~----
----I-n~-t~lIation DWG
Screw, tapping 3 x 34 mm
Owner's manual
~;ta-II~DWG --- -~--r--- 1
Wi-;;band
1
1
!
--~--2-----1
\
1.J
Fig. 1
3 of 34
[Dal18-MG970 CB TRANSCEIVER KIT.]
---
I
Index No. I
Part No. I Part Name a'ty I
61 39260-MG9-8110-M1 r--C-i3 Transceiver assy 1
62 39270-MG9-8100 I Compornent, terminal : 1
63 39290-MG9-8100 o istrbutor, ant I 1
I
I
64 39280-MG9-8110-M1 Cover assy., I 1
i I
65 39255-MGS-8110-M1 i
Transceiver harness I 1
66 0811S-MG970-G1 1 Stay assy., auto vol. 1
67 94002-05000-0S Nut, hex., 5 mm I 1
68 90 162-MG9-8700 Screw, tapping-3 x 54 mm 1
-+i ----1-
69
70
94021-05000-05
39 300-MG 9-8100 -
I
Nut., hex., cap 5 mm
CB Handlebar switch
I
I
I
l
,
4
72 90402-GBO-9000 j
Washer, nunber brkt set 4
--,- i --
-----
73 91456-MG9-7700 ---
CAP. socket bolt 5 mm i 4
74 08118-MG970-41 T SW, CB. Passenger I 1
75
76
08118·MG970-95 ---- 1 Installation DWG 1
08118-MG970-96 i Owner's instl I 1
-r
77 3920 '-MG9-81 00 Collar, radIO SW.
--------~-----~
Fig.6
65
.----I
~/ I
~ 74
7,2..
.
",~
'§T~
)
1
5 of 34
8118·MG980 JUNCTION BOX KIT.]
-lEAD SET]
g. 8
! \
I ----i
3 EXTERNAL/UNIVERSAL-TYPE HEADSET FOR i 4 EXTERNAL/UNIVERSAL-TYPE HEADSET FOR
OPEN-FACE HELMETS I FULL-FACE HELMETS ~
-_~_.__l
of 34
--------!
PRECAUTIONS 2) Remove the left fairing pocket and con-
trol box cover. Discard the switch and
• The gu ide is so designed that it covers all switch cover.
po ss i b Ie com b ina t ion 5 0 f the H i- F i
cassette and its components. Before
Fig. 11
starting to construct your system, be sure
to read the manual carefully 50 you may
INNER COVER
select the correct topics for the system
being constructed.
• A II couplers, connectors and \vires are
color coded. You may find it easier than
you think to assemble the cassette and
components.
• Careful handling of the preCISion Hi-Fi
components is important.
As a rule of thumb you should handle
their cables and wires with greatest care.
Remember that rough handling can lead
to broken insulation and a host of other
malfunctions.
INSTALLATION
1) Remove the right and left side covers.
Disconnect battery negative cab Ie from
the battery negative terminal.
C'
LEFT
Fig. 10 /FAIRING
, / POCKET
~I 4) Remove
mirrors.
the right and left rear view
CONTROL
BOX COVER -1 Slide the boots off the mirror stays.
I~~." -2 Rotate the mirrors as shown, and
;/~.
COVER ,,__
~'_.~
i
boots.
NOTE: Do not let the mirrors fall.
~
5 x 22 mm SOCKET HEAD BOLT
7 of 34
SOCKET BOLT CAP
Remove the windshield garnish. Fig. 13
~ \
~J
NOTE: Use added care when removing
the windshield garnish to avoid
distorting "it. To remove, push it up
along the contour of the windshield
by applying equal force on both sides.
I/1 <>
u ~
\J I)
/
//~tf)
Fig. 14
HEADLIGHT
~ \\
FRONT GRILL
of 34
7) Remove the windshield. Fig. 16
Fig. 15
)(
CLIP NUT
9 of 34
10) Remove and discard the instrument i HOW TO REMOVE RADIO
cluster holder. I nstall the radio mounting
~~o
bracket in place of the cluster holder.
1 Slide the cap © onto tab of the radio
mou nting bracket.
2 Remove the instrument cluster holder Q I! \\
and install the radio mounting LEVER LOCK
bracket.
Fig. 17 INSTRUMENT
CLUSTER HOLDER
""-,
"'~
"
RADIO MOUNTING
BRACKET
11) Reinstall the instrument cluster on the cluster, check that all harness wires
fairing. are routed and pulled out through the
NOT E : R 0 ute the au d i 0 h arness wi res fairing opening as shown.
through hole in the fairing and out 12} Connect the 2 red and white 4-P audio
through the left fairing pocket open- couplers to the fairing 4-P couplers color-
ing. to-color.
Before installing the instrument
Fig. 18
3) Store the end of the taped wires (largest 15) I nstall the power amplifier.
bunddle of vvires} of the audio harness
-1 Remove the two seals from the
in the fairing at the location shown in
amplifier mount stud holes of the
F ;g. 19. fairing.
NOTE: Do not insert the other harness -2 Position the amplifier in place in the
wires with the taped wires. fairing pocket and install using a
5 mm nut and washer (19) on each
stud. Tighten the nuts securely.
:g.20
Fig. 22
,PPING SCREW
20UPLER Ii
BRACKET
!I . ,:.\~
I , '\ CLAMP
O\~
I
!I CONNECT 2·P
BLACK \m~
={emove the four tapping screws attaching
he coupler bracket; slide the bracket
\
I
COUPLERS
\\U'\ RED TAPE
HEX NUT
I
/
\
60NTROl BOX BLIND COVER
ANTENNA 5 x 22 mm SOCKET HEAD BOLT
FEEDER
I
\
13 of 34
Fig. 28 21) I nstall the radio switch and connect the
DRILL HOLE ....
switch wires to the wire harness.
-1 Drill a 1.5 mm hole through the turn
signal switch at the location shown
(center), and install the turn signal
switch using a tapping screw @,
and spacer ®.
NOTE: When installing the switch
® on the turn signal switch, align
the locating tabs on the spacer
with the holes in the signal switch.
A total of four holes is provided to
allow for adjustment of switch
angle.
TURN SIGNAL SWITCH On some models, only tow holes
are provided on the right side. To
install the radio switch it is® ,
Fig. 29
necessary to break off the left tab
WIRE BANDS on the spacer ®.
-2 Route the switch harness wires as
shown in Fig. 29 and 30.
'it WARNING
Attach the wires with the wire bands
with the handlebar turned extreme
right or left, so they are not pulled
taught when the handlebar is rotated.
Fig. 31
/
/ I~
'! /
", r: i
Fig. 30
~):~
' __ CB P"A,SSENGER
, ~ SWITCH
\ '
ctQ
, ,
~, - ~)
4;
-tJ"V// BAND RUBBER
COUPLER HOLDER
~~
CAP NUT ~~\
i,_
"
SCREW
~
II ~II
~~J}'
BAND"
I
Fig. 34
\
MAIN WI RE HARNESS
L 15 of 34
24) Check operation of each compoents as
follows:
-, Check that the wire harnesses and
cables' are routed properly and are not
pinched, twisted or pulled taut in all
steering positions.
·2 Check that the radio is secure in its
mount, and that it can be removed
and installed easily with the key.
-3 Connect the battery negative cabie to
the battery negative terminal.
-4 With the ignition switch in the ACe
position, turn on the radio switch.
Check the radio and cassette deck for
proper operation.
-5 Recheck the harness and cable rout-
ings if there is any abnormality.
25) Check all bolts, nuts, screws and other
fasteners for security. Retighten if
necessary.
26) I nstall the headlight.
-, Refer to Step 6 and Fig. 14.
NOTE: Check that the headlight
aiming gears are engaged properly.
27) Install the windshield and windshield
garnish.
28) I nstall the left fairing pocket.
NOTE: Re-arrange and secure the har-
nesses with the harness clamp on the
main amplifier, if difficulty is en-
countered in installing the pocket In
the fairing.
29) Install the shelter, seat and side covers.
30) Install the inner cover.
NOTE:
Follow all safety nots and precautions
described in the owner's manual and
caution label on the back of the case.
16 of 34
Combination 2: AM/FM/CASSETTE and Fig. 36
~
• Headset ju nction box kit (Fig.7)
• Head set (Fig. 8)
• Passe n9e r con t r0 I kit (Optional)
• Arm rest (Optional)
NOTE:
Passenger control kit with a volume control,
talk switches and map lamp is available as
separate optional. To use the kit, it is neces-
Fig. 37
sary to purchase the Arm Rest Kit.
INSTALLATION
NOTE:
Follow the steps 1 thru 16 under
VARIATION 1 for steps 1 thru 16.
Fig.3S
17 of 34
Fig. 38
WHITE/BLACK
~ AM/FM/CASSETE
/"e~uEBAND~D ~ I
JUNCTION BOX
Fig. 39
18 of 34
Fig. 40
~"--~~,c-.~ i
;':~~~~_!,;;,~~/~
'\~~
y----_/ //
Fig. 46
/~
/ !/,~Y1
~
Fig.45
". CB PASSENGER
~
SWiTCH
.. .,
~\ /'\
:.' /;>
~I(~~~
~A COUPLER HOLDER
_; / BAND RUBBER
i(f]J~1 «0 ~
CAP
csr
NUT~~.':i
..
/
1/
//.I If}) l/j
11/
1/ /
-\
\
\
II!
SCREW
' >~/ /'r
BAND ,
i. ~
1;/
Ii
BROWN
CONNECTOR COVER
INNER
/COVER
, r /1 ,BROWN
/
//
~~ \i
J
\
\
GROMMET-
JL BLACK
l 43
efiminate slack in the bracket @ .
NOTE: Before tightening the
@ , temporarily install the antenna
nut
21 of 34
Fig. 50 33) I nstall the windshield and windshieid
garnish.
34) Install the left fairing pocket.
NOTE: Re-arrange and secure the har-
nesses with the harness clamp on the
main amplifier, if difficulty is en-
countered in installing the pocket in
the fairing.
35) Install the shelter, seat and side covers.
36) Install the inner cover.
37) I nstall the grommet and wire harness
18]> on the coupler holder.
Fig. 51
22 of 34
Combination 3: AM/FM/CASSETTE + IN-
TERCOM + CB RADIO
Components: Fig. 52
• AM/FM/CASSETTE KIT (Fig. 1) /WHITE BANDED
• Speaker kit (Fig.2) BLACK BANDED
• Antenna kit (Fig. 3)
• Antenna mount bracket rightt
(Fig. 4)
• CB transceiver kit (Fig. 6)
• Headset junction box kit (Fig. 7)
• Head set (Fig.8)
• Passenger control kit (Optional)
• Arm rest kit ( Optional)
NOTE:
Passenger control kit with a volume control
and talk switches is available as separate
optional. To use the kit it is necessary to
t
INSTALLATION
NOTE:
~~~--~Ilow th-~-;t-;ps-l-~~th~-14~d;;1
15) Connect the two 0 I N connectors of the
V A R I A T ION 1 for the ste ps 1 t hru t
transceiver harness ® to the terminal
14. ~ component © color-to-color.
~~~- °C
~
o o"~~/@
SEALS/~ ~
NOTE: Keep the audio harness, terminal
component harness and CB radio
harness out of the fairing.
23 of 34
Fig. 54
-------------- ---""""",
Fig. 55
62
RED BANDED /
/
/
RED BANDED
18} Connect the couplers and DIN connectors Press the connectors under the am-
of the terminal component (@ and power plifier.
amplifier ~' -2 Connect the 2-P black coupler of the
1 Connect the 0 IN connector (red audio harness from the radio to the
banded) of the terminal component 2-P black coupler of the power am-
~) to the DIN connector {red banded} plifier.
of the power amplifier (l\ as shown.
24 of 34
Fig. 56 Fig. 58
~,
I I " 3
~~
INSTALL WITH THIS HiLE
FACING THE AUT9 VOLUME
~I /
CONTROL UNIT 3 . /
6J,;
/~
Fig. 57
HEX NUT
WASHER
19} I nstall the auto volume control (l) and
junction box @ pn the transceiver (~D .
KNOB
//~UBBER WASHER -1 Position the bracket 66 on the auto
/ ./
volume control unit ([~ and loosely
install using the 5 mm flange nut.
-2 Position the auto volume control unit
(~. on the tranceiver @ and install
using the 5 mm nut ([J). Tighten all
5 mm flange nuts securely_
-3 I nstall the junction box @ on the
i
6T tranceiver @ and volume control
unit ([:i .
NOTE: The bracket @ (j) and 4 x
25 of 34
Fig. 59
21) Connect the wire harnesses as follows:
-1 Remove the grommet from the upper
hole of the coupler holder.
Route the cords ® and ® of the
terminal component (@ and the cord
© of the antenna/d istributor @
through the hole. Pull the cords out
into the fairing.
Reinstall the grommet by shifting the
cords into the small hole.
-2 Connect the couplers @ and ®.
-3 Connect the white banded/male con-
nector to the black/white female
connector ® before installing the
auto volume control unit ® , tran-
sceiver @ and junction box @
assembly.
Fig- 60 -4 Position the auto volume control
unit ® , transceiver @ and junction
box (~J) in place and connect the four
pairs of DIN connectors (marked @ ),
and two antenna connectors.
-5 I nstall the above assembly using the
5 x 22 mm socket head bolts. Press
the caps into the recesses of the bolt
heads (F ig. 39).
22) Arrange the wire harnesses and cords as
follows:
-1 Arrange the excess of the two 0 IN
connector cords (connected to the
terminal component @ on top of the
power amplifier (1 and secure with
the wire clamp.
-2 Press the remaining cords and har-
nesses under the power amplifier (1
as flat as possible; then, secure them
with the wire clamp at the bottom of
the amplifier CIJ .
20) I nstall the antenna distributor (6]') _ NOTE: Diffeculty will be encoun-
-1 Remove the left under cowling tered in installing the left fairing
(Fig. 59}. pocket if they are not arranged and
-2 Position the distributor in place and stored properly.
install using the two 5 mm cap nuts
i@ and washers @ .
-3 Reinst aII the Ieft u nder cow lin g.
26 of 34
j
I Fig.61 I
t
NOTE: @ DIN CONNECTORS
I
• DIN CONNECTORS NO T USED
/\LUE BANDED
B7CKIWHITE BANDED
RED BANDED
GRAY CORD"
GRAY BANDED
I /
!K,4-P, BROWN
L
@i4-P, RED
f~ S mm HEX HEAD NUT
Fig. 63
I
I
RADIO r
BLIND
COVER
28 of 34
Fig. 64
25) Install the radio and CB switches (£, and
®.
-1 Referring to Fig. 64, drill a 1.5 mm
ho Ie at the center of the tu rn signa I
switch as shown.
Position the spacer ® , rad io switch
(1) , spacer (i]) and CB switch r{Q) on
the turn signal switch in the order
listed, and install using a 3 x 54 mm
tapping screw ® .
NOT E: When insta II i ng the switches
® and ® on the turn signal
switch, align the locating tabs on
the spacer ® with the holes in
the signal switch.
On some models, only two holes
are provided on the fight side. To
install the radio switches, it is
necessary to break off the left tab
Fig. 65
on the spacer.
-2 Route the switch harnesses as shown
in Fi9. 65 and 66.
~ WARNING
Attach the wires with the wire bands
with the handlebar turned extreme
right or left, so they are not pulled
taut in all steering positions.
Fig. 67
(
Fig. 66
Fig. 70
CB PASS ENG ER
AT-.\'-~SWITC.H
~ ,:-....,,;
1//
,/1
;:::lg.69
Fig. 71
CONECTOR COVER
30 of 34
Fig. 73
j3)
/~
\
\ I
31 of 34
34) I nstall the windshield and windshield HANDLING PRECAUTIONS
garnish.
• Use only the handlebar switches while
35) I nstall the left fairing pocket.
riding.
NOTE: Re-arrange and secure the har-
• Before riding make sure that the radio is
l
nesses with the harness clamp on the
locked in its mount securely.
main amplifier, if difficulty is en-
• The radio transceiver and cassette are
countered in install ing the pocket in l
the fairing,
precision equipment. When washing the
motorcycle use extreme care not to
l
36) I nstall the shelter, seat and side covers.
allow water to enter the equipment or
37) Install the inner cover. their mounts.
38} I nstall the grommet and wire harness (B7'1 • Follow all safety and other notes and
on the coupler holder. precautions described in the owner's
manuals.
Fig. 74 • Do not bring a magnet or metal parts or
tools such as screwdrivers and wrenches
close to the cassette deck heads or tapes.
• Remove the tape cassette from the deck
and store in a safe place when the motor-
cycle is to be left standing for a long
period of time.
32 of 34
-n
~.
....,
U'l
mIi.EF·LSP~AKERJ
WHITE/BLACK
o-L-FAIRING HARNES
fAUTOVOL. UNIT]
~-_.~---~ - --- --- -~------- ---~----- ---~
WHITE·TAPE
I' "OIN.SP
BLUE· TAPE BLUE·TAPE
:::JL:L::AJ=
GREEN -LoiS (ACe)
:Q] IRTGHfSP_E~ KERJ
BLACK
-REO·TAPE
!olSfLIBUTER;UANT./
D/N·5P
--RED·TAPE
GRAY· DIN-5P
TAPE
WHITE·4P
/GRAY·TYPE
MAIN HARNESS ; ; DIN·5PIIGRAY.
o
TAPE DIN-5P
BLACK-4P,
[f8fM-iNALCOMPORNENT]
BLACK·
[~_~wic~
lliW-=-F[AD i 0] ~ GREEN BLAC/C2P TYPE
WHITE·TAPE l
RED GREEN GREEN ·/9
BROWN-~----~
11TI3~ICLOCKl GREEN
I
I
I
I
MAIN HARNESS l -{]
o LJ~-S~jCHJ
BROWN·2P -
cr AED·4P
GRAY
w
w
o.....
w
~
tv 11
+:>. ~.
o-+. '-J
en
tv
+:>.
m f!].rr-SPEAKER]
0
L~====~"C:C:F-=~~~~
~ ~'!;'~-I_-': ~-~ ~ ~='~=~=~=:, ~=:===~=~-_-
=: ~ := ~ ~FRONT =~~<'~ C?:~:~SET
I'
r1,
L",~: GRAY·
: TYPE HEADSET
WHITE·4P
iI': .,
RED GREEN
.'" "
'1
,I "
I' II
I' II
RED·4P " II
GREEN
~:.:. ::.==':.- -~I:JI=:::tII
"
OIClQfEI DIN·5P
MAIN HARNES
HONDA
,..
~ ... ...
"'. :~~ ~~
..." ~ :~~
FOR MOTORCYCLES
RQX4269ZA
08118-MG910·9SE
rights reserved. Printed in Japan@