DESIGN OF FORM WORK FOR DECK SLAB FOR CULVERTS

Data Thickness of slab - 350 mm

Height of staging - 3000 mm
Width of Vent - 2500 mm
Weight of concrete - 2600 Kg/m3
Live Load - 150 Kg/m2
(Construction operations)

1 Design of Shuttering Plate

a Design of liner
Thickness of liner = 3 mm
Assuming of stiffener at 300 mm c/c
2
Zxx= 1/6x1x0.003 = =1.5E-06

load on liner
Dead weight of concrete = 2600 X 350 X 1 =910 Kg/m
Live load = 250 x1 =250 Kg/m
=1160 Kg/m

Max BM (wl2/12) = 1160 X 0.3^2 =8.70 Kg.m

12
Flexural stress = =8.70 =5800000 kg/m2
1.5E-06
5.8 N/mm2
< 145 n/mm2
Hence OK

b Design of Stiffener
Typical size of shutter 1.25 m 0.8 m
Channel support at 1.25m c/c for 250 thick slab

Load on stiffener :
Weight of Concrete = 2600 X 0.35 X 0.3 =273.0 Kg/m
live load = 45 Kg/m
Max B.M = Wl2 /8 = 232.5 X 0.675^2 13.24 Kgm
8 13.24X 10^4 N mm

Flexural Stress = 13.24X 10^4 =105.93 N/mm2

1250
<240 N/mm2
Hence ok

2 Design of Runner under shutter 583.875 Kg/m

0.375 1.75 0.35

A B C
 Load on channel
Weight of Concrete = 2600 X 0.25 X 0.675 =438.75 Kg/m
Live load = 150 X 0.675 =101.25 Kg/m
self weight Shutter and Channel (10% of concrete) = =43.88 Kg/m
Total Load =583.88 Kg/m

Reaction at A,C = 583.88 X 2.5 = 729.84 kg

2
Moment at A = 583.88 X 0.375^ 2 = 41.0537109375 Kg/m
2
Moment atB= 583.875 X 1.25^2 729.84 X 1.75
2 2
= -182.46

Assumig ISMC 100

Ixx 25.9 cm4
Zyy 7.5 cm4
b 50 mm

Flexural Stress = 182.46 X10^4 -=243.28 N/mm2

3
7.5 x 10
Check for Shear = 729.84 X 10 =9.73 N/mm2
2 X 50 X 7.5
3 Design of Girder under Channel
Two rows of girders assumed per Vent
Load on Girder
Dead Load of Concrete = 2600 X 2.5 X 0.25 =812.50 Kg/m
2
Live Load = 150 X 2.5 =187.50 Kg/m
2
self weight of Form work (10% of Concrete) = =81.25 Kg/m
1081.25 kg/m

Assuming pipe Support at 1.5 m c/c

2
Max B.M = Wl = 1081.25 X 1.5^2 =202.73 kg/m
2 12
Assuming ISMB 150 for Girder
Ixx 726.4 cm4
Zxx 96.9 cm4
tw 4.8 mm
Flexural Strength = 202.73X 10^4 =20.92 N/mm2
96.9 X 10^4
< 200 N/mm2
Hence OK
Check for Shear
Shear Force = 1081.25 X 1.5 X 1.2 =1946.25 kg
Shear Stress = 1946.25 X 10 =27.03 N/mm2
150 X 4.8

Hence OK
4 Design of Pipe support
Load on pipe = =1946.25 Kg.
Assuming 50 mm OD Pipe
Thickness of wall 3 mm
Effective length ( Considering one end hinged and one end fixed at intermediate Bracing)
= 2.5 x 1.5 = 1875 mm
2
Area A = π d t = 22 x50 x 3 = 471.24 mm2
7
Ixx = πDt = π x (50^4-44^4) = 122811.925412 mm4
64

Radius of gyration = I/A = 122811.925412 = 15.6411403

502

Slenderness Ratio = 1875 = 119.88

15.64

permissible stress = 61 N/mm2 (for fy 220 n/mm2)

Actual Stress on pipe = 1946.25 X 10 41.301 N/mm2

471.24
Hence OK
Hence Provide two rows of vertical pipes @ 1.5 c/c with Bracing at centre in bothways
DESIGN OF FORM WORK FOR DECK SLAB FOR CULVERTS

Data Thickness of slab - 350 mm

Height of staging - 3000 mm
Width of Vent - 2500 mm
Weight of concrete - 26000 Kg/m3
Live Load - 150 Kg/m2
(Construction operations)

1 Design of Shuttering Plate

a Design of liner
Thickness of liner = 3 mm
Assuming of stiffener at 300 mm c/c
2
Zxx= 1/6x1x0.003 = =1.5E-06

load on liner
Dead weight of concrete = 2500 X 350 X 1 =875 Kg/m
Live load = 250 x1 =250 Kg/m
=1125 Kg/m2

Max BM (wl2/12) = 1125 X 0.3^2 = 8.43 Kg.m

12
Flexural stress = 8.43 = 5620000 kg/m2
1.5 x 10-6
= 5.62 N/mm2
< 120 n/mm2
Hence OK

b Design of Stiffener
Typical size of shutter 1.25m x 0.8 m
Channel support at 1.25m c/c for 250 thick slab

Load on stiffener :
Weight of Concrete = 2500 x 0.35x 0.3 = 262.5 Kg/m
live load = 45 Kg/m
Max B.M =Wl2 /8 = 232.5 x 1.252 = 45.41 Kgm
8 45.41 x 104 N mm

Flexural Stress = 45.41x 104 = 363.2 Nmm

1250
2 Design of Runner Liner shutter 1081 Kg/m

0.375 1.75 0.35

A B C
 Load on channel
Weight of Concrete = 2600x 0.25 x 1.25 = 812.5 Kg/m
Live load = 150 x 1.25 = 187.5 Kg/m
self weight Shutter and Channel (10% of concrete) = 81.25 Kg/m
Total Load 1081 Kg/m

Reaction at A,C = 1081 x2.5 = 1351 kg

2
Moment at A = 1081x0.375 2 = 76.00 Kg/m
2
Moment atB= 1081 x 1.252 1351 x 1.75
2 2
= - 337.59 Kg m

Assumig ISMC 100

Ixx 25.9 cm4
Zyy 7.5 cm4

Flexural Stress = 337.59x 104 = 450 N/mm2

3
7.5 x 10
Check for Shear = 1351 x 10 = 18.013 N/mm2
2x50x7.5
3 Design of Girder under Channel
Two rows of girders assumed per Vent
Load on Girder
Dead Load of Concrete = 2600 x 2.5x 0.25 = 812.5 Kg/m
2
Live Load 150 x2.5 = 187.5 Kg/m
2
self weight of Form work (10% of Concrete) = 81.25 Kg/m
1081 kg/m

Assuming pipe Support at 1.5 m c/c

Max B.M =Wl2 = 1081 x 1.52 = 202.73 Kg/m
2 12
Assuming ISMB 150 for Girder
Ixx = 726.4 cm4
Zxx = 96.9 cm4

Flexural Strength = 202.73 x 104 = 20.92 N/mm2

96.9 x 10 4
< 200 N/mm2
Hence OK
Check for Shear
Shear Force = 1081 x 1.5 x 1.2 = 1945.8 Kg
Shear Stress = 1945.8 x 10 = 27.025 N/mm2
 150 x 4.8

Hence OK
4 Design of Pipe support
Load on pipe = 1945.8 Kg.
Assuming 50 mm Od Pipe =
Thickness of wall 3 mm
Effective length ( Considering one end hinged and one end fixed at intermediate Bracing)
= 2.5 x 1.5 = 1.875 m 1875 mm
2
Area A = π d t = 22 x50 x 3 = 471 mm2
7
Ixx = πDt = π x (504-444) = 122811.4 mm4
64

Radius of gyration = I/A = 122811 = 15.64

502

Slenderness Ratio = 1875 = 119.88

15.64

permissible stress =

Actual Stress on pipe = 1945.8 x10 = 41.31 N/mm2

471

Hence Provide two rows of vertical pipes @ 1.5 c/c with Bracing at centre in bothways