Beruflich Dokumente
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Tolerance for Round Bars: EN 10060 / -0+2mm for forged bars. Straightness : Maximum 2 mm per meter
Length : See order (homogeneity of the length per delivery)
End Finish: Ends shall be hot sawn or hot cutting off and shall be free of burrs and elbows. No center holes allowed
at the ends of the bars.
Anti mixing control : On each bar at the time of supply
Tolerance for Square Bars:
Length: Length and tolerance are specified in the order
Straightness : Machined surface finish :maxi 2 mm per meter
Forged bar: maxi 4 mm per meter
Side length : The side length tolerance shall be:
Machined surface finish : +4mm/-0 up to 300mm and +6mm/-0 over 300mm
Twist: Max 3mm/m
Squareness: The difference between the two diagonals of a given section shall not exceed 4%
Tolerance for Forgings and hollow: As per Drawings
Supplementary Requirements:
Forging ratio : Minimum 4 (diameter <12”, 304.8 mm), Minimum 3 (diameter >=12”, 304.8 mm)
Material is free from residual radioactivity /Elaboration without additions of lead
Marking:
On each bar / shape: N° of Casting, N° of heat treatment lot, Grade, Diameter, NDE performed (UT: ultrasonic testing)
Label on each bundle: Dimensions, N° of Casting, N° of heat treatment lot, Grade, Order N°, Weight, NDE performed (UT :
ultrasonic test)
Packaging
Maximum weight of the bundle : see order
The packaging must be done to ensure the safety of people for unloading
Certification : To EN 10204, type 3.1
At delivery, material certificate referred to this specification are issued by the manufacturer to assess the correctness of the material
and it shall include as a minimum:
• Thyssen’s order N°, grade ( 4130, 4130 H), Cast N°, Heat treatment N°
• Melting and refining process including vacuum degassing.
• Heat treatment process including :
• Austenitization temperature: and holding time
• Water quench:
• Water temperature at the beginning of the quench (less than 38°C)
• Water temperature at the end (less than 48°C)
• Tempering temperature and holding time
• Control thermocouple (air, contact or embedded)
• Chemical analysis
• Mechanical properties: tensile, impact tests (L and T direction) reference to ASTM A 370 and API 6A is specified. The sampling
(on product or on QTC) and the sampling distance from the surface of QTC or product has to be indicated on the certificate. 2
tests should be performed and reported for forged product with diameter >5”.
• Results of the tensile test at 180°C(350°F)
• When applied the size of the QTC has to be indicated on the certificate
• Hardness tests on surface and at 50mm under the surface of each bar
• Cleanliness, grain size, forging ratio
• US inspection with the reference of the applicable specifications on a specific report.
• Surface defect Inspection. Shall be specified in the certificate: Crack inspection 100%: OK
• Attestation that products are free from mercury and “no repair welding”
• Attestation that the material is free from residual radioactivity
• Attestation that no lead has be added to the steel
• The conformity to the applicable specifications API 6A PSL3 P+X & NACE MR0175-03
• These specifications shall be specified in the certificate.
The certificates shall be in the English language. All certificates must be complete, legible and suitable for subsequent photocopying.
ThyssenKrupp Materials, reserves the right, on its own expense, to witness all tests and inspections and to audit the Quality program
of the manufacturer.
N: 4130wog0913
ThyssenKrupp Materials France Rev: 14
Material Specification Date: 18th 09 2019
Hot Rolled or Forged Round and Square Bars, Forgings, Page: 3/3
Hollow
4130 to API 6A and NACE
All heat treating of parts and QTCs shall be performed with production type equipment meeting the requirements specified by the
manufacturer.
If a separate QTC is used, The ER of the QTC shall be equal to or greater than the dimensions of the part it qualifies. The size is not
required to exceed a 5 inch (125mm} equivalent round, and shall be placed in the product load with the components being heat
treated.
The material temperature shall be ·measured by use of either a furnace thermocouple, a contact surface thermocouple or a heat sink
as specified in API Spec 6A. The number and location of both part and environmental thermocouples (with controlling and monitoring
designations) shall be clearly identified. Thermocouples attached to the parts shall be used as controlling thermocouples.
A minimum of two part thermocouples are required per heat treat batch.
The soak time shall begin once all controlling thermocouples are within +/- 14°C (+/- 25°F) of the qualified temperature set point.
Temperature ramp rates and temperature tolerances shall be defined for the heat treat cycle. Furnace loading shall be performed to
ensure that the presence of one part does not adversely affect the heat-treating response of any other part. The use of supporting or
separating equipment may be required to ensure uniform and adequate heating in the qualified heating zone of the furnace, or to
support the running of part thermocouples The hold time shall not commence until the contact surface thermocouple or a heat sink
reaches at least the minimum required temperature. The forgings shall be free from sharp corners as this may lead to quenched
cracks.
Quenching media’s temperature before quench (< 380C) & after (<480C) quench to be documented.
Heat treatment of production parts shall be performed with heat-treating equipment that has been calibrated and Surveyed. Records
of furnace calibration and surveys shall be maintained for a period of not less than two years.
When a furnace is repaired or rebuilt, a new temperature survey shall be carried out before the furnace is used for heat treatment.
The controlling and recording instruments used for the heat-treatment processes shall be accurate to ± 1 % of their full-scale range.
If oil or polymer used for quenching, the heat-treat facility shall have a procedure to control and maintain the quality of the quenching
media. The procedure shall identify controls of chemistry and purity.
Process conditions for the use of the quenching media shall be maintained by the heat treatment facility.