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N: 4130wog0913

ThyssenKrupp Materials France Rev: 14


Material Specification Date: 18th 09 2019
Hot Rolled or Forged Round and Square Bars, Forgings, Page: 1/2
Hollow
4130 to API 6A and NACE
Scope: Hot Rolled or Forged Round and Square Bars, Forgings, Hollow, Quenched and Tempered
Grade: 4130/4130H
Applicable Specifications: API 6A, 75K, K-X, PSL 3-4 and NACE MR 0175, latest edition
As Delivered Condition: Hot Rolled or Forged Round and Square Bars, Forgings, Hollow, Quenched and Tempered
Surface finish: Forged bar: Turned or peeled
Hot-rolled bar: Hot rolled mill surface finish
Forgings and hollow : As per drawings
Melting Process Electric arc furnace including refining and vacuum degassing.
Heat treatment : see note on page 3
• Normalizing temperature 899°C minimum and holding time 1.2 min/mm of thickness + air cooling
• Austenitization temperature 857-885°C and holding time mini 1.2min/mm of thickness + 1h with and with a minimum holding
time of 1h
• Water quench : water temperature at the beginning of the quench less than 38°C, and at the end less than 48°C
• Transfer time from Austenitizing furnace to water tank : max 60s for round <7inches and <90s for rounds ≥7inches
• Tempering temperature 655-700°C and holding time mini 2.4min/mm of thickness with furnace thermocouple measurement
and with a minimum holding time of 3h + air cooling or faster to ambient water cooling.
• Calibration of the furnaces with written procedures in accordance with to API 6A ed 21st annex M
Chemical Requirements: As per ASTM A29
All values are for cast analysis. Frequency of testing: Once per Cast number.
C DI(mm) Mn P S Si Cu Ni Cr Mo Al V N
0.28 Min 0.40 0.024 0.024 0.15 0.35 0.50 0.95 0.20 0.015 max max
0.33 80 0.60 max max 0.35 max max 1.10 0.25 0.055 0.020 0.010
With DI in mm as per ASTM A255. Total content of the residual elements shall not exceed 1%.
When calcium treatment is employed, calcium shall not exceed 0.005%.%H< 2 ppm, Nb+Ti+V <0.12%, %B<5ppm (shall not be
added intentionally).
Microcleanliness: ASTM E 45-95 method A: Maxi : thin : A2-B2-C1-D1.5 / Thick : A1.5-B1-C1-D1
Grain size: According to ASTM E112 or EN ISO 643: Min 5
Mechanical Properties Required: As per ASTM A370 and API 6A. All the test results has to be indicated on the certificate
Sampling : Longitudinal L and transversal T as per API 6A § 5.7.4.1
• For hot rolled bar up to 127mm (5”) : Specimen shall be taken on product at ¼ of the thickness below the surface
• For hot rolled over 127mm (5”), forged bar and forgings: Specimen shall be taken on QTC (4”× 4”x 8” long) at 1inch under the
surface. The QTC has to be heat treated with the product it qualifies. A second tensile test at room temperature shall be
performed at 1” under the surface of the delivered product (tangential direction authorized). Both of the results have to be
indicated on the certificate.
• All the probes must be taken at a minimum distance of ¼ section from the end of the quenched part
ASTM A370
TS YS 0.2% Elongation 4D (2”) Reduction of area Tensile test at 180°C (350°F) KV* KV*
MPa MPa A% Z% To be performed on the QTC only J J
20°C 20°C 20°C 20°C -30°C -60°C
Min 655 Min517 Min 18 Min 35 75Ksi min L : min 42J L : min 27J
(95 ksI) (75ksI) TS, YS, A%, Z% to be indicated on T: min : 27J T: min : 20J
the certificate
*: average of 3 samples. Lateral expansion: minimum 0.38mm to be indicated on the certificate.
HB hardness on product at the time of supply : As per ASTM E10
• Mandatory: Surface hardness and hardness at 25.4mm (1” under the surface): 207 HB mini and 234 HB maxi (19-22 HRC).
Frequency of testing: each bar or To be reported on the certificates.
• Targeted: Subsurface hardness at 50.8mm (2” under the surface): 207 HB mini and 234 HB maxi (19-22 HRC).
Frequency of testing: each bar.
• Forgings: Location of test as per drawings: 207 HB mini and 234 HB maxi (19-22 HRC).
Surface defects: max 0.1 + 0.4%.∅ with 1.5mm max
US testing: The entire volume of 100 % of each bar or forgings shall be examined. Ultrasonic examination of each bar after heat
treatment shall be performed in accordance ASTM A 388.
Transducer frequency: 1 to 3.5MHz
Calibration: Distance amplitude curve (D.A.C.) shall be based on the following flat bottomed holes :
• 1.6mm for thicknesses up to 38mm
• 3.2mm for thicknesses from 38 to 150mm
• 6.4mm for thicknesses over 150mm.
Acceptance Criteria
• Single indication exceeding reference distance amplitude curve standard is cause of rejection.
• Multiple indications exceeding 50% of the reference distance amplitude curve (Multiple indications are defined as two or
more indications (each exceeding 50% of the reference distance amplitude curve) within ½ inch (12.5 mm) of each other in
any direction).
• Any indication that results in the loss of 40% or more of the reference standard’s back reflection is cause of rejection unless
the manufacturer establishes that the loss of back wall reflection is due to large grain or surface condition.
N: 4130wog0913
ThyssenKrupp Materials Rev: 14
Date: 18th 09 2019
Material Specification Page: 2/3

Tolerance for Round Bars: EN 10060 / -0+2mm for forged bars. Straightness : Maximum 2 mm per meter
Length : See order (homogeneity of the length per delivery)
End Finish: Ends shall be hot sawn or hot cutting off and shall be free of burrs and elbows. No center holes allowed
at the ends of the bars.
Anti mixing control : On each bar at the time of supply
Tolerance for Square Bars:
Length: Length and tolerance are specified in the order
Straightness : Machined surface finish :maxi 2 mm per meter
Forged bar: maxi 4 mm per meter
Side length : The side length tolerance shall be:
Machined surface finish : +4mm/-0 up to 300mm and +6mm/-0 over 300mm
Twist: Max 3mm/m
Squareness: The difference between the two diagonals of a given section shall not exceed 4%
Tolerance for Forgings and hollow: As per Drawings
Supplementary Requirements:
Forging ratio : Minimum 4 (diameter <12”, 304.8 mm), Minimum 3 (diameter >=12”, 304.8 mm)
Material is free from residual radioactivity /Elaboration without additions of lead
Marking:
On each bar / shape: N° of Casting, N° of heat treatment lot, Grade, Diameter, NDE performed (UT: ultrasonic testing)
Label on each bundle: Dimensions, N° of Casting, N° of heat treatment lot, Grade, Order N°, Weight, NDE performed (UT :
ultrasonic test)
Packaging
Maximum weight of the bundle : see order
The packaging must be done to ensure the safety of people for unloading
Certification : To EN 10204, type 3.1
At delivery, material certificate referred to this specification are issued by the manufacturer to assess the correctness of the material
and it shall include as a minimum:
• Thyssen’s order N°, grade ( 4130, 4130 H), Cast N°, Heat treatment N°
• Melting and refining process including vacuum degassing.
• Heat treatment process including :
• Austenitization temperature: and holding time
• Water quench:
• Water temperature at the beginning of the quench (less than 38°C)
• Water temperature at the end (less than 48°C)
• Tempering temperature and holding time
• Control thermocouple (air, contact or embedded)
• Chemical analysis
• Mechanical properties: tensile, impact tests (L and T direction) reference to ASTM A 370 and API 6A is specified. The sampling
(on product or on QTC) and the sampling distance from the surface of QTC or product has to be indicated on the certificate. 2
tests should be performed and reported for forged product with diameter >5”.
• Results of the tensile test at 180°C(350°F)
• When applied the size of the QTC has to be indicated on the certificate
• Hardness tests on surface and at 50mm under the surface of each bar
• Cleanliness, grain size, forging ratio
• US inspection with the reference of the applicable specifications on a specific report.
• Surface defect Inspection. Shall be specified in the certificate: Crack inspection 100%: OK
• Attestation that products are free from mercury and “no repair welding”
• Attestation that the material is free from residual radioactivity
• Attestation that no lead has be added to the steel
• The conformity to the applicable specifications API 6A PSL3 P+X & NACE MR0175-03
• These specifications shall be specified in the certificate.

The certificates shall be in the English language. All certificates must be complete, legible and suitable for subsequent photocopying.
ThyssenKrupp Materials, reserves the right, on its own expense, to witness all tests and inspections and to audit the Quality program
of the manufacturer.

Established by: JM Machefert Approved by: F Uredat


Date : 18th September 2019 Date : 18th Septembre 2019

N: 4130wog0913
ThyssenKrupp Materials France Rev: 14
Material Specification Date: 18th 09 2019
Hot Rolled or Forged Round and Square Bars, Forgings, Page: 3/3
Hollow
4130 to API 6A and NACE

Note on heat treatment:

All heat treating of parts and QTCs shall be performed with production type equipment meeting the requirements specified by the
manufacturer.
If a separate QTC is used, The ER of the QTC shall be equal to or greater than the dimensions of the part it qualifies. The size is not
required to exceed a 5 inch (125mm} equivalent round, and shall be placed in the product load with the components being heat
treated.
The material temperature shall be ·measured by use of either a furnace thermocouple, a contact surface thermocouple or a heat sink
as specified in API Spec 6A. The number and location of both part and environmental thermocouples (with controlling and monitoring
designations) shall be clearly identified. Thermocouples attached to the parts shall be used as controlling thermocouples.
A minimum of two part thermocouples are required per heat treat batch.
The soak time shall begin once all controlling thermocouples are within +/- 14°C (+/- 25°F) of the qualified temperature set point.
Temperature ramp rates and temperature tolerances shall be defined for the heat treat cycle. Furnace loading shall be performed to
ensure that the presence of one part does not adversely affect the heat-treating response of any other part. The use of supporting or
separating equipment may be required to ensure uniform and adequate heating in the qualified heating zone of the furnace, or to
support the running of part thermocouples The hold time shall not commence until the contact surface thermocouple or a heat sink
reaches at least the minimum required temperature. The forgings shall be free from sharp corners as this may lead to quenched
cracks.
Quenching media’s temperature before quench (< 380C) & after (<480C) quench to be documented.
Heat treatment of production parts shall be performed with heat-treating equipment that has been calibrated and Surveyed. Records
of furnace calibration and surveys shall be maintained for a period of not less than two years.
When a furnace is repaired or rebuilt, a new temperature survey shall be carried out before the furnace is used for heat treatment.
The controlling and recording instruments used for the heat-treatment processes shall be accurate to ± 1 % of their full-scale range.
If oil or polymer used for quenching, the heat-treat facility shall have a procedure to control and maintain the quality of the quenching
media. The procedure shall identify controls of chemistry and purity.
Process conditions for the use of the quenching media shall be maintained by the heat treatment facility.

Note on quality requirements:


If the supplier outsource any activity (heat treatment, NDT tests….) the sub-suppliers has to be audited by the supplier and the
following documents are required by Weir:
• Site visit report
• Review and approval of the heat treatment procedure
• Verification of the calibration of the furnace
• Validation of the heat treatment process
• Review of the ISO 9001: 2005 certificate
• Review and approval of supplier NDT procedure
• Review of the NDT operators qualification
• Validation of the NDT process
• Validation and review of the approval and qualification of the impact and UTS testing devices

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