Beruflich Dokumente
Kultur Dokumente
A MECHANISTIC MODEL
FOR MULTIPHASE FLOW IN PIPES
Nicholas Petalas
Stanford University
Khalid Aziz
Stanford University
Determining the stability of the stratified flow regime re- During downhill flow, it is possible for the dense phase to
quires the calculation of the liquid height, which can be ob- flow faster than the lighter phase. For this reason, the defini-
tained by writing the momentum balance equations for the tion of the gas/liquid interfacial shear (Eq. 8) is based on the
gas and the liquid phases as was done by Taitel and Dukler3: quantity Vi = VG − VL , which can become negative under
2
certain conditions. The interfacial friction factor is calculated will form on the liquid surface once the gas velocity is in-
from the empirical relationship: creased beyond (line S2 in Figure 1):
ρ Dg 4µ L (ρ L − ρG ) g cos θ
f i = (0.004 + 0.5 × 10− 6 Re SL ) FrL1.335 L 2 Eq. 12 VG ≥ Eq. 15
ρGVG sρ LρGVL
VL
The Froude number is defined as FrL = . The sheltering coefficient, s, is given as 0.01. In Xiao et
gh L al. 5 and in the present model, s is taken as 0.06, based on a
study by Andritsos9. This value is said to be more suitable,
Once the liquid height is known, the stability of the strati- especially for gas flow with high viscosity liquids.
fied flow pattern can be determined. The approach used by
Taitel and Dukler, which uses an extension of the Kevin- During downflow, waves can develop on the flowing liq-
Helmholtz wave stability theory, is also used in this model. uid independent of interfacial shear from the gas flow. The
This attempts to predict the gas velocity at which waves on criterion for the appearance of waves can be expressed in
the liquid surface are large enough to bridge the pipe: terms of a critical Froude number which varies from 0.5 to
2.2 depending on roughness and whether the flow is laminar
h
VG = 1 − L
(ρ L − ρG )gAG cos θ or turbulent. Barnea2 recommends a limiting value of 1.5 for
D
ρG
dAL Eq. 13 the critical Froude number. When interfacial effects are con-
dhL sidered in the calculation of the liquid height, this limit can
This transition is represented by line S1 in Figure 1. The predict smooth flow even at high liquid rates where the flow
transition criterion expressed by Eq. 13 does not apply when is known to be wavy. Reducing the limit to 1.4 appears to
θ = −90° . Experimental data, however, suggest that strati- resolve this problem. Thus the transition from stratified
fied-like annular flow can occur at such inclinations. In order smooth to wavy flow based on this mechanism is (line S3 in
to account for this, when cos θ ≤ 0.02 , cos θ = 0.02 is substi- Figure 1):
tuted in Eq. 13. VL
Fr = > 1. 4 Eq. 16
ghL
At steep downward inclinations, Barnea proposes a
mechanism whereby stratified flow can change to annular,
even at relatively low gas rates. This occurs when the liquid Annular-Mist Flow
height is small and the liquid velocity is high. Liquid droplets
are sheared off from the wavy interface and deposited on the The treatment of the annular-mist flow regime is similar to
upper pipe wall, eventually developing into an annular film. the approach used for stratified flow and is based on the
The condition for this type of transition to annular flow, work of Taitel and Dukler3 and Oliemans et al.10. The model
shown as line S4 in Figure 1, is given as2: is based on the assumption of a constant film thickness and
~ accounts for the entrainment of the liquid in the gas core.
gD(1 − hL ) cos θ Slip between the liquid droplets in the gas core and the gas
VL > Eq. 14
fL phase is not accounted for. Momentum balance on the liquid
It should be noted that f L is calculated as per Eq. 10; not the film and gas core with liquid droplets yields:
dp g
definition proposed by Barnea. − A f − τ wL S L + τi Si − ρ L Af sin θ = 0 Eq. 17
dL g c
At the higher upward pipe inclinations the predicted liquid
height has the tendency, given the transition criterion of Eq. dp g
− Ac − τi Si − ρc Ac sin θ = 0 Eq. 18
13, to predict stratified flow where none is known to exist. dL gc
For this reason, and to ensure continuity between flow pat-
tern transitions, the present model limits stratified flow to The geometric parameters can be expressed in terms of the
~
horizontal and downhill angles only. This approach is also dimensionless liquid film thickness, δL = δ L D , and the
supported by the fact that stratified flow is only observed for liquid fraction entrained, FE. The shear stresses are given by:
small upward angles in large-diameter pipes.
f f ρ LV f2
τ wL = Eq. 19
Thus, when θ ≤ 0 , if the gas phase velocity is less than 2 gc
( )
the transitional value given by Eq. 13 and the liquid phase
velocity is less than that of Eq. 14, the flow pattern is strati- f iρc Vc − V f Vc − V f
τi = Eq. 20
fied. Although no distinction is made in this model between 2 gc
stratified smooth and stratified wavy flow for the purposes of
determining pressure drop and liquid volume fraction, the The friction factor for the liquid film is computed using
transition between these two regimes is considered in flow any of the standard correlations with the pipe roughness and
pattern predictions. Taitel and Dukler propose that waves the film Reynolds number as expressed by:
3
D f ρLV f Bubble Flow
Re f = Eq. 21
µL When the liquid fraction in the slug (Eq. 2) is greater than
0.48 and the stratified, annular and dispersed bubble flow
In order to solve Eq. 17 and Eq. 18, two additional quanti-
regimes have been eliminated, the flow will either be inter-
ties need to be determined: the interfacial friction factor, f i ,
mittent, froth or bubble flow.
and the liquid fraction entrained, FE. These are determined
empirically and are given by: Bubble flow is encountered in steeply inclined pipes and is
0.2 characterized by a continuous liquid phase containing a dis-
FE V
= 0.735N B0.074 SG Eq. 22 persed phase of mostly spherical gas bubbles. It can exist if
1 − FE VSL both of the following conditions are satisfied:
0.085
fi σ 1. The Taylor bubble velocity exceeds the bubble veloc-
= 0.24 Re 0f.305 Eq. 23 ity. This is satisfied in large diameter pipes (Taitel et
ρcVc Dc
2
fc
al.11) when
Where the dimensionless number, N B , is defined as 1
(ρ − ρ )σ 2
µV ρ
2 2 D > 19 L 2 G Eq. 28
NB = ρL g
L SG G
Eq. 24
σρ 2
L
2. The angle of inclination is large enough to prevent
Having determined the liquid film thickness, it is now migration of bubbles to the top wall of the pipe (Ba-
possible to test for the presence of annular-mist flow. Ba- rnea et al.12):
rnea2 presents a model for the transition from annular flow
3 C γ2
based on two conditions. The same mechanisms are used in cos θ ≤ Vb2 l Eq. 29
the present model, although they are revised to account for 4 2 gdb
the differences in the modeling assumptions.
The lift coefficient, C l , ranges from 0.4 to 1.2, the bubble
The first of the transitions proposed by Barnea is based on
the observation that the minimum interfacial shear stress is distortion (from spherical) coefficient, γ, ranges from 1.1 to
associated with a change in the direction of the velocity pro- 1.5 and a bubble size, d b , between 4 and 10mm is recom-
file in the film. When the velocity profile becomes negative mended. For this model, C l is taken as 0.8, γ as 1.3 and a
stable annular flow cannot be maintained and the transition bubble diameter of 7 mm is used. The bubble swarm rise
to intermittent flow occurs. This transition mechanism is velocity in a stagnant liquid, V b , is given by13:
only relevant during uphill flow. The minimum shear stress 1
∂τ
condition may be determined by setting ~ i = 0 . g (ρ L − ρG )σ 4
Vb = 1.41 sin θ
Eq. 30
∂δ L ρ2L
2ff
ρ L VSL2 (1 − FE )
2
E3 1 − 3 E
= f 32 f
( ) When both of the above conditions are satisfied, bubble
Eq. 25
ρ L − ρ c gD sin θ 2 − 2 Ef flow is observed even at low liquid rates where turbulence
does not cause bubble breakup. The transition to bubble flow
The liquid fraction in the film is given by: from intermittent flow as suggested by Taitel et al.11 occurs
Ef =
Af
A
~ ~
(
= 4 δL 1 − δL ) Eq. 26 when the gas void fraction (during slug flow) drops below
the critical value of 0.25 (line I3 in Figure 1). The calculation
of the gas void fraction for slug flow is discussed below.
Eq. 25 can be solved using an iterative procedure to obtain
the liquid film height at which the minimum shear stress oc-
~ Intermittent Flow
curs, δ L (line A1 in Figure 1).
min
The intermittent flow model used here includes the slug
The second mechanism proposed by Barnea for annular and elongated bubble flow patterns. It is characterized by
flow instability occurs when the supply of liquid in the film alternating slugs of liquid trailed by long bubbles of gas. The
is sufficient to cause blockage of the gas core by bridging the liquid slug may contain dispersed bubbles and the gas bub-
pipe. This is said to take place when the in situ volume frac- bles have a liquid film below them.
tion of liquid exceeds one half of the value associated with
the maximum volumetric packing density of uniformly sized As stated above, a transition from intermittent flow occurs
gas bubbles (0.52). Hence, the transition from annular flow when the liquid fraction in the slug exceeds the value associ-
occurs when (line A2 in Figure 1): ated with the maximum volumetric packing density of the
dispersed bubbles (Eq. 1, line I1 in Figure 1). The same
E L ≥ 12 (1 − 0.52) or E L ≥ 0.24 Eq. 27
mechanism can occur at low liquid rates when sufficient liq-
4
uid is not available for slug formation. To account for this Bendiksen15 gives the elongated bubble drift velocity at
situation, an additional transition criterion is imposed (line I4 high Reynolds numbers as:
in Figure 1). Vd = Vdh cos θ + Vdv sin θ
∞ ∞ ∞
Eq. 38
E L ≤ 0.24 Eq. 31
The drift velocity of elongated bubbles in a horizontal sys-
The liquid volume fraction calculated for slug flow is dis- tem at high Reynolds numbers is given by Weber19 as:
cussed below. Although it is not treated as a separate flow
1.76 gD (ρ L − ρG )
pattern for the purposes of phase volume fractions and pres- Vdh∞ = 0.54 − 0.56 Eq. 39
sure drop determination, the elongated bubble flow regime is Bo ρL
defined here as the portion of intermittent flow for which the
The Bond number, Bo = L
(ρ − ρ G ) gD 2
liquid slug contains no dispersed bubbles of gas. This condi- σ
tion is arbitrarily represented in the model by the region
where E L ≥ 0.90 (line I2 in Figure 1). The drift velocity of elongated bubbles in a vertical system
s
at high Reynolds numbers is obtained from a modified form
The liquid volume fraction may be determined by writing of the Wallis20 correlation
gD(ρ L − ρG )
an overall liquid mass balance over a slug-bubble unit. As-
suming that the flow is incompressible and a uniform depth ∞
(
Vdv = 0.345 1 − e −β ) ρL
Eq. 40
for the liquid film14:
E V + VGdb (1 − E Ls ) − VSG The coefficient, β, is given by:
E L = Ls t Eq. 32 β = Bo e (3.278 −1.424 lnBo ) Eq. 41
Vt
VGdb represents the velocity of the dispersed bubbles, V t is Finally, the volume fraction liquid (Eq. 32) can be calcu-
the translational velocity of the slug, and E Ls is the volume lated once the velocity of the dispersed bubbles in the liquid
slug is obtained from:
fraction liquid in the slug body (Eq. 2). All of these quanti-
ties need to be determined from empirical correlations. VGdb = C0Vm + Vb Eq. 42
The translational velocity of the elongated bubbles is C 0 in Eq. 42 is determined from Eq. 34 and the rise ve-
given by Bendiksen15 as: locity of the dispersed bubbles is calculated from21:
Vt = C0Vm + Vd Eq. 33 1
g (ρL − ρG )σ 4
5
Dispersed Bubble Flow The pressure gradient is obtained from either Eq. 17 or Eq.
18.
The calculation of the liquid volume fraction in dispersed
bubble flow follows the procedure used for the dispersed Bubble Flow
bubbles in the slug in intermittent flow. Thus,
VGdb = C0Vm + Vb Eq. 44 The volumetric gas fraction during bubble flow is ob-
tained from:
C 0 is determined from the empirical correlation given in V
EG = SG Eq. 53
Eq. 34, and the rise velocity of the dispersed bubbles, Vb , is Vt
calculated from Eq. 43. The volume fraction is then obtained The translational bubble velocity is defined as:
from: Vt = C0Vm + Vb Eq. 54
V
E L = 1 − SG Eq. 45 Zuber and Findlay16 have shown that the distribution pa-
VGdb
rameter, C 0 , for dispersed systems can range from 1.0 to 1.5,
If VGdb ≤ 0 , the volume fraction is then obtained from:
the higher values being associated with high bubble concen-
VSG trations and high velocities at the center line (laminar flow).
E L = 1− Eq. 46
C0Vm When the flow is turbulent and the velocity and concentra-
tion profiles are flat C 0 approaches 1.0. For the present
In cases where the value of EL calculated by Eq. 45 or Eq.
method, C 0 is taken as 1.2. The bubble swarm rise velocity
46 is greater than 1.0, EL is set equal to CL .
in a stagnant liquid, Vb , is given by Eq. 30. The value of
Once the liquid volume fraction is known, the pressure EG thus obtained, is limited to the range:
gradient is determined from:
VSG
dp 2 f V ρ
2
g 0 ≤ EG ≤ CG = Eq. 55
− = m m m + ρm sin θ Eq. 47 Vm
dL g c D g c
The friction factor, f m , is obtained from standard methods The pressure gradient is given by:
dp 2 f V ρ
2
using the pipe roughness and the following Reynolds num- g
− = mL m m + ρm sin θ Eq. 56
ber: dL gc D gc
Dρ mVm
Re m = Eq. 48 The friction factor, f mL , is obtained from standard meth-
µm
ods using the pipe roughness and the following Reynolds
The mixture density and viscosity are calculated in the number:
usual way: Dρ LVm
Re mL = Eq. 57
ρm = ELρ L + EGρG Eq. 49 µL
µm = E Lµ L + EGµG Eq. 50
Intermittent Flow
Stratified Flow
The calculation of the volume fraction liquid for intermit-
The liquid volume fraction during stratified flow is sim- tent flow has already been described (Eq. 32). The pressure
ply, from geometric considerations: drop may be obtained by writing the momentum balance
A over a slug-bubble unit:
EL = L Eq. 51
A dp g
− = ρm sin θ
dL g c
The pressure gradient is obtained from either Eq. 4 or Eq.
5. τ Ls πD
Ls Eq. 58
A
+
1
Annular-Mist Flow
Lu τ Lf SLf + τGdb SGdb
+ L f
As is the case for stratified flow, the volume fraction liq- A
uid during annular-mist flow is determined from geometric
considerations once the liquid film thickness is known: Unfortunately, no reliable methods exist for the calcula-
~ VSG tion of the slug length, Ls , nor for the length of the bubble
E L = 1 − (1 − 2 δL )2 Eq. 52
VSG + FE VSL region, L f . Furthermore, although it is known that the fric-
6
tional pressure gradient in the gas bubble is normally small The friction factor, f m , is obtained from standard methods
compared to that in the liquid slug, no reliable method is using the pipe roughness and Reynolds number given in Eq.
available for calculating it. Xiao et al.5 have modeled the 48. The mixture density and viscosity are obtained from Eq.
bubble region by assuming it to be analogous to stratified 49 and Eq. 50, respectively.
flow. This treatment contradicts observations made in the
laboratory. In view of these uncertainties, the following sim- Froth Flow
ple approach is selected:
dp g dp Froth flow represents a transition zone between dispersed
− = ρm sin θ + η bubble flow and annular-mist flow and between slug flow
dL gc dL fr
SL
Eq. 59 and annular-mist. The approach used in this model is to in-
dp
+ (1 − η)
terpolate between the appropriate boundary regimes in order
dL fr
AM
to determine the transition values of the in situ liquid volume
fraction and pressure drop. This involves a number of itera-
Here, the quantity η is an empirically determined weighting tive procedures in order to determine the superficial gas ve-
factor related to the ratio of the slug length to the total slug
locities at the dispersed bubble, annular-mist and slug transi-
L tions to froth. Once V SG at each transition is known, the vol-
unit length, s and is calculated from:
Lu ume fraction and pressure drop values at the transitions are
η = CL(0.75 − E )
L
Eq. 60 calculated and a log-log interpolation between these values is
with the condition that η ≤ 1.0 . made for each quantity.
The frictional pressure gradient for the slug portion is ob- RESULTS
tained from:
The model’s overall performance has been evaluated using
dp f V 2ρ
= 2 mL m m Eq. 61 the following approaches.
dL fr
SL
gD
a) The behavior of the model was examined over a wide
The friction factor, f mL , is calculated from standard methods range of flow rates and fluid properties using three-
using the pipe roughness and the Reynolds number given by dimensional surface plots. This was done over the com-
Eq. 57. plete range of upward and downward pipe inclinations
and both, pressure gradient and volumetric liquid frac-
The term that still needs to be defined in Eq. 59 is the fric-
tion were analyzed.
tional pressure gradient calculated for annular-mist flow.
This is obtained by using the liquid fraction given by Eq. 32 b) Data were extracted from the Stanford Multiphase Flow
to determine the liquid film height, assuming the flow pattern Database for which pressure gradient, holdup and flow
to be annular-mist. Thus, from Eq. 52, pattern observations were available. This resulted in a
~ 1
δL = 1 − (1 − EL )
(FE VSL + VSG ) total of 5,951 measurements consisting of variations in
Eq. 62 fluid properties, pipe diameters, and upward as well as
2 VSG downward inclinations. The model was then compared
with these experimental observations.
The frictional pressure gradient based on annular-mist
flow is then calculated from: c) Finally, these same experimental data were analyzed
dp 4τ using a number of existing methods and the results com-
= wL Eq. 63 pared to the new model.
dL fr
AM
D
Flow pattern maps and three dimensional surface plots are
The shear stress τ wL is obtained from Eq. 19. Note that shown in Figures 4 to 27 for an air/water system at standard
Eq. 63 is obtained by adding Eq. 17 to Eq. 18 (to eliminate conditions and for an oil/gas system at reservoir conditions
the interfacial component) and removing the hydrostatic (see Table 1). The pipe inclinations shown include horizon-
term. tal, 10° upward, vertical upflow (+90°), and 10° downward.
Each plot covers a range of superficial gas velocity of 0.01
When the calculated film height (Eq. 62) is less than ft/sec to 500 ft/sec and of superficial liquid velocity from
1 × 10 −4 , a simple homogeneous model with slip is used, 0.01 ft/sec to 100 ft/sec.
where:
The coloring of the three dimensional plots is consistent
dp 2 f V 2ρ
= m m m Eq. 64 with that of the flow pattern maps so as to show the location
dL fr
AM
gc D of the flow pattern transitions. The superficial velocity axes
appear on the X-Y plane with the appropriate parameter
(pressure gradient or liquid volume fraction) plotted on the
7
vertical axis. Over one hundred different gas and liquid rates always result in the “statistically best” correlation being
have been calculated per plot, equating to over 10,000 calcu- adopted.
lated points. This was done to insure that the model behaves
Solving the momentum balance equations in stratified
predictably over the entire practical range of flow rates and
flow (Eq. 4 and Eq. 5) and annular-mist flow (Eq. 17 and Eq.
pipe inclinations. The effect of fluid properties on flow pat-
18) poses certain problems because of the presence of multi-
tern transitions can easily be seen in these plots. Although
some discontinuities in pressure gradient and liquid volume ple roots. Primarily, it is necessary to determine which of the
fraction are present at the transitions from stratified flow, roots is the physical one. Xiao et al.5 assume that it is the
lowest root. There does not however seem to exist a clear
overall, the model exhibits generally smooth behavior and
rationale for this assumption. Figure 2 shows the variation of
consistent trends between flow patterns.
liquid height versus superficial gas velocity at a fixed super-
The distribution of experimental data points according to ficial liquid rate for an air/water system at standard condi-
angle of inclination is shown in Figure 28. The convention tions (2.047” I.D. pipe, at 2° upward inclination). It can be
used in expressing the range of inclinations in this figure is seen that in the range where multiple roots occur ( V SG =
that the lower number in the specified range is inclusive, 57.144 to 112.67 ft/sec), the selection of the lowest root ver-
whereas the higher number is not. Thus, “0° to 10°” implies sus the highest root results in significant changes to the pre-
the range where 0° ≤ θ < 10°. Although more than half of dicted liquid height. This large variation in liquid height
the data fall in the range of 0° to 10° inclination, it can be based on different roots suggests that the selection of one
seen that there is also a fair sampling (1,164 points, or ~20%) root over the other simply affects the value of V SG at which a
of downhill data.
transition to another flow pattern occurs. In order to prevent
The model predictions for liquid volume fraction are plot- discontinuities, it is important to ensure that, whether the
ted against the experimental measurements in Figure 29. lowest or the highest root is used, the same root is used in all
Figure 30 shows a similar plot for the pressure gradient cal- the calculations. In the present model, the lowest root is se-
culations. The model is able to predict the in situ liquid vol- lected for the ensuing calculations. Having to determine all
ume fraction to within an accuracy of 15% in 3,663 of the of the roots presents a further complication as can be seen by
5,951 cases (62%). This is shown in Figure 31, where these examining Figure 2 when V SG =58.0 ft/sec. It is seen that
numbers are compared with other methods. The pressure three roots exist under these conditions: 0.0586, 0.0646, and
gradient is predicted to the same accuracy for 2,567 cases 0.508. The lower two roots can only be detected by investi-
(43%), as shown in Figure 31. ~
gating values of hL within less than 0.005 of each other. For
Some of the methods with which comparisons are being the range of validity of the solutions (0 to 1.0) this could re-
made are limited to specific ranges of pipe inclination. To quire over 200 iterations. For certain combinations of fluid
make the comparisons of Figure 31 more meaningful, they rates and pipe inclination the required resolution of liquid
are shown grouped according to downward, near-horizontal height or liquid film thickness is of the order of 0.001, which
and upward pipe inclination in Figure 32, for the volume can require over 10,000 iterations.
fraction liquid, and in Figure 33, for the pressure gradient.
A final note is warranted regarding discontinuities that
COMMENTS arise from friction factor calculations when the flow changes
from laminar to turbulent. The traditional approach is to use
The empirical correlations introduced in this paper, the laminar flow friction factor when the Reynolds number is
namely: less than 2,000. In the present model, the approach followed
• Eq. 10 and Eq. 12 for stratified flow, is to use the turbulent friction factor wherever it is greater
• Eq. 22 and Eq. 23 for annular-mist flow, than the laminar flow value. This results in a smoother corre-
• Eq. 34, Eq. 40 and Eq. 60 for intermittent flow, lation and since the application of single-phase friction factor
were developed in accordance with the following two objec- correlations to multiphase flow situations is, at best, arbi-
tives. trary, the approach is believed to be reasonable.
8
The empirical correlations that are necessary within the db relating to the dispersed bubbles
model can only be improved with accurate and consistent G relating to the gas phase
data over a wide range of conditions of commercial interest. i relating to the gas/liquid interface
To this end, efforts are in progress to obtain additional data L relating to the liquid phase
in order to expand the Stanford Multiphase Flow Database. m relating to the mixture
SG based on superficial gas velocity
Further testing of the new model will be undertaken which
s relating to the liquid slug
will include as much actual field data as can be obtained. It is
SL based on superficial liquid velocity
expected that results from these tests will more adequately
wL relating to the wall-liquid interface
demonstrate the ability of the model to predict reasonably
wG relating to the wall-gas interface
accurate pressure drops and holdup under operating condi-
tions.
REFERENCES
ACKNOWLEDGEMENTS
1. Aziz, K. and Petalas, N., “New PC-Based Software
The work described in this paper has been made possible
for Multiphase Flow Calculations,” SPE 28249, SPE
through the support of the Reservoir Simulation Industrial
Petroleum Computer Conference, Dallas, 31 July-3
Affiliates Program at Stanford University (SUPRI-B) and the
August, 1994.
Stanford Project on the Productivity and Injectivity of Hori-
zontal Wells (SUPRI-HW). Portions of this research have 2. Barnea, D. “A Unified Model for Predicting Flow-
also been supported by the U.S. Department of Energy con- Pattern transitions for the Whole Range of Pipe Incli-
tract DE-FG22-93BC14862. The development of the model nations,” Int. J. Multiphase Flow, 13, No. 1, 1-12
has also greatly benefited through numerous discussions with (1987).
Mr. Liang-Biao Ouyang of Stanford University.
3. Taitel, Y., and Dukler, A. E. “A Model for predicting
Flow Regime Transitions in Horizontal and Near
NOMENCLATURE
Horizontal Gas-Liquid Flow,” AIChe Journal, 22, 47
A Cross-sectional area (1976).
C0 Velocity distribution coefficient
4. Ansari, A. M., Sylvester, A. D., Sarica, C., Shoham,
D Pipe internal diameter
O., and Brill, J. P., “A Comprehensive Mechanistic
E In situ volume fraction
Model for Upward Two-Phase Flow in Wellbores,”
FE Liquid fraction entrained
SPE Prod. & Facilities, pp. 143-152, May 1994.
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V SL Superficial liquid velocity Pipes,” Proceedings of the ASME Fluids Division
δL Summer Meeting, Volume 1, FED-Vol. 236, pp. 153-
Liquid film thickness (Annular-Mist)
159, July, 1996.
ε Pipe roughness
η Pressure gradient weighting factor (intermittent 7. Petalas, N., and Aziz, K., “Stanford Multiphase Flow
flow) Database - User’s Manual,” Version 0.2, Petroleum
θ Angle of inclination Engineering Dept., Stanford University, 1995.
µ Viscosity 8. Gregory, G. A., Nicholson, M.K. and Aziz, K., “Cor-
ρ Density relation of the Liquid Volume Fraction in the Slug for
σ Interfacial (surface) tension Horizontal Gas-Liquid Slug Flow,” Int. J. Multiphase
τ Shear stress Flow, 4, 1, pp. 33-39 (1978).
~
x Dimensionless quantity, x
9. Andritsos, N., “Effect of Pipe Diameter and Liquid
Viscosity on Horizontal Stratified Flow,” Ph.D. Dis-
Subscripts
sertation, U. of Illinois at Champaign-Urbana (1986).
b relating to the gas bubble
c relating to the gas core 10. Oliemans, R. V. A., Pots, B. F., and Trope, N., “Mod-
f relating to the liquid film eling of Annular Dispersed Two-Phase Flow in Verti-
9
cal Pipes,” Int. J. Multiphase Flow, 12, No. 5, 711- Table 1. System Properties for Flow Pattern Maps
732 (1986).
Air/Water Oil/Gas
11. Taitel, Y., Barnea, D. and Dukler, A. E. “Modeling System System
Flow Pattern Transitions for Steady Upward Gas- Pipe diameter 2.047 in 6.18 in.
Liquid Flow in Vertical Tubes,” AlChe Journal, 26,
Gas Density .08 lb/ft3 8.139 lb/ft3
pp. 345-354 (1980).
Liquid Density 62.4 lb/ft3 52.53 lb/ft3
12. Barnea, D., Shoham, O.,Taitel, Y. and Dukler, A.E.,
“Gas-Liquid Flow in Inclined Tubes: Flow Pattern Gas Viscosity 0.01 cP 0.018 cP
Transitions for Upward Flow,” Chem. Eng. Sci., 40, 1 Liquid Viscosity 1.0 cP 2.757 cP
pp. 131-136 (1985). Interfacial Tension 72.4 dyne/cm 20 dyne/cm
13. Zuber, N., Staub, F.W., Bijwaard, G., and Kroeger, (Absolute) Pipe
0.00015 ft 0.01 ft†
P.G., “Steady State and Transient Void Fraction in Roughness
Two-Phase Flow Systems,” 1, Report EURAEC- † This high value of roughness is used to represent an open-hole well com-
GEAP-5417, General Electric Co., San Jose, Califor- pletion.
nia, January 1967.
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I1
Mixtures in Pipes,” Van Nostrand, Reinhold (1972),
reprinted by Robert E. Kriger Publishing Co., Hunt- A2
I2
ington, New York, 1977.
15. Bendiksen, K. H. “An Experimental Investigation of
VSL
the Motion of Long Bubbles in Inclined Pipes,” Int. J.
Multiphase Flow, 10, pp 1-12 (1984). S4
I3 S2 S1
16. Zuber, N., and Findlay, J.A., “Average Volumetric A1
Concentration in Two-Phase Flow Systems,” J. Heat.
S3
Transfer, Trans. ASME, Ser. C, 87, pp. 453-468 I4
(1965).
17. Nicklin, D. J., Wilkes, J. O., and Davidson, J. F.,
VSG
“Two Phase Flow in Vertical Tubes,” Trans. Inst.
Chem. Engrs., 40, pp. 61-68, (1962). Figure 1. Transitions used in flow pattern determination
10
Begin Mechanistic Model
DISPERSED
E Ls < 0.48 Yes CG ≤ 0.52 Yes
BUBBLE
No
VL ≤
( ~
)
gD 1 − h L cosθ
Calculate
Flow downward fL
or horizontal?
Yes ~
hL ~
θ ≤ 0 1 2 dA L
F
2
VG ≤1
2~ ~
C A G dh L
No
Yes
Calculate
~ No
δL
Flow is
STRATIFIED
4µL( ρL − ρG) gcosθ
VG ≤
sρLρGVL Yes
STRATIFIED
SMOOTH
VL
≤14
.
ghL
No
STRATIFIED
WAVY
EL A−M
≤ 0.24
ANNULAR
Yes
~ ~ MIST
δL < δL max
No FROTH
EL > 0 . 24
No SLUG
Yes
ELONGATED
2
No
No
2
3 Cl γ V0 BUBBLE
cosθ ≤
4 2 dbub g
Yes
D > 19
(ρ L
− ρG σ ) Yes BUBBLE
2
ρL g
FROTH EL > 0.75
slug
11
100
100 Dispersed Bubble
Dispersed Bubble
Froth I
Froth I
Slug
Slug 10
10
Elongated Bubble
Annular-
V sL (ft/sec)
V SL
Mist 1 Mist
1
Stratified
Wavy Stratified
0.1 Wavy
0.1
Stratified Smooth
Stratified Smooth
0.01
0.01 0.01 0.1 1 10 100
0.01 0.1 1 10 100
VSG
VsG (ft/sec)
Figure 4. Flow pattern map for air/water system at 0° Figure 7. Flow pattern map for oil/gas system at 0° inclina-
inclination (horizontal) tion (horizontal)
100
10
1 100 0.1
10
∆Pfr (psi/ft) 0.01 ∆Pfr 0.001
1
0.1
0.0001 1E-005
0.01 ∆Pfr (psi/ft) 0.001
∆ Pfr
1E-006 1E-007
0.0001 1E-005
10 1E-006 10 1E-007
1 1
VsL (ft/sec) 10 VsL 10
0.1 1 0.1 1
VsG(ft/sec) VsG
0.1 0.1
Figure 5. Frictional pressure gradient for air/water system at Figure 8. Frictional pressure gradient for oil/gas system at 0°
0° inclination (horizontal) inclination (horizontal)
1 1
0.8 0.8
1
1
0.6 0.6
0.8 EL EL
0.4 0.8 0.4
0.6 0.2 0.6 0.2
EL EL 0
0.4 0 0.4
0.2 0.2
10 10
0 0
0.01 0.01 1
1
0.1 0.1
VsL (ft/sec) VsL
1 1
0.1 0.1
10 10
VsG (ft/sec) VsG
0.01 0.01
Figure 6. Liquid volume fraction for air/water system at 0° Figure 9. Liquid volume fraction for oil/gas system
inclination (horizontal) at 0° inclination (horizontal)
12
100 100
Dispersed Bubble Dispersed Bubble
Froth I
Slug
Slug
10 10
Annular-
Mist
V SL
V SL
1 1
Annular-
Mist
Elongated Bubble
0.1 Elongated Bubble 0.1
Froth
0.01 0.01
0.01 0.1 1 10 100 0.01 0.1 1 10 100
VSG VSG
Figure 10. Flow pattern map for air/water system at 10° Figure 13. Flow pattern map for oil/gas system at 10° upward
upward inclination inclination
100
10
1 100 0.1
10
∆Pfr 0.01 ∆Pfr 0.001
1
0.1
0.0001 1E-005
0.01 ∆Pfr ∆ Pfr
1E-006 1E-007 0.001
0.0001 1E-005
10 1E-006 10 1E-007
1 1
VsL 10 VsL 10
0.1 1 0.1 1
VsG VsG
0.1 0.1
Figure 11. Frictional pressure gradient for air/water system at Figure 14. Frictional pressure gradient for oil/gas system
10° upward inclination at 10° upward inclination
1 1
0.8 0.8
0.6 0.6
EL 1 1 EL
0.4 0.4
0.2 0.8 0.8
0.2
0 0.6 0.6 0
EL EL
0.4 0.4
10 10
0.2 0.2
1 0 0
0.01 1
VsL 0.1 VsL
0.1 10 1 0.1
1 10
VsG VsG
0.1
0.01 0.01 0.01
Figure 12. Liquid volume fraction for air/water system at 10° Figure 15. Liquid volume fraction for oil/gas system at 10°
upward inclination upward inclination
13
100 100
Dispersed Bubble Dispersed Bubble
Froth
Froth
10 10
Slug Annular- Slug
Bubble
Mist
V sL (ft/sec)
V SL
1 1
Annular-
Mist
Bubble
0.1 0.1 Elongated Bubble
Elongated Bubble
0.01 0.01
0.01 0.1 1 10 100 0.01 0.1 1 10 100
VsG (ft/sec) VSG
Figure 16. Flow pattern map for air/water system at 90° Figure 19. Flow pattern map for oil/gas system at 90° upward
upward inclination inclination
100
10
1 100 0.1
10
∆Pfr (psi/ft) 0.01 ∆Pfr 0.001
1
0.1
0.0001 1E-005
0.01 ∆Pfr (psi/ft) ∆ Pfr
1E-006 1E-007 0.001
0.0001 1E-005
10 1E-006 10 1E-007
1 1
VsL (ft/sec) 10 VsL 10
0.1 1 0.1 1
VsG(ft/sec) VsG
0.1 0.1
Figure 17. Frictional pressure gradient for air/water system at Figure 20. Frictional pressure gradient for oil/gas system at
90° upward inclination 90° upward inclination
1 1
0.8
0.8
1 0.6
0.6 EL
0.8 EL 0.4
0.4 1
0.2
0.6 0.2 0.8 0
EL
0.4 0
0.6
0.2 EL 10
10 0.4
0 0.2 1
0.01 1
0.1 0 VsL
VsL (ft/sec) 0.01
1 0.1
0.1 0.1
10 1
VsG (ft/sec) 10
VsG
0.01 0.01
Figure 18. Liquid volume fraction for air/water system Figure 21. Liquid volume fraction for oil/gas system at 90°
at 90° upward inclination upward inclination
14
100 100
Dispersed Bubble Dispersed Bubble
Froth Froth
Slug Slug
10 10
Annular-
Elongated Bubble
Mist
Elongated Bubble Annular-
V SL
V SL
1 1 Mist
Stratified
0.1 Wavy 0.1 Stratified
Wavy
0.01 0.01
0.01 0.1 1 10 100 0.01 0.1 1 10 100
VSG VSG
Figure 22. Flow pattern map for air/water system at 10° Figure 25. Flow pattern map for oil/gas system at 10° down-
downward inclination ward inclination
10 10
0.1 0.1
∆Pfr 10 ∆Pfr 10
0.001 0.001
0.1 0.1
∆ Pfr ∆ Pfr
1E-005 1E-005
0.001 0.001
10 1E-005 10 1E-005
1 1
VsL 10 VsL 10
0.1 1 0.1 1
VsG VsG
0.1 0.1
Figure 23. Frictional pressure gradient for air/water system at Figure 26. Frictional pressure gradient for oil/gas system
10° downward inclination at 10° downward inclination
1
0.8 1 1
0.01 0.01
Figure 24. Liquid volume fraction for air/water system Figure 27. Liquid volume fraction for oil/gas system at 10°
at 10° downward inclination downward inclination
15
3000 2895
61.6%
2500 49.4%
Number of Data Points
38.0%
EL
EL 37.9%
2000
40.3%
1500 22.0%
1000 43.2%
633 41.2% Mechanistic Model
500 407 382 31.7%
293 Xiao, Shohamand Brill
212 242
146 ∆P DP Mukherjee and Brill
46 118 56 112 67 83 101 90 68 33.0%
Beggs and Brill
0 41.3% Dukler, Wicks and Cleveland
-90° to -80°
-80° to -70°
-70° to -60°
-60° to -50°
-50° to -40°
-40° to -30°
-30° to -20°
-20° to -10°
-10° to 0°
10° to 20°
20° to 30°
30° to 40°
40° to 50°
50° to 60°
60° to 70°
70° to 80°
80° to 90°
0° to 10°
Figure 28. Distribution of inclination angle for experimental Figure 31. Comparison of selected methods’ ability to predict
data experimental volume fraction liquid and pressure gradient to
within 15% accuracy
+15%
1.00
-15%
0.75 SU-21, 23
SU-24 to 29
Mechanistic Model
SU-53 to 56
Calculated
SU-66
SU-96 Xiao, Shohamand Brill
0.50 SU-101
SU-108
SU-111 to 113 Mukherjee and Brill
SU-114 to 117
0.25 SU-120 to 124
SU-138
Beggs and Brill
SU-175 to 198
SU-199 to 209
5,951 Data Points
SU-210 to 215
0.00 Dukler, Wicks and Cleveland -90° to -30°
0.00 0.25 0.50 0.75 1.00
-30° to +30°
Experimental
Homogeneous Model +30° to +90°
Figure 29. Mechanistic model volume fraction liquid calcula-
tions compared with experimental data 0% 10% 20% 30% 40% 50% 60% 70%
Percentage of Experimental Data Predicted to 15% Accuracy
+15%
1.50
SU-66
SU-96
0.50
SU-101
SU-108
0.25 SU-111 to 113 Mechanistic Model
SU-114 to 117
0.00 SU-120 to 124
SU-138 Xiao, Shohamand Brill
SU-175 to 198
-0.25
5,951 Data Points SU-199 to 209
Mukherjee and Brill
SU-210 to 215
-0.50
-0.50 -0.25 0.00 0.25 0.50 0.75 1.00 1.25 1.50 Beggs and Brill
Experimental
Figure 30. Mechanistic model pressure gradient calculations Dukler, Wicks and Cleveland -90° to -30°
compared with experimental data -30° to +30°
Homogeneous Model +30° to +90°
16