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1. INTRODUCTION
2. DESIGN PRINCIPLE and OPERATION
3. CIRCUIT DESCRIPTION
I. Power supply
I. Led Indicator Section
II. Relay driver
III. Signal conditioning circuit
IV. Comparator
a. Over / Under voltage
4. FUTURE EXPANSION
Introduction
In the present scenario of technological revolution it has been observed that
every application products are impacted with multiple functions. The design is
also moving forward the miniature architecture; all this properties can be
about any programmable devices then the embedded technology comes into fore
front. The embedded is now a day very much popular and most the product are
engineering and its applications are the oldest streams of engg. In the present
scenario all the electrical protection systems are based on electro mechanical
devices. Though these systems are quit reliable and cheaper. It has certain
disadvantages. The electro mechanical protection relays are too bulky and needs
applied to all the fields. The pioneer manufactures of switch gear and protection
proction devices may be of any kind but they are very much important,
much required in the modern age instrumentation and control. Now a days the
protective devices and developed with Rs485 compatible and also multiple
designed to protect the user device from negative phase sequence, single
phasing and also the power distribution line with the help of a differential relay.
The negative phase sequence relay basically protects the devices against the
reverse phase sequence and also against the unbalance phase sequence
generated due to unbalance loading. Single phasing relays protect the device
against the phase failure. The differential relay protect the zone of the
transmission line.
controller, which is faster and controls all the relays. This is static relay so no
much mechanical movement is there. The response time is very fast and can be
to the user.
be developed with same facility by electro mechanical comnponent, then the cost
and size of the device will be too high. The use of Microcontroller reduces extra
hard wares such as timers and connectors etc. The controller is embedded with
all the components. The controller is the heart of the device and there are other
hardwares used for signal conditions and comparison. In this relay there are four
PRINCIPAL OF OPERATION:
Principle:
methods are voltage sensing and current sensing methods. The voltage sensing
sensing method the abrupt current change cannot be taken care and the design
is for a specific load only. Where as voltage sensing method is very much
The basic principle of this relay that senses the three phase voltage and step
down it, which further converted in Square waves. This signal is conditioned to a
CMOS compatible signal pulses and feed to the micro controller and checked
The phase to neutral voltage is VPN =230volt, with the help of a voltage divider
network a low voltage is sampled and pulses are generated at the zero cross
points.
Differential Relay:
This relay works on the principle of current sensing. There are two special type of
current sensors used to sample current. The output of both the current
transformer are compared and found if both the C.T. s are reading the same
current then the transmission line connected between the C.T.s is found to be
normal and there is no fault. Whenever there is a short circuit in the protected
zone, then the current bleed on the short-circuited path so the reading of both the
C.T. s differs that out put is taken into the micro controller for deciding the fault
condition.
Current transformer
winding in the primary and 350 turns of 38SWG at secondary winding. The cone
is high-density ferrite cone. The cones are made out of E-section and the winding
smoothened by using a RC filter and that out put is feed to the comparator circuit
The under voltage and over voltage section samples the line voltage through a
reference to detect under voltage and over voltage condition. The corresponding
Circuit connection: - In this we are using Transformer (0-12) VAC, 1A, IC 7805
and the secondary of the transformer is given to the bridge rectification diode.
The o/p of the diode is given as i/p to the IC regulator (7805 &7812) through
capacitor (1000mf/35v). The o/p of the IC regulator is given to the LED through
resistors.
transformer, due to the magnetic effect of the coil magnetic flux is induced in the
coil(primary) and transfer to the secondary coil of the transformer due to the
transformer electrical energy from one coil to another without changing its
frequency”. Here the diodes are connected in a bridge fashion. The secondary
coil of the transformer is given to the bridge circuit for rectification purposes.
During the +ve cycle of the ac signal the diodes D2 & D4 conduct due to
the forward bias of the diodes and diodes D1 & D3 does not conduct due to the
reversed bias of the diodes. Similarly during the –ve cycle of the ac signal the
diodes D1 & D3 conduct due to the forward bias of the diodes and the diodes D2
& D4 does not conduct due to reversed bias of the diodes. The output of the
bridge rectifier is not a power dc along with rippled ac is also present. To
overcome this effect, a capacitor is connected to the o/p of the diodes (D2 & D3).
Which removes the unwanted ac signal and thus a pure dc is obtained. Here we
need a fixed voltage, that’s for we are using IC regulators (7805 & 7812).”Voltage
load current.” This IC’s are designed as fixed voltage regulators and with
adequate heat sinking can deliver output current in excess of 1A. The o/p of the
bridge rectifier is given as input to the IC regulator through capacitor with respect
to GND and thus a fixed o/p is obtained. The o/p of the IC regulator (7805 &
7812) is given to the LED for indication purpose through resistor. Due to the
forward bias of the LED, the LED glows ON state, and the o/p are obtained from
220, TO-220FP, TO-3, D2PAK and DPAK packages and several fixed output
with single point regulation. Each type employs internal current limiting, thermal
adequate heat sinking is provided, they can deliver over 1 A output current.
0 - 1 2 / 1 A
L E D
7 8 1 2 + 1 2 V
230V 50H z
2 . 2 K
1 0 0 0 u F /3 5 V
L E D
I N 4 0 0 7 * 4
P O W E R S U P P L Y
II.LED INDICATOR
The indicator section consists of a light emitting diode and its driver circuit is
designed on the basis of current required to glow the light emitting diode. Here
1) The Microcontroller cannot provide adequate current for glowing the LED.
2) The driver circuit provides current to the load from a separate source, so
3) The driver circuit activates the load on receipt of a logic signal from the
drive the load. The driver circuit is nothing other than a perfect a transistor
= 4.8KΩ
=0.5µ A
As per the design a 0.5µ A current is sufficient to trigger the driver circuit. As
this current is very small and to avoid mistriggering a base current of 100µ A
is assumed
VB-IBRB-VBE=0
⇒ IBRB = 5-0.7
RB = 5-0.7V/100µ A = 4.3/100 MΩ
= 0.043x10-6Ω
= 43KΩ
high output at the Microcontroller, which is given to the base of the driver
current limiting resistor (330E/470E) thus the LED gets forward biased which
R 68k LED
B C 547
470E
Y 68k LED
B C 547
470E
470E
V C C
3 3 0 E
L E D
6 8 k
DATA
INPUT B C 5 4 7
The relay driver is design by using a BC547 transistor .The relay used here
Coil voltage=12Vdc
Contact capacity=230V, 7A
The above specification indicates that the coil requires 12V dc and 200mA
current dc. The Microcontroller can’t supply more then 10mA current. So driver
section is very much required. BC547 has a typical current gain of 200 and
maximum current capacity of 1A. So a typical base current of 200 µ A can trigger
to on the relay.
These are vary much reliable devices and widely used on field. The operating
relay which is used here can care 25mA currents continuously. The
voltage appears at the relay driver section, the driver transistor will be driver
transistor will be driven into saturation and allow to flow current in the coil of the
relay, Which in turn create a magnetic field and the magnetic force produced
due to that will act against the spring tension and close the contact coil.
Whenever the base voltage is withdrawn the transistor goes to cutoff .So no
current flow in the coil of the relay. Hence the magnetic field disappears so the
contact point breaks automatically due to spring tension. Those contact points
are isolated from the low voltage supply, so a high voltage switching is possible
closes (NC), normally open (NO). Normally closed points will so a short CKT path
when the relay is off. Normally open points will so a short CKT path when the
relay is energized.
R E L A Y D R I V E R
V C C
5
3
4
1
2
IN 4 0 0 7
1 0 u F R E L A Y S P D T
1 .5 K
DATA
INPUT B C 5 4 7
IV. SIGNAL CONDITIONING
The output form the input signal i.e. comparator or any other external circuit must
input voltage and gives a 5V as output voltage. That for we need a signal
SIGNAL CONDITIONING
VC C = +5 v VC C = +5v
INPUT 10k
1 .5 k OUTPUT
B C 547 INPUT
1 .5 k
B C 547
OUTPUT
10k
(1:1) (1:0)
fig..1:1
In the fig1: 1, whenever the base voltage is HIGH the transistor comes to
saturation condition i.e. the collector current flows to the emitter which gives a
high voltage at the output corresponding to Vcc given at the collector. The output
is taken from the emitter junction through a current limiting resistance and the
output signal is given to the µ - controller or any other circuit which needs a
compatible (5V) voltage. Similarly, whenever the base voltage is LOW the emitter
current flows from the emitter junction of the transistor, which gives a low voltage
at the output corresponding to GND. The output is taken from the emitter junction
through a current limiting resistance and the output signal is given to the µ -
fig..1:0
In the fig1: 0, whenever the base voltage is HIGH the transistor comes to
saturation condition i.e. the emitter current flows to the collector which gives a
low voltage at the output corresponding to GND. The output is taken from the
collector junction through a current limiting resistance and the output signal is
given to the µ - controller or any other circuit which needs a compatible (5V/0V)
voltage. Similarly, whenever the base voltage is LOW the collector current flows
from the collector junction of the transistor, which gives a high voltage at the
output corresponding to Vcc. The output is taken from the emitter junction
through a current limiting resistance and the output signal is given to the µ -
V C C
1 0 K
1 . 5 K
D A T A
I N P U T B C 5 4 7
V. COMPARATOR
0 - 9 V /5 0 0 m A IN 4 0 0 7 10k
230VAC
50Hz 100uF 10K
TO COMP..
The line voltage (230vac) coming from the mains is to be step down that voltage
with the help of a step down transformer. If the line voltage varies, the step down
voltage also varies in accordance with the input voltage. Due to the mutual
more the flux induced is more and the secondary voltage is more. Similarly, if the
primary winding of the transformer voltage is less the flux induced is less and the
converts ac to dc voltage. We can vary the voltage with the variable load
resistance (10k) The sample voltage can be calibrated by varying the load
resistance RL The important part of this design to sample the voltage accurately
as an replica of the line voltage. The step down transformer samples the line
Vac = (N2/N1)*VL
The DC voltage after the half wave rectifier is approximately V m due to the
charging of the capacitor, this capacitor voltage represents the line voltage. The
time constant of the circuit is defined by C*RL. The time constant of the circuit
must be more then five times of the time period of the signal. RC>5T. If the RC
value is less the 5T then the sample voltage fluctuates unnecessarily, if the RC
Operation: The output of the signal sampling voltage (3v) goes to the input of
both of the comparator. In the first comparator we have set the voltage say
than the inverting terminal. That means output of the first comparator is LOW. At
present under temperature can′ t be done because the room temperature will be
change the set point which is connected to the inverting terminal of that
comparator. Similarly, for the second comparator we have set the voltage say 4V
to the inverting terminal. In this case inverting terminal is greater than the non-
increase say 4.5V. That voltage goes to the input of both of the comparator. In
the first comparator we have set the voltage say 3.5Vto the non-inverting
terminal. In this case inverting terminal is greater than the non- inverting terminal.
That means output of the first comparator is HIGH this means that over
temperature has occurred. Similarly, for the second comparator we have set the
voltage say 4V to the inverting terminal. In this case non- inverting terminal is
greater than the inverting terminal that means output of the second comparator is
LOW.
know that the controller takes input signal as 5V and gives output as 5V.
SIGNAL CONDITIONING
VC C = +5v
VC C = +5 v
COMP-1
COMP-2 1 .5 k
1 .5 k
B C 547
B C 547
OUTPUT-1
OUTPUT-2 10k
10k
FIG..-2
For this reason we needs a signal conditioning circuit which is given in the below
figure-2. That output signal is compatible with the controller because the current
will flows from the collector of the transistor whenever the base voltage is high
due to the transistor action. Similarly the output is low in the absence of the input
VC C =+ 1 2 v
4 7 0 E
L ED
1 5k 1 0k
8
3
+
1 VC C =+ 5 v
+vcc
O U T
VC C =+ 5 v 6 8 k B C 5 4 7
2
-
-vcc
LM 3 9 3
4
VC C =+1 2 v 10 k
1 .5 k B C 5 4 7
P1.6
1 0 k 1 0 k
VC C = +1 2 v
4 7 0 E
LED
1 5k 1 0k
8
6
-
6 8 k
7 VC C =+5 v
+vcc
O U T
VC C =+ 5 v B C 5 4 7
5
+
-vcc
LM 3 9 3
4
1 0k
1 .5 k B C 5 4 7
P1.7
10 k
Under voltage/over voltage detector
In this section our aim is to detect the line varying voltage.
0 - 9 V /5 0 0 m A IN 4 0 0 7 10k
230VAC
50Hz 100uF 10K
TO COMP..
The line voltage (230vac) coming from the mains is to be step down that voltage with the
help of a step down transformer. If the line voltage varies, the step down voltage also
varies in accordance with the input voltage. Due to the mutual induction of the
transformer, if the primary winding of the transformer voltage is more the flux induced is
more and the secondary voltage is more. Similarly, if the primary winding of the
transformer voltage is less the flux induced is less and the secondary voltage is less. In
to dc voltage. We can vary the voltage with the variable load resistance (10k) The sample voltage
can be calibrated by varying the load resistance RL The important part of this design to sample
the voltage accurately as an replica of the line voltage. The step down transformer samples the
Vac = (N2/N1)*VL
The DC voltage after the half wave rectifier is approximately Vm due to the charging of the
capacitor, this capacitor voltage represents the line voltage. The time constant of the circuit is
defined by C*RL. The time constant of the circuit must be more then five times of the time period
of the signal. RC>5T. If the RC value is less the 5T then the sample voltage fluctuates
unnecessarily, if the RC value is too high the sampling response becomes too slow.
Operation: The output of the signal sampling voltage (3v) goes to the input of both of the
comparator. In the first comparator we have set the voltage say 3.5Vto the non-inverting
terminal. In this case non-inverting terminal is greater than the inverting terminal. That
means output of the first comparator is LOW. At present under temperature can′ t be done
temperature, we have to vary or change the set point which is connected to the inverting
terminal of that comparator. Similarly, for the second comparator we have set the voltage
say 4V to the inverting terminal. In this case inverting terminal is greater than the non-
If the temperature increases, the corresponding voltage will increase say 4.5V. That
voltage goes to the input of both of the comparator. In the first comparator we have set the
voltage say 3.5Vto the non-inverting terminal. In this case inverting terminal is greater than
the non- inverting terminal. That means output of the first comparator is HIGH this means
that over temperature has occurred. Similarly, for the second comparator we have set the
voltage say 4V to the inverting terminal. In this case non- inverting terminal is greater than
the inverting terminal that means output of the second comparator is LOW.
Description (lm393)
The LM2903/LM2903I, LM393/LM393A, LM293/ LM293A consist of two independent voltage
comparators designed to operate from a single power supply over a wide voltage range.
Features
470E
VC C =+5V
10K
15k 10K
8
2 68k
-
1
3
VC C =+5V
+ B C 547 P1.1
1 .5 k
LM 393
4
B C 547
VC C =+12V
10K
VC C =+12V
10K
470E
VC C =+5V
10K
15k 10K
8
5 + 68k
7
6
VC C =+5V
- B C 547 P1.0
1 .5 k
LM 393
4
B C 547
10K
FUTURE EXPANSION
1. The protective relays like distance relays and over current relays can
the faults.
CONCLUSION
This project is working satisfactorily in the laboratory condition and with the
simulated faults. The performance of the relay can be improved by using better