Narora atomic power station

Maintenance Report on Unit #2 Calandria Vault Cooling pump #1 to 2

Date: 24.04.2010

Report on replacement of 2-34160-Calandria vault Cooling pump #1 to 2

1. UNIT+USI+EQPT. : 2-34160- Pump #1 to 2

2. Name of Equipment : Calandria Vault Cooling pump # 1 to 2, Less Area

3. Category of equipment : A

4. Problem reported :1. None, As per EMCCR plan for Unit#2 all three End
Shield Pump and Motor are to be overhauled.

5. Date of start of job : 2/08/08

6. Pump Motor details : Calandria Vault Cooling Pump

Model: KPD 40X125

Make: M/S KBL

Discharge: 4500 LPM

Head: 34m

Type: Single stage axial suction, radial discharge, pull out

type Horizontal centrifugal pump

Motor Details :

Make: CROMPTON GREAVES make

HP: 50/ KW: 37

7. Permit No. : 2-09-05-MM-29 (for 2-34160-P1)

2-08-07-MM-77 (for 2-34160-P2)

8. Type of maintenance : Condition Based Maintenance (complete overhauling of

Pump and Motor).

9. Date of completion : 15.05.2009

10. Observation during inspection: 1. All critical clearances of assemblies are within the limits.
These clearances are:

 Between Impeller suction wearing ring & casing

wearing ring.
 Between Impeller discharge side wearing ring &
pressure cover wearing ring.
 Pump shaft deflection..

2. Pump No: 34160 P#1 all elastoers and mechanical

seal ,pump and Motor bearing replaced, details are given in
checklist.

3. Calandria vault Cooling Pump#2 all elastomers and

mechanical seal , pump and Motor bearing replaced, details
are given in checklist.

11. Action Taken : 1. Dimension measurement & inspection of critical parts

like casing wearing ring, impeller suction and discharge
side wearing ring.
2. All two pumps and motor assembled in shop as per
procedure cum checklist (enclosed).

3. All these assemblies installed at location as per

installation instruction.

4. Individual, pumps operation checked.

12. Performance test : Performance of all five pumps checked, and it is within
acceptable limit. For details refer annexure A.II

13. Assembly Record : Refer A.I for details of assembly measurement.

15. Man rem consumed : 10mR

Prepared by Reviewed by Approved by

(RAGVENDRA BIST) (A.K. DHAMIJA) (S.PATRA)

SO/D, MMU SO/F, MMU SME (M)

 Annexure A.I

Measurements taken during assembly of Calandria vault cooling pump.

S. Assembly Replace P1 P2
No measurement. d if,
.
1. Casing D1 199.99 199.99
wearing
ring ID,
mm
2. Impeller D’1 199.7964 199.64
hub OD,
mm
3. Clearance C1 >0.40mm 0.20 0.35
between ID
of casing
wearing
ring and
OD of
impeller
hub, mm
(C=D-D’)
4. Pressure D”1 199.97 199.94
cover
wearing
ring
5. Impeller d1 199.77 199.61
hub OD
6. Clearance c1 >0.40 0.20 0.33
between mm
rear
Pressure
cover
wearing
ring and
impeller
hub OD,
mm (c=D”-
d)
 Annexure A.II
Performance of individual pump running

SI NO Calandria Calandria
Vault Cooling Vault Cooling
Pump#1 Pump#2
H V A H V A
1 Pump 1.4 0.8 1.2 2.9 1.6 2.2
DE
Bearing
2 Pump 1.1 1.1 1.0 2.0 1.7 1.7
NDE
3 Motor 1.1 2.4 1.1 1.1 2.3 2.1
DE
Bearing
4 Motor 1.2 2.4 1.0 1.1 2.3 1.3
NDE
Bearing
5 Motor 0.7 0.9 1.0 1.0 0.8 0.9
Base
6 Dischrge 0.5 1.2 0.7 2.0 2.4 2.3
Pipe line
7 Suction 0.8KG/Cm2 0.8Kg/Cm2
Pr.
8 Discharge 3Kg/Cm2 3Kg/Cm2
Pr.
9 Full Load 45amp 45amp
Current