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Geotech Geol Eng (2007) 25:591–602

DOI 10.1007/s10706-007-9132-9

ORIGINAL PAPER

Geotechnical Characteristics of Copper Mine Tailings:


A Case Study
Abolfazl Shamsai Æ Ali Pak Æ
S. Mohyeddin Bateni Æ
S. Amir Hossein Ayatollahi

Received: 23 June 2005 / Accepted: 22 June 2007 / Published online: 18 July 2007
 Springer Science+Business Media B.V. 2007

Abstract Waste management issue in mining bility of the cycloned materials for construction
industry has become increasingly important. In this purposes. Different laboratory experiments were
regard, construction of tailings dams plays a major conducted to determine the grain-size distribution,
role. Most of the tailings dams require some kinds of Atterberg limits, specific gravity, maximum density,
remedial actions during their operational lifetime, shear strength parameters, consolidation coefficient,
among which heightening is the most common. In the and hydraulic conductivity. The results were com-
first stage of the remedial provisions for Sarcheshmeh pared with those of similar mines to check whether
Copper Complex tailings dam in Iran, it has been they follow the trends observed in other copper
decided to use hydrocyclone method to provide tailing materials elsewhere. Variation of the cohesion
suitable construction material due to the high cost and internal friction angle versus different compac-
associated with using borrow materials for heighten- tion ratios were studied in order to determine realistic
ing of the dam. To undertake this project a series of shear strength parameters for tailing dam stability
laboratory experiments was performed to determine analysis. In this study, using oedometer test, a mild
the copper ‘original tailings’ and ‘cycloned materials’ linear relation between void ratio and the consolida-
geotechnical characteristics to evaluate the applica- tion coefficient has been found for tailings materials.
By considering the effects of void ratio and weight of
passing sieve #200 materials, a new relationship is
A. Shamsai
Department of Civil Engineering, Sharif University of proposed that can be used for estimating the copper
Technology, Tehran, Iran slimes hydraulic conductivity in seepage analysis of
e-mail: shamsai@sharif.edu tailings dams.
A. Pak (&)
Department of Civil Engineering, Sharif University of Keywords Copper tailings  Geotechnical
Technology, Azadi Avenue, Tehran 11365-9313, Iran characteristics  Hydrocyclone  Sar-chesh-meh
e-mail: pak@sharif.edu copper mine
S. M. Bateni
Department of Civil and Environmental Engineering,
Massachusetts Institute of Technology, Cambridge, MA, 1 Introduction
USA
e-mail: smbateni@mit.edu
A common environmental issue associated with the
S. A. H. Ayatollahi mineral industries is the disposal of a huge mass of
Science and Research Unit, Azad University, Tehran, Iran tailing materials regularly produced from their

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processing operations. Historically, mining industries mine tailing materials are described and the results
do not have a good reputation because of releasing are compared with those of other copper mines, in
their waste materials to the surrounding environment. order to investigate the applicability of the results and
Tailings dams as a practical solution have played an routines recommended in the literature for copper
important role in protecting valuable soil and water mine tailings. Then, variation of consolidation coef-
resources from contaminated slurries. Tailings dams ficient, shear strength, and hydraulic conductivity of
are considered the largest man-made structures in the copper tailings have been studied in detail, and their
world. They are generally comprised of three types of relations to other parameters have been investigated.
materials: (1) factory sediments (2) mine tailings (3) Finally, the importance of the findings in tailings dam
deposited materials. Normally, considerable bodies of design procedure is emphasized.
water may be stored behind tailings dams, so dam
failure can cause disastrous damages to lives, prop-
erties, and the surrounding environment. Hence 2 Sar-chesh-meh Copper Mine
design, construction, and operation of these dams
call for a high level of care in engineering practice. Iran is known to have the rank 16th among the
Vick (1983) has provided a comprehensive reference world’s copper producers (Edelstein 2003). The
to tailings dam literature in various fields. He has country’s largest copper mine is located at Sar-
described the differences between tailings embank- cheshmeh, Kerman province which belongs to the
ments and classical water retention-dams from a National Iranian Copper Industries Company (NIC-
geotechnical standpoint. Soil instability problems ICO). Sarcheshmeh tailings dam has been built and
associated with tailings dams building on sensitive utilized since 1984. This dam is, in fact, a conven-
clays were studied by Capozio et al. (1982). Klohn tional earth dam with a catchment area of 180 km2,
(1981) has presented an overview of the geotechnical design flood discharge of 800 m3/s, the average
studies required for design of tailings dams. Mittal runoff volume of 10 · 106 m3/year, the height of
and Morgenstern (1975) presented the design param- 75 m and the crest length of 1100 m. Each day
eters for copper mines tailings dams. They demon- 40000 tons of solid material enters the reservoir.
strated that average hydraulic conductivity for sand Based on previous investigations, one ton of this
tailings is best predicted by the well-known Hazen’s waste material would fill 0.8 m3 of the reservoir
formula. A full research was performed on copper volume (Askari et al. 1994). By 1994 discharged
mine sands and slimes properties by Volpe (1975). sediments had filled nearly 55 · 106 m3 of the
His studies on tailing’s geotechnical parameters such reservoir’s free volume and with this rate, the
as specific gravity, void ratio and dry density showed reservoir was expected to be filled up in a time
that the average tailings hydraulic conductivity between 5 years and 7 years (Askari et al. 1994). In
decreases with increasing fines content (percent order to maintain the Sarcheshmeh copper mine
passing sieve #200). Not many researches are con- operating, heightening of dam was the normal choice.
ducted on the effect of fine particles on tailing Increasing dam height from 75 m (elevation 2010 m)
characteristics. Aubertin et al. (1996) have done to 90 m (elevation 2025 m) can enhance the reservoir
laboratory investigations on hydraulic conductivity volume to about 120 · 106 m3. For achieving a
of homogenized hard rock tailings and discussed the sound design and a reliable construction, the geo-
effect of void ratio and grain size on the tailings’ technical properties of the deposited copper tailings
coefficient of hydraulic conductivity. Matyas et al. had to be carefully examined.
(1983) expressed compressibility of tailings in terms
of void ratio, vertical effective stress and D50 value.
They evaluated the effect of void ratio on tailings 3 Sar-chesh-meh Copper Tailings Geotechnical
permeability and shear strength. Characteristics
In this paper, first the results of the experiments
conducted for determining the grain size distribution, Geotechnical characteristics of Sarcheshmeh original
Atterberg’s limits, specific gravity, dry density, and mine tailings as well as the properties of hydrocy-
shear strength parameters of Sarcheshmeh copper clone underflow coarse grained materials were

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determined during a series of laboratory experiments. bility of adding water to the process. The first
These characteristics consisted of grain size distribu- processing stage was performed using a Krebs-D20B
tion, plasticity index (PI), liquid limit (LL), specific hydrocyclone module and the second using a Krebs-
gravity (Gs), in-place density, pulp density, maximum D26B module. They were carried out with an
dry density (cdmax ), optimum moisture content (wopt), exerting pressure of 0.7 atm over 90% of under-flow
consolidation coefficient (Cv), hydraulic conductivity materials consisted of particles >74 l. The system
(k), and shear strength parameters, including cohesion efficiency as the ratio of the final cycloned solids
(C) and internal friction angle (U). Results reported weight to the initial solids weight, was calculated
herein, are generally the average values of three tests. about 24%. Grain size distribution curves of pro-
cessed (cycloned) as well as unprocessed (whole)
3.1 Grain Size Distribution tailings materials are depicted in Fig. 2. Unified soil
classification system categorizes the processed mate-
3.1.1 Original Tailings Material rial within SP group.

In this research, 154 laboratory samples for gradation 3.2 Atterberg’s Limits
test and 30 for hydrometry test of Sarcheshmeh whole
tailings (including slimes) were selected. The tests Generally tailings consist of two parts: finer and
were conducted according to D422-63 (ASTM coarser than 0.074 mm (sieve No. 200). The former
1991a1). Figure 1 illustrates the grain size distribu- part is called ‘tailings slimes’ and the latter ‘sand
tion curve of Sarcheshmeh tailing materials com- tailings’. Sand tailings are usually non-plastic; how-
pared to those of some other copper mines. ever, slimes tailings may exhibit low plasticity. The
Sarcheshmeh tailings gradation curve fall within the plastic properties of Sarcheshmeh tailings slimes
range of Michigan whole tailings (Girucky 1973) and have been determined and compared with those of
Philipines whole tailings (Salazar and Gonzales Mittal and Morgenstern (1976) and Volpe (1979)
1973). In general the whole tailings are relatively (Table 1). An average LL of 29 and plasticity limit of
coarse, with about 45% passing the sieve #200 (P200) 6 were derived from 30 laboratory tests conducted
on average, depending on grinds milling size of the according to the procedure described in D4318-84
extracted minerals. (ASTM 1991c). For evaluating the activity (A),
Skempton relation is used:
3.1.2 Hydrocycloned Under-flow Materials
A ¼ ðPI)=C ð1Þ
Grain size distribution of the cycloned under-flow
particles depends on the feeding material, hydrocy- in which, PI is plasticity index and C is percent finer
clone pressure, initial slurry density and the possi- than 0.074 mm.

Fig. 1 Comparison of 100


Sarcheshmeh whole tailings 90 Klohn and
grain size distribution with Maartman, 1973 Mittal and Morgenstern, 1976
80 (British Colombia - slimes)
those of other copper mine (British Colombia
Percent finer than

materials 70 whole tailings) Volpe, 1979


60 Salazar and U.S. - average slimes
50 Gonzales, 1973
(Philippines -
40
whole tailings) Girucky, 1973
30 (Michigan - whole tailings)
20 Volpe, 1979
10 (Average whole tailings, 10 Sarcheshmeh, 2002
U.S. deposits) (Iran - whole tailings)
0
100 10 1 0.1 0.01 0.001 0.0001
Grain size - millimeters

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594 Geotech Geol Eng (2007) 25:591–602

100 Table 2 Dry density and specific gravity of copper tailings


Final hydrocyclone product
90 Finer envelope (Unprocessed)
Tailings type Gs e cd (ton/m3) Reference
Coarser (Unprocessed)
80
Sands 2.6–2.8 0.6–0.8 1.59–1.79 Volpe (1979)
70
Slimes 2.6–2.8 0.9–1.4 2.68–2.07 Volpe (1979)
Passi ng (%)

60
Sands and 2.79 0.4–1.0 1.78 Present study
50 slimes
40
30 for (OMC) corresponding to cdmax from 1.75 ton/m3to
20 1.83 ton/m3.
10
0 3.5 Pulp Density
0.001 0.01 0.1 1
Size (mm) The common method for determining solid concen-
tration in water is measuring the ‘pulp density’,
Fig. 2 Processed and unprocessed grain size distribution curve
which is defined as follows:

3.3 In-place Dry Density and Specific Gravity Net weight of solid materials
Pulp density ¼
Total weight
Specific gravity tests carried out according to D854-
58 (ASTM 1991b) showed that Sarcheshmeh mate- Average experimental values show a pulp density
rials stand at the upper limit of Volpe (1979) results of 0.3 which was consistent with the value stated by
and appear to have heavier grains. According to this IRCOLD (1998) for tailings pulp density.
study, the in-place void ratio ranges from 0.4 to 1.0.
In-place dry density depends primarily on the specific 3.6 Shear Strength Parameters
gravity, type of tailings (sands or slimes), and clay
content. It was tested and measured to be 1.78 ton/m3 In the course of this study four standard laboratory
(Table 2). tests were carried out for determining shear strength
parameters of 150 specimens, namely:
3.4 Maximum Dry Density and Optimum Water
(1) Dry and fast direct shear test
Content
(2) Saturated and slow direct shear test
(3) Consolidated – Undrained triaxial test (CU)
For determining maximum dry density and its
(4) Consolidated – Drained triaxial test (CD)
corresponding optimum moisture content, AASHTO
standard method for compaction has been employed It should be noted that although unsaturated
on 25 samples. The tests have yielded a maximum conditions may prevail in the body of the tailing
dry density of 1.8 ton/m3 in optimum water content dams, for the sake of comparison between shear
(OMC) of 14.18%. These values are in agreement strength parameters of processed and unprocessed
with those of Aubertin et al. (1996) on hard rock tailings, it was decided to use the standard CU and
tailings where they reported a range of 13.0 to 15.2% CD test in fully saturated conditions.

Table 1 Atterberg limits of copper tailings slimes


Location Liquid limit % Plasticity index % Activity Source

Western U.S. 40 (Avg.) 13 (Avg.) Not reported Volpe (1979)


British Columbia 0–30 0–11 Not reported Mittal and Morgenstern (1976)
Sarcheshmeh, Iran 26–39 4–12 0.4–1.0 Present study

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3.6.1 Unprocessed Material 0.25 Dry direct shear


Sat. direct shear
Variation of cohesion (C) with relative compaction CU
0.2 CD
(Rc) in dry and saturated conditions is illustrated in
Fig. 3. In direct shear tests, the cohesion varies within

Co h e sio n (k g /c m)
2
the range of 0.1–0.24 kg/cm2 with some irregulari- 0.15
ties, apparently due to experimental errors. While in
the triaxial tests, the cohesion shows a strong 0.1
increasing trend with the relative compaction.
In Fig. 4, within the whole compaction ratio
0.05
domain, the difference between different tests results
for internal friction angle is demonstrated. Lower
values of internal friction angle obtained from direct 0
shear tests for lower compactions levels, compare to 75 80 85 90 95 100 105
triaxial consolidated tests, are considerable. Relative compaction (Modified AASHTO %)

Fig. 5 Processed tailings cohesion versus compaction ratio

1.4
Dry direct shear Sat.direct shear
1.2 CU CD 3.6.2 Processed Material
1
Cohes ion (k g / c m2)

Figure 5 indicates that cohesion of cycloned materi-


0.8
als within the entire domain of compaction ratio is
0.6 very low and <0.2 kg/m2. In dry direct shear test, the
cohesion varies from 0.07 kg/m2 to 0.15 kg/m2,
0.4
while in saturated direct shear test the variation is
0.2 from 0.02 kg/m2 to 0.07 kg/m2. Measured values of
0
cohesion in CU test are greater than the other test
70 75 80 85 90 95 100 105 results where the effects of pore pressure in undrained
Relative compaction (Modified AASHTO) % shearing have caused such differences. Due to the
obtained low values for cohesion, the processed
Fig. 3 Unprocessed tailings cohesion versus compaction ratio
materials were considered cohesionless.
Figure 6 depicts the processed tailings internal
45 Dry direct shear Sat.direct shear friction angle versus compaction ratio.
CU CD As can be seen the internal friction angle of the
40
processed material shows a monotonic variation with
In te rn a l fric tio n an g le (De g )

35
increasing relative compaction in all the tests con-
30 ducted in this study.
25
20
3.6.3 Comparison of Shear Strength Parameters
15
10
Void ratio is calculated in terms of relative compac-
5 tion (Rc ¼ ccd ) to make a comparison with previous
max
0 results in other copper mines. The formula is as
70 75 80 85 90 95 100 105 follows:
Relative compaction (Modified AASHTO)%
G s cx
Fig. 4 Unprocessed tailings internal friction angle versus e¼ 1 ð2Þ
compaction ratio Rc cd max

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596 Geotech Geol Eng (2007) 25:591–602

45

In tern al frictio n an g le (Deg )


40

35

30

25 Dry direct shear


Sat. direct shear
CD
20
CU

15
75 80 85 90 95 100 105
Relative compaction (Modified AASHTO %)
Fig. 6 Processed tailings internal friction angle versus compaction ratio

Table 3 Internal friction angle and cohesion values


Material Initial void ratio (e0) Friction angle (U) Cohesion, CCU (kg/cm2) Source

Copper tailings, all types – 13–18 0–0.98 Volpe (1979)


Copper beach sands 0.7 19–20 0.34–0.44 Wahler (1974)
Copper slimes 0.6 14 0.64 Wahler (1974)
Copper slimes 0.9–1.3 14–24 0–0.2 Wahler (1974)
Copper whole tailings 0.5–1.1 8 –29 0.30–0.97 Present study
Copper slimes 0.5–1.1 24–37 0.08–0.21 Present study

As shown in Table 3, the undrained strength (CCU)


for whole tailings varies between 0.3 kg/cm2 and
0.97 kg/cm2. An average value of 0.65 would be
40
acceptable for design purposes. For slimes, a cohe-
sion value of 0 has been recommended (which is 38
Processed
mostly referred to CD test results) as a confident 36 Unprocessed
In tern al fric tio n a n g le (D e g )

design parameter value. 34


For a better comparison, variation of CU friction
32
angle versus compaction ratio for unprocessed and
processed materials is shown in Fig. 7. 30

The compaction ratio of 90% is the value in which 28


the friction angle difference between processed and 26
unprocessed materials came about 24%. Therefore in
24
using cycloned material, in construction of a stable
embankment during heightening of the dam, the 22

minimum compaction ratio should be 90%. 20


Based upon the shear strength experiments, vari- 60 65 70 75 80 85 90 95 100 105
Relative compaction (Modified AASHTO %)
ation of C and U with relative compaction Rc, are
plotted and the equations of the best fitted curves to Fig. 7 Variation of CU internal friction angle versus compac-
the experimental values are shown in Table 4. The C tion ratio

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Geotech Geol Eng (2007) 25:591–602 597

Table 4 Curve fitted functions of cohesion and internal friction angle in terms of relative compaction (Rc%)
Test Unprocessed materials Processed materials

Dry and fast direct shear C = .2.1 R2c + 3.8 Rc  1.5 C=0
U = 103.8 Rc  61.6 for Rc > 59% U = 99.8 Rc  60.7 for Rc > 67%
Saturated and slow direct shear C = 0.15 C=0
U = 77 Rc  48.1 for Rc > 62% U = 79.8 Rc  37.9 for Rc > 47.5%
Consolidated drained (CD) C = 2.2Rc  1.3 for Rc > 55% C=0
U = 25.7 Rc + 2.6 U = 63.4 Rc  22.5 for Rc > 40%
Consolidated undrained (CU) C = 2.7 Rc  1.7 for Rc > 63% C=0
U = 39 Rc  4.7 for Rc > 12% U = 58.8 Rc  14.7 for Rc > 25%

and U functions are valid for copper whole tailings from 0.01 cm2/s. A curve fitting procedure shows that
and cycloned materials within the range 72% and a linear regression (e0 = 63.814 Cv) is best fitted to
102% of Rc variation. experimental data with a R2 value of 0.905. This
relation can be used as an empirical, yet valid, formula
3.7 Consolidation Coefficient for estimating Cv for Sarcheshmeh tailings.
Variation of Cv versus total stress is depicted in
In order to determine the coefficient of consolidation, Fig. 9, where each curve represents Cv values for a
and permeability of materials, odometer tests were specific dry density. Apart from the jumps observed
conducted (D2435-80, ASTM 1991d). Tailings mate- at stress levels lower than 1.0 kg/cm2, the rest of the
rial in initial dry densities of 1.23, 1.32, 1.51 and curves show a mild declining trend of Cv with respect
1.88 g/cm3 corresponding to relative compactions of to the total stress increase.
66%, 72%, 82%, and 102%, respectively were
subjected to consolidation test. 3.8 Hydraulic Conductivity
The available data suggests that the coefficient of
consolidation (Cv) is generally between 103 and As mentioned in Sect. 3.7, tailings materials with
0.1 cm2/s for beach sand deposits (Volpe 1979). The initial dry densities of 1.23, 1.32, 1.51 and 1.88 g/cm3
values obtained for Sarcheshmeh tailings corresponding to relative compaction of 66%, 72%,
(5 · 103 cm2/s) were typical for fine tailings, which 82%, and 102% respectively were subjected to
matches with the investigations by Guerra (1973), consolidation (oedometer) test. The coefficients of
Mittal and Morgenstern (1976), Haile and Kerr (1989) permeability were estimated using equation
and Santos et al. (1992). For slimes, Cv is generally
about 104–102 cm2/s, in the same range of typical k ¼ Cv  mv  cw ð3Þ
natural clays. Reported data from the literature for both
sands and slimes tailings are summarized in Table 5. The value of mv has been kept constant in calcula-
It should be noted that unlike natural clays, tion of coefficient of permeability. Same as what is
however, Sarcheshmeh slimes do not reveal a strong illustrated in Fig. 9, variation of k with the total stress
dependency on the value of initial void ratio e0. Data for samples with different relative compactions is
reported by Mittal and Morgenstern (1976) and others depicted in Fig. 10. As shown, k has a decreasing trend
are compared to those of this research as illustrated in with respect to total stress. But this decreasing trend
Fig. 8. Generally, for all materials, Cv shows an becomes milder for total stresses >3.0 kg/cm2.
increasing trend with void ratio, like the behavior Illustrated in Fig. 11, the average values of k for
usually seen with natural clays at void ratios corre- Sarcheshmeh whole tailings have been compared to
sponding to stresses in the range of the preconsolida- that of other copper mines. The range between 108
tion pressure. But as shown in Fig. 8, Cv value of and 107 explains the existence of more fine grains in
Sarcheshmeh slimes tested for a range of initial void this mine comparing to data reported by other
ratios between 0.3 and 1.1, did not change considerably sources.

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598 Geotech Geol Eng (2007) 25:591–602

Table 5 Typical values of coefficient of consolidation (Cv)


Material type Cv (cm2/s) Source

Copper beach sands 3.7 · 101 Volpe (1979)


Copper slimes 1.5 · 101 Volpe (1979)
Copper slimes 103–101 Mittal and Morgenstern (1976)
Copper whole tailings 5 · 103–2 · 102 Present study
Copper slimes 102 Present study

1.00 1.E-05
a b
c d Dry density =1.23 (g/cm3)
Dry density =1.32 (g/cm3)
e f
Dry density =1.51 (g/cm3)
0.10 g h 1.E-06 Dry density =1.81 (g/cm3)
C v (c m / k g )
2

K (c m /s)
1.E-07
0.01

1.E-08
0.00
0 0.5 1 1.5
Initial void ratio (e0)
1.E-09
0.0 2.0 4.0 6.0 8.0 10.0 12.0
Fig. 8 (a) Copper slimes: Mittal and Morgenstern 1976. (b)
2
Copper sands: Mittal and Morgenstern 1976 (c) Copper slimes: Total stress ( kg / cm )
Unpublished. (d) Sarcheshmeh slimes: Present study, (e–h)
Sarcheshmeh whole tailings: Initial dry density = 1.23, 1.32, Fig. 10 Hydraulic conductivity versus total stress in oedom-
1.51, 1.88 g/cm3 eter test for different initial dry densities

According to the valuable results obtained during


consolidation tests, it was intended to carry out an
0.1 investigation about the k value by comparing the
Dry density = 1.23 (g / cm3) calculated hydraulic conductivities with the values
Dry density = 1.32 (g / cm3)
Dry density = 1.51 (g / cm3) estimated from previous studies. In this procedure
Dry density = 1.88 (g / cm3) some famous formulas such as Hazen (1892), Koze-
ny–Carman modified by Mbonimpa et al. (2002), and
Cv (c m /k g )

Bates and Wayment (1967) were considered. The


0.01 value of k given by the Hazen’s relation (1892) was
2

initially proposed for uniform loose sand and had been


often used to estimate the hydraulic conductivity of
tailings (Mittal and Morgenstern 1975; Mabes et al.
1977; Volpe 1979; Fell et al. 1993). In the geotech-
nical field this equation is usually written as follows:
0.001
0 2 4 6 8 10 12 k ¼ c2 D210 ð4Þ
2
Stress (kg / cm )
where k is given in cm/s and D10 is in cm, c2 is
Fig. 9 Variation of Cv versus total stress for different initial considered a material constant. As suggested by
dry densities various authors (e.g. Loudon 1952; Vick 1983), a

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Geotech Geol Eng (2007) 25:591–602 599

Copper slimes (Mittal & Morgenstern, 1976) in which CG = 0.1, CU is the Coefficient of unifor-
Cycloned copper sands (Mittal & Morgenstern, 1976)
Copper-zinc slimes mity, CP = 5.6 g2/m4, x in Eq. 6 is 2 and v in Eq. 7 is
Copper sands, P200 = 35 % (Volpe, 1979)
Sarcheshmeh (2005) 1.5, qs is solid grain density in (kg/m3), cw water unit
1.0E-02
weight in (KN/m3), lw water viscosity in (Pa s) and
Av e ra g e h y d ra u lic c o n d u c tiv ity (c m /s)

1.0E-03 wL is defined as LL in percent. Here, the results are


1.0E-04 controlled by Eq. 6 for low plasticity and low
cohesion materials of Sarcheshmeh tailings (PL = 4–
1.0E-05
12).
1.0E-06 Another formula is shown in Eq. 8 below, which
1.0E-07 was specifically developed for tailings at the U.S.
1.0E-08
Bureau of Mines (Bates and Wayment 1967).

1.0E-09 k ¼ ½expð x1 þ x2 lnðeD10 Þ þ x3 lnðeÞ lnðCU Þ


0 0.3 0.6 0.9 1.2 1.5 ð8Þ
Void ratio (e)
þ x4 ðeCU Þ þ x5 ðD10 D50 Þ

Fig. 11 Variation of hydraulic conductivity coefficient with The following values for the constants have been
void ratio
proposed: x1 = 11.02, x2 = 2.912, x3 = 0.085, x4 =
0.194, x5 = 56.49. This equation was based upon
value of 100 is adopted here. It should, however, be over 100 infiltration tests results, for void ratios
recognized that the c2 value can vary between 60 and between 0.52 and 1.08, D10 values between
150 approximately, depending upon grain-size 0.003 mm and 0.105 mm, D50 values between
distribution (Kovács 1981). Probably the best 0.060 mm and 0.24 mm, and CU values between 2
known expression for k is the one developed by and 22.
Kozeny (1927), based on flow through open tabular In most of the equations mentioned above, the
channels. Later, Carman (1937, 1956) introduced the value of k depends on two major factors: grain size
concept of hydraulic radius to represent the geometric and void ratio. Most researchers (e.g. Goldin and
characteristics of the pore system. The equation Rasskazov 1992; Sperry and Pierce 1995; Venka-
referred to as Kozeny–Carman equation is as follows: taraman and Rao 1998) have focused on including
the effect of grain size in their equation with a
c1 g 1 e3 specific representative particle size (such as D10,
k¼ ð5Þ D50, etc.). In this paper the authors have proposed
lw qw D2r S2 ð1 þ eÞ
that the percentage finer than sieve #200 (P200) be
In the above equation, c1 is a material parameter, taken into account as a new parameter to replace the
lw is the water kinematic viscosity in (Pa s), qw is the grain size.
water density in (kg/m3), S is the specific surface, Dr The percentage finer than sieve #200 (P200) distin-
is the average relative density of solid grains, g is the guishes the characteristics of soil, whether it is
gravitational acceleration and e is the void ratio. cohesive or non-cohesive. This parameter can replace
The surface characteristic function was defined by other soil parameters such as grading and plasticity in
Chapuis and Montour (1992), Chapuis and Aubertin the formulas. Therefore, nine samples of Sarcheshmeh
(2003) and finally represented as two sets of useful whole tailings were chosen in which by adding or
formulas for granular and plastic soils respectively by subtracting the value of passing sieve No. 200,
Mbonimpa et al. (2002): desirable specimen for consolidation test were pre-
pared. After carrying out 9 tests for P200 = 55, 60, 65,
cw e3þx 70, 75, 80, 85, 90, and 95% (Fig. 12), values of k for
kG ¼ CG C1=3 D2 ð6Þ different void ratios were determined indirectly
lw ð1 þ eÞ U 10
through consolidation odometer test results. The
cw e3þx 1 relation between k value and the void ratio can be
kP ¼ CP ð7Þ stated as follows:
lw ð1 þ eÞ qs w2v
2
L

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600 Geotech Geol Eng (2007) 25:591–602

P200=50 P200=55 P200=60 Hazen (1892)


P200=65 P200=70 P200=75 Kozeny-Carman Modified Aubertin (1927)
P200=80 P200=85 P200=90 Bates and Wayment (1967)
Measured (This study)
1.E-05 1.E-03 Calculated (This study)

1.E-04
1.E-06
1.E-05
K (c m /s)

1.E-07
1.E-06

k (c m /s)
1.E-08 1.E-07

1.E-08
1.E-09
1.E-09

1.E-10 1.E-10
0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2
Void ratio (e) Void ratio (e)

Fig. 12 Experimental test data on hydraulic conductivity of Fig. 13 Validation of the proposed formula for coefficient of
tailings specimen with P200 varying from 50% to 90% permeability

 
0:08P200 e2:8 formula and the measured data. This relevance
k ¼ 0:09  10 ð9Þ
eþ1 appears the best for k values <1.2 · 106. For void
ratios >0.6 the difference between two formulas
increases but they still demonstrate a good level of
The above relation has been obtained by curve- consistency.
fitting to the experimental results (with R2 value of For the sake of comparison, it can easily be shown
0.984) which represents a simplified Kozeny–Carman that all the above equations are particular forms of the
type equation. Despite the simplicity of this equation, following general expression:
it has a limitation on P200 to be over 50%. However,
 
it gives k values for a wide range of void ratios e x1
k¼f ð10Þ
between 0.3 and 1.1. The results of the proposed ð1 þ eÞx2
formula have been checked by comparing to the
results of other relations for Sarcheshmeh whole
Table 6 Typical values for x1 and x2 power parameters of k-e
tailings. The parameters used in the analysis were
equations
selected according to the following set of data:
D10 = 0.00164 mm, CU = 30, P200 = 75%, x1 x2 References
D50 = 0.03 mm. As it is realized from Fig. 13, Hazen 2 0 Terzaghi (1943)
(Eq. 4), as a basic equation in this field, does not 3 0 Chardaballas (in Kovács 1981)
depend on the void ratio. Hence, it yields an average 2 1 Goldstein (1938); de Wiest (1969)
value for all tailings. The k value in the formula 3 1 Carman (1956)
presented by the authors varies from 3.72 · 109 cm/ 4.55 0 De Campos et al. (1994)
s to 8.65 · 108 cm/s as lower and upper bounds of
3.8 1 Stone et al. (1994)
Hazen formula, while Hazen equation gives a con-
4.79 0 Aubertin et al. (1993)
stant value of 2.69 · 108 cm/s for different material
5.16 1 Aubertin et al. (1996)
size grading. The Eq. 6, in which a modified version
5 1
of Kozeny–Carman equation has been presented,
2.8 1 Present study
shows the closest correlation with the proposed

123
Geotech Geol Eng (2007) 25:591–602 601

The typical values of parameters x1 and x2 are ASTM (1991b) Standard test method for specific gravity of
soils (D854-58). In 1991 Annual Book of ASTM Stan-
presented in Table 6. dards, vol 04.08. ASTM, Philadelphia, pp 156–158
ASTM (1991c) Standard test method for liquid limit, plastic
limit, and plasticity index of soils (D4318-84). In 1991
4 Conclusions Annual Book of ASTM Standards, vol 04.08. ASTM,
Philadelphia, pp 573–583
ASTM (1991d) Standard test method for one-dimensional
A series of geotechnical experiments has been consolidation properties of soils (D2435-80). In 1991
conducted on the whole tails and cycloned materials Annual Book of ASTM Standards, vol 04.08. ASTM,
of Sarcheshmeh copper mine in order to investigate Philadelphia, pp 278–282
Aubertin M, Chapuis RP, Bussière B, Aachib M, Richard JF,
the suitability of these materials for construction of Tremblay L (1993) Propriétés des rejets de concentrateur
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geomechanical characteristics of these materials are multicouches. NEDEM 93 Colloque sur le programme de
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ing conclusions can be drawn: ductivity of homogenized tailings from hard rock mines.
Can Geotech J 33:470–482
1. The average values of geotechnical parameters of Bates RC, Wayment WR (1967) Laboratory study of factors
Sarcheshmeh copper mine fall within the param- influencing waterflow in mine backfill. U.S. Department
eters obtained from other copper mines. This of the Interior, Bureau of Mines, RI 7034
Capozio NU, Ouimet JM, Dupuis MM (1982) Geotechnical
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Butterworths, London
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De Wiest RJM (1969) Flow through porous media. Academic
been used in the past and can be applied for quick Press, New York
estimation of k value for seepage analysis in the Edelstein DL (2003) Copper, Minerals Yearbook 2001, ac-
preliminary design phase of copper mine tailings cessed March 10, 2003, at URL & http://miner-
als.usgs.gov/minerals/pubs/commodity/copper/cop-
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Fell R, Miller S, de Ambrosis L (1993) Seepage and contam-
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National Iranian Copper Industries Company (NICICO) for Balkema AA (eds) Geotech. man of waste and cont.
providing useful data. Rotterdam, pp 253–311
Goldin AL, Rasskazov LN (1992) Design of earth dams,
Geotechnica 2, Ed. A.A. Balkema, Rotterdam, Nether-
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