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You must carry out the following steps before you can carry out long-term planning:
Transferring and Evaluating External Procurement Data to the Purchasing Information System
The aim of long-term planning is to check and adjust the various planning results gained from the
simulative versions of the demand program. Once you have checked the results, the appropriate
simulative versions are activated and are thus set as operative. This means that versions planned
in long-term planning can either complement operative versions or they can replace them within a
specified period.
In long-term planning, you can either create new versions of planned independent requirements
or you can copy existing planned independent requirements to a simulative version number. A
special report is available for copying existing versions.
1. Starting from the long-term planning menu, select, Planned indep.reqmts → Copy
version.
– plant
– material
– selection period
3. In the section of the screen entitled, Version, enter the number of the existing version in
the Source version field and the number of the simulation version in the Target version
field.
4. In the section of the screen entitled, Change target version, you can change the
quantities in the simulation version using various arithmetic operations and you can
displace them by as many months as you want into the future.
If you want to change the quantity in the simulation version, enter the quantity by which
the individual schedule lines of the simulation version are to be changed and select the
arithmetic operation to be used.
If you want to postpone the schedule lines of the simulation versions, enter the number of
months in the Postpone by n month(s) field.
5. The target version is not activated for long-term planning, which means that the field,
Target version active has not been selected.
6. To carry out the report, you can also maintain the following settings:
– If you want a history of the copied version to be maintained, select the field, History.
– If you want a list with the copied schedule lines after the report has been carried out,
select the field, Create list of results.
– If you want to test the report in simulative mode first, select the field, No data base
changes (simulation).
7. Once you have set all the parameters, select the Execute key.
The source version(s) are copied with the specified selection criteria.
First, you allocate the plants which are to use this planning scenario to carry out simulative
planning. Thus, it is possible, for example, to create several planning scenarios where the same
plants are planned using different control parameters.
Then the independent requirements versions are allocated for which long-term planning is to be
carried out. Here, you can plan versions that are already productive in operative planning in
simulative mode and you can also plan new and changed independent requirements versions
that were created especially for long-term planning.
The following control parameters are also set:
• The planning period defines the period in which all planned independent requirements
are planned. If you do not specify a planning period, the system will plan all planned
independent requirements starting from today’s date until the date of the last independent
requirement.
You should also take the period before the planning period into account when
evaluating the planning result as dependent requirements may lie before the start
date of the planning period due to the safety time.
• The opening stock, that is plant stock that exists at the time of the planning run, used to
carry out long-term planning. The following possibilities are available:
o No opening stock: in this case, the system records a plant stock level of zero at
the time of the planning run.
o Safety stock as opening stock: in this case, the system uses the safety stock
recorded in the material master record as the opening stock.
o Plant stock at time of planning: in this case, the system accesses the current
plant stock level for each material at the time of the planning run.
o Average plant stock: the system calculates the average plant stock using
information from Inventory Controlling. The system uses this data to calculate the
average plant stock in the long-term planning menu.
For more information on the calculation of average plant stock, please refer to the section
Calculating Average Plant Stock
• Whether the system is to copy sales orders from operative planning to long-term
planning.
• Whether a planning time fence is used. The planning time fence from MRP is used for
materials which have been assigned a planning time fence.
• Whether fixed receipts (purchase orders, production orders, and material reservations)
are included in long-term planning. If so, fixed receipts that were already planned are
included in the net requirements calculation.
• Whether firm purchase requisitions are included in long-term planning.· If so, the
system includes previously firmed purchase requisitions in the net requirements
calculation.
• Whether firm planned orders are included in long-term planning.·If so, you can change
firm planned orders in long-term planning and they are included in the net requirements
calculation.
• Which available capacity version the system is to use for carrying out long-term
planning. By using the capacity version you can maintain several available capacities in
the work center. In the Active version field, you can enter the version to be used in long-
term planning.
2. Enter a numerical key and a short text for the planning scenario and choose ENTER .
The dialog box Planning Scenario - Allocated Plants appears. To add plants, choose
New entry.
4. To allocate the planning scenario to the planned independent requirements versions that
are to be included in planning, choose Plnnd indep.reqmts.
The dialog box Planning Scenario - Allocated Plnnd Indep appears.Reqmts Versions.
Here, enter all version numbers that are to be planned with this planning scenario. If you
have maintained several versions and if certain versions are to be replaced by other
versions, enter the version to be replaced in the field Replaced version and, if necessary,
enter the period in which this version is to be replaced in the fields From and To.
If, for example, you want to plan the majority of materials using a specific version from
the operative planning and if you have also created a separate simulative version that is
to replace the operative version, then you must enter both version numbers. In so doing,
in the line of the simulative version number, you must enter the operative version in the
Replaced version field.
– If necessary, whether the planning time fence from MRP is to be switched off
– If necessary, whether make-to-order planning or project planning is to be carried out
– If necessary, whether net requirements planning is to be carried out using firm planned
orders
2. Enter the numerical key of the planning scenario that you want to use and choose ENTER .
The system calls up the planning scenario. The control data was maintained when
creating the scenario is displayed and can be changed as required - as long as the
scenario has not been released.
If you have already transferred data to the Purchasing Information System or to Inventory
Controlling, the following information is displayed in the section of the Logistics Controlling
screen:
• The version with which the data of the long-term planning is saved in the purchasing
information system is recorded in the field, Version Purchasing Info System.
• The version with which the data of long-term planning is saved in inventory controlling is
displayed in the field, Version, inventory Controlling
• The date of the last data transfer to the purchasing info system is saved in the field, Last
transfer to PURCHIS.
• The date of the last data transfer to inventory controlling is saved in the field, Last
transfer to Inventory Controlling
The planning file entries can either be created online or in background mode.
A dialog box appears entitled, Release Planning Scenario with the information message
stating that once the planning scenario has been released, you can only change the
allocation of the planned independent requirements versions.
3. Choose whether the planning file entries are to be created immediately or in background
mode and select the appropriate pushbutton.
If you selected, Immediately, the planning file entries are created online.
If you selected, Background mode, the system displays the dialog box, Start date values
to define the data for starting the background job.
Once the planning scenario is released, you receive the message that the planning
scenario has been released and saved.
1. Starting from the Long-Term Planning menu choose Long-term planning → Planning run
→ Online.
Define whether firm planned orders are to be copied from operative planning by entering
the appropriate indicator in the Firm plnd ords field.
The system copies firm planned orders if you select Include planned orders field
in the planning scenario.
The system does not copy firm planned orders if you do not set the Include
planned orders field in the planning scenario.
b. The system copies firm planned orders from operative planning regardless of the
setting in the planning scenario.
c. The system does not copy firm planned orders from operative planning
regardless of the setting in the planning scenario.
4. If you want to see the material list of the planned materials, select Display mat. list.
5. To improve the run time of the total planning run, select Parallel processing.
6. To start the planning run, choose ENTER .
For more information, please read the SAP document PP - Material Requirements Planning.
1. Starting from the Long-Term Planning menu, choose Long-term planning → Single-itm,
multi-lvl or Long-term planning → Single-itm, single-lvl.
2. Enter the planning scenario key as well as the material and the planning plant.
3. Enter the control parameters for the planning run.
You can only select net change planning or regenerative planning as the processing key.
Define whether firm planned orders are to be copied from operative planning by entering
the appropriate indicator in the Firm plnd ords field.
The system copies firm planned orders if you select Include planned orders field
in the planning scenario.
The system does not copy firm planned orders if you do not set the Include
planned orders field in the planning scenario.
b. The system copies firm planned orders from operative planning regardless of the
setting in the planning scenario.
c. The system does not copy firm planned orders from operative planning
regardless of the setting in the planning scenario.
4. If you want to plan all components of the BOM structure without a change in the BOM
occurring, select the Plan all components field.
5. If you want to check the results of the single-item planning run before saving, select the
Display results field.
6. If after planning you want to see a material list with all of the planned materials, select the
Display mat. list field.
7. To start the planning run, choose ENTER.
For more information on MRP, please refer to the SAP Document PP - Material Requirements
Planning.
1. Starting from the long-term planning menu choose Long-term planning → Sng-item, sales
order
2. Enter the key for the planning scenario, the sales order and the sales order item.
3. Enter the control parameters for the planning run.
Set whether firm planned orders are to be copied from operative planning by entering the
appropriate indicator in the Firm plnd ords field.
a. Use setting in planning scenario
The system copies firm planned orders if you select Include planned orders field
in the planning scenario.
The system does not copy firm planned orders if you do not set the Include
planned orders field in the planning scenario.
b. The system copies firm planned orders from operative planning regardless of the
setting in the planning scenario.
c. The system does not copy firm planned orders from operative planning
regardless of the setting in the planning scenario.
4. If you want to plan all components of the BOM structure without a change in the BOM
occurring, select the Plan all components field.
If you want to check the results of make-to-order planning before saving, select Display
results.
5. If after planning you want to see a material list with all of the planned materials, select the
Display mat. list field.
6. To start the planning run, choose ENTER .
For more information on MRP, please refer to the SAP Document PP - Material Requirements
Planning.
The system copies firm planned orders if you select Include planned orders field
in the planning scenario.
The system does not copy firm planned orders if you do not set the Include
planned orders field in the planning scenario.
b. The system copies firm planned orders from operative planning regardless of the
setting in the planning scenario.
c. The system does not copy firm planned orders from operative planning
regardless of the setting in the planning scenario.
4. If you want to plan all components of the BOM structure, even without a change in the
BOM occurring, select the Plan all components field.
5. If you want to check the results of project planning before saving set the Display results
indicator.
6. If after planning you want to see a material list with all of the planned materials, select the
Display mat. list field.
7. To start the planning run, select ENTER .
The planning result can be compared with the material’s operative planning or with the simulative
planning of another planning scenario in the MRP list, the stock/requirements list and in the
planning situation.
The total simulative requirements of a material can be displayed with reference to a planning
scenario using the function, Scenario reqmts.
To access MRP for a single material, start from the long-term planning menu and select,
Evaluations → MRP list → Individual display.
To select the MRP list according to certain criteria, start from the menu screen of long-term
planning and select, Evaluations → MRP list → Collective display.
The system branches into the compare, planning scenario - operative MRP list.
The MRP list for the planning scenario is displayed according to the period totals display. The
differences between the simulative MRP list and the operative MRP list are highlighted.
• If you only want to see the MRP list, select, MRP list: operative.
• If you want to see the individual MRP elements for the totals lines, position the cursor on
the totals line and select, Choose period.
In the lower section of the screen, the system displays the individual MRP elements for the
period.
To compare the long-term planning MRP list with the MRP list of another planning scenario, goto
the long-term planning MRP list and select, Goto → Comparison → MRP list: scenario.
The functions available here are identical to those in the planning scenario / operative MRP list
compare.
To access the stock/requirements list, start from the long-term planning menu and select,
Evaluations → Planning situation → Stock/reqmts list.
To compare the long-term planning stock/requirements list with the operative stock/requirements
list for the selected material, goto the long-term planning stock/requirements list and select, Goto
→ Comparison → S/Req.list:operative.
The system branches into the comparison of the long-term planning stock/requirements list and
the operative stock/requirements list.
The stock/requirements list for the planning scenario is displayed according to period totals. The
differences between the two lists are highlighted.
• If you only want to see the operative stock/requirements list, select, Display stock/reqmts.
• If you want to see the individual MRP elements for the totals lines, position the cursor on
the totals line and select, Choose period.
In the lower section of the screen, the system displays the individual MRP elements for the
period.
To compare the long-term planning stock/requirements list with the stock/requirements list of
another planning scenario, goto the long-term planning stock/requirements list and select, Goto →
Comparison → With 2nd scenario.
The functions available here are identical to those in the planning scenario / operative
stock/requirements list compare.
To access the planning situation, start from the long-term planning menu and select, Evaluations
→ Planning situation → Individual layout → Material.
Comparing the Planning Scenario with the Operative Planning Situation, or the Operative
Planning Result with Another Planning Scenario
You can compare the planning situation of the planning scenario with the operative planning
situation or with the operative planning result.
To compare the simulative planning situation with the operative planning situation, select the
Planning situation field on the initial screen of the planning situation.
To compare the simulative planning situation with the operative planning result, select the
Planning result field on the initial screen of the planning situation.
The system branches into the compare of the planning scenario and the operative planning
situation or the operative planning result.
The system displays the planning scenario data as well as the data for the operative planning
situation (or the operative planning result). The data of the operative planning situation (or of the
operative planning result) are highlighted.
• If you only want to see the operative planning situation data or the operative planning
results data, select, Edit → Only comparison.
• If you only want to see the planning scenario, select, Edit → Only original values.
When accessing the line details, the data is always accessed and closed for the planning
scenario data as well as the operative planning situation data or the operative planning result
data.
To compare the planning situation of a planning scenario with the planning situation of another
planning scenario, select the field Planning scenario in the initial screen of the planning situation
and enter the key of the planning scenario which is to be used for comparison. The functions
available here are identical to the functions available for the comparison of the planning scenario
with an operative evaluation.
If you want to access the total requirements of a material with reference to a planning scenario,
proceed as follows:
1. Starting from the long-term planning menu, select Planned indep.reqmts → Reqmts for
scenario.
The system branches into the initial screen for the evaluation.
o To access the total requirements directly for a material, enter the material
number in the field, Material.
o To check several materials of an MRP controller one after the other, enter an
MRP controller in the field MRP controller.
The system branches into the evaluation entitled Display Long-Term Requirements.
In the upper section of the screen, the system displays the material number and the plant
as well as the total requirements and the total value of the planning scenario.
In the part of the screen entitled, Planned independent requirements, the system displays
the individual requirements dates and quantities with the corresponding period value, the
version number and the requirements type.
The system accesses the initial screen of the planned independent requirements.
o If you want additional data for the requirement, select, Add.data for reqmts.
o If you accessed the evaluation via the MRP controller, you can spring to the next
material by selecting, Next material.
1. From the Long-Term Planning menu, choose Long-term planning → Simulative planned
order → Create.
– Planning scenario
– Planning profile
– If necessary, the number of an existing planned order to be copied as a basis for the
new planned order
3. Choose ENTER .
The details screen of the planned order appears, where you can maintain the order data.
1. From the Long-Term Planning menu, choose Long-term planning → Simulative planned
order → Change.
2. Enter the planning scenario and the number of the planned order that is to be changed.
Then choose ENTER:
For more information on processing planned orders, please refer to the SAP Document PP
Material Requirements Planning.
1. From the Long-Term Planning menu, choose Long-term planning → Simulative planned
order → Change.
The details screen of the planned order appears. From this screen, you can carry out a
capacity check, if necessary, by choosing Edit → Capacity check. If there is a capacity
overload, the system branches to the capacity situation meaning that you cannot make
any changes.
3. Select the required planning type and the period type for capacity planning. You can
choose a period of examination, if necessary. Choose Continue .
The system carries out scheduling using the parameters set in Customizing.
4. If errors occurred during scheduling, the system displays an overview of the scheduling
errors related to the planned orders affected. From here you can check the details of the
scheduling errors in the scheduling log. To do this, choose Log.
5. Choose Continue to access the results of the capacity situation.
The capacity situation is displayed with reference to one work center and one capacity
category as well as the capacity unit from the work center. If a planning work center has
been entered in the routing (header of the routing) then this work center is displayed first
with the relevant capacity category, otherwise the selection takes place at random. The
system also displays the following data:
– Available capacity
Periods are flagged that have an overload due to the selected planned order.
For more information on Capacity Leveling when processing planned orders, refer to the SAP
Document PP Material Requirements Planning.
You set the manual firming date in the planning results by choosing Planning → Set
firming date. You can also do this in the stock/requirements list.
The following is a description of the firming procedure by entering the manual firming date.
Procedure
1. From the stock/requirements list for a material, choose Environment → Set firming date.
The Long-Term Planning: Stock/Requirements List dialog box appears where you can
enter, change or delete the manual firming date.
Result
The system automatically firms all planned orders that lie before the manual firming date.
Prerequisites
You have to firm the planned orders in long-term planning that you want to copy.
Procedure
2. Enter the plant and the material number, then check the control parameters.
3. Choose ENTER to start the planning run.
4. From the Planning Result menu, choose Edit → Copy firm LT plnd ords to copy the
planned orders.
5. Enter the number of the desired planning scenario and choose ENTER .
6. Check the proposed copying period and change it to suit your requirements, if necessary.
7. Choose ENTER .
The system copies the planned orders and they then appear in the planning results.
Result
The system copies all firm planned orders in the selected period from long-term planning to
operative planning.
In MRP, the system deletes all planned orders in the copying period.
By selecting the function Set up data, the data is transferred into the purchasing information
system where it can be analyzed in more detail using the various standard analyses.
The data is saved in the information structure S012 of the purchasing information system under a
planning version number. The purchasing information system provides you with a wide-range
selection of possibilities for analyzing data, for example immediately apparent graphics. You also
have the option of comparing the planned data of long-term planning with the actual data in the
purchasing information system.
The standard analyses can also be accessed directly from long-term planning for materials,
vendors, or material groups.
f you want to evaluate purchasing data for certain materials, vendors, or material
groups immediately, although the external procurement data has not yet been
transferred to the purchasing info system, or if the data was transferred a long
time ago, you can still do this using the ad-hoc evaluation. For more information
on this, please refer to the section, Standard Analyses
1. Starting from the long-term planning menu, select, Evaluations → Purchasing information
system → Set up data.
The system branches into the Report, Transfer Data from Long-Term Planning to
Purchasing Info System.
Three standard analyses are available for evaluating the external procurement data in the
purchasing information system:
• material
• vendor
• material group
For more information on how to carry out the standard analysis, please refer to the section
entitled, Standard Analyses.
The information structure S012 is used to carry out the standard analysis for long-term planning
and in a version of this structure, you can only save one order value. For more information on
how to evaluate a planning scenario for various types of order value calculation and on how to
compare the results, please refer to the following section, Updating Standard Analyses for
Long-Term Planning: Comparing Order Values.
The activity quantities are determined via the activity types and their formulas in the work centers.
The activity requirements quantities, determined in long-term planning are taken into account
when adjusting the activity requirements with the work center’s available activity. The activity
prices of the activity types are determined using the available activity and planned costs. The
activity prices are included in product costing.
The activity requirements of long-term planning is not automatically updated in cost center
accounting. Instead, it is transferred to cost center accounting using a separate function in the
long-term planning menu after the planning results have been adjusted.
If, until now, you have not yet transferred any data, you must first determine a CO version, a
controlling area and the fiscal year to which the data from long-term planning is to be transferred.
You do this by selecting the function Transfer control.
The system branches into the initial screen for the transfer control.
2. Maintain a new entry with a CO version, controlling area, and a fiscal year for the data
transfer from long-term planning.
3. Select the field long-term planning and enter the planning scenario whose data is to be
transferred.
4. Enter the scheduling type to determine which scheduling results are to be read for the
data transfer.
5. Save your entries.
To transfer the activity requirements data to cost center accounting, proceed as follows:
1. Starting from the long-term planning menu, select, Environment → CO activity reqmts →
Transfer to c.center.
The system branches into the initial screen for transferring production activity
requirements to cost center accounting.
– The plant from which the long-term planning data is to be transferred. If you do not
enter a plant, the system transfers the data from all plants in the controlling area.
– The CO period can differ from the long-term planning period. If, for example, the CO
period is month and the activity types were planned weekly, then the system only
transfers the data of the last week of the month up to the last day of the month.
3. If the transfer is to be carried out in background mode, select the field, Background
processing.
If you want a list of the activity types and requirements per cost center, select the field,
Detail list.
4. Select, Execute.
The planned data for the cost center are updated whereby the activity requirements are
determined from the routing data.
The cost center planning displays how much activity was planned by production.