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Flow diagram
10
Air flow 10
20 8 Refrigerant flow
1. Air intake filter 19 20 8 12 16. Refrigerant compressor
2. Air intake valve 19 12 17. Condenser
3. Compression element 18. Liquid refrigerant dryer/filter
4. Non return valve 18 14 19. Capillary tube Danger: Compressed air should never be supplied as breathing air unless air is properly purified for
21 7
11.
Oil flow
Oil sump
1
15
15
4
4
11
11
Atlas Copco Compressors Inc.
161 Lower Westfield Road
Holyoke, MA 01040
COMPRESSED AIR SYSTEM
12. Oil cooler Tel. 413-536-0600 Fax. 413-536-0091
13. Thermostatic bypass valve Intake air Quality dry air Refrigerant liquid
14. Oil filter Air/Oil mixture Oil Water www.atlascopco.com
Wet air Refrigerant gas Insulation
15. Oil stop valve
Dry air © 2003 by Atlas Copco Compressors Inc.
® Atlas Copco and Elektronikon are registered trademarks of Atlas Copco AB
A compressor that cuts the cost of compressed air GA VSD, the energy saving genius. Optional equipment: The best value proposal.
energy by up to 35%. Automatically.
Innovation in compressor technology Atlas Copco designed the GA VSD range according VSD-Savings & Pay Back Moisture, dirt particles, and aerosols
to the “Workplace” concept, so you can move the in plant air can damage pneumatic
Most production facilities show an air compressor out of the conventional compressor room to The realized savings and resultant pay back are strongly dependent upon the fluctuations in the air demand. Moist Air Screw element Aftercooler Dryer-Filter Air system equipment and contaminate products.
demand profile with fluctuations depending the point of use. This is possible thanks to extremely Surveys show three typical air demand profiles. Dried Dry and clean compressed air keeps
air
on the hour of the day, the day of the week, or low noise levels and the integration of optional production operations running
Profile 1 Profile 2 Profile 3
ancillaries such as air and condensate treatment. 425 cfm 74 gal. 74 gal. 24 gal. smoothly. The GA 30-90 VSD
the period in an economic cycle. Traditional of air of of of
water/day water/day water/day “WorkPlace” Full Feature units
compressors cannot precisely follow the
Capacity in cfm
Capacity in cfm
Capacity in cfm
50 gal. 20-24 gal. incorporate an integrated dryer using
air demand. The GA 30-90 VSD units are delivered to the site of of
equipped with oil and ready to go. To start the water/day water/day an environmentally friendly refrigerant,
operation, just plug in the compressor to its power R404a. When adding the optional filter
Atlas Copco pioneered the GA Variable Speed Drive kits (DD-PD) these units will deliver
compressors, offering the capability to perfectly match source and connect it to the air net.
Time of day Time of day Time of day clean and dry compressed air
compressor capacity to air demand. A GA VSD according to ISO 8573-1 class
compressor can follow the fluctuating demand by Maintaining a pipe network is cumbersome and Typical 24 hrs/day operation with 5 days/week operation, erratic 5 days/week operation,
1.4.1 or 2.4.2.
D
costly. Besides the pressure drop over the pipe network, low night shift and high day shift demand fluctuations. constant air demand.
VS
VS
VS
varying the speed of its drive motor. As air demand consumption. Steady weekend (28% of installations) (8% of installations)
experience shows that leakages of up to 10% of the total
-30
-55
-90
decreases, the GA VSD lowers the delivered flow and, consumption (leakages).
18
37
75
compressor capacity are not unusual. The “WorkPlace” (64% of installations) Standard options
GA
GA
GA
consequently, the power consumption. This is the key
feature of the GA VSD compressors: They reduce the concept offers the possibility to eliminate this
Class 1 filter kit (only Full Feature version) •
energy consumption to a minimum by completely unnecessary power consumption and save money.
Class 2 filter kit (only Full Feature version) • • •
eliminating unloaded power consumption, saving up to 8.0
Dryer bypass • • •
22% on the total life cycle cost. The GA 30-90 VSD series are available in:
7.0 On average the extra cost of
• Air- or water-cooled versions Oil/water separator (OSD) • • •
6.0
VSD compared to standard
✓ Absolute reliability
❑ Designed and manufactured in accordance with the ISO 9001/9002 and ISO
14001 certification, the GA 30-90 VSD range meets the industry’s
expectations of the highest quality standards. The GA 30-90 VSD range
complies with the Electro-Magnetic Compatibility (EMC) standard. All units
are in conformance with the ISO 1217, ed.3, Annex C - 1996 test code.
✓ Superior performance, cut energy
❑ Thanks to the variable speed drive technology, air demand and compressor
costs more than 35% capacity can be perfectly matched, eliminating unloaded power consumption
completely.
✓ Very precise pressure control
❑ The GA VSD can keep the pressure within a +/- 1.5 psig band, resulting in
even more energy savings as every 7 psig reduction in delivery pressure
reduces the power consumption by 3%.
✓ Pressure flexibility thanks to
❑ The GA VSD allows the user to choose any delivery between 58 and 188 psig
electronic gearing without changing any gears or belt.
✓ Low maintenance costs
❑ The GA VSD performs a “soft” start avoiding current and torque peaks. As a
result, the unit can perform an unlimited number of motor starts and
consequently, there is less stress and wear on all mechanical components.
✓ Outstanding electrical
❑ The GA VSD eliminates penalties from electricity companies by having a
characteristics high power factor and no starting current peaks.
✓ Low noise level
❑ The use of a radial low speed fan and modern techniques of vibro-acoustic
optimization have resulted in extremely low noise levels.
✓ Elektronikon
❑ ®
control This advanced control, monitoring, and communication system maximizes
overall compressor efficiency and reliability and minimizes maintenance
costs. At the same time, all world-wide interfaces for remote control and
communication are available.
✓ “WorkPlace” full feature,
❑ All air and condensate treatment equipment can be integrated in the
all-in-one package compressor package, reducing the installation cost and floor-space
requirement.
✓ Global sales and service
❑ From concept to installation, from consultation to preventive maintenance and
organization service activities, Atlas Copco is your compressed air partner helping to
maintain your production process.
GA VSD “Workplace” compressed air system:
1. Fan
Low speed radial fan provides a high
cooling air flow at extremely low noise 5
levels. 1
2. Elektronikon® 2
Automatic electronic control and
monitoring of the compressor optimizes
the operation for efficiency and
reliability.
3
3. Air inlet filter
Heavy-duty, multi-stage inlet filter with 4
4. Oil separator
Multi-stage oil separator yields a
2 ppm oil carry over for minimum
contamination and maintenance.
10
8
9
reliability, efficiency and integration.
7. Coolers
4
Compact coolers are dimensioned
to ensure ideal running temperatures
under all conditions and are easy
5 to clean.
8. Compressor element
Atlas Copco’s patented screw element
ensures optimal energy efficiency and
outstanding reliability.
9. Drive arrangement
Direct drive provides optimal energy
6 efficiency and minimal maintenance.
A flexible coupling isolates starting
torque loads from compressor
7 components.
10. Motor
High efficiency, totally enclosed fan-
cooled (TEFC), IP55, class F electrical
8
motor offers continuous trouble-free
operation. The motor is designed and
9 optimized for variable speed drive
applications, and permanently aligned
10
with the compressor element.
Elektronikon®: a superior electronic control,
monitoring, and communication system.
Compressor Room Control Multiple compressor installations can benefit from a centralized
control system, which coordinates the operation of the individual
compressors and ancillaries. From simple sequencing to complete
compressor room monitoring, Atlas Copco can offer it all using the
latest state-of-the-art communication technology.
A compressor that cuts the cost of compressed air GA VSD, the energy saving genius. Optional equipment: The best value proposal.
energy by up to 35%. Automatically.
Innovation in compressor technology Atlas Copco designed the GA VSD range according VSD-Savings & Pay Back Moisture, dirt particles, and aerosols
to the “Workplace” concept, so you can move the in plant air can damage pneumatic
Most production facilities show an air compressor out of the conventional compressor room to The realized savings and resultant pay back are strongly dependent upon the fluctuations in the air demand. Moist Air Screw element Aftercooler Dryer-Filter Air system equipment and contaminate products.
demand profile with fluctuations depending the point of use. This is possible thanks to extremely Surveys show three typical air demand profiles. Dried Dry and clean compressed air keeps
air
on the hour of the day, the day of the week, or low noise levels and the integration of optional production operations running
Profile 1 Profile 2 Profile 3
ancillaries such as air and condensate treatment. 425 cfm 74 gal. 74 gal. 24 gal. smoothly. The GA 30-90 VSD
the period in an economic cycle. Traditional of air of of of
water/day water/day water/day “WorkPlace” Full Feature units
compressors cannot precisely follow the
Capacity in cfm
Capacity in cfm
Capacity in cfm
50 gal. 20-24 gal. incorporate an integrated dryer using
air demand. The GA 30-90 VSD units are delivered to the site of of
equipped with oil and ready to go. To start the water/day water/day an environmentally friendly refrigerant,
operation, just plug in the compressor to its power R404a. When adding the optional filter
Atlas Copco pioneered the GA Variable Speed Drive kits (DD-PD) these units will deliver
compressors, offering the capability to perfectly match source and connect it to the air net.
Time of day Time of day Time of day clean and dry compressed air
compressor capacity to air demand. A GA VSD according to ISO 8573-1 class
compressor can follow the fluctuating demand by Maintaining a pipe network is cumbersome and Typical 24 hrs/day operation with 5 days/week operation, erratic 5 days/week operation,
1.4.1 or 2.4.2.
D
costly. Besides the pressure drop over the pipe network, low night shift and high day shift demand fluctuations. constant air demand.
VS
VS
VS
varying the speed of its drive motor. As air demand consumption. Steady weekend (28% of installations) (8% of installations)
experience shows that leakages of up to 10% of the total
-30
-55
-90
decreases, the GA VSD lowers the delivered flow and, consumption (leakages).
18
37
75
compressor capacity are not unusual. The “WorkPlace” (64% of installations) Standard options
GA
GA
GA
consequently, the power consumption. This is the key
feature of the GA VSD compressors: They reduce the concept offers the possibility to eliminate this
Class 1 filter kit (only Full Feature version) •
energy consumption to a minimum by completely unnecessary power consumption and save money.
Class 2 filter kit (only Full Feature version) • • •
eliminating unloaded power consumption, saving up to 8.0
Dryer bypass • • •
22% on the total life cycle cost. The GA 30-90 VSD series are available in:
7.0 On average the extra cost of
• Air- or water-cooled versions Oil/water separator (OSD) • • •
6.0
VSD compared to standard
Innovation in compressor technology Atlas Copco designed the GA VSD range according VSD-Savings & Pay Back Moisture, dirt particles, and aerosols
to the “Workplace” concept, so you can move the in plant air can damage pneumatic
Most production facilities show an air compressor out of the conventional compressor room to The realized savings and resultant pay back are strongly dependent upon the fluctuations in the air demand. Moist Air Screw element Aftercooler Dryer-Filter Air system equipment and contaminate products.
demand profile with fluctuations depending the point of use. This is possible thanks to extremely Surveys show three typical air demand profiles. Dried Dry and clean compressed air keeps
air
on the hour of the day, the day of the week, or low noise levels and the integration of optional production operations running
Profile 1 Profile 2 Profile 3
ancillaries such as air and condensate treatment. 425 cfm 74 gal. 74 gal. 24 gal. smoothly. The GA 30-90 VSD
the period in an economic cycle. Traditional of air of of of
water/day water/day water/day “WorkPlace” Full Feature units
compressors cannot precisely follow the
Capacity in cfm
Capacity in cfm
Capacity in cfm
50 gal. 20-24 gal. incorporate an integrated dryer using
air demand. The GA 30-90 VSD units are delivered to the site of of
equipped with oil and ready to go. To start the water/day water/day an environmentally friendly refrigerant,
operation, just plug in the compressor to its power R404a. When adding the optional filter
Atlas Copco pioneered the GA Variable Speed Drive kits (DD-PD) these units will deliver
compressors, offering the capability to perfectly match source and connect it to the air net.
Time of day Time of day Time of day clean and dry compressed air
compressor capacity to air demand. A GA VSD according to ISO 8573-1 class
compressor can follow the fluctuating demand by Maintaining a pipe network is cumbersome and Typical 24 hrs/day operation with 5 days/week operation, erratic 5 days/week operation,
1.4.1 or 2.4.2.
D
costly. Besides the pressure drop over the pipe network, low night shift and high day shift demand fluctuations. constant air demand.
VS
VS
VS
varying the speed of its drive motor. As air demand consumption. Steady weekend (28% of installations) (8% of installations)
experience shows that leakages of up to 10% of the total
-30
-55
-90
decreases, the GA VSD lowers the delivered flow and, consumption (leakages).
18
37
75
compressor capacity are not unusual. The “WorkPlace” (64% of installations) Standard options
GA
GA
GA
consequently, the power consumption. This is the key
feature of the GA VSD compressors: They reduce the concept offers the possibility to eliminate this
Class 1 filter kit (only Full Feature version) •
energy consumption to a minimum by completely unnecessary power consumption and save money.
Class 2 filter kit (only Full Feature version) • • •
eliminating unloaded power consumption, saving up to 8.0
Dryer bypass • • •
22% on the total life cycle cost. The GA 30-90 VSD series are available in:
7.0 On average the extra cost of
• Air- or water-cooled versions Oil/water separator (OSD) • • •
6.0
VSD compared to standard
Flow diagram
10
Air flow 10
20 8 Refrigerant flow
1. Air intake filter 19 20 8 12 16. Refrigerant compressor
2. Air intake valve 19 12 17. Condenser
3. Compression element 18. Liquid refrigerant dryer/filter
4. Non return valve 18 14 19. Capillary tube Danger: Compressed air should never be supplied as breathing air unless air is properly purified for
21 7
11.
Oil flow
Oil sump
1
15
15
4
4
11
11
Atlas Copco Compressors Inc.
161 Lower Westfield Road
Holyoke, MA 01040
COMPRESSED AIR SYSTEM
12. Oil cooler Tel. 413-536-0600 Fax. 413-536-0091
13. Thermostatic bypass valve Intake air Quality dry air Refrigerant liquid
14. Oil filter Air/Oil mixture Oil Water www.atlascopco.com
Wet air Refrigerant gas Insulation
15. Oil stop valve
Dry air © 2003 by Atlas Copco Compressors Inc.
® Atlas Copco and Elektronikon are registered trademarks of Atlas Copco AB
The face of interaction
What sets Atlas Copco apart? Our belief that, to excel,
we must provide the best possible know-how and tech-
nology in ways that our customers value. Whether we’re
fully supporting existing products or advancing technolo-
gy through innovation, we constantly focus on customer
needs.
The Atlas Copco way of doing business grows from
ongoing interaction, long-term relationships, and a com-
mitment to understanding each customer’s process and
objectives. As a result, every compressed air solution we
create helps a customer operate with greater efficiency,
economy, and productivity.
Satisfying customer needs effectively has made Atlas
Copco the number one compressor manufacturer in the
world. We will continue to attract new business through
our unwavering conviction to creating products and ideas
that help our customers succeed.
Danger: Compressed air should never be supplied as breathing air unless air is properly purified for
1310 9053 95 FAB 8/03 20M
breathing. Atlas Copco assumes no responsibility or liability related to the purchaser’s/user’s breathing
air system.
The information contained herein is general in nature and is not intended for specific construction,
installation or application purposes