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Gujarat State Energy Generation Ltd.

350MW Combined Cycle Power Plant


Pre-Commissioning Checklist of
Proportional / Metering / Reciprocating Pump
Issue No. Issue Date Revision Revision Date Checklist
Page 1 of 5
01 00 01

PROPORTIONAL / METERING / RECIPROCATING PUMP


Area :
System :
Object :
KKS No. :
CHECKED
ACTIVITIES OK. REMARKS
(Y/N )
PRE-RUNNING CHECK:
1. Check nameplate details against specification
data sheets
2. Check for any installation damage.
3. Check all surrounding area is cleaned.
4. Check that equipments are cleaned.
5. Check equipment is painted OK.
6. Check that pump, gearbox, coupling, and base
plate are installed in accordance with approved
drawings.
7. Check that suction and discharge piping with
valves & fittings are installed as per approved P&ID.
8. Check suction and discharge piping is clean and
properly supported.
9. Check pump & motor are physically ok (not
damaged).
10. Check foundation bolt for tightness &
rusting.
11. Check that coupling and coupling guard
have been installed properly.
12. Bearing house flushed & lubricated,
lubrication oil filled (if required).
13. Oil level is OK and is as per manufacturer
recommendation.
14. Check that suction strainer, with a finer
mesh has been installed (if required)
15. Check manually adjusted stroke control is
lubricated and moving freely.
16. Check motor & motor body earthing for
proper connection and tightness.

Signature: Signature: Signature:

Checked by: Reviewed by: Approved by:

Designation: Designation: Designation:


Gujarat State Energy Generation Ltd.
350MW Combined Cycle Power Plant
Pre-Commissioning Checklist of
Proportional / Metering / Reciprocating Pump
Issue No. Issue Date Revision Revision Date Checklist
Page 2 of 5
01 00 01

17. Check for readiness of motor supply MCC


feeder.
18. Check all motor protections are through.
POST-RUNNING CHECK:
19. In decoupled condition, motor rotation
checked found OK and accepted.
20. Check no load current, vibration,
temperatures of motor and record it in Annexure-.
21. Fully open suction/discharge valves
(never run a reciprocating pump with a closed
discharge or primed suction valve)
22. Check starting & load current of motor
after coupling and record it in Annexure-.
23. Check volumetric capacity against data
sheet & pump curve. Record it in Annexure-
24. Check vibration, temperature, head, and
noise & record it in Annexure-.

Signature: Signature: Signature:

Checked by: Reviewed by: Approved by:

Designation: Designation: Designation:


Gujarat State Energy Generation Ltd.
350MW Combined Cycle Power Plant
Pre-Commissioning Checklist of
Proportional / Metering / Reciprocating Pump
Issue No. Issue Date Revision Revision Date Checklist
Page 3 of 5
01 00 01

ANNEXURE-1
RECORD SHEET

Signature: Signature: Signature:

Checked by: Reviewed by: Approved by:

Designation: Designation: Designation:


Gujarat State Energy Generation Ltd.
350MW Combined Cycle Power Plant
Pre-Commissioning Checklist of
Proportional / Metering / Reciprocating Pump
Issue No. Issue Date Revision Revision Date Checklist
Page 4 of 5
01 00 01

NO LOAD RUN OF MOTOR:

Actual
Design
R Y B
No Load Current

VIBRATION:
Vertical Horizontal Axial
MDE
MNDE

TEMPERATURE:
Motor Body Temp. (0C)
Cable Terminal Box Temp. (0C)
Drive End side Bearing Temp. (0C)
Non Drive End side Bearing Temp. (0C)

ANNEXURE-2
RECORD SHEET

LOAD RUN OF PUMP & MOTOR:


Signature: Signature: Signature:

Checked by: Reviewed by: Approved by:

Designation: Designation: Designation:


Gujarat State Energy Generation Ltd.
350MW Combined Cycle Power Plant
Pre-Commissioning Checklist of
Proportional / Metering / Reciprocating Pump
Issue No. Issue Date Revision Revision Date Checklist
Page 5 of 5
01 00 01

Signature: Signature: Signature:

Checked by: Reviewed by: Approved by:

Designation: Designation: Designation: