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Clays and Clay Minerals, Vol. 47, No. 4, 481 486, 1999.

EFFECT OF A C I D A C T I V A T I O N ON THE D E - T E R T - B U T Y L A T I O N
A C T I V I T Y OF S O M E J O R D A N I A N CLAYS

SABRI MAHMOUD AND SADIQ SALEH


Chemistry Department, Yarmouk University, Irbid, Jordan

Abstraet--Jordanian natural kaolin and bentonite show good catalytic activity towards debutylating 2-
tert-butylphenol, and varying debutylation vs. isomerization selectivity after acid activation. The resulting
catalytic activity of these samples is dependent on the acid employed for activation; the samples treated
with acetic acid showed relatively low conversions, whereas those treated with hydrochloric or phosphoric
acid were found to be very active. Treatments with strong acids such as HC1 have various effects on the
activity of the samples depending on the concentration of the acid. For example, treatment with 1 M HC1
gives the highest activity, whereas a treatment using 12 M HC1 produced the lowest activity. The debn-
tylation selectivity of the acid-activated samples is affected by the acid type and/or concentration. This
selectivity ranges from 20 to 60%, whereas that of water-treated samples is between 46-82%.
Key Words--Bentonite, Butylphenol, Catalyst, Clay, Debutylation, Kaolin, Kaolinite, Montmorillonite.

INTRODUCTION determine the suitability of these clays to be catalysts


or catalyst supports. These clays proved to be good
Natural clays are increasingly used in industry as
debutylation catalysts and better than tested Bulgarian
catalysts or catalyst supports in many organic reactions
(Auer and Hofmann, 1993; Li and Jin, 1996; Ravi- and Turkish samples (Saleh and Mahmoud, 1998).
chandran et al., 1996, Upadhya et al., 1996; Chitnis Here, we report the effect of acid treatment with
and Sharma, 1997; Clark et al., 1997). For example, varying concentrations on the catalytic properties of
montmorillonite and kaolinite are two clays commonly Jordanian bentonite and kaolin in the de-tert-butylation
used in these reactions. The catalytic properties of of 2-tert-butylphenol. Such treatment includes the use
clays are affected by chemical composition, structure, of weak and strong acids of different concentrations.
and pretreatment conditions (Auer and Hofmann, It is then possible to investigate the effect of acid type
1993; Ravichandran et at., 1996). and/or concentration on the strength and density of the
The catalytic properties can be improved by differ- active acid sites on the clay surface. The debutylation
ent acid treatment and/or pillaring methods (Auer and of 2-tert-butylphenol was chosen as the model reaction
Hofmann, 1993; Ravichandran et al., 1996; Upadhya because the tert-butyl group is ortho to the hydroxyl
et al., 1996; Chitnis and Sharma, 1997; Clark et al., group that activates positions 2, 4, and 6. Therefore,
1997). For example, the alkylation of many organic in addition to catalytic activity, it is possible to study
compounds, including phenols, aromatics, and other the selectivity of these clays in producing various
hydrocarbons, is catalyzed by acid-treated clays (Chit- mono- mad di-substituted tert-butylated isomers as a
nis and Sharma, 1997). Also, acid treatment with HC1 result of transalkylation.
has produced an overall increase in the surface acidity
and acidic sites of clays, which increases their catalytic
activity in the isomerization of cis- and t r a n s - 2 - b u - MA TERI A LS A N D M E T H O D S
tenes, and in the cracking of cumenes (Ravichandran
Bentonite samples were collected from southeastern
et al., 1996).
A1-Azraq area, east of Jordan, whereas kaolin samples
The tert-butyl group is used as a protector in the
were obtained from the northeastern region of Jordan.
synthesis of many organic products (Corma and Woj-
All chemicals used were of reagent grade and were
ciechowski, 1985), because this group may be easily
not purified further before use. The chemical compo-
detached even at relatively low temperatures. Such a
reaction usually involves an acid catalyst, such as pil- sition of the samples was determined by atomic ab-
lared clay molecular sieves (Gao and Jiao, 1989) and sorption spectrometry (Pye Unicam SP9) after diges-
natural clays (Tkac et al., 1994; A1-No'aimei, 1997; tion with HNO3, HC1, and HF (Table 1). All samples
Komadel et al., 1997; Saleh and Mahmoud, 1998). were soaked overnight in acid solutions of HC1,
We investigated the stability and catalytic activity H3PO 4, or CH3COOH of proper concentrations (Table
of some Jordanian clays in a variety of reactions, such 1), then washed with distilled watel, and dried at
as hydrogenation of acetylenes, hydrocracking of par- 100~ for 2 d. The clays were then calcined at 450~
affins, and debutylation of some substituted arenes in flowing air (100 cm 3 rain ') in a fixed-bed flow
(A1-No'aimei, 1997; Saleh and Mahmoud, 1998), to reactor for 4 h.

Copyright 9 1999, The Clay Minerals Society 481


482 Mahmoud and Saleh Clays and Clay Minerals

Table 1. Elemental analysis, BET surface area, surface acidity, and the concentration (ppm) of leached AP + of the activated
Jordanian bentonite and kaolin clay samples.
Clay composition (wt. %)J Bentonite 2
Kaolin 3
Bentonite 2 Kaolin 3 Activating acid l A P +] S.A. [H +] [AP*J

SiO2 52.9 60.6 Water 0 134 0.183 0


AI~O3 13.1 24.8 0.5 M HC1 5,9 229 0.823 5.7
Fe203 7.8 1.9 1.0 M HC1 6,4 242 0.800 6.2
MgO 5.3 0.2 2.0 M HC1 6,6 256 0.621 6.8
CaO 3.7 0.6 6.0 M HC1 9.1 269 0.415 8.2
Na20 0.8 0.4 12.0 M HCl 10.5 299 0.323 9.2
K20 1.8 1.6 1.0 M CH3COOH 1.4 163 0.456 1.4
TiO z 0.1 1.4 1.0 M H3PO 4 8.7 233 0.738 7.1
L.O.I. 4 13.1 8.5

Chemical composition of water-treated clay samples as determined by atomic absorption spectrometry.


2 --70% monmmrillonite; S.A.: surface area in m 2 g-l; [U+]: total surface acidity in mmol H + g-J, with Ho -< 4.8; [AP+]:
concentration of leached AI in ppm.
3 --90% kaolinite; S.A. -- 15 m 2 g-~, [H ~]: total surface acidity in mmol H + g-~ ~0.10, with Ho --< 4.8.
a Loss on ignition.

Catalytic reactions remaining -30% consists of non-clay minerals of


quartz, feldspar, a n d c a r b o n a t e s . M o n t m o r i l l o n i t e pos-
S a m p l e s (5.0 c m 3 e a c h ) of 2 - t e r t - b u t y l p h e n o l (Flu-
sesses b o t h B r o n s t e d a n d L e w i s acid sites, w h i c h are
k a ) w e r e a d d e d w i t h a 1.0 g c a t a l y s t s a m p l e in a three-
r e s p o n s i b l e for its d e a l k y l a t i o n a n d t r a n s a l k y l a t i o n ac-
n e c k r o u n d b o t t o m flask, e q u i p p e d w i t h a condenser,
tivities ( G o n z a l e z et al., 1992). J o r d a n i a n k a o l i n c o n -
a t h e r m o m e t e r , a n d a s e r u m c a p for s a m p l e r e m o v a l .
tains - 9 0 % k a o l i n i t e a n d - 1 0 % quartz. K a o l i n i t e is
T h e flask was t h e n i m m e r s e d in a silicon oil b a t h a n d
catalytically active d u e to strong L e w i s acid sites (Be-
the r e a c t i o n m i x t u r e w a s h e a t e d u n d e r reflux at 230~
nesi, 1956). T h e s e clays also c o n t a i n s o m e o x i d e s o f
S a m p l e s for analysis ( - 0 . 0 5 c m 3) were t a k e n f r o m the
(periodic table) G I A , G I I A , a n d t r a n s i t i o n e l e m e n t s
r e a c t i o n m i x t u r e at 15 rain intervals, t h e n d i l u t e d w i t h
(Table 1) that i n f l u e n c e t h e i r t h e r m a l stability a n d cat-
m e t h a n o l , a n d a n a l y z e d b y gas c h r o m a t o g r a p h y . alytic properties (Tanabe, 1983).
B E T analysis o f e a c h clay w a s m e a s u r e d b y nitro- Clay p r o p e r t i e s s u c h as surface area, s u r f a c e acidity,
g e n a d s o r p t i o n u s i n g a glass a p p a r a t u s b u i l t a n d m o d - a n d t h e r m a l stability v a r y w i t h c o m p o s i t i o n a n d / o r
ified for this p u r p o s e ( J o h n e a n d Severin, 1965). Also, structure. T h e s e properties are d e c i s i v e in e s t a b l i s h i n g
the B r o n s t e d surface acidity o f the s a m p l e s w a s deter- the catalytic b e h a v i o r o f t h e s e clays. F o r i n s t a n c e , the
m i n e d b y the a m i n e titration m e t h o d u s i n g several in- B E T surface area of the w a t e r - t r e a t e d J o r d a n i a n b e n -
dicators (Lucio, 1973). tonite is h i g h ( - - 1 3 4 m 2 g-~) a n d that treated w i t h 1.0
M HC1 is e v e n h i g h e r ( - 2 4 0 m 2 g z). B E T surface
Analysis
area i n c r e a s e s w i t h the c o n c e n t r a t i o n o f the a c t i v a t i n g
All r e a c t i o n s a m p l e s w e r e a n a l y z e d b y a P y e - U n i - acid. S u c h a n i n c r e a s e in surface area u p o n acid treat-
c a m gas c h r o m a t o g r a p h w i t h a F I D detector, a n d con- m e n t is d u e to a n i n c r e a s e in p o r o s i t y c a u s e d b y leach-
n e c t e d to a n e l e c t r o n i c i n t e g r a t o r ( S p e c t r a - P h y s i c s , ing A1203 f r o m the clay m i n e r a l ( T k a c et al., 1994;
I n k - J e t ) i n t e r f a c e d to a computer. A n a l y s i s was per- K o m a d e l et al., 1997). T h i s surface area b e c o m e s v e r y
f o r m e d on a 1.5 m l o n g • 6 m m O.D. stainless steel h i g h at h i g h acid c o n c e n t r a t i o n s ( N e w m a n a n d B r o w n ,
c o l u m n , p a c k e d w i t h 10% silicon E 3 0 a n d s u p p o r t e d 1987) a n d p r o v i d e s a relatively s u i t a b l e surface for
on silanized acid-washed diatomite "C" with a mesh a c i d - c a t a l y z e d reactions. J o r d a n i a n kaolin, s i m i l a r to
size o f 1 0 0 - 1 2 0 . H e l i u m carrier gas was p a s s e d at a all kaolinitic clays, h a s a l o w B E T surface area ( - 1 5
flow rate o f 45 c m 3 m i n -1. T h e injector, detector, a n d m 2 g-l), b u t p o s s e s s e s strong L e w i s acid sites m a k i n g
o v e n t e m p e r a t u r e s were, 250, 300, a n d 150~ respec- it a suitable c a t a l y s t in a c i d - c a t a l y z e d reactions.
tively. T a b l e 1 s h o w s surface acidity m e a s u r e m e n t s u s i n g
1H-NMR ( n u c l e a r m a g n e t i c r e s o n a n c e ) s p e c t r o s c o - several i n d i c a t o r s at Ho --< 4.8 h a v e total B r o n s t e d -
p y was u s e d to i d e n t i f y the i s o m e r i c f o r m s b y u s i n g surface acidity v a l u e s for b e n t o n i t e s a m p l e s ( 0 . 1 8 -
the c h e m i c a l shifts of the tert-butyl g r o u p in different 0.82) that are m u c h h i g h e r t h a n t h o s e o f k a o l i n s a m -
t e r t - b u t y l a t e d phenols. ples (--0.10). In the d e b u t y l a t i o n r e a c t i o n o f 2-tert-
b u t y l p h e n o l , all s a m p l e s g a v e the s a m e p r o d u c t s b u t
RESULTS at d i f f e r e n t rates (Tables 2 a n d 3).
C h e m i c a l a n a l y s i s s h o w e d that J o r d a n i a n b e n t o n i t e DISCUSSION
c o n t a i n s - - 7 0 % m o n t m o r i l l o n i t e , w h i c h is the p r i n c i p a l T h e p r e s e n c e o f constituent m e t a l o x i d e s in t h e clay
active c o m p o n e n t in this a c i d - c a t a l y z e d reaction. T h e m i n e r a l d e c r e a s e s the B r o n s t e d surface acidity a n d
Vol. 47, No. 4, 1999 Effect of acid activation on some Jordanian clays 483

Table 2. De-tert-butylation activity of different activated Jordanian bentonite samples in the debutylation of 2-tert-butylphenol
at 230~ where C % conversion of 2-tert-butylphenol and S = debutylation selectivity. ~
HCI conc. (M) H3PO4 CH3COOH
Dist.
0.50 1.0 2.0 6.0 12.0 1.0 M 1.0 M water
Time
(h) C S C S C S C S C S C S C S C S

0.25 36 40 68 30 40 49 30 58 30 60 63 26 43 47 28 78
0.50 68 36 90 33 64 40 42 56 38 55 86 28 66 39 44 72
1.0 80 28 95 44 90 20 73 42 70 46 92 40 8l 33 62 64
1.5 87 24 96 52 93 18 82 40 83 39 95 44 88 30 70 62
2.0 90 22 97 58 95 20 86 35 84 34 96 43 91 28 77 55
Butyl. 2 -25% --8% --22% -22% --23% -11% --22% -20%

~Debutylation selectivity = (% phenol)/(% 4-tert-butylphenol) • 100%.


z Butyl. - average percentage of 2,4-di-tert-butylphenol at conversions ->50%.

thus affects the catalytic d e b u t y l a t i o n activity and se- cess. A l t h o u g h HC1 is a strong acid, it has not c a u s e d
lectivity. Therefore, the studied clays w e r e p r e t r e a t e d significant deterioration o f the clay structure as indi-
w i t h acids o f different strengths and various c o n c e n - cated b y the B E T surface area m e a s u r e m e n t data (Ta-
trations to i m p r o v e their surface acidity. F o r e x a m p l e , ble 1). O n the other hand, acetic acid is a w e a k acid
strong acids such as H2SO 4 or HC1 m a y g e n e r a t e n e w (pH -- 2.4 for 1 M ) and h e n c e is far less e f f e c t i v e at
surface acid sites quickly, but they m a y also cause activation o f the clays c o m p a r e d to HC1 o f the s a m e
e x t e n s i v e leaching o f A1203 f r o m the clay mineral, c o n c e n t r a t i o n . A c o n v e r s i o n o f - - 6 6 % after 30 m i n
t h e r e b y leading to structure c o l l a p s e ( N e w m a n and r e a c t i o n was o b s e r v e d for b o t h s a m p l e s w h e n treated
B r o w n , 1987; R u p e r t et aL, 1987; Lussier, 1991; M o - w i t h 1 M acetic acid. M o r e o v e r , p h o s p h o r i c acid w a s
k a y a and Jones, 1995). W e a k acids m a y p r e s e r v e the m o r e e f f e c t i v e than acetic acid and was c o m p a r a b l e to
clay structure, but are less e f f e c t i v e in g e n e r a t i n g sur- HC1. This m a y be attributed to the p h o s p h o r i c acid
face acid sites. b e i n g stronger (pH -- 1 for 1 M ) than acetic acid, but
Tables 2 and 3 and Figures 1 and 2 s h o w the per- it is still w e a k e r than HC1. Also, free p h o s p h a t e ions
c e n t a g e c o n v e r s i o n o f 2 - t e r t - b u t y l p h e n o l b y acid-treat- (PO43-) f o r m i n s o l u b l e c o m p l e x e s with the l e a c h e d
ed b e n t o n i t e and kaolin s a m p l e s at d i f f e r e n t time in- metal ions, and h e n c e d e c r e a s e the clay m i n e r a l activ-
tervals. H i g h - p e r c e n t a g e c o n v e r s i o n s indicate high ity (Lussier, 1991).
catalytic activity o f the sample, and thus greater acid It w a s also f o u n d that the 1 M HC1 is the b e s t so-
activation. It appears that 1 M HC1 is the b e s t acid lution for this acid activation p r o c e s s , and as c o n c e n -
solution for the activation o f b o t h s a m p l e s ; after 30 tration i n c r e a s e s a b o v e 1 M the activity o f t h e s e s a m -
m i n o f reaction, 90 and 92% c o n v e r s i o n s w e r e ob- ples d e c r e a s e s . Thus, the activity is directly related to
tained for bentonite and kaolin, respectively. The ef- surface acidity. F o r e x a m p l e , the 12 M H C l - t r e a t e d
f e c t i v e n e s s o f HC1 c l a y - a c t i v a t i o n m a y b e b e c a u s e b e n t o n i t e s a m p l e has a l o w B r o n s t e d s u r f a c e acidity
HC1 is a strong acid, w h i c h c o m p l e t e l y dissociates in (0.323) and c o n s e q u e n t l y , a l o w p e r c e n t a g e c o n v e r s i o n
w a t e r to H + and C l - i o n s . A l s o , the p r o d u c e d metal (38%) after 30 m i n o f reaction. W h e r e a s , as g i v e n in
c h l o r i d e s due to this acid t r e a t m e n t are c o m p l e t e l y sol- Tables 1 a n d 2, the b e n t o n i t e s a m p l e treated w i t h 1 M
uble in water, and r e m o v e d by the p r e t r e a t m e n t pro- HC1 has m u c h greater s u r f a c e acidity and p e r c e n t a g e

Table 3. De-tert-butylation activity of different activated Jordanian kaolin samples in the debutylation of 2-tert-butylphenol
at 230~ where C = % conversion of 2-tert-butylphenol and S = debutylation selectivity. ~
HC1 conc. (M) H3PO4 CH3COOH
Dist.
0.50 1.0 2.0 6.0 12.0 1.0 M 1.0 M water
Time
(h) C S C S C S C S C S C S C S C S

0.25 78 22 80 20 52 38 32 60 22 64 80 27 24 52 20 82
0.50 90 15 92 25 70 31 51 47 43 52 89 30 65 37 35 71
1.0 95 15 95 40 88 23 82 26 76 29 94 45 83 29 50 56
1.5 96 19 96 48 93 23 89 22 84 24 96 48 89 32 58 51
2.0 96 28 97 50 94 25 91 20 87 24 97 50 92 31 67 46
Butyl. 2 --15% --8% --20% --24% --26% --8% --20% --22%

1 Debutylation selectivity = (% phenol)/(% 4-tert-butylphenol) • 100%.


2 Butyl. = average percentage of 2,4-di-tert-butylphenol at conversions ->50%.
484 Mahmoud and Saleh Clays and Clay Minerals

80-

60-
.=

;J
I III1~" I -v-6~ u'cl
1 II/lr I -*-t=""c' =~ 4 0 -
- - I I - - 0.50 M HCI
- - O - - 1.0 M HCI
2 - - X - - 1 .o M CH3COOH
- - A - - 2 . 0 M HCI
- - V - - 6 . 0 M HCl
12.0 M HCI
20 - - + - - 1.0 M H3PO4
- - X - - 1.0 M CH3COOH
- - ~ - - Dist. Water
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25
Time (hr)
Figure 1. De-tert-butylation activity of Jordanian bentonite 0 84
samples treated with different acid solutions. 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25
Time (hr)

Figure 2. De-tert-butylation activity of Jordanian kaolin


samples treated with different acid solutions.
conversion values (0.80 and 90%, respectively). Ex-
tensive leaching of the constituent oxides, especially
A1203 and Fe203, m a y have caused this effect. Evi- carbocation (Greensfelder e t al., 1949). The partial re-
dence of leached oxide minerals is found in the A P + lease of isobutene was consistent with stoichiometric
data of the filtrate of the acid-treated bentonite and calculations based on the collected v o l u m e s of this gas
kaolin samples (Table 1). W h e n the concentration of over water, and is in agreement with other studies (Gill
HC1 was increased f r o m 0.50 M to 12.0 M, A13+ con- et al., 1998). Second, the butylation of phenol 2 at the
centration increased f r o m 5.9 and 5.7 p p m to 10.5 and para position to produce 4-tert-butylphenol 3. Third,
9.2 ppm, respectively. Moreover, the percentage con- the butylation of 2-tert-butylphenol 1 to produce 2,4-
version for the 12.0 M HCl-treated samples was c o m - di-tert-butylphenol 4.
paratively low at short reaction times, but at longer The ability to produce c o m p o u n d s 2, 3, and 4 de-
times conversions for all samples b e c o m e m o r e simi- pends on the activity of the clay sample, as well as on
lar. This suggests that the structures of these samples the type and relative population of the acid sites (Sher-
were greatly affected by the high concentration of the tukde e t al., 1993). M o r e active clay samples are ex-
acid used. Such a change is consistent with changes
observed in the physical properties of the clays. Color
changed f r o m light yellowish b r o w n to dark brown,
and the B E T surface area o f the bentonite increased +ILl+
f r o m --134 m 2 g 1 to --300 m 2 g 1 upon treatment with O)
12.0 M HC1. Such an increase in B E T surface area ! 2_
caused by extensive loss of a l u m i n u m was not asso-
ciated with an increase, but with a decrease in catalytic OH

activity (Table 1).


The acid-activated samples b e h a v e d similarly with d +(c-=,)3C -~- + (2)
respect to the products f o r m e d and with respect to se-
lectivity in the conversion of 2-tert-butylphenol. Phe- 3

nol and 4-tert-butylphenol were the major products,


whereas 2,4-di-tert-butylphenol was obtained in minor
quantities. T h e s e products are a result of a reaction ~. (3)

that involves three possible pathways (Figure 3). First,


the debutylation of the substrate 1 occurs to produce 4

phenol 2 and isobutene, which partly b e c o m e s ad- Figure 3. Mechanism of the de-tert-butylation of 2-tert-bu-
sorbed on the clay acid sites, thereby forming tert- tylphenol by Jordanian bentonite and kaolin samples.
Vol. 47, No. 4, 1999 Effect of acid activation on some Jordanian clays 485

80 tion selectivities were observed, and visa v e r s a (Figure


9 050 M HCI 4). Such a decreasing debutylation selectivity, rela-
9 10 M CH3COOH
9 60 M HC1 tively high butylation, and high isomerization selectiv-
70 ~ 9 12 M HCI ities are possibly due to low activity.
? Dist.Water
CONCLUSIONS
M i l d acid treatment is b e l i e v e d to increase the de-
butylation activity and selectivity of Jordanian benton-
ite and kaolin samples through the i m p r o v e m e n t of
.~
.~. 50 their surface acidity. In contrast, treatment with strong
acids of high concentrations, e v e n though the B E T
surface area o f the clay increases, has an adverse effect
40 on the catalytic properties of the clays. Such effect is
caused by the extensive leaching of the metal oxides.

30,
ACKNOWLEDGMENTS
The authors acknowledge the fnancial support generously
provided by the Deanship of Scientific Research and Gradu-
ate Studies at Yarmouk University and by the EEC.
20,
20 40 60 80 100
% Conversion
REFERENCES

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Jordanian bentonite samples treated with different acid solu- treatment on the catalytic activity of Jordanian bentonite.
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0.50, 1.0, 1.5, and 2.0 h) Auer, H. and Hofmann, H. (1993) Pillared clays: Character-
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with some zeolites. Applied Catalysis A; General, 97, 23-
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Benesi, H.A. (1956) Acidity of catalyst surfaces I: Acid
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