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INTRODUCTION:

Robot is any machine that does work on its own, automatically after it is
programmed by humans. HISTORY OF ROBOTS:
 The first robot's name was Electro and his dog's name was Sparko .They
appeared at the New York world's fair in 1939. While plugged in, Elektro
could say 77 words and move backwards and forwards.
 In1920's, Karl Capek from Czechoslovakia introduced the words first
robot on stage.(refer 9.1)

We are going to design & implement a small model of pick and place robot,
which pick and place object anywhere with in 360degrees and 30 cm diameters
around it.the robot perform work on its own and can be controlled using touch
screen. we will use touch screen. for that (JHD12864E)graphic lcd is used. The
128x64 graphic lcd is divided into two 64X64 pixel display area. Each driver
(JHD12864E)controls a 64 column by 64 row pixel array. The 64 pixel row
arrays are further grouped into 8 pages. Each page is 8 bits or 1 Byte tall. When
you write a 8-bit data this "8 bit tall" area is filled up according to coloumn
address. The LSB bit of the data byte is at the top and the MSB bit is at the
bottom.

FUNCTIONAL DIAGRAM:
EXPECTATION:
To design this project “ touch screen &gps controlled AUTOMATED CRANE
SYSTEM” is a pick&place robot which handle its movement on its own. Also
here we are using the sophisticated emerging technology -embedded system.
Here we have designed a robot arm, controlled by a microcontroller. We choose
this deign because it is the most common form of robot we can find anywhere in
industries like car assembling, bottling plant, packing section,welding etc.

WIDESPREAD REQUISITES:

HIGH TECHNOLOGY IN INDUSTRIES:


Today in the world of automation, industries required artificial intelligent
machines so that they work on their own .so that they are not depends on manual
operation.

SPEED:
Microcontrollers perform its work in microseconds so it perform its work
quickly .Mannual control machine takes more time for completion of
operation .so it work fast and accurtely .

HUMAN POWER REQUIREMENT:


It perform its work automatically .so less human power is required .Its
performance depends on programming done by programmer.
WHY WE HAVE CHOOSEN THI PROJECT:

I choose this deign because it is the most common form of robot we


can find anywhere in industries like car assembling, bottling plant,
packing section etc. pick and place robots are the small robots using
for continuous purpose in the industries.It is also used in car
manufacturing, shipyards, assembling machine etc.

FEATURES:

>AUTOMATIC DEVICE:
This crane performs work on its own .It work performance based on its
preprogramming .It does not need manual control for picking of objects.

>RELIABLE (Microcontroller brain)


Undoubtedly use of microcontrollers in daily used contrivance like microwaves,
washingmachine , bikes, cars is the result of immediate, accurate, intelligent and
consistent response of the microcontrollers highly act as CPU in these devices

>SPEED:
Microcontroller perform its operation in microseconds so its performance speed
is very high. Presence of microcontrollers can create an intellectual device.

>HUMAN POWER REQUIREMENT:


It perform its work automatically .so less human power is required .Its
performance depends on programming done by programmer.
>FASTER PRODUCTION:
Because of microcontroller response its pick &place property is very fast so it
increases the production in industries.

>Requires 10V to 12V DC for its operation(Shock less): Less power


requirement emphasizes less consumption and eliminates the possibility of
electric shocks by using shock proof DC voltage output.

>USER FRIENDLY:
It can be set in to work just switching on the device. But it should set in such a
way so that it can pick objects properly.

Technology Platform:

 The most reliable, fast, accurate and robust digital technology is used here
for designing of solution. It uses 16 bit microcontroller.

 Assembly Language is to be used for accomplishment of the goal.

 2 motor driver IC are used for operating 4 motors, 2 for arm movement
&2 for base movement.
 Infra red sensors are employed to yield better performance of the designed
better solution.

 Only one PCB is required for circuit purpose.

 4 DC geared motors are used .it is used for movement of base vehicle &arms
movement.

Hardware Used:
1 general PCB, microcontroller IC PIC16F8773A ,2 motor driver IC L293D ,4
DC geared motors ,connectors, voltage regulator IC 7805.

MOTOR 3
H
MOTOR 2 &MOTOR1 WORKS TO PROVIDE MOVEMENT FOR BASE
1 U
SENSOR1
FOR R
HURDLE
D
MOTOR 4
L
0 MOTOR 1
E
SENSOR 2
FOR
PICK& PLACE
MOTOR 2
MOTOR 3
ALL MOTORS WORK FOR MOVEMENT ,PICK& PLACE
1
SENSOR1
FOR
HURDLE

MOTOR 4

1 MOTOR 1
SENSOR 2
FOR
PICK& PLACE OBJECT

MOTOR 2

MATERIAL USED:

SR MATERIAL NAME NO OF MATERIAL


NO
1 PIC MICROCONTRLLER (PICF873A) 2

2 PCB 2

3 DIODE

4 RESISTENCES

5 DC GEARED MOTORS(10 RPM)

6 DC GEARED MOTORS(100 RPM)

7 IR SENSOR 2

8 WOODEN BODY 1

9 BATTERY(12V) 1

10 GRAPHIC LCD(JHD128*64E) 1
11 TOUCH SCREEN(WITH CONNECTOR) 1

12 ARMED STRUCTURE 1

13 GPS MODULE 1

14 WHEELS 3

15 20 PIN CONNECTOR FOR LCD

16 CRYSTAL(4MHZ) 2
METHODOLOGY:

*Switch on the device.


*if sensor1&sensor2 output is zero it moves straight.
*if sensor 1 output is 1 than it turns left or right depending on
programming .that is to avoid hurdles.
*if sensor 1&sensor2 output is 1than it will pick that object.

Sensor1 Sensor2 output


0 0 Straight movement

1 0 Hurdle protection

1 1 Object picking

1 1 Not possible

BENEFITS:
 Speed - Pick and place robots allow for faster cycle times.
 Accuracy - Robotic systems are more accurate and consistent than
their human counterparts.
 Production - Work cells create more because they perform
applications with more accuracy, speed and tirelessness. The
consistent output of a robotic system along with quality and
repeatability are unmatched
 Reliability - Robots can work 24 hours a day, seven days a week
without stopping or tiring.
 Flexibility - Pick and place robots can be reprogrammable and
tooling can be interchanged to provide for multiple applications.
 Savings - Managers are realizing the long term savings with a pick
and place robotic work cell rather than the operation they are
currently doing. An increase in output with a material handling
robotic system has saved factories money.
 Affordability - With the advancements in technology, and
affordable robotics becoming available at less cost, more pick and
place robotic cells are being installed for automation applications.
 MANNUAL CONTROL USING TOUCH SCREEN :In case
automation is working properly it can be controlled using touch
screen interfacing with controller
 SELF DEFINED DESTINATION USING GPS: Global
positioning system helps it to reach at destination whether it is
kept in any direction so person don’t required attention on its
working
APPLICATION:
□ Materials Handling
□ Industrial Robot applications
□ Debarring
□ Welding
□ Handling
□ Trimming and Sealing
□ Spraying and palletizing

FUTURE APPLICATION
□ Coal mining
□ Military Operation
□ Fire fighting Operation

FUTURE EXPANSION:
An intelligent crane system can becomes more intelligent when
it can pick specific products in the group of other materials
having same size and shape through image processing
technique.

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