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http://www.instructables.com/id/Laser-Image-Projector/
License: Attribution Non-commercial Share Alike (by-nc-sa)
This particular design is simple in order, more for the sake of keeping my short attention span on track for long enough to actually get this finished!
Let me know if I've missed some detail and I'll correct it.
Warning: Even a low power laser can cause permanent eye damage . Always wear safety glasses and never point at people, animals, or police helicopters!
http://www.instructables.com/id/Laser-Image-Projector/
Image Notes
1. 24v nimh pack for the inverter. This is probably overkill, and may get you
arrested under suspicion for acts of terrorism :)
Image Notes
1. Polymorph pellets
http://www.instructables.com/id/Laser-Image-Projector/
Image Notes
1. Got wood?
2. Dinkle rail, available from electronic shops. This one was from
http://www.altronics.com.au/
This guide shows the set-up for slides made from overhead transparencies.
Materials Required:
Optional Materials:
Dinkle rails, with 72mm rail modules (x4), and the mounting feet (x8), available from http://www.altronics.com.au/ (note, you may find a better way of mounting the
parts, but this one works for me).
perspex or pcb 72mm with for Dinkle mounts.
Tools required:
http://www.instructables.com/id/Laser-Image-Projector/
Drill
Jigsaw or handsaw
Hole making bits for drill (if using wood to create lens holders)
NOTE:
I will use the Dinkle rails for this instruction simply because they make alignment so much easier. They also allow a great degree of modularity - being able to swap
different lasers, lens, etc in and out quickly.
Image Notes
1. Polymorph pellets
Note: the length will determine how much you can distance the first lens from the slide to allow the 'dot' to expand enough to cover the slide area.
Stiffness is essential. For alignment of the laser is often difficult - unnecessary flex will throw the alignment out too easily.
If using rail, rule a straight line up the centre of the plank, and mount the rail dead centre. You may need to cut the rail in order to fit it on the plank.
If not using a rail, create a centre line very accurately! Any holes drilled must also be very much in line.
http://www.instructables.com/id/Laser-Image-Projector/
step 3: Laser and lens
Mounting the Laser
Assuming we using a pen type laser pointer we need to mount the laser into a holder which securely hold the laser in position with no movement at all .
Since laser pointers often have a press switch, I will pull them apart and bridge a wire across the switch so that when-ever a battery is attached, it will stay on. Be careful
soldering this while - you can easily dislodge other components and destroy the laser module.
Heat is often the death of lasers! Assuming it'll be on for longer than a few minutes, you may need a form of heat sink to dissipate the heat.
Find an aluminium heat sink from an old computer, and drill a hole big enough to fit the pointer into. Use thermal paste around it.
In this quick and dirty example, I'm merely pressing the laser into the centre groove with a polymorph blob.
The bottom piece slots into the mounting block, and the other squarely above it, with bolts in each 4 corners.
Best to create this 'scaffold' before attaching any of the components to the top perspex/pcb.
Turn the laser on and use a set square aligned along the centre line. Ensure the laser is aligned along the line, and is also exactly parallel with the plank/rail.
Once you are happy with the alignment, mark the position with a pencil.
I'll leave the method of attaching laser to you, but remember you may need to reposition it slightly later, so gluing it down now may cause regret. Some form of bolting
may be better.
http://www.instructables.com/id/Laser-Image-Projector/
step 4: The Other End
Once the laser is loosely in place, I like to position the focusing lens that sits at the other end of the rail/plank.
Use the same method of mounting the laser, to mount the focusing lens.
Use the polymorph to seat the lens - keep it centred and horizontal!
Now line up the laser so it passes dead centre through the lens, adjusting both laser and focusing lens until the beam goes through the lens and does not diverge in any
other direction horizontally or vertically.
Once these two are in line, we're almost there! Just two more modules to install.
I suggest using a 35mm slide mount with either a colour slide, or an overhead transparency made to size.
Why? the denser the film, the less light can pass through. If you want to project a maximum distance, an OH image on clear transparency is the best for guerrilla art
projections that require maximum illumination.
As for the laser and lens, make the scaffold for the slide holder.
Using the polymorph create a slide holder simply by placing a blob, and sticking an empty mount in there. Let it set, remove mount, and instant slide holder!
Next, some tweaking of horizontal and vertical positioning of the slide and scaffold is required so that the dot of the laser is precisely centred. Don't move the laser to
centre the dot!
http://www.instructables.com/id/Laser-Image-Projector/
Image Notes
1. Another type of lens, this one is from an old slide projector.
2. Instead of perspex, this one uses two pcb hobby boards and nylon spacers.
3. Polymorph slide holder. Very very unrefined :)
4. Standard 35mm slide mount, but using an overhead transparency image instead.
You can find these lens in old disposable cameras. The basic shape extrudes inwards and expands the beam.
If you want to buy some quality glass lens, then a number of reputable laser shops online can supply these.
As before set the lens within a 'holder' - using the polymorph or other materials. Set up another 'scaffold' and position the lens so that the beam of the laser passes
directly through the centre.
Adjust the size of the expanded dot by moving the slide holder up and down until you're happy. This of course means moving the focusing lens too.
Once all modules are in alignment - you should see some sort of projection - if out of focus, then move the focusing lens back and forth relative to the slide to get the
optimum sharpness.
A useful tool for alignment is lining up the main 'reflected' dot that will invariably occur to the centre of the preceding module element.
http://www.instructables.com/id/Laser-Image-Projector/
Image Notes Image Notes
1. Trimmed and mounted on pcb, raised via nylon spaces 1. Woo image!
2. Slide
Image Notes
1. laser
http://www.instructables.com/id/Laser-Image-Projector/
2. Concave/spreader lens
3. Slide holder and slide
4. Focusing lens (from old slide projector)
There are so many ways to expand this I'm only going to suggest a few:
Use glass lens for a brighter image (pull apart old cameras for these)
Once confident, try a more powerful laser (100mW+). Remember lasers = dangerous!
Instead of slides, use small TFT screens (such as those 'digital photo-keychains'). You will need a more powerful laser though to get a brighter image. Or rip
apart a digital photo frame. Caution: mobile phone screens (or any screen designed to work in sunlight) will not work nearly as well.
Use spinning/vibrating mirrors (with small motors) to create a form of scanning that potentially give the illusion of a much brighter image via persistence of vision
(quite complex). This link to Starcross42's example demonstrates a technique for creating spiral effects. Check out his other videos as well!.
use biological matter between two glass slide and project the microscopic onto hospital buildings.
http://www.instructables.com/id/Laser-Image-Projector/
Image Notes
1. Hole for lens.
2. Case originally used for photographic equipment. I found this one on Verge
side pick-up / bulk rubbish.
Related Instructables
Comments
50 comments Add Comment view all 131 comments
http://www.instructables.com/id/Laser-Image-Projector/
biolethal says: Dec 17, 2010. 7:50 PM REPLY
http://shop.ebay.com/?_from=R40&_trksid=m570&_nkw=532nm+goggles
http://www.instructables.com/id/Laser-Image-Projector/
electfire says: Aug 22, 2010. 10:46 AM REPLY
yeah the pic 7 seriously looks like it vould go tickey boom... reminds me of the steampunk portable audio amplifer, I made- (it is in a nice wooden case you
can carry)- - I need to post an ible on it sometime...
10mW $7.86
50 mW $16.45
The reason I started to look at these things is a friend of mine just got me into lasers. I have been an electrical engineer for years and a DJ on the side.
One of my aspirations was to build my own projector. Now I do not have the mula for a new 1/4 or even 1/2 watt diode but I was able to get a Reliant 250M.
It was out of an old Mobolaser unit and I finally got it to run after a few days of pulling my hair out and backwards engineering it to trouble shoot it.
I will have to beam mix using a 250 mw red but I was able to get my greens and blues now at around 250mw.
I also picked up an old pangolin system. Right now it is in pieces but give me time I will have it worked out soon.
One of my questions is before I start buying stuff for my new / old projector is:
I heard it has even a faster smaller mini type of scanner block in it.
Please let me know if you have used one of these projectors. I may go that way instead.
It looks like aaxa is starting to retail out similar projectors with RGB lasers. Looks like the same general idea, however.
I might buy one after I botch the one i'm trying to make. haha.
http://www.instructables.com/id/Laser-Image-Projector/
rivetgeek says: Dec 24, 2008. 12:56 PM REPLY
if you are using a 3W laser...you really shouldn't be messing around with it until you understand wavelength cancellation and safety procedures.
That laser is powerful enough to blind you instantly.
so also is this bad or does it just mean there is no need for the convex lens
but you can consider getting a convex lens and placing this one closer to the laser than the focal length (so if the focal length is 5cm keep the the lens no
further then 5 cm, otherwise you're image gets up side down)
'
cause when you put an convex lens in front of it you can control the beam spread. how closer to focal point how smaller the beam spread is.
greetings jetse
http://www.instructables.com/id/Laser-Image-Projector/
JermsG says: Oct 17, 2010. 12:38 PM REPLY
I'm loving the idea of a talking statue right now.
Don't see why that wouldn't work, as long as you don't mind adding a little extra bulk to the setup.
http://www.instructables.com/id/Laser-Image-Projector/