Beruflich Dokumente
Kultur Dokumente
Presented by
Bob Omidvar
Manager, Power Engineering
PB Power Australia
PB Power
Heavy Duty GT - Effects of Ambient Temp
110%
105%
100%
95%
90%
85%
80%
75%
0 5 10 15 20 25 30 35 40 45
GT Inlet Temp (deg C)
Heat rate kJ/kWh Power output MW Exhaust flow t/h Exhaust temperature °C
PB Power
Aero-Derivative GT - Effects of Ambient Temp
120%
110%
100%
90%
80%
70%
60%
0 5 10 15 20 25 30 35 40 45
Exhaust temperature C Heat rate kJ/kWh Power output MW Exhaust flow t/h
PB Power
Gas Turbine Performance Design Basis
What Does ISO Condition Mean?
PB Power
Ambient Air and Gas Turbine Performance
1. Air density is inversely related to the dry bulb temperature
2. Gas turbine output depends on mass flow and not the
volume of air
3. Ambient temperature affects the following points drastically
" Air flow
" Output
" Heat rate
" Exhaust temperature
PB Power
Gas Turbine Inlet Air Cooling
Available Technologies
1. Evaporative cooler
2. Fogging system
3. Mechanical refrigeration system (direct type)
4. Mechanical refrigeration system (indirect type)
5. Mechanical refrigeration with ice storage
6. Mechanical refrigeration system with chilled water storage
7. Single stage Lithium Bromide Absorption chiller
8. Two stage Lithium Bromide Absorption chiller
PB Power
Gas Turbine Inlet Air Cooling
Available Technologies
1. Evaporative cooler
2. Fogging system
3. Mechanical refrigeration system (direct type)
4. Mechanical refrigeration system (indirect type)
5. Mechanical refrigeration with ice storage
6. Mechanical refrigeration system with chilled water storage
7. Single stage Lithium Bromide Absorption chiller
8. Two stage Lithium Bromide Absorption chiller
PB Power
Schematic of Evaporative Air Cooling
shown with Optional Water Treatment
Combustion
Air
Water Tank
Air Wetted
Filter Media
Water
Treatment
Make
Up Blow down
Exhaust Gas Fuel
Combustion Turbine
PB Power
Evaporative Cooler
Applications: Areas where RH and wet bulb temperature is rather low
Advantage Disadvantage
# Lowest capital cost # Limitation on capacity
improvement
# Lowest O&M cost
# Highly influenced by the
# Can operate on raw water site wet bulb
# Quick delivery and
installation time
# Operates as an air washer
and cleans the inlet air
PB Power
Gas Turbine Inlet Air Cooling
Available Technologies
1. Evaporative cooler
2. Fogging system
3. Mechanical refrigeration system (direct type)
4. Mechanical refrigeration system (indirect type)
5. Mechanical refrigeration with ice storage
6. Mechanical refrigeration system with chilled water storage
7. Single stage Lithium Bromide Absorption chiller
8. Two stage Lithium Bromide Absorption chiller
PB Power
Schematic of Fog Inlet Air Cooling System
Utilizing Demineralised Water
Raw
Water
Demineralised
Demineralised
Water Treatment
Water Tank
Plant
Combustion
Air
Fog
Air
Spray
Filter
System
Combustion Turbine
PB Power
Fog Systems
PB Power
Demineralised Water Quality For Fog
System Inlet Air Cooling
PB Power
Fogging System Demin. Water Consumption
Inlet air 36°C DB, 25°C WB
Chilled air temp 25.5°C DB 25°C WB, 96%RH
10
9
8
7
6
t/h
5
4
3
2
1
0
0 25 50 75 100 125 150 175 200 225 250
PB Power
Fogging System
Applications: Areas where RH and wet bulb temperature is rather low
Advantage Disadvantage
# Low capital cost # Limitation on capacity
improvement
# Low O&M cost
# Highly influenced by the
# Can increase gas turbine site wet bulb
performance better than
evaporative cooling
# Quick delivery and
installation time
PB Power
Gas Turbine Inlet Air Cooling
Available Technologies
1. Evaporative cooler
2. Fogging system
3. Mechanical refrigeration system (direct type)
4. Mechanical refrigeration system (indirect type)
5. Mechanical refrigeration with ice storage
6. Mechanical refrigeration system with chilled water storage
7. Single stage Lithium Bromide Absorption chiller
8. Two stage Lithium Bromide Absorption chiller
PB Power
Schematic of a Direct System
Using an Ammonia Refrigeration Machine
Ammonia
Suction Line
Combustion
Mechanical Air
Refrigeration
Machine Air
Filter
Condensate
Drip Pan
Ammonia
Fuel Liquid Line
Exhaust Gas
Combustion Turbine
PB Power
Mechanical Refrigeration System (Direct Type)
Applications: Areas where relative humidity is rather high
Advantage Disadvantage
# Can increase gas turbine # High initial capital cost
performance better than
evaporative cooling, and # High O&M cost
fog system # Longer delivery and
installation time
# Expertise is needed to
operate and maintain the
plant
PB Power
Gas Turbine Inlet Air Cooling
Available Technologies
1. Evaporative cooler
2. Fogging system
3. Mechanical refrigeration system (direct type)
4. Mechanical refrigeration system (indirect type)
5. Mechanical refrigeration with ice storage
6. Mechanical refrigeration system with chilled water storage
7. Single stage Lithium Bromide Absorption chiller
8. Two stage Lithium Bromide Absorption chiller
PB Power
Schematic of an Indirect System
Using a Mechanical Chiller
Combustion
Air
Mechanical Chiller Air Cooling
Air Coil
Filter
Condensate
Drip Pan
Combustion Turbine
PB Power
Mechanical Refrigeration System (Indirect Type)
Applications: Areas where relative humidity is rather high
Advantage Disadvantage
# Can increase gas turbine # High initial capital cost
performance better than # High O&M cost
evaporative cooling, and fog # Long delivery and installation
system time
# Not very sensitive to ambient # Expertise is needed to
air wet bulb temperature operate and maintain the
plant
# Requires extra chilled water
cooling circuit
# Higher parasitic load than
direct type
# Higher energy input
PB Power compared to direct type chiller
Gas Turbine Inlet Air Cooling
Available Technologies
1. Evaporative cooler
2. Fogging system
3. Mechanical refrigeration system (direct type)
4. Mechanical refrigeration system (indirect type)
5. Mechanical refrigeration with ice storage
6. Mechanical refrigeration system with chilled
water storage
7. Single stage Lithium Bromide Absorption chiller
8. Two stage Lithium Bromide Absorption chiller
PB Power
Inlet Air Cooling With Ice Storage,
Chilled Water Storage System Schematic
Combustion
Air
Air Cooling
Mechanical Chiller/ Air Coil
Ice Maker Filter
Combustion Turbine
PB Power
Inlet Air Cooling With Chilled Water Storage
System Schematic
Chilled Combustion
Mech. Water Air
Chiller Storage Air Cooling
Tank Air Coil
Filter
Condensate
Drip Pan
Combustion Turbine
PB Power
Mechanical Refrigeration System
With Ice Storage
Applications: Areas where RH is rather high,plus a wide variation in
electricity tariff between peak and non peak hours
Advantage Disadvantage
# Can increase gas turbine # High initial capital cost
performance better than # High O&M cost
evaporative cooling, and fog
system # Longer delivery and
installation time
# Not very sensitive to ambient
air wet bulb temperature # Higher expertise is needed
to operate and maintain the
# Can utilise low night time plant
tariff to produce and store ice
for peak hours operation
PB Power
Chiller Electrical Load MW
36°C DB, 25°C WB, 10°C Chilled Air Temp
6
Chiller Electrical Load MW
0
0 25 50 75 100 125 150 175 200 225 250 275 300
Gas Turbine Output MW
PB Power
Gas Turbine Inlet Air Cooling
Available Technologies
1. Evaporative cooler
2. Fogging system
3. Mechanical refrigeration system (direct type)
4. Mechanical refrigeration system (indirect type)
5. Mechanical refrigeration with ice storage
6. Mechanical refrigeration system with chilled water storage
7. Single stage Lithium Bromide Absorption chiller
8. Two stage Lithium Bromide Absorption chiller
PB Power
Absorption Chiller Inlet Air Cooling
System Schematic
Combustion
Air
Absorption Chiller
Air Cooling
Air Coil
Filter
Return Condensate
Condensate
Drip Pan
LP Steam
Heat Recovery
Steam Generator
Combustion Turbine
PB Power
Flow Diagram
Pressure
approx.
60 Torr
60 mm Hg tc 45°C
Condenser 37°C Tower Water Out
80 mbar
8 kPa
Generator
Steam or Hot
Heat Medium In
Water
°C
70
Heat Medium Out
°C
95
to 4°C
Pressure
6°C
approx.
6,2 Torr Chilled
6,2 mm Hg Water
Evaporator 12°C
8,2 mbar
0,83 kPa
Absorber
32,5°C
50°C
70
Steam Consumption t/h
60
50
40
30
20
10
0
0 25 50 75 100 125 150 175 200 225 250 275 300
PB Power
Single Stage Lithium Bromide Absorption Chiller
Applications: Areas where relative humidity is rather high, and the plant
is going to operate in a combined cycle or cogeneration mode and has
access to low pressure steam
Advantage Disadvantage
# Can increase gas turbine # High initial capital cost
performance better than # High O&M cost
evaporative cooling, and fog
system # Longer delivery and
installation time
# Not very sensitive to ambient
air wet bulb temperature # High expertise is needed to
operate and maintain the
# Low electrical parasitic load plant
# In case of a steam operated
chiller, cannot be applied in
an open cycle gas turbine
plant
PB Power
Two Stage Lithium Bromide Absorption Chiller
Applications: Areas where relative humidity is rather high, and the plant
is going to operate in a combined cycle or cogeneration mode and has
access to low pressure steam
Advantage Disadvantage
# Can increase gas turbine # High initial capital cost
performance better than # High O&M cost
evaporative cooling, and fog
system # Longer delivery and
installation time
# Not very sensitive to ambient
air wet bulb temperature # High expertise is needed to
operate and maintain the
# Low electrical parasitic load plant
# Requires less steam per unit # In case of a steam operated
of refrigeration than single chiller, cannot be applied in
stage chiller an open cycle gas turbine
plant
PB Power
Condensate Formation on the Chilled Water Coil t/h
Based on 36°C DB, 25°C WB, 10°C Chilled Inlet Air
Temperature
20
Condensate Formation t/h
15
10
0
25 35 45 55 65 75 85 95 105 115 125 135 145 155 165 175 185 195 205 215 225 235 245 255 265
PB Power
Performance Evaluation
Of Different Inlet Air Cooling Systems
Base Condition
! 35°C Dry bulb
! 25°C Dry bulb Real world condition
! 44.7% Relative humidity
Increase in power output
Percent Change
Evaporative cooler 1
Fog system (excluding
water treatment plant)
2
Single stage LiBr
absorption chiller
8
Two stage LiBr
absorption chiller
10
Ammonia mechanical
refrigeration system
9.5
PB Power
Major Contributors To The O&M Costs
Options O&M Costs
# Make up water
Evaporative cooler
# Water treatment (if applicable)
# Make up water
Fog system (excluding
# Demineralised water treatment
water treatment plant) # Injection pump power consumption
# Steam
Single stage LiBr # Cooling tower chemical treatment
absorption chiller # Chiller maintenance
# Electric power consumption
# Steam
# Cooling tower chemical treatment and
Two stage LiBr
make up water
absorption chiller # Chiller maintenance
# Electric power consumption
# Electric power consumption
Ammonia mechanical # Cooling tower chemical treatment and
refrigeration system make up water
# Chiller maintenance
PB Power
Heavy Duty Gas Turbine NOx Emission kg/MWh
GT with Dry Low NOx burner
0.470
NOx Emission kg/MWh
0.460
0.450
0.440
0.430
0.420
0.410
0 5 10 15 20 25 30 35 40 45
PB Power
Heavy Duty Gas Turbine CO2 Emission kg/MWh
590
CO2 Emission kg/MWh
580
570
560
550
540
530
520
0 5 10 15 20 25 30 35 40 45
Ambient Temperature deg C
PB Power
Aero-Derivative Gas Turbine NOx Emission kg/MWh
GT with Dry Low NOx burner
0.43
NOx Emission kg/MWh
0.42
0.41
0.4
0.39
0.38
0.37
0 5 10 15 20 25 30 35 40 45
Ambient Temperature deg C
PB Power
Aero-Derivative Gas Turbine CO2 Emission kg/MWh
550
540
CO2 Emission kg/MWh
530
520
510
500
490
480
470
0 5 10 15 20 25 30 35 40 45
PB Power
In Selecting Inlet Air Cooling As A
Retrofit To An Existing Plant
Points to watch:
! Check the generator capacity in order not to overload the
generator
! Quality of raw water for the evaporative cooler
! When using an existing demineralised water treatment
plant, be careful about the capacity and quality of
available demineralised water
! With an existing heat recovery steam generator, inlet air
cooling will change the behaviour of the existing HRSG,
leading to a drop in steam production at high pressure
and increase in intermediate and low pressure steam
PB Power