TS300 In production up to 1998 Parts Rock al TEREX LIFTING UK LIMITED (0)1666 504483MATBRO TS300 CONTENTS SECTION 1— ENGINE SECTION 4 ~- STEERING Page | Air Cleaner & Exhaust System Steering Hydraulic Circuit 4-1 | Engine, Mountings & Covers Steering Controls 4-2 Fuel System Cooling System ( Throttle Linkage | SECTION 5 - CHASSIS & CAB i SECTION 2 - TRANSMISSION Coe nsec Assembles Cab Trim & Windows Transmission Components Seat Assembly ‘Transmission, Pipework & Propshafts Seat Assembly Transfer Gearbox SECTION 6 —- BOOM & CARRIER SECTION 3 - AXLES & BRAKES Telescopic Boom Assembly ~ 13 metre Differential Housing & Mounting Telescopic Boom Assembly — 11 metre Differential Assembly Telescopic Boom Assembly ~ 9 metre Final Drives, Brakes & Steering (Front Axle) Carrier & Pipework Final Drives, Brakes & Steering (Rear Axle) Brake Hydraulic System Parking Brake AssemblyMATBRO CONTENTS SECTION 7 - HYDRAULIC SYSTEMS Hydraulic Tank to Control Valve Pins & Pipe-work, Lift & Compensating Cylinders Extension Cylinder — 13 metre Boom Extension Cylinder ~ 11 metre Boom Extension Cylinder - 9 metre Boom Lift & Tilt Cylinders -9, 11 &13 metre Booms Comp. & Plunger Cylinders — all Booms Levelling & Stabillising Cylinders ~ all Booms Controls — Electric Control Valve SECTION 8 - WHEELS & TYRES Wheels & Tyres SECTION 9 - ELECTRICS Machine Looms & Electrics Instrument & Switch Panels, Cab Heating System ‘Windscreen Wipers & Washers Road Lights SECTION 10 - TRANSFERS Transfers1-4 SECTION Air Cleaner & Exhaust System TS300 PAGE 1of1 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS. 1 (35545 1 Air cleaner assembly Includes items 2 to 6 2 35545/002 1 Element - safety 3 35545/001 1 Element - main 4 36545/003 1 Cover - end 5 35545/004 1 Evacuator valve 6 35545/011 1 Mounting board 7 42174 1 Exhaust system 8 40582 1 Gasket - exhaust 9 42176 1 Tube 10 99018/020 2 ‘Screw - set, m8 X 20 11 99203 2 Nut - self lock, m8 12 99318 4 Washer - plain, m8 13 2315/014 1 Jubilee clip 14 2315/012 1 Jubilee clip 15 2540/19/75 1 Hose 16 42239, 1 Clamp - exhaust 17 | 2238 + | Bracket - exhaust 18 41116 1 Bracket - air cleaner 19° | 35545/007 1 | Hose - elbow 20 99019/025 3 ‘Screw - set, m10 X 25 24 99319 6 | Washer - plain, m10 22 99349 3 Washer - spring, m10. 23 99234 3 Nut - plainAIR CLEANER & EXHAUST SYSTEM TP2191 - TS300 - 0297 - 1SECTION 1-2 Engine, Mountings & Covers TS300 PAGE 10f2 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 1 42151 1 Engine 2 42170 1 Bracket - engine, front LH. 3 42171 1 Bracket - engine, front RH 4 42172 1 Bracket - engine, rear, LH 5 | 42173 1 | Bracket - engine, rear, RH 6 38268/004 4 Washer - rebound 7 38268/003 4 Washer - overload 8 42165 1 Tray - engine 9 | Pezesaao7 1 | ‘oilfiter - engine PE4131E012 4 “Water pump - engine PE2415B152 1 *O ring PE2415b155 1 *O ring PE3683N004 1 *Gasket PE2666108 1 *Cold start heater PE2614B644 1 “Fanbelt 10 42178 1 Cover - engine base 14 42179 4 Cover - engine 12 38268/001 2 Mounting - front (fan end) 13, 38268/002 2 Mounting - rear (trans end) 14 | s9007/110 4 | Bot-misx 110 15 99322 14 Washer - plain, m16 16 99207 6 Nut - self lock, m16 17 99019/040 16 Screw - set, m10 X 40 12 | 99319 32 | Washer plain, m10 19 99204 16 “Nut - self lock, m10 20 99022/080 2 Bolt - m16 X 80 24 99022/050 2 ‘Screw - set, m16 X 50 22 | 99020/030 8 | Screw- set, m12 x 30 23 99320 8 Washer - plain, m12 24 99350 8 | Washer - spring, m12 25 | 37944003, 1 | Latch : 26 99316 6 Washer - plain, m5. 27 99016/014 4 ‘Screw - set, m5 X 14 28 37944/001 1 Keeper plate 29 99016/010 2 ‘Screw - set, m5 X 10 30 36970 2 Hinge assembly 31 99017/030 6 Screw - set, m6 X 30ENGINE , MOUNTINGS & COVERS “2h TP2190 - TS300 - 0297 - 1Engine, Mountings & Covers TS300 SECTION PAGE 1-2 20f2 TEM. PART NO, ary. DESCRIPTION ‘SERIAL NO REMARKS: 32 33 34 99317 37629/001 38506/015 Washer - plain, m6 Engine cover stand Enginr cover stand mounting bracketENGINE , MOUNTINGS & COVERS. TP2190 - TS300 - 0297 - 1Fuel System DESCRIPTION BOO 2 eee DDO+ 2 ODDANe Aaa gaNNaaaann Ee? Tube - nylon, 1/4 inch X 2metres Tube - nylon, 5/16 inch X 3metres Adaptor Elbow Plate - fuel cover Stand - pipe, fuel Olive Trap - water ‘Screw - set, m8 X 16M ‘Sctew - set, m8 X 35M Nut - self lock, m8 Washer - plain, mg Fitter - element Nut - tube. Tank - fuel Filler assembly Filler neck Basket - fitter Gasket Cap assembly Screw, m4 X 16 Washer - plain, m4 Washer - spring ‘Sender unit - fuel level Gasket ‘Screw - pan head, m4 X 16 Washer - spring, m4 Washer - plain, m4 Nut - tube Olive Elbow - adaptor Nut - tube Olive Gasket Screw - set, m8 X 25 Washer - spring, m8 Plug - drain Includes items 17 to 20 Lockable cap is PIN 41432FUEL SYSTEM TP2192 - TS300 - 0297-1 20SECTION 1-3 Fuel System TS300 PAGE 20f2 TTEM [PART NO. QTY. [_DESCRIPTION ‘SERIAL NO. REMARKS. | 38 | 2339018 1 | Seal - bonded5 g 3 e 3 o o £ x = N a - FUEL SYSTEMSECTION 1-4 Cooling System TS300 PAGE 1 0f2 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 1 (38767 1 Radiator 2 42180 1 ‘Support - radiator 3 42182 1 Cowling - radiator 4 42212 1 Bracket - radiator support, LH 5 42213 1 Bracket - radiator support, RH 6 40584 4 Bracket - expansion tank 7 38543, 4 Bracket - radiator filler pipe 8 36064 1 Mounting bracket - expansion tank 9 | 34479 1 | Tank - expansion 10 38251 1 Hose - top 11 | 9026/008 1 | Hose - cotton braided 12 12/3/40 1 Hose - water 13 23151011 3 14 2315/09 7 18. | 23151007 4 16 42219 1 504730 ial Seal kit - for item 16 17 42210 1 “Gear (for pump) 18 42218 1 Motor - fan drive 504731 ” Seal kit (for item 18) 19 42183 1 Coupling - hydraulic, fan 20 42181 1 ‘Support - motor 21 42224 1 Cooler - oil 22 17833/009 1 Adaptor 23 17833/003 2 Adaptor 24 32063/004 1 Adaptor - tee 25 42300/048 1 Hose - fan motor to fan pump bypass 26 42300/035 1 Hose - fan pump suction from suction tee 27 11018/005 2 Adaptor 28 2333/018 2 Seal - bonded 29 33252/005, 4 Adaptor - tee 30 17833/009 1 Adaptor 31 42300/034 41 Hose - fan motor pressure to pump hose 32 42300/033 1 Hose - hydro motor case drain to fan motor 33 41171 1 Re Cycle plate 2315/001 1 Clip - jubilee 99318 2 Washer - plain, m88 nN 8 2 8 id a e 2 8 = N a & COOLING SYSTEMSECTION 1-4 Cooling System TS300 PAGE 20f2 ITEM PART NO. QTY DESCRIPTION SERIAL NO. REMARKS. 36 99018/025, 1 Screw - set, m8 X 25 37 99203 1 Nut - self lock, m8 38 42195 1 Mount - oil cooler (base) 39 42196 1 Mount - oil cooler (top) 40 42223 1 Check valve: 41 29447/005 1 Adaptor - elbow, 90 degree 42 41129 1 Re Cycle plate 43 41128, 1 Re Cycle plate 44 41127 1 Re Cycle plate 45 | pE2aascsi8 1 | Fan 46 42233 1 Pipe - water a7 | 12/3/40 1 | Hose 48 2540/16/5. 1 Hose 49 2315/012 2 Clip - jubilee5 a o 2 Ss 2 a FE oO 8 N a - COOLING SYSTEMSECTION 1-5 Throttle Linkage TS300 PAGE tof ITEM. PART NO. ‘QTY. [DESCRIPTION SERIAL NO. REMARKS) 1 | sa20s%001 1 | Pedal assembly Includes tems 2 & 3 2 501017 1 Gaiter 3 500632 1 Spring 4 99017/016 2 ‘Screw - set, m6 X 16 5 99347 2 Washer - spring, m6 6 99317 2 | Washer - plain, m6 7 34204 1 Bracket - throttle cable 38 | s90te/020 2 | Screw- set, ma x 20 9 99318 4 | Waster - plain, m8 10 99203 2 Nut - self lock, m8 "1 34203/002 1 Clamp assembly 12. | 99470006 2. | Screw- pan head 13, 99500 2 Nut - self lock 14 34201/006 1 Cable assembly Includes items 15 & 18 15 500633 2 Gaiter 16 99545 2 Nut - thin, 1/4 UNF 17 99889 2 Washer - shakeproof, 7/16 18 99548 2 Nut - thin, 7/16 UNF 19 34203/004 1 Clevis assembly Includes items 20 & 21 20 9/6/48 1 Pin - clevis 21 12/2/35 1 Pin - split 22 34203/003 1 Ball joint 23 99886 1 Washer - shakeproof, 1/4 24 99545 4 Nut - thin, 1/4 UNF 25 40527 1 Bracket - cable anchor 26 99018/016 2 ‘Screw - set, m8 X 16 27 | 99348 2 | Washer- spring, meTHROTTLE LINKAGE TP1909 - TS300 - 0297-1 |‘Transmission Components TS300 SECTION PAGE 2-4 10f1 ITEM PART NO. Ory. DESCRIPTION ‘SERIAL NO. REMARKS 42078 504752 504771 504772 504770 42079 504773 504775 504776 504774 Pump - hydrostatic, ‘Speed sensor Valve - forwardireverse Valve - multi function Seal kit for item 1 Motor - hydrostatic Solenoid - mode work/travel Cap - tamper proof (green) Screw - headless Seal - lock nut Seal kit for item 6 Supplied with seal kit item 14TRANSMISSION COMPONENTSSECTION 2-2 Transmission, Pipework & Propshafts TS300 PAGE 1 0f2 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS. 1 42078 1 Pump - hydrostatic 504770 ” ‘Seal kit for item 1 2 42079 1 Motor - hydrostatic 504774 ” Seal kit for item 2 3 42041/001 1 ‘Transfer gearbox See section 2-2 4 504773 1 Solenoid - mode work/travel 6 36360/004 1 Coupling - Centaflex 6 36360/005 1 “Plate - mounting (pump - engine) 7 42168 4 Bracket - dropbox LH 8 42196 1 Bracket - dropbox RH 9 24203/003 4 Mounting 10 | 242037006 4 | Washer 11 99005/040 4 Bolt - m12 X 40 12 99205 4 Nut - self lock, m12 13, 99320 4 Washer - plain, m12 14 99350 4 | Washer - spring, m12 15. | s9008/075 4 | Bolt-m12x75 16 99008/065, 4 Bolt - m20 X 65 a7 | 99923 4 | Wasner- plain, m20 18 99353 4 Washer - spring, m20. 19 99621/014 4 ‘Screw - set, 1/2 UNC X 1.3/4 20 99804 4 Washer - plain, 1/2inch 21 99855 4 Washer - spring, 1/2inch 22 42300/040 1 Hose - hydro pump port P to motor port B 23 42300/041 1 Hose - hydro pump port P to motor port A 24 42227 1 Pipe - hydrostatic, top 25 422271001 1 Pipe - hydrostatic, bottom 26 7400/007 2 Fixing kit 27 99419/015, 8 ‘Screw - set, 1/2 X 1.3/4 28 99020/045 8 ‘Screw - set, m12 X 45 29 99418/015, 8 Screw - set, 7/16 X 13/4 30 42232 1 Adaptor - elbow, 90 degree 3 7400/006 1 Fixing kit 32 42300/054 1 Hose - suction tee to O/C pump 33 42300/049 1 Hose - O/C pump to P/V pressure tee 34 7400/003 1 Fixing kit 35_|_ 178331010 1_| AdaptorTP2211 - TS300 - 0297-1SECTION 2-2 Transmission, Pipework & Propshafts TS300 PAGE 2 0f2 ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS: 36 42300/052, 1 Hose - O/C pump "Ls" line to shuttle valve 7 41393/002 2 | Oring (1 1/4 inch) 38 17833/019 2 | Adaptor 39 42300/033 4 Hose - hydro motor case drain to fan motor 40 42300/032 1 Hose - hydro pump to motor case drain 41 40258/011 1 Test point 42 | 178337025 4 | Adopter 43 42300/043 1 Hose - pump pilot pressure to motor port 1 44 42300/042 1 Hose - pump pilot pressure to motor port 2 45 38382/003 1 Propshaft - front 46 38382/002 1 Propshaft - rear a7 34030/001 1 Fixing kit 48 500278 4 Universal joint repair kit 49 41393/001 4 Oring (1 inch) 50 33251/019, 1 Adaptor - tee 51 | i109 1 | Disc- speedo 52 41169 4 Cover - speedo Replaced by item 62 53 | 37461/001 1 | Sender - speedo 54 | 990171020 1 | Screw- set, me x 20 55 99317 6 Washer - plain, m6 Qty 2 when simplified bracket (item 62) is installed 56 99202 3 Nut - self lock, m6 Not required with item 62 57 99017/045, 2 ‘Screw - set, m6 X 45 Not required with item 62. 58 99005/040 8 Bolt - m12 X 40 59 99320 8 Washer - plain, m12. 60 99350 8 Washer - spring, m12 et | 42081 1 | Pump 62 41169 1 Bracket - speedo sender Intro S/N not known, drawing raised on 23/1/1997TP2211 - TS300 - 0297 - 1SECTION 2-3 Transfer Gearbox TS300 PAGE 1 0f2 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS: 42041 1 Transfer Gearbox 4 504501 - Shim 504502 “ Shim 504503 | Shim 504504 ” ‘Shim 2 | 504805 1 | Cover 3 504506, 21 Washer 4 504507, 12 Bolt 5 | 504508 6 | Washer 6 504509 2 ‘Nut 7 504510. 3 | Bearing 8 22783/010 1 Housing 9 | S0a511 2 | stud 10 504512 1 Gear 4 504513 2 ‘Spacer 12 (22783/057 41 Gear 13, | S0a5ta 1 | shat 14 Not Fitted 15, 504515 1 Bush 16 504516 1 Cover 17 | 508517 1 | Ball bearing 18 500789 1 Vent 19 504518 1 Seal 20 504519 1 Cover 21 504520 2 Flange 22 22783/035 2 Ring 23 604521 2 Roller bearing 24 | 501307 2 | nut 25 604530 4 Bolt 26 504522 2 Cover 27 504523 2 Seal 28 500794 1 Plug - magnetic 29 500902 1 Plug 30, 500907 4 Bolt 34 504524 1 Gear 32 | 504525 1 | Shaft- output 33 504526 4 ShaftTRANSFER GEARBOX a TP2189 - TS300 - 0297 - 1SECTION 2-3 Transfer Gearbox TS300 PAGE 20f2 ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 34 504527 41 Spacer 35 504528 2 Bushing - reduction 36 501375 10 ‘Washer 7 501374 10, Bolt 38 22783/056 4 Gear 39 504529 1 CoverTRANSFER GEARBOX ala TP2189 - TS300 - 0297 - 1Differential Housing & Mounting TS300 SECTION PAGE 3-4 10f1 TEM. PART NO, ‘Ory. DESCRIPTION ‘SERIAL NO. REMARKS 421521002 42152/001 500793 500789 504531 504606 500794 500791 504532 500795, 504533 500800 500798 504534 504535 504536 504537 500840 Axle - front Axle - rear Housing Vent Cover - intermediate, RH(front axle) Cover - intermediate, (rear axle) Plug - magnetic, Oring Oring Plug Plug Circuit Adaptor Cover - intermediate LH(front axle) Bushing - reduction Bushing - thrust Support Grease nippleSECTION 3-2 Differential Assembly TS300 PAGE 1 0f2 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 1 500823 2 Bolt 2 00824 2 Plate 3 500825 2 | Ring nut 4 500826, 2 Bearing - taper roller 5 504538 1 Differential carrier 6 504539 ” Shim 504540 = | shim 504541 “ ‘Shim 7 | s04se2 10 | ise 8 504543, 1 Bevel gear set 9 504544, 2 Disc 10 504545, 2 | Differential side gear 11 | s0a5a6 + | Shaft retainer 12 504547 4 Washer - friction 13 504548 2 Pin 14 504549 3 Roll pin 15. | 504550 3 | Bot 16 504551 24 Washer - spring 17 | S0assz + | Cover 18 504553 8 Disc 19 500834 4 Differential pinion 20 504554 2 Bearing - taper roller 21 500816 “ Shim 500818 + | shim 504555 ” ‘Shim 604556 “ ‘Shim 22 504557 ” Shim 504558 = | shim 504559 - Shim 504560 “ ‘Shim 504561 ” ‘Shim 23 500806. 1 Ring nut 24 500804 1 Coverplate 25 | soase2 1 | Nut 26 500802 1 Oring 27 500803 1 Flange 28 500805 4 SealDIFFERENTIAL ASSEMBLY > 7 TP2188 - TS300 - 0297 - 1 mln Hn a padsSECTION 3-2 Differential Assembly TS300 PAGE 20f2 TTEM_| PART NO. QTY. [|_ DESCRIPTION ‘SERIAL NO. REMARKS. 29 | 500813 1 | Spacer 30 | 503858 16 | Bolt 31 | 504563 1 | PinTP2188 - TS300 - 0297 - 1Final Drives, Brakes & Steering (front axle) TS300 SECTION PAGE 3-3 10f3 TEM PART NO, OV. DESCRIPTION ‘SERIAL NO. REMARKS: 504564 500838 500839 504590 500841 500842 504619 500844 500845 500846 500898 500899 504565 504566 500851 500853 500852 500866 500800 500895 500894 500893 500892 500906 504567 504568 504569 504570 504571 504572 504573 504574 504575 504576 500875 500874 500878 2 2 2 6 ANN NOOVANNYNNANNNNNANNR OAD Axle case Bolt - grub Nut Bushing - reduction Bolt Washer - spring Pin - pivot Shim Shim Shim Bolt - adjusting Nut Steering case, LH Steering case, RH Oring Seal Spacer Bearing - taper roller Circlip Circlip Bearing - ball Seal Bushing - reduction Oring Joint Dust excluder Seal Pin - pivot Bushing - thrust Bolt ‘Support - ring gear Ring Washer - friction Planet gear carrier Plug Seal - washer Bolt - cylinder,TP2186 - TS300 - 0297 - 1 wsFinal Drives, Brakes & Steering (front axle) TS300 SECTION PAGE 3-3 20f3 TEM PART NO, DESCRIPTION ‘SERIAL NO. REMARKS: 37 500900 504577 504578 504579 504580 504581 04582 504583 500456 500857 500858 500860 504584 504585, 504586 504587 504588 500903 500902 504589 00904 504605, 504684 500906 500907 500908 500909 500913 500914 500935, 500933 500932 500934 504591 504592 504593, 504594 Nut Bearing - needle Spacer Gear - planet Plate Bolt Circlip Gear - ring Shim Shim Shim Shim Shim Oring Nut - wheel Hub - wheel Stud - wheel Stud Plug Bolt Tie rod Cylinder - steering *Seal kit (for item 53) Oring Bolt Bolt - countersunk Spacer Spacer Oring Bolt - cylinder Nut Bolt - grub Stop Pusher Bolt - adjusting Spring Washer - lockTP2186 - TS300 - 0297 - 1Final Drives, Brakes & Steering (front axle) TS300 SECTION PAGE 3-3 30f3 TEM. PART NO, ‘Ty. DESCRIPTION ‘SERIAL NO. REMARKS: 68 69 70 7 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 21 92 93 94 95 96 97 98 99 504595 500916 504596 504597 504598 504599 500929 500928 504600 500923 504601 504602 500912 504603 500911 504604 503915 504140 904141 503917 504143 39246 38737/001 38737/002 37544 99018/090 99019/040 99015/016 99319 99203 99318 99315 99200 Plug Bolt - bleeding Nut Disc - intermediate, brake Disc - brake Disc- LH Oring Back up ring Piston Plug Lever Lever Flange Lever Bolt - cylinder Disc - RH Pin Spring Plate Rod - traction Nut Bracket - base, wing Mounting - wing, LH Mounting - wing, RH Wing Screw - set, m8 X 90 Screw - set, m10 X 40 Screw - set, m4 X 16 Washer - plain, m10, Nut self lock, mé Washer - m8 Washer - plain, m4 Nut - self lock, m4TP2186 - TS300 - 0297 - 1Final Drives, Brakes & Steering (Rear axle) TS300 SECTION PAGE 3-4 10f3 TEM, PART NO, ‘Ty. DESCRIPTION ‘SERIAL NO. REMARKS. 504607 500839 500838 504608 502033 504609 504610 504611 504612 504613 504614 500902 504615 504616 500851 500852 500853 500866 504573 804572 504574 504575 504576 500875 500874 500878 504577 504578 504579 504580 504590 504581 504582 500903 504583, 500856 500857 2 2 2 4 16 16 EENANZENOOPANNNGOONENNN=SREA EE Case - axle Nut Bolt - grub Pin - pivot ‘Washer - spring Bolt Shim Shim Shim Dust excluder Ring Plug Case - steering, LH Case - steering, RH Oring Spacer Seal Bearing - taper roller ‘Support - ring gear Bolt Ring Washer - friction Carrier - planet gear Plug Washer - seal Bott - cylinder Bearing - needle ‘Spacer Gear - planet Plate Bushing - reduction Bolt Circlip Stud Gear - ring shim shimFINAL DRIVES,BRAKES & STEERING (REAR AXLE) TP2185 - TS300 - 0297 - 1SECTION 3-4 Final Drives, Brakes & Steering (Rear axle) 1TS300 PAGE 2013 JTEM_| "PART NO. QTY. | DESCRIPTION ‘SERIAL NO. REMARKS 36 cont. | 500858 ” Shim 500860 = ‘Shim 504584 | Shim 35, 504585, 2 Oring 6 504589 20 Nut- wheel 7 504587 2 Hub - wheel 38 504588 20 ‘Stud - wheel 39 504571 2 | Bushing - thrust 40 504569 2 Seal at | s0as6s 2 | Dustexctuder 42 504567 2 Joint 43 | s00906 2 | Oring 44 500892 2 Bushing - reduction 45 500893 2 Seal 46 500894 2. | Bearing - ball 47 500895, 2 | Circlip 48 500800 2 Circlip 49 500898 4 Bolt - adjusting 20 | sovsee 4 | nt 51 500900 4 Nut 52 504589 24 Bolt 53 504617 2 Tie rod 5a | 504618 + | cylinder - steering 504685 “ “Seal kit for item 54 55 500907 5 Bolt 56 500906 4 Oring 57 | 504592 8 | Bot adjusting 58 504593 6 Spring 59 504594 6 Washer - lock 60 504596 6 Nut 61 504595 2 Plug 62 500916 2 Bolt - bleeding 63 504597 10 Disc - brake, intermediate 64 504958 10 Disc - brake 65 504599 1 Disc - LH 66 504604 1 Disc - RH 67 500929 8 OringFINAL DRIVES,BRAKES & STEERING (REAR AXLE) TP2185 - TS300 - 0297 - 1 a FR, é aFinal Drives, Brakes & Steering (Rear axle) TS300 SECTION PAGE 3-4 30f3 TEM PART NO, ‘Ty. DESCRIPTION ‘SERIAL NO. REMARKS: 68 69 70 a 72 73 74 75 76 7 78 79 80 500928 504600 30246 38737/001 38737/002 37544 990187090 99019/040 99015/016 99319 99203 99318 99315 99200 Back-up ring Piston Bracket - base wing Mounting - wing, LH Mounting - wing, RH Wing Screw - set, m8 X 90 Screw - set, m10 X 40 Screw - set, m4 X 16 Washer - plain, m10 Nut - self lock, m8 Washer - m8 ‘Washer - plain, m4 Nut - self lock, m4FINAL DRIVES,BRAKES & STEERING (REAR AXLE) TP2185 - TS300 - 0297 - 1SECTION 3-5 Brake Hydraulic System TS300 PAGE 10f1 ITEM PART NO. Qty. DESCRIPTION ‘SERIAL NO. REMARKS 1 37793 1 Brake pedal valve 503180 1 Brake valve - less pedal 503024 ” ‘Seal kit 2 38007/008 4 Adaptor 3 42300/011 1 Hose - brake pedal return to return manifold 4 38007/011 1 Adaptor - tee 5 42300/014 1 Hose - brake pedal port P to switch block 6 42300/013 1 Hose - accumulator tee to pedal port P 7 38007/015 2 | Adaptor 8 42300/015 1 Hose - footbrake bulkhead to switch block 9 38007/013, 6 Adaptor - bulkhead 10 42131 1 ‘Switch block a 42300/016 1 Hose - brake bulkhead tee to front brake bulkhead 12 37359/002 1 Priority valve 13 (38007/017 1 Adaptor - bulkhead 14 37985 2 Pipe 15. | 356131003 2 | Adaptor 16 14212/009 2 Seal - bonded 47 | 40294/001 + | Adaptor tee 18 42300/019 1 Hose - rear brake bulkhead to brake pipes 19 42300/018 1 Hose - brake bulkhead tee to rearbrake bulkhead 20 38007/014 2 Adaptor - tee 21 40416/001 1 ‘Switch 22 42300/017 2 Hose - front brake tee to brake ports 23 38007/042 2 | Adaptor 24 42229 1 ‘Switch - potentiometer, inching 25 42300/012 1 Hose - priority valve to acumulator 26 36387/018 1 Accumulator 27 38007/018 4 Adaptor - tee 42300/010 1 Hose - steering orbital tee to common tee,BRAKE HYDRAULIC SYSTEM 3 TP2210 - TS300 - 0297-1 a Ro INSParking Brake Ass mbly TS300 SECTION PAGE 3-6 10f1 ITEM [PART NO. ‘ary. DESCRIPTION ‘SERIAL NO. REMARKS. ‘i 2 3 4 5 6 7 8 9 10 "1 12 13 14 15 16 17 18 19 6785/019 37092 13692 7604 6785/014 37173 31672 99888 99749 '99019/050 2535/16/2 99801 38342/008 99019/035 99319 99204 38796/001 505794 38975 Hand grip Parking brake assembly Clevis pin Spacer Spacer Bracket - switch Switch - brake warning ‘Washer - shakeproof Nut - thin, 3/8 UNC ‘Screw - set, m10 X 50 Cotter pin Washer - plain, 5/16 Handbrake cable Bolt- m10.X 35 ‘Washer - mi0 Nut - m10 Bracket - handbrake cable Clevis assembly Handbrake adaptor Includes 2 off E clips. Not illustrated.PARKING BRAKE ASSEMBLY 2? TP2228 - TS300 - 0297 - 142300/006 Hose - bulkhead to LHS rear axle Steering Hydraulic Circuit TS300 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. EMARKS- 1 37369/002 1 Priority valve 503695 ” *Seal kit for item 1 2 17833/003 1 Adaptor - 1/2 BSP male X 7/8 UNF male. 3 26089/010 1 ‘Seal ring 4 42300/008 1 Hose - steering mode valve port B to RHS rear axle bulkhead 5 42300/001 1 Hose - priority valve to steering orbital port P 6 17833/025 1 Adaptor - 1/4 BSP male X 9/16 UNF 7 503156, 4 Seal ring 8 38007/001 1 Adaptor - 1/2 BSP male X M22 male 9 26089/010 1 Seal ring 10 42300/002 1 Hose - priority valve L/S line to steering orbital 14 31715/006, 1 ‘Steering hand pump assembly 12 38007/022 1 Adaptor - M14 male X 1/4BSP male 13, 503158 4 Seal ring 14 38007/017 3 Adaptor - 1/2BSP male X M18 male 15 42300/003 1 Hose - steering orbital port L to LHS front axle 16 38007/019 5 Adaptor - 3/8BSP male X M18 male 17, 26089/008 5 Seal ring te | 42000011 + | Hose - brake pedal return to retourn manifola 19 42130 1 Return manifold 20 40563/003 4 Valve assembly - steer mode 21 40563/004 1 ‘Sub plate 22 36672/003 1 Bracket 23 99017/025 2 ‘Screw - set, m6 X 25 24 99317 4 Washer - plain, m6 25 99202 2 Nut - self lock, m6 26 99018/035, 2 Screw - set, m8 X 35 27 99203 2 Nut - self lock, m8 28 99031/002 4 ‘Screw - caphead, m5 X 50 29 38007/019 4 | Adaptor - 3/8BSP male X M18 male 30 503159 4 ‘Seal ring a1 | 42300/010 1 | Hose - steering orbital tee to common tee 32 38007/011 4 Adaptor - tee, m18 33 42300/009 1 Hose - steering orbital port R to mode valve port T 34 42300/007 1 Hose - bulkhead to RHS rear axle 42300/004 1 Hose - steering mode valve port P to RHS front axle 1STEERING HYDRAULIC CIRCUITSteering Hydraulic Circuit TS300 SECTION PAGE 4-1 2o0f2 TEM PART NO, Ory. DESCRIPTION ‘SERIAL NO, REMARKS. 37 38 39 40 a 42 43 44 504618 503160 503161 503162 504605 38007/040 38007/020 -42300/005 1 Steering cylinder - rear Seal ring - hose end, m12 Seal ring - hose end, m16 Seal ring - hose end, m22 Steering cylinder - front Adaptor - m18 male X m18 male ‘Adaptor - bulkhead, m18 Hose - steer. mode valve port A to LHS rear axle bulkhead See also section 3 - 4STEERING HYDRAULIC CIRCUIT TP2194 - TS300 - 0297 - 1-— 15 | 20375/001 16 | 260237002 17 | 36792/001 18 | 24914/001 19° | 31715/006 20 | 9408/032 Spacer Stud Manifold assembly Seal ring and bolt kit Otbitrol assembly Seal kit for item 19 Includes item 18 SECTION 4-2 Steering Controls TS300 PAGE tof ITEM PART NO. QTY. | DESCRIPTION ‘SERIAL NO. REMARKS 1 37250 1 ‘Steering wheel assembly Includes items 2 & 3. 2 33530/002 1 Cap 3 33530/003 1 Knob 4 | s2r27014 1 | Nut-column 5 37971 1 Steering column - upper 6 99018/016 4 ‘Screw - set, m8 X 16 7 99203 4 Nut - self lock, m8 8 33659/001 1 Joint - universal 9 99018/035 2 ‘Screw - set, m8 X 35 10 | 33637 1 | Steering column - ower 1 99019/020 2 ‘Screw - set, m10 X 20 12 99349 2 Washer - spring, m10 13 99204 2 Nut - self lock, m10 14 99319 4 | Washer - plain, m10 2 2 1 ‘i }STEERING CONTROLS ‘TP 1920 - TS300 - 0297 - 1SECTION 5-14 Chassis and Stabiliser Assemblies TS300 PAGE tof 3 ITEM PART NO. QTY. DESCRIPTION SERIAL NO- REMARKS 1 42164 1 Chassis 2 42235 2 | Ballast weight 3 14158/003 1 Bearing 4 | 374521001 4 | Bush- steel 5 22327/009 10 “Nipple - grease 6 38002/001 2 Seal 7 42198 1 Mesh - rear door 8 38398/008 2 Pin - stabiliser ram/frame 9 38673 2 Foot - stabiliser 10 38674 2 | Leg-stabiliser 37482/001 4 | “Bush 44 42166 1 Frame - stabiliser, chassis 12 42167 1 Frame - stabiliser 13. | 36798 2 | Bush- stabiliser frame 14 38839 1 Bush - axle, front 15 38768/004 1 Pin - stabiliser frame pivot 16 | 38900001 4 | "Bush - dowel 17 38679/001 ” Shim - 1mm 386791003, =| shim-3mm 38679/005 ” ‘Shim - 5mm. 18 38361 2 Cylinder - stabiliser See also section 7-8 19 38398/016 2 Pin - stabiliser foot/ieg 20 42194 2 | Cylinder - levelling See also section 7-8 21 42167/050 2 Plate - fixing 22 99208 8 Nut 23 99008/250, 8 Bolt - m20 X 250mm 24 | 99323 8 | Washer m20 25 38007/017, 2 Adaptor - 1/2BSPmale X M18male 26 38007/001 2 Adaptor - 1/2BSPmale X M22male_ 27 42300/085 2 Hose - control valve to frame level tee 28 38007/020 2 Adaptor - bulkhead, m18 29 38007/018 2 Adaptor - tee, m18 30 42300/086, 41 Hose - frame level RHS rod to low tee 31 42300/087 1 Hose - frame level RHS rod to top tee 32 42300/089 1 Hose - frame level LHS rod to top tee 33 42300/088 1 Hose - frame level LHS rod to low tee 34 38007/040 4 Adaptornn a q So 2° Ss 2 Qn - ire) Qo nN a e CHASSIS & STABILISER ASSEMBLIESSECTION 5-1 Chassis and Stabiliser Assemblies TS300 PAGE 20f3 ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 35 42300/058 1 Hose - RHS stabiliser tee to control valve 36 42300/057 1 Hose - LHS stabiliser tee to control valve 7 42300/061 2 Hose - LHS stabiliser tee to stabiliser rod ends 38 42300/059 1 Hose - RHS stabiliser tee to RHS stabiliser butt ex] 39 42300/060 1 Hose - RHS stabiliser tee to LHS stabiliser butt end 40 | 38007002 2 | Adaptor- tee, m22 41 38398/015, 2 Pin - stabiliser ram to frame 42 | 383987005 2. | Pin- stabiliser ram to chassis 43 99009/100 6 Bolt - m24 100 44 99354 6 Washer - spring 45 | 42216 1 | Door- rear 46 | 46-05-011 2 | Hinge 47 36843, 1 Lamp - number plate illumination 48 38098 2 | Bracket - rear light mounting 49 99404/020 2 Bolt - 1/2UNF X 2 1/2 50 38258 2 Washer - rubber si | 201971003 2 | Washer - support 52 99505 2 Nut - self lock, 1/2 UNF 93 | 12720003 2 | cip 54 42243/001 1 Bracket - light, RH 42243/002 1 Bracket - light, LH 85 | 34560/001 1 | Handte 56 42638 1 Latch 42638/001 1 Striker plate 57 | 99032/025 2 | Screw-caphead, mé X 25 58 99202 2 Nut - self lock, m6 59 99317 2 | Washer - plain, m6 60 42197/001 1 Bracket - front lights, LH 421971002 1 | Bracket- front lights, RH 61 99030/030 8 Bolt - m8 X 30 62 99318 8 Washer - plain, m8 63 99348 8 | Washer - spring, m8 64 | 99002/040 3. | Bott-me x0 65 99317 13, Washer - plain, m6 66 99202 9 Nut - self lock, m6 67 99017/020 4 ‘Screw - set, m6 X 20 68 99347 4_| Washer - spring, m6TP2195 - TS300 - 0297 -1SECTION 5-1 Chassis and Stabiliser Assemblies TS300 PAGE 30f3 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS. 69 99047/025 4 ‘Screw - countersunk socket, m6 X 25 70 38870 1 Rubber buffer 71 37979 1 “Tee - key 72 20616/006 Bearing - main pivot 73 38691/001 7 ‘Shim - 1mm. 38691002 s+ | shim -2mm 38691/003 7 ‘Shim - 3mm5 NX s So Ss 3 a e Pry = S a & CHASSIS & STABILISER ASSEMBLIESSECTION 5-2 Cab Assembly TS300 PAGE tof 2 ITEM PART NO. QTY. DESCRIPTION. SERIAL NO. REMARKS. 1 42001 1 Cab Assembly Includes items 2 to 44 2 42540/001 1 Roof assembly 3 37744 1 Window - rear 4 | sostg2 4 | Wiper motor - rear 5 38283 1 | Wiper arm 6 '29057/009 1 Wiper blade 7 | 46-10-019 2. | Hinge assembly - rear window 8 99074/020 6 Screw - slotted, m8 X 20 9 26218/001 2 Grommet 10 99318 3 Washer - plain, m8 11 99203 3 Nut - self lock, m8 12 37774 2 Plate - tapped 13 | 32531032 2 | Catch assembly 14 503559 2 Pin - spiral 15, 32531/033 2 Pin - release 16 32531/034 2 Clip 7 602025 4 Catch - door retainer, female 18 99047/030 2 ‘Screw - csk, m6 X 30 19 99332 6 | Washer - plain, m6 20 99202 5 Nut - self lock, m6 21 37691 1 Door assembly - upper Includes items 22 to 26 & glass (see sect. 5 - 3 item 13) 22 602352 1 Catch - door retainer, male 23 503179 1 | Catch - upper door 24 99046/010 4 ‘Screw - csk, m5 X 10 25 99201 4 Nut - self lock, m5. 26 | 502129 4 | Grease nipple 27 37690 4 Door assembly - lower Includes items 28 to 34 28 35446 1 Plate - strap retainer 29 99017/016 5 Screw - set, m6 X 16 30 503173 1 Handle - outer Includes key. 504036 1 Key - cab door §05737 1 Key - cab door, WA10 34 99347 3 Washer - spring, m6 32 | 503176 + | Grommet 33 503174 1 Handle - inner 99047/025 1 ‘Screw - csk, m6 X 25 503177 1 Strap - door retainerCAB ASSEMBLY TP2196 - TS300 - 0297 - 1SECTION 5-2 Cab Assembly TS300 PAGE 20f2 ITEM. PART NO. QTY. |_ DESCRIPTION SERIAL NO. REMARKS | 36 99047/020 2 ‘Screw - csk, m6 X 20 a7 | 502075 + | Staple - door strap 38 | 503181 1 | Stud - door catch 39 99320 2 Washer - plain, m10 40 | 99235 1 | Nut- plain, m10 a 37738 1 Cover - seat box 42 30115/005, 1 Wiper motor - front 43 | 29057/002 4 | Wiper arm 44 | 503438 1 | Wiper blade 45 | 32531/008 1 | Mirror- interior 46 33593/3/13 2 ‘Screw - self tapping 47 | 31117/002 8 | Nut- plain, m6 (10.9 grade) 48 503338 1 Striker - cam 49 (24203/005 4 Mounting - flexible, cab 50 29197/003 4 Washer - rebound 51 | 99131/090 4 | Bolt-m16 X 90 (10.9 grade) 52 | 99922 4 | Washer - plain, mi6 53 38864 1 Cab mounted mirror, LH Not illustrated 5a | 503540 4 | Hinge - coorCAB ASSEMBLY TP2196 - TS300 - 0297 - 1 9 7 8 ad IVP 3 039 34SECTION 5-3 Cab Trim and Windows TS300 PAGE tof ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 38529 1 Trim kit Includes items 1 to 6 1 38629/001 4 Trim - roof moulding 2 37645/004 1 Trim - roof light cam rail 3 37945/005 1 Trim - roof cam rail 4 37945/003 1 ‘Trim - seat deck moulding 5 37945/006 1 Trim - seat deck underlay. 6 37945/002 1 Trim - cab floor mat 7 37745 1 Glass - RH 8 37742 1 Glass - windscreen 9 503687 1 Glass - roof to | 37744 1 | Glass- rear 11 503184 ” Seal - rubber, 2.84 metres 12 | 37746 1 | Glass - rear, LH 13, 37740 1 Glass - upper, door 14 503184 ” ‘Seal - rubber, 1.47 metres 15 37741 1 Glass - lower, door 16 | soieze ++ | Seal- rubber, 0.86 metres 17 501827 ” Seal - rubber, 3 metres 18 38306 1 Guard - windscreen 19 38305 4 GrommetSECTION 5-4 Seat Assembly TS300 PAGE 1of1 TTEM_[ PART NO, ‘QTY. | DESCRIPTION SERIALNO. REMARKS 37954/001 1 | Seat Assembly 1 | S036 1 | Seat cushion - back 503362 1} Cushion cover - back 2 | 503363 1 | Seat cushion - lower 503364 1 | Cushion cover - lower 3 | s0s365 1 | Bellow 503366 1 | Bellow fing kt 4 | 503367 1 | Side piate cover 5 | 503068 1 | side piate cover 6 | 503369 1 | Seatbelt 7 | 503370 1} Bush and bott kt 3 | 503371 2 | Tension spring 9 | 37954/007 1 | Shock absorber 10 | 503373, 2 | Shock absorber bush 11 | 03374 4 | Suspension handwheel complete 12 | 503375 1} Suspension handwheel support 13 | 503376 + | Slide -LH 14 | 503377 1 | Slide -RH 1s | 503978 1 | Slide - handle 16 | 503979 + | Height rise handle 17 | 503360 1 | Height rise handle 18 | 503381 4 | Cushion frame back plate 19 | 503382 1 | Suspension system complete 20 | 36069 4 | Spacer 21 | 37954004 1 | Sensor pad 22 | 99039/020 4 | Screw-set, max 16 23 | 3795a/003 1 | Amrest-tHSEAT ASSEMBLY Poth TP1925 - TS300 - 0297 - 1 1SECTION 5-4A Seat Assembly TS300 PAGE tof {ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS. 42729/001 Seat Assembly 504688 Back cover assembly 504689 Back foam kit 504690 Seat frame assembly 504691 Seat cover assembly 504692 Seat foam kit 504693 Lumbar support kit 504694 Knob kit 504695 Slide rail kit 504696 Plate 504697 Seat belt kit 504698 Sensor pad kit 504699 Height adjuster kit 504700 Up stop - bump stop kit 504701 Damper kit 504702 Cover - suspension 504703 ‘Suspension assembly 504704 Bearing lever kit 42729/004 Up stop adjustment kit 504705 Indicator kit 42729/002 “Arm rest - LH 38110 “Plate - seat mountingSEAT ASSEMBLY a TP2223 - TS300 - 0297 - 1SECTION 6-1 Telescopic Boom Assembly - 13 metre TS300 PAGE 1 0f2 ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 1 42103 1 Boom - inner 2 38618/003 1 Pin - inner extension/boom 3 38007/001 2 Adaptor - 1/2 BSP male X M22 male 4 42102 1 Boom - intermediate 5 42184 1 Hose tray - lower 6 38618/004 1 Pin - inner extension ram/inter. boom 7 38393/013, 1 Pin - outer extension ram/inter. Boom 8 42101 1 Boom - outer 9 42187, 1 Hose tray - upper 10 | 383981017 + | Pin outer extension rarv/outer boom aa 42155, 1 Ram - tilt 12 42157, 1 Ram - outer extension 13 42158 4 Ram - inner extension 14 42211 1 Flexible hose track 15 22327/009 6 Grease nipple 16 | 42185 24 | Wear pad 17 42230/001 ” ‘Shim - wear pad, 1mm 18 35305/001 4 Locking plate - circular 19 99018/020 8 Screw - set, m8 X 20 20 | sgate 8 | Washer - spring, me 21 42190 1 Mounting - hose track 22 38007/003 12 Adaptor - M22 male X M22 male 23 42300/084 2 Hose - control valve to metal pipes(ext) 24 42300/080, 1 “Hose - control vaive B to outer extension bulkhead| 25 42300/081 2 Hose - outer extension ram to bulkheads 26 38007/045, 2 Adaptor - bulkhead 27 | 423001079 4 | *Hose - control valve A to outer extension bulkhead 28 | 423001083, 2 | Hose - pipes to inner extension 29 42188 q Pipe assembly - LH 30 42189 1 Pipe assembly - RH 31 33975, 4 Wear pad 32 42193 1 Clamp 33 42300/063 2 Hose - cross adaptors to metal pipes, extension 34 42300/069 2 Hose - control valve to metal pipes (aux.) 35 99019/025, 2 ‘Screw - set, m10 X 25 99319 6 | Washer - plain, m10 99349 6_| Washer - spring, m10Telescopic Boom Assembly - 13 metre TS300 SECTION PAGE 6-1 2of2 REMARKS TTEM_[_PART NO. QTY. | DESCRIPTION ‘SERIAL NO, 38 | 99019/030 4 | Screw- set, m10X 30 39 | 992i9 4 | Nut-setf lock, m1 40 | 42217 1 | Cover- boom end 41 | 41105 1 | Plate - keeper 42 1 | Cover-boom end 43 | 90507025 4 | Screw-set skt csk hd m12 X 2599349 Washer - spring, m10 SECTION 6-2 Telescopic Boom Assembly - 11 metre TS300 PAGE 1 of2 ITEM. PART NO. QTY. DESCRIPTION. SERIAL NO. REMARKS. 1 | a2i08 1 | Boom - inner 2 38618/003 1 Pin - inner extension/boom 3 38007/001 2 Adaptor - 1/2 BSP male X M22 male 4 42109 1 Boom - intermediate 5 42120 1 Hose tray - lower 6 38618/004 1 Pin - inner extension ram/inter. boom: 7 38393/013 1 Pin - outer extension ram/inter. Boom 3 | aatio 1 | Boom - outer 9 42119 1 Hose tray - upper 10 | 38398017 1 | Pin outer extension ram/outer boom 11 42155 1 Ram - tilt 12 42111 1 Ram - outer extension 13, 42112 1 Ram - inner extension 14 42211 1 Flexible hose track 15 223271009 6 | Grease nipple 16 42185 24 Wear pad 17 42230/001 “ ‘Shim - wear pad, 1mm. 18 35305/001 4 Locking plate - circular 19 | 9901e/0z0 8 | Screw set, ma x 20 20 99318 8 Washer - spring, m8 21 42190 1 Mounting - hose track 22 38007/003 12 Adaptor - M22 male X M22 male 23 42300/084 2 Hose - control valve to metal pipes(ext) 24 42300/080 1 “Hose - control valve B to outer extension bulkhead 25 42300/093 rz Hose - outer extension ram to bulkheads 26 38007/045 2 Adaptor - bulkhead 27 42300/079 1 “Hose - control valve A to outer extension bulkhead| 28 42300/091 2 Hose - pipes to inner extension 29 42113, 1 Pipe assembly - LH 30 42114 1 Pipe assembly - RH 31 33975 4 | Wear pad 32 | 42193, 1 | clamp 33 42300/090 2 Hose - cross adaptors to metal pipes, extension 34 42300/069 2 Hose - control valve to metal pipes(aux) 35 99019/025 2 ‘Screw - set, m10 X 25 99319 & | Washer- iain, mio 6TELESCOPIC ARM ASSEMBLY - 11m BOOM G- P2197 - TS300 - 0297 - 1Telescopic Boom Assembly - 11 metre TS300 SECTION PAGE 6-2 20f2 TEM PART NO, ary. DESCRIPTION SERIAL NO, REMARKS: 38 39 40 a1 42 43 99019/030 99219 42217 41105 99050/025 Screw - set, m10 X 30 Nut - self lock, m10 Cover - boom end Plate - keeper Cover - boom end Screw - set skt csk hd m12.X 25P2197 - TS300 - 0297 - 1SECTION 6-3 ‘Telescopic Boom Assembly - 9 metre TS300 PAGE 1 of 1 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS. + | aztoa 1 | Boom- inner 2 38618/003 1 Pin - inner extension/inner boom 3 38007/001 2 Adaptor - 1/2BSP male X M22 male 4 41105 1 Plate - keeper 5 42217 1 ‘Cover - boom end 6 38618/005, 1 Pin - inner extension ram/outer boom 7 | d9349 6 | Washer- spring, mio 8 42105, 41 Boom - outer 9 | aan7 1 | Hose tray - upper 10 99319 6 Washer - plain, m10 11 42155 1 Ram - tilt 12 99019/025 2 ‘Screw - set, m10 X 25 13° | 42106 + | Ram-inner extension 14 | azent 1 | Flexible nose track 15 22327/009 6 Grease nipple 16 42185 24 Wear pad 17 42230/001 - ‘Shim - wear pad, 1mm 18 35305/001 4 Locking plate - circular 19 99018/020 8 ‘Screw - set, m8 X 20 20 99318 8 Washer - spring, m8 21 42190, 1 Mounting - hose track 22 | 38007/003 12. | Adaptor - M22 male X M22 male 23 42300/063 2 Hose - control valve to metal pipes, tilt 24 42300/069 2 Hose - control valve to metal pipes, aux 25 42300/084 2 Hose - cross adaptors to metal pipes, ext 26 | 33975 4 | Wear pad 27 42116 1 Pipe assembly - RH 28 42300/091 2 Hose - pipes to inner extension 29 42115 1 Pipe assembly - LHTELESCOPIC ARM ASSEMBLY - 9m BOOM E P2229 - TS300 - 0297 - 1 |SECTION 6-4 Carrier and Pipework TS300 PAGE 101 ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 1 38395 1 Carrier 38397/012 2. | Pin- carrier pivot 3 38401/002 1 Pin - end carrier 4 34856 2 Collar 5 | 3ea04 + | Bar-tork 1275mm long 6 38007/004 2 Adaptor - 90 degree 7 42300/071 1 Hose - metal pipe to change over valve, P1 8 42300/072 1 Hose - metal pipe to change over valve, P2 9 36598/002 1 Valve - change over 10 12333/013 2 Adaptor 1 38007/019 4 | Adaptor 12 423001074 2 Hose - change over valve to Q/R: 13 42300/073 2 Hose - change over vaive to plunger 14 38007/040 2 | Adaptor 15 9120/010 2 Cover - dust 16 38007/026, 2 Coupler - QR, male 17 99003/080 2 Bolt - m8 X 80 18 38397/016 1 Pin - tilt ram/inner boom 19 38397/013. 1 Pin - tilt ram/carrier 20 | 37452/003 4 | Bush 21 38403/1200 2 Fork - floating 22 99004/120 2 Bolt -m10 X 120 23 99204 2 Nut - self lock, m10_ 24 99319 2 Washer - plain, m10 25 42155 4 Cylinder - tit 26 99022/040 3 ‘Screw - set, m16 X 40 27 99322 3 Washer - plain, m16 28 99352 3. | Washer - spring, m16 29 38364 2 Cylinder - plunger 30 38402/001 1 Plunger - lock, short 3 38402/002 4 Plunger - lock, long 32, 99022/055, 2 Bolt - m16 X 55 33 99033/025, 16 ‘Screw - set, m6 X 25 34 38401/002 1 Carrier - pin end 35 99007/170 1 Bolt - m16 X 170 36 99337 3 Washer - m16 37 99222 2 Nut - self lock, m16.n a So 8 3 a Ee 3 N a = CARRIER & PIPEWORKSECTION 7-1 Hydraulic Tank to Control Valve TS300 PAGE 10f2 ITEM PART NO. QTY. DESCRIPTION ‘SERIAL NO. REMARKS 1 42214 4 Tank - hydraulic 2 42081 1 Pump 3 37359/002 1 Valve - priority 4 36407 4 Valve - shuttle 5 | 42225 1 | Pipe - suction 6 35364/009 1 | Filter assembly Includes items 7 to 10 7 503678 1 Spring 8 | 503679 1 | Element- fiter 9 503680 1 Seal - ring 10 | 503681 1 | seai-ring 41 99017/025 4 ‘Screw - set, m6 X 25 12 | 99347 4. | Washer spring. mé 13, 11018/008 1 Adaptor assembly 14 2333/029 1 Seal - bonded 15 35394/006 1 Element - suction 16 | 42163 1 | Valve - control 17 42215 1 Plate - mounting 18 42300/051 1 Hose - hydraulic tank to suction tee 19 33251/019 1 Adaptor 20 42300/054 1 Hose - suction tee to O/C pump 241 42232 1 Adaptor 14212/100 1 O ring (for iter 21) 22 42300/049 4 Hose - O/C pump to filter 23 294471005 1 Adaptor - elbow, 90 degree 24 11018/007 2 Adaptor 25 42300/047 1 Hose - filter to P/V pressure tee 26 32063/004 1 Adaptor 27 17833/009, 1 Adaptor 28 29143/003 1 Adaptor - tee 29 42300/044 1 Hose - P/V pressure tee to reducing valve 30 38007/019 2 Adaptor 31 37439/003 1 | Valve - pressure reducing 32 4718/003 2 Adaptor 33 30859/001 1 Filter assembly 28715/004 1 Element - filter 28715/002 ” Seal kit for item 33 29143/002 1 Test pointTP2209 - TS300 - 0297-1 w 2 > a Q c [3 2 6 3 2 x z - Q a 5 < « a = =SECTION 7-1 Hydraulic Tank to Control Valve TS300 PAGE 20f2 [TEM _T_PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS 35 | 2300/05 Hose - reducing valve to hydro pump 36 | 42300/052 Hose - O/C pump "Ls" line to shuttle valve 37 | 42300/053, Hose - control valve "Ls" line to shuttle valve 38 | 17833/010 Adaptor 39° | 4718/02 Adaptor 40 | 17833/029 ‘Adaptor 41 | 3g007/022 ‘Adaptor 42 | 42300/050 43° | 42300/038 Hose - P/V pressure to control valve Hose - control vaive retum to return filter 44 | 2333/011 Seal - bonded 45 | 16922/008 Adaptor 46 | 2333/021 Seal - bonded 47 | 29447/006 4g | 33251/016 Adaptor - elbow Adaptor - tee aes ea te ete 49 | 38007/006 Adaptor 50 | 23331007 Seal - bonded si | 2333011 Seal - bonded 52 | 29447/006 ‘Adaptor - elbow 53 | 37891/010 Filleridipstick assembly Includes items 54 to 58 ‘Alternative metal cap (PIN 41586) can be used, must 54 | 503401 1 | Cap have breather (PIN 37891/014 & adaptor P/N 16922/013| 55 | 503398 1 | Seal ring - cap 56 | 503187 1 | Dipstick 57 | 503402 2 | Gasket 58 | 503396 1 | Filter - basket 59 | 503399 1 | Base Not illustrated 503401 1 | Screw pack 60 | 41096 1 | Gasket Not illustrated 1 42085/002 Pressure release valve - cold startTP2209 - TS300 - 0297 - 1Pins & pipework, Lift & Comp. Cylinders TS300 SECTION 7-2 PAGE 10f1 TEM, PART NO. DESCRIPTION ‘SERIAL NO. REMARKS: 1 42154 42156 38007/001 38398/011 38768/003 42186 505835 38768/002 38398/001 99007/025 99352 99322 423001062 42300078 38007/045 380071044 380071043, 423001067 423001068 42300/065 42300/066 423001063 42300092 42300/064 423001076 2333/018 38007/047 38007/003, 20616/006 38691/001 38691/002 38691/003 38691/004 Cylinder - lit Cylinder - compensation ‘Adaptor Pin - comp. Ramiboom Pin - lift ranm/boom Pin - chassis/boom Retaining plate Pin - lft ram/chassis Pin - comp. Ramichassis Screw - set, m16 X 25 Washer - spring, m6 Washer - plain, m6 Hose - Tit ram but "X" to control valve "A". Hose - Tilt ram butt "X to control valve "B". Connector - bulkhead Adaptor ‘Adaptor - cross Hose -"X' to RHS comp. ram rod end Hose - °X' to RHS comp. ram butt end Hose - 'X' to LHS comp. ram rod end Hose -"X’ to LHS comp. ram butt end Hose -"X' to metal pipes, inner boom Hose -'X' to metal pipes, inner boom Hose - metal pipes to tilt ram Hose - control valve to lift ram Seal - bonded Adaptor ‘Adaptor Bearing - main pivot ‘Shim - 1mm Shim - 2mm Shim - 3mm Shim - 4mm For item 6, aty may be 2? Not illustrated Not illustrated Not illustrated 13 metre boom 41 metre boom Not illustrated Not illustrated Not illustrated Not illustrated Not illustrated NOTE: All bushes for cylinders shown with cylinder. assemblies. Dotted lines indicate metal pipe assemblySECTION 7-3 Extension Cylinders - 13 metre Boom TS300 PAGE 10f1 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 42157 4 Cylinder - extension, outer 1 504238 1 Rod - welded assembly 2 504224 1 Tube - welded assembly 3 503620 5 Grease nipple 4 | soaat7 8 | Bush 5 504218 2 Valve - load contro! 6 504219 - ‘Seal kit For both cylinders 7 204220 2 Gland 8 504221 2 Piston 9 204222 2 ‘Screw - hex socket, m8 X 16 42158 1 Cylinder - extension, inner 10 504223, 4 Rod - welded assembly aa 504224 1 Tube - welded assembly 504490 ” Seal kitSECTION 7-4 Extension Cylinders - 11 metre Boom TS300 PAGE 1oft ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 42111 1 Cylinder - extension, outer 1 04267 1 Rod - welded assembly 2 504268 1 Tube - welded assembly 3 503620 5 Grease nipple 4 | 504217 8 | Bush 5 | S048 2 | Valve - load control 6 504219 ” Seal kit For both cylinders 7 204220 2 Gland 8 504221 2 Piston 9 204222 2 ‘Screw - hex socket, m8 X 16 42112 1 Cylinder - extension, inner 10 504265 4 Rod - welded assembly 1 504266, 1 Tube - welded assembly 12 | 504490 Seal kit For item 5, not illustratedSECTION 7-5 Extension Cylinder - 9 metre Boom TS300 PAGE 1of1 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 42106 1 Cylinder - extension 1 504264 1 Tube - welded assembly 2 504263 1 Rod - welded assembly 3 503620 3 Grease nipple 4 | 504217 4 | Bush 5 504218 1 Valve - load control 6 504219 ” Seal kit For cylinder 7 | soa220 1 | Glana 8 504221 1 Piston 9 504222 1 ‘Screw - hex socket, m8 X 16 10 504490 ” Seal kit For item 5, not illustratedEXTENSION CYLINDER 9M BOOMSECTION 7-6 Lift & Tilt Cylinders, 9, 11 & 13 m Booms TS300 PAGE oft ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 42154 1 Cylinder - lift 1 504225 1 Rod - welded assembly 2 504226 1 ‘Tube - welded assembly 3 503620 4 Grease nipple 4 504218 1 Valve - load control 5 504227 4 Bush 6 504228 » | Seal kit For lift cylinder 7 504229 1 Gland 8 504230 1 Piston 9 504231 1 ‘Screw - hex socket, m10 X 10 42155 + | Cynder it 10 504232 1 Rod - welded assembly 11 504233, 1 Tube - welded assembly 12 37452/019 2 Bush 13, 37452/008 1 Bush 14 504236 ” Seal kit For tilt cylinder 15 | 504237 1 | Gland 16 504238 1 Piston 17 | 504239 1 | Valve toad control 18 504490 ” Seal kit For item 4, not illustrated 19 503196 ie! ‘Seal kit For item 17, not illustrated Loj| |E SECTION 7-7 Comp. & Plunger Cylinders, All Booms TS300 PAGE 10f1 ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 42156 2 Cylinder - compensation 1 | soszae + | Rod - welded assembly 2 504243 1 Tube - welded assembly 3 504217 4 Bush 4 503620 2 Grease nipple 5 504244, | Seal kit For compensation cylinder 6 504245, 1 Gland 7 504246, 1 Piston 8 503632 3 ‘Screw - hex socket, m8 X 10 38364 2 Cylinder - plunger 9 504240 2 Rod - welded assembly 10 604241 1 Tube - welded assembly n 604247 | Seal kit For plunger cylinder 12 504248 2 Gland 13, 504249 2 PistonSECTION 7-8 Levelling & Stabilising Cyls., All Booms TS300 PAGE 10f1 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 42194 2 Cylinder - chassis levelling 1 504250 1 Rod - welded assembly 2 | 504251 1 | Tube -welded assembly 3 504252 2 Valve - check 4 503620 3 Grease nipple 5 504217, 3 Bush 6 504253 ” Seal kit For chassis levelling cylinder 7 504254 41 Gland 8 504255, 1 Piston 9 503625 1 ‘Screw - hex socket, m8 X 10 38361 2 Cylinder - stabiliser 10 504256 1 Rod - welded assembly 11 | so42s7 1 | Tube - welded assembly 12 503628 2 Bush 13 604217 2 Bush 14 604258 4 Spacer 15 504259 ” Seal kit For stabiliser cylinder 16 504260 1 Gland 47 604261 1 Piston 18 504231 1 ‘Screw - hex socket, m10 X 10 19 504262 1 Screw - hex socket, m6 X 6 20 504491 7 Seal kit For item 3eames GeSECTION 7-9 Controls - Electric Control Valve TS300 PAGE 1 0f2 ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 42163 1 | Control valve assembly 1 504192 1 Module - inlet section Includes items 2 to 20 2 1 ‘Compensator assembly Only supplied with item 4 3 502949 1 Plug 4 1 Relief valve assembly 5 502725 ” Seal kit - inlet section 6 502951 1 ‘Screw - adjuster 7 502724 1 ‘Spring 8 502723 1 Thrust pad 9 502722 1 Seat 10 502952 1 Pilot valve assembly Includes items 11 to 14 1 502372 1 Filter plug assembly 12 502721 4 ‘Spool 13 502720 1 Cone 14 502719 1 ‘Spring 15 34656/012 1 Tie bolt and seal kit Includes items 20 and 5 16 503336 1 Washer 17 504201 1 ‘Seal - bonded 18 504202 1 ‘Screw 19 | 503397 1 | Plug 20 504199 1 Orifice 2 500999 8 ‘Seal kit 22 504190 2 Module - extension circuits 1 & 2 Includes item 23 23 6 ‘Shuttle valve 24 504194 2 Spool assembly - extension 1 & 2 25 | sot724 2 | Valve assembly - ant cavitation 26 504197 6 Module - mechanical Extension 1 & 2, lift, tilt, frame level, stabiliser 27 501000 4 Module - electrical Extension 1 & 2, lift, tilt 28 504191 1 Module - lift circuit Includes item 23 29 504195 1 ‘Spool assembly - lift 30 501716 1 Module - tilt circuit Includes item 23 31 502316 1 Spool assembly - tilt 32 504193 2 ‘Shock valve assembly 33 500995 3 Module - frame levelling, stabiliser legs & aux. Circuits Includes item 23 34 504196 1 ‘Spool assembly - frame levelling 500997 6 Seal ring 3 501002 Module - electrical, frame levelling, stabiliser legs & aux.- TS300 - 0297 - 1 TP2184 5 3 = > 2 So c —E 2 6 3 9g = E So wu a i CONTROLSControls - Electric Control Valve TS300 SECTION PAGE 7-9 20f2 TEM PART NO, ‘ary. DESCRIPTION ‘SERIAL NO, REMARKS: 37 38 503050 501718 504198 500998 28686/003 2333/011 501003, 502958, 501008 503334 503335 502954 501006 504204 Spool assembly - stabiliser legs Spool assembly - auxiliary Module - mechanical, auxiliary Plate - end Test point Seal bonded Plug - electrical Seal kit Seal kit Oring Damping screw Screw - flow adjuster Lever Foot Includes item 49CONTROLS - ELECTRIC CONTROL VALVESECTION 8-1 Wheels and Tyres TS300 PAGE tof ITEM. PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS 42177 4 | Wheel and tyre assembly 15,50 X 25 41111/004 4 | Wheel and tyre assembly 16.50 X 24 1 23800/002, 4 Tyre 15.50 X 25 41142 4 | Tyre 16.50 X 24 2 42175 4 Rim 15.50 X 25 41132 4 Rim 16.50 X 24 3 18433/001 4 Valve - Schrader 4 18433/002 4 | Cap-dust 5 24671/003, 4 ‘Spanner 6 | 25703 1 | Bar-teeWHEELS & TYRES TP1945 - TS300 - 0297 - 1SECTION 9-1 Machine Looms and Electrics TS300 PAGE 1 0f2 ITEM PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 1 41063/005, Loom - engine 38847/002 Battery lead - negative Not illustrated 3 PE2666108 Glow plug 4 500661 Solenoid - shut off 5 PE2873B057 Starter motor 6 38847/004 Battery lead - positive Not illustrated 7 (37461/002 ‘Sender - engine water/trans. Oil temp 8 PE2871A154 Alternator 9 35367/004 ‘Switch - engine oil pressure 10 | 18159001 11 | 29114/004 12 | 503028 13 | 503030 14 | 41063/001 505699 15 | 40416/001 16 | 502907 17 | 4063/0068 18 | 37968 19 | 363291030 20 | 35367/002 21 | 37461/003 22 | 36329/029 23 «| 14730 24 | 35626/001 35626/002 25 | 37461/001 26 | 41063/004 27 | 41090 28 | 31672 29 | 501900 30 | 26476/006 31 | 503162 32 | 26476/005 33 | 41125/002 41125/001 34__| 38848/001 1 1 1 1 1 1 2 1 1 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 Battery clamp ‘Stud - battery clamp Relay - starter and glow plug Relay - start inhibit Loom - chassis, front Service kit - connector Switch - brake light Solenoid - 4 wheel & crab steer Loom - control valve Sender - fuel gauge Sender - trans. oil temp Sender trans. oil temp. ITL Sender - trans. oil pressure Switch - brake charge Horn Headlamp assembly - front RH Headlamp assembly - front LH Sender - speedo Loom - rear cab Fan Switch - handbrake Pump - front & rear screenwash Aerial Wiper motor - rear ‘Speakers Worklight - front right Worklight - front left Wiper motor - roof Not illustrated Not illustrated Not illustrated, replaces ITT Cannon connector OptionalSECTION 9-14 Machine Looms and Electrics TS300 PAGE 20f2 {ITEM PART NO. QTY. | DESCRIPTION SERIAL NO. REMARKS 35 38118/001 1 Worklight - rear 36 36079 1 Light - interior 37 36352/002 1 Flashing beacon 38 26476/011 1 Radio 39 41063/007 1 Loom - joystick 505589 ” Diode Part of item 39, qty unknown, not illustrated 40 42199 1 Fwd - Neut - Rev control unit 4 (28670/007 3 ‘Switch - Aux , Stabiliser & Frame Levelling 42 | 28670 1 | Switen - tit lock 43 41063/003 1 Loom - instrument panel, fuse box & switches See section 9-2 44 | 41063/009 1 | Loom - transmission 45 ” Earth Not illustrated 46 ‘Sub-D connector Not illustrated 47 42229 1 ‘Switch - inching 48 504752 1 ‘Sensor - speed Loom/cap 505654 49 504773 1 Solenoid - mode, work/travel 50 | 504771 1 | Solenoid - reverse 51 504771 1 Solenoid - forward 52 28670 1 ‘Switch - mode, on panel 53, 42080 1 Control box 54 1 Auto set up connector Not illustrated 585 | 410637002 1 | Loom: chassis, rear 505698 1 Service kit - connector Not illustrated, replaces ITT Cannon connector 56 38882/001 1 ‘Transducer 57 377971004 1 Socket - trailer 58 34879 1 Reverse alarm 59 35843 1 Number plate light 60 41063/008 2 Loom - rear lights, LH & RH 61 503800 ” Pin kit Qty and position not known“1 TS300 - 0297 g w N a F MACHINE LOOMS AND ELECTRICSInstrument and Switch Panels TS300 PAGE 10f3 SECTION 9-2 28672/001 ITEM [PART NO. GTY. | DESCRIPTION ‘SERIAL NO. REMARKS 1 | 36803 1 | Moulding - pane! 2 | 26433/001 1 | Switch - combination 3 | 34a27/008 1 | Switch - forwardireverse 4 | 99036/012 6 | Screw flanged, m4 X 12 5 | 37460 1 | Panel - instruments 6 | 37472 1 | Moulding - tower 7 | 990171016 4 | Screw - set, m6 X 16 8 | 99347 5 | Washer - spring, mé 9 | 99317 7 | Washer - plain, m6 10 | 37970 1 | Column surround - upper 11 | 37862 1 | Column surround - lower 12 | 34648 1 | Handle - column adjuster 13 | 36824 2 | Pivot bolt 14 | 37853 1 | Cover- lower 15 | 99937/010 4 | Screw- flanged, m6 X 10 16 | 37861 1 | Mounting - column 17 | 99019/025 4 | Screw-set, m10X 25 18 | 99349 4 | Washer - spring, m10 19 | 99319 4 | Washer - plain, m10 20 | 42080 1] Hydro control - Susmic 21 | 37980 1 | Mounting plate - fuse/relays 22 | 99936/012 2 | Sorew- flanged, m5 X 12 23° | 504757 1 | Fuse box 24 | 991021016 6 | Screw-panhead, m5 25 | 35852 1 | Cover-fuse 26 | 99233 6 | Nut- plain, ms 27 | 99348 6 | Washer- spring, m8 28 | 99318 7 | Washer - plain, m8 29 | g9202 1 | Nut- self lock, m6 30 | 38882/002 1 | Panel - overtoad indicator 31 | 99110012 4 | Screw-cheesehead, m3 X 12 32 | 30936 1 | Buzzer - warning 33 | 23530 1 | Switch - ignition 23530/002 1 | Key-for item 33 34 | 42228 1 | Panel - switch 99017/025 1 | Screw - set, m6 x 25 2 Bezel |S- TS300 - 0297 - 1 INSTRUMENT AND SWITCH PANELS ate TP2201 46-50 8 52-56. 31-42 845 q8 g»Instrument and Switch Panels TS300 SECTION PAGE 9-2 20f3 TEM, PART NO, ‘Ory. DESCRIPTION ‘SERIAL NO- REMARKS 37 38 39 40 44 42 43 44 45 46 a7 43 49 50 51 52 53 54 85 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 nm 72 73. 28670 28670/003 28670/006 286701013 99017/030 28670/007 28672/003 28672/004 28670/010 28673/041 28673/009 28673/007 28673/012 28673/002 42199 28673/032 28673/028 28673/047 286737031 28673/020 28874 29841/001 29841/003 504756 99203 503029 503028 99015/012 99315 99200 34278 99016/030 99231 32724/003 32724/006 327241007 327241008 OAL ANAADAN 2000s 442d ado edna nNeoaaaNnoD Switch - two position ‘Switch - side/headiights & heater ‘Switch - steering modes ‘Switch - hazard lights Screw - set, m6 X 30 ‘Switch - spring retum Bezel - end section Bezel - centre section Switch - auxiliary changeover Lens - fog lights Lens - working lights Lens - side/nead lights Lens - black Lens -red Control unit - fwd/reverse Lens - hazard lights Lens - beacon Lens - heater Lens - washers Lens - rear wiper motor Plate - blanking Bulb Holder - bulb Holder - relay Nut - self lock, m8 Relay - direction indicators Relay Screw - set, m4 X 12 Washer - plain, ma Nut - self lock, m4 Indicator - chassis levelling Screw - set, m5 X 30 Nut plain, thin, ms Fuse - 3amp, violet Fuse - 7.5amp, brown box Fuse - 10amp, red box Fuse - 15amp, blue boxINSTRUMENT AND SWITCH PANELS een TP2201 - TS300 - 0297 - 1 46-508 52-56. 37-62 045 Wee $»Instrument and Switch Panels TS300 SECTION PAGE 9-2 30f3 TEM PART NO, DESCRIPTION ‘SERIAL NO. REMARKS: 74 75 76 7 37960 36618 42241 505848 501771 Panel - control lever Pad Control lever Ext roller Screw Qty unknownINSTRUMENT AND SWITCH PANELS wen TP2201 - TS300 - 0297 - 1 46-508 52-56: 31-42 045 &. ssSECTION 9-3 Cab Heating System TS300 PAGE oft ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 41090 Cab Heater assembly Includes items 4 to 3 504673 Housing 504674 Blower unit assembly 504675 Radiator - heater 37863 Vent = front 99232 Nut - plain, m6 99347 Washer - spring, m6 99317 Washer - plain, mé 504676 Valve - temperature control 99101/010 ‘Screw - panhead, m4 X 10 2315/005 Clip - hose 504677 Pipe plate assembly 990171016 Screw - set, m6 X 16 9025/05 Hose - water 38033/001 Elbow 9025/05 Hose - water 8484/03 ‘Adaptor 503564 ‘Adaptor 501920 Clip - hose 504679 Hose - demist 9025/06 Hose - water 501920 Clip - hose 504678 Vent 99017/020 ‘Screw - set, m6 X 20 99347 Washer - spring, m6 99317 Washer - plain, mé 38119/001 Vent - air outlet 38119/002 Bracket - air vent 999351012 Screw - flanged, m4 X 12 37877 Cover 504680 Hose 41023 Load chart support - plastic 41024 Ring binder mechanismCAB HEATING SYSTEM 2S TP2214 - TS300 - 0297-1SECTION 9-4 Windscreen Wipers and Washers TS300 PAGE 10f1 ITEM. PART NO. Qty. DESCRIPTION SERIAL NO. REMARKS: 1 501900 1 Washer bottle assembly Includes items 2 to 5 2 501901 4 Bottle 3 501903 4 Strap 4 501905 4 Bracket 5 501902 2 Pump 6 99017/015 2 ‘Screw - set, m6 X 15 7 99317 4 | Washer- plain, m6 8 99202 2 Nut - self lock, m6 9 | 3179a%008 * | Tube - nylon 10 36182 2 Valve - non return "1 30115/005 4 Wiper motor - front 12 29057/002 1 Wiper arm. 13, 32371/004 2 Jet - travelling 14 29057/009 1 Wiper blade 360mm. 503438 1 Wiper blade 500mm 15, 503182 1 Wiper motor - rear 16 | 3aze3 1 | Wiper arm - rear 17 38284 1 Wiper blade - rear 18 30115/012, 1 CoverWINDSCREEN WIPERS AND WASHER 2SECTION 9-5 99017/015 ‘Screw - set, m6 X 15 Road Lights TS300 PAGE 10f2 ITEM. PART NO. QTY. DESCRIPTION SERIAL NO. REMARKS 35626/001 1 Headlight assembly - RH mount, LH dip Includes items 1 to 24 35626/002 1 Headlight assembly - LH mount, LH dip Includes items 1 to 23 and 25 1 501906, 1 Housing assembly Includes items 15 to 20 2 501873 1 ‘Support 3 501876 1 Bulb - headlight 4 501872 1 Gasket 5 501886 1 Light unit 6 501871 1 Bezel 7 | s01893 4 | Screw 8 501879 1 Bulb - sidelight 9 501875 1 Holder - bulb 10 501894 3 ‘Screw 11 501877 1 Lens - indicator light 12 501899 1 ‘Spacer 13, 7838/008 1 Bulb - indicators 14 501878 4 Reflectore 15 99004/070 1 Bolt-m10 X70 16 501895 1 Washer - tab 17 501898 1 Washer - sphere 18 | 501897 1 | Washer- sphere 19 501896, 1 Washere - spherical 20 99204 1 Nut - self lock, m10 21 501890 4 Clip - spring, bulb retaining 22 501891 1 Connector - headlight bulb 23 501892 2 Grommet (24 33640/012 1 Wiring harness - RH 25 33640/015, 1 Wiring harness - LH 26 38101/001 2 Rear light assembly - 4 bank Includes items 27 to 38 27 41063/008 1 Loom - wiring 28 501785 1 Lens - direction indicator 29 501786, 1 Lens - fog 30 501790 1 Holder - bulb 31 7838/08 2. | Bulb - indicators/fog/reversing 32 7838/011 1 Bulb - stop/tail 33 501792 1 Reflector - fog light 501789 1 Holder - bulb 3ROAD LIGHTS SS TP2082 - TS300 - 0297 - 1SECTION 9-5 Road Lights TS300 PAGE 20f2 TTEM_[_PART NO. DESCRIPTION ‘SERIAL NO. REMARKS 26 | 99362 Washer - shakeproof, m6 37 | 99232 Nut - plain 38 | 503313 Holder - bulb 39 | 503314 Holder - bulb 40 | 7e3e012 Bulb - tail ight 41 | so1791 Reflector - reversing light 42 | 503312 Reflector - stopitail light 43 | 501787 Lens - reversing light 44 | 38118/001 Working light 411251001 Work light - front left 4125/02 Work light - front right 45° | 503315 Light unit 46 | 503316 Bulb - working light 47 | 36079 Interior light 48 | 50213 Lens - interior light 49 | 7838/020 Bulb - interior light 50 | 991017016 ‘Screw - panhead, m4 X 16 51 | 99315 Washer - plain, m4 62 | 99200 Nut - self lock, m4 53 | 36843 Lamp - number plateROAD LIGHTS - TP2082 - TS300 - 0297 - 1SECTION 10-1 Transfers TS300 PAGE 10f1 TEM_[-PART NO. DESCRIPTION ‘SERIAL NO. REMARKS 4123 Transfer - Fuel oil 5892 Transfer - Hydraulic oil 23219 Transfer - Must Not Ride 33712 Transfer - Warning label 34979 Transfer - Warning Manplatform 41140 Transfer - Joystick Direction 28002 Transfer - Warning Boom 34574 Transfer - Ignition Switch 35888 Transfer - Steer Mode 42033 Transfer - TS300 35696 Transfer - Matbro Boom 38029 Serial Number plate 35887 Transfer - Aux. 36011 Transfer - Aux. Changeover 35890 Transfer - Tilt Lock 35659 Transfer - Stripe Grey 36701 Transfer - Matbro Door & Tank 34829 Transfer - Tyre Pressure 41137 Transfer - Hare & Tortoise 37987 Transfer - Matbro Frosted 3640/01 Transfer - Stabilizer, LH 36440/002 Transfer - Stabilizer, RH 38011 Transfer - ‘CE’ 36441 Transfer - Chassis Levelling 34926 Transfer - Sound Power 38291 Transfer - 77LPA 41138 Transfer - Joystick 38881 Transfer - TS300 41197/001 Load chart - 13m boom, legs up Not illustrated 411971002 Load chart - 13m boom, legs down Not illustratedTP2221 - TS300 - 0297-1 TRANSFERS "FUEL OIL) ‘|HYD OIL} DO NOT STAND UNDER WARNING RAISED ARM WORKMEN MUST NOT RIDE ON THIS MACHINE. rE ONLY AUTHORISED DRIVER —t TO OPERATE THIS MACHINE C5 = co on i =< ose GreeSection Title Serial No, 1.0. 11. 12. 13. 14. 16. 2.0, 24 22 2.3, 3.0. 34 32 33 34. 35 36 40. 44 42. 5.0 51 52. 5.20, 52 53 54 5.44 60. 61 Engine Air cleaner and exhaust assemblies Engine mountings and covers Fuel system Cooling system Throttle linkage Transmission ‘Transmission components ‘Transmission, pipework and driveshafts Gearbox ‘Axles and brakes Differential housings and mountings ‘Swivel housings and steering cylinder Final drive, brakes and steering(front axle) Final drive, brakes and steering(rear axle) Hydraulic braking system Parking brake assembly Steering system Steering, hydraulic circuit Steering controls Chassis and cab Chassis and stabiliser assemblies Engine cover, fuel/hydraulic tank assemblies Engine cover, fuel/hydraulic tank assemblies Cab assembly Cab trim and windows Seat assembly Seat assembly Telescopic arm Telescopic boom assembly - 13metre62 63 7.0. 7A 72 73. 74. 75 76. 77. 78. 79. 80. 81 9.0. 94. 9.2 93 94 95 10.0. 10.1 Telescopic boom assembly - 11metre Telescopic boom assembly - metre Hydraulics Tank to control valve Lift and compensating cylinders, pipes and pins Extension cylinder - 13metre boom Extension cylinder - {metre boom Extension cylinder - metre boom Lift and tit cylinders ‘Compensation and plunger cylinders Levelling and stabiliser cylinders Controls - electric control valve ‘Wheel and tyres Wheel and tyres Electrics ‘Machine looms and electrics Cab instrument and switch panels Cab heating Windscreen wipers and washers Road lights Transfers Transfers.