SERVICE MANUAL

COLOR TELEVISION
5
2003
52121

AV-32D104/AYA, AV-32D104/ARA,
AV-32D104/AMA, AV-32D304/AYA,
AV-32D304/ARA, AV-32D304/AMA
BASIC CHASSIS

GE3

AV-32D104 AV-32D304
[RM-C1255G] [RM-C1253G]

TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
5 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35

COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LIMITED No.52121

2003/5
 SPECIFICATION
Contents
Items
AV-32D104 AV-32D304
Dimensions (W × H × D) 85.9 cm × 68.4 cm × 54.8 cm (33-7/8" × 27" × 21-5/8")
Mass 52.0kg (114.4Ibs)
TV RF System CCIR(M)
Color System NTSC
Sound System BTSC (Multi Channel Sound)
TV Receiving Channels VHF LOW 02ch~06ch : 54MHz~88MHz
and Frequency VHF HIGH 07ch~13ch : 174MHz~216MHz
UHF 14ch~69ch : 470MHz~806MHz
CATV 54MHz~804MHz
Low Band : 02~06, A-8 by 02~06&01
High Band : 07~13 by 07~13
Mid Band : A~I by 14~22
Super Band : J~W by 23~36
Hyper Band : W+1~W+28 by 37~64
Ultra Band : W+29~W+84 by 65~125
Sub Mid Band : A8, A4~A1 by 01, 96~99
TV / CATV Total Channel 180 Channels
Intermediate Frequency Video IF Carrier 45.75 MHz
Sound IF Carrier 41.25 MHz (4.5MHz)
Color Sub Carrier 3.58 MHz
Power Input AC120V , 60Hz
Power Consumption 128W
Picture Tube Full square Visible size:80cm (32") measured diagonally, (W65.6 cm × H49.6 cm)
High Voltage 31kV ±1.3kV (at zero beam current)
Speaker 5cm × 12cm (2" × 4-3/4"), Oval type × 2
Audio Power Output 5W + 5W
Antenna Terminal (VHF / UHF) 75 Ω unbalanced coaxial, F-type connector
INPUT1 (Rear) VIDEO 1V(p-p), negative sync, 75 Ω, RCA pin jack × 1
S-VIDEO Mini DIN 4-pin × 1
Y : 1V(p-p), negative sync, 75 Ω
C : 0.286V(p-p), (burst signal), 75 Ω
AUDIO (L/MONO, R) 500mVrms(-4dBs), high impedance, RCA pin jack × 2
INPUT2 (Rear) VIDEO --------- 1V(p-p), negative sync, 75 Ω, RCA pin
jack × 1
COMPONENT VIDEO Y&Video : 1V(p-p), negative sync, 75 Ω, Y : 1V(p-p), negative sync, 75 Ω,
RCA pin jack × 1 RCA pin jack × 1
Pb/Pr : 0.7V(p-p), 75 Ω, RCA pin jack × 2 Pb/Pr : 0.7V(p-p), 75 Ω, RCA pin jack × 2
AUDIO (L / MONO, R) 500mVrms(-4dBs), high impedance, RCA pin jack × 2
INPUT3 (Front) VIDEO 1V(p-p), negative sync, 75 Ω, RCA pin jack × 1
AUDIO (L / MONO, R) 500mV(rms)(-4dBs), high impedance, RCA pin jack × 2
AUDIO OUTPUT (L / R) 500mV(rms)(-4dBs)low Impedance, (400kHz when modulated 100%) ,
RCA pin jack × 2
AV COMPULINK lll --------- 3.5mm mini jack × 1
Remote Control Unit RM-C1255G (AA/R6/UM-3 battery × 2) RM-C1253G (AA/R6/UM-3 battery × 2)
Design & specifications are subject to change without notice.

1-2 (No.52121)
 SECTION 1
PRECAUTION
1.1 SAFETY PRECAUTIONS
(1) The design of this product contains special hardware, many
circuits and components specially for safety purposes. For
continued protection, no changes should be made to the original
design unless authorized in writing by the manufacturer.
Replacement parts must be identical to those used in the original
circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should not be
made. Any design alterations or additions will void the
manufacturer's warranty and will further relieve the manufacturer
of responsibility for personal injury or property damage resulting
therefrom.
(3) Many electrical and mechanical parts in the products have special
safety-related characteristics. These characteristics are often not
evident from visual inspection nor can the protection afforded by them
necessarily be obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts which have these
special safety characteristics are identified in the parts list of Service
manual. Electrical components having such features are
identified by shading on the schematics and by ( ) on the
parts list in Service manual. The use of a substitute replacement
which does not have the same safety characteristics as the
recommended replacement part shown in the parts list of Service
manual may cause shock, fire, or other hazards.
(4) Use isolation transformer when hot chassis.
The chassis and any sub-chassis contained in some products are
connected to one side of the AC power line. An isolation
transformer of adequate capacity should be inserted between the
product and the AC power supply point while performing any
service on some products when the HOT chassis is exposed.
(5) Don't short between the LIVE side ground and ISOLATED
(NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The difference
of the GND is shown by the LIVE : ( ) side GND, the ISOLATED
(NEUTRAL) : ( ) side GND and EARTH : ( ) side GND.
Don't short between the LIVE side GND and ISOLATED (NEUTRAL)
side GND or EARTH side GND and never measure the LIVE side
GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at
the same time with a measuring apparatus (oscilloscope etc.). If
above note will not be kept, a fuse or any parts will be broken.
(6) If any repair has been made to the chassis, it is recommended that
the B1 setting should be checked or adjusted (See ADJUSTMENT
OF B1 POWER SUPPLY).
(7) The high voltage applied to the picture tube must conform with that
specified in Service manual. Excessive high voltage can cause an
increase in X-Ray emission, arcing and possible component
damage, therefore operation under excessive high voltage
conditions should be kept to a minimum, or should be prevented.
If severe arcing occurs, remove the AC power immediately and
determine the cause by visual inspection (incorrect installation,
cracked or melted high voltage harness, poor soldering, etc.). To
maintain the proper minimum level of soft X-Ray emission,
components in the high voltage circuitry including the picture tube
must be the exact replacements or alternatives approved by the
manufacturer of the complete product.
(8) Do not check high voltage by drawing an arc. Use a high voltage
meter or a high voltage probe with a VTVM. Discharge the picture
tube before attempting meter connection, by connecting a clip lead
to the ground frame and connecting the other end of the lead
through a 10kΩ 2W resistor to the anode button.
(9) When service is required, observe the original lead dress. Extra
precaution should be given to assure correct lead dress in the high
voltage circuit area. Where a short circuit has occurred, those
components that indicate evidence of overheating should be
replaced. Always use the manufacturer's replacement
components.
(10) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation
check on the exposed metal parts of the cabinet (antenna
terminals, video/audio input and output terminals, Control knobs,
metal cabinet, screw heads, earphone jack, control shafts, etc.) to
be sure the product is safe to operate without danger of electrical
shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts
exposed to the user, particularly any exposed metal part having a
return path to the chassis should withstand a voltage of 3000V AC
(r.m.s.) for a period of one second. (. . . . Withstand a voltage of
1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V
AC (r.m.s.) to an appliance rated 200V or more, for a period of one
second.)
This method of test requires a test equipment not generally found
in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line
isolation transformer during this check.). Using a "Leakage
Current Tester", measure the leakage current from each exposed
metal part of the cabinet, particularly any exposed metal part
having a return path to the chassis, to a known good earth ground
(water pipe, etc.). Any leakage current must not exceed 0.5mA AC
(r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a
line isolation transformer during this check.). Use an AC
voltmeter having 1000Ω per volt or more sensitivity in the
following manner. Connect a 1500Ω 10W resistor paralleled by
a 0.15µF AC-type capacitor between an exposed metal part and
a known good earth ground (water pipe, etc.). Measure the AC
voltage across the resistor with the AC voltmeter. Move the
resistor connection to each exposed metal part, particularly any
exposed metal part having a return path to the chassis, and
measure the AC voltage across the resistor. Now, reverse the
plug in the AC outlet and repeat each measurement. Any
voltage measured must not exceed 0.75V AC (r.m.s.). This
corresponds to 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER
(HAVING 1000 /V,
OR MORE SENSITIVITY)
0.15 F AC-TYPE
PLACE THIS PROBE
ON EACH EXPOSED
1500 10W METAL PART
GOOD EARTH GROUND
(11) High voltage hold down circuit check.
After repair of the high voltage hold down circuit, this circuit shall
be checked to operate correctly.See item "How to check the high
voltage hold down circuit".
This mark shows a fast POWER CORD
operating fuse, the REPLACEMENT WARNING.
letters indicated below Connecting the white line side of power
cord to "WHT" character side.
show the rating.
PWB
White line side
A V PW
WHT
(No.52121)1-3
 SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 FEATURES
• Title CLOSED CAPTION broadcast of C1~C4 and T1~T4 formula is receivable.
• The voice multiplex function of the MTS system is built in.
• By the 3-line digital comb filter, the refreshed image can be seen.
• Expression of a favorite screen can be chosen by the VIDEO STATUS function.
• A program can be enjoyed with a powerful sound by the HYPER SURROUND function.
• Since the V-chip is built in, it can choose, view and listen to a healthy program.
• The RETURN + function is built-in.
• A quick favorite program can be looked for by the HYPER-SCAN function.
• Since the component signal input terminal is equipped, it reappears direct without deteriorating the signal from DVD.
• By the THEATER PRO function, a reality to which it is viewing and listening in the movie theater can be tasted. (AV-32D304 only)
• By the COMPULINK III function, operation interlocked with the DVD deck can be performed from remote control. (AV-32D304 only)

2.2 HOW TO IDENTIFY MODELS

How to recognize from the appearance of the model concerned is written below.
Please distinguish from several contents currently printed on the rating label.

MODEL NAME

AV-32D104
or AV-32D304

***********

DISTINGUISH NAME

AYA , ARA or AMA

1-4 (No.52121)
2.3 MAIN DIFFERENCE LIST
Item AV-32D104/AYA AV-32D104/ARA AV-32D104/AMA AV-32D304/AYA AV-32D304/ARA AV-32D304/AMA
THEATER PRO BUTTON NON YES
WHITE BLANCE NON YES
(COLOR TEMP.)
GAME BUTTON YES NON
BBE SYSTEM NON YES
VIDEO-IN NON (comnon use to Component-Y) YES
(INPUT-2:REAR-TERMINAL)
AV COMPULINK lll NON YES
REMOTE CONTROL UNIT RM-C1255G RM-C1253G
ILLUMINATION NON YES
(REMOTE CONTROL UNIT)
MAIN PWB ASS'Y SGE-1505A-M2 SGE-1509A-M2 SGE-1501A-M2 SGE-1507A-M2 SGE-1511A-M2 SGE-1503A-M2
CRT SOCKET PWB ASS'Y SGE-3503A-M2 SGE-3505A-M2 SGE-3501A-M2 SGE-3503A-M2 SGE-3505A-M2 SGE-3501A-M2
AV SELECT PWB ASS'Y SGE-5501A-M2 ← ← SGE-5502A-M2 ← ←
FRONT CABINET ASS'Y LC10641-006A-A ← ← LC10641-005C-A ← ←
TERMINAL BOARD LC20899-006A-A ← ← LC20899-004A-A ← ←
PICTURE TUBE (ITC) A80AKB50X04 A80AEJ15X01 A80JUA061X06 A80AKB50X04 A80AEJ15X01 A80JUA061X15

2.4 FUNCTIONS
„ FRONT PANEL CONTROLS

MENU - CHANNEL + - VOLUME + POWER ON TIMER

INPUT3

OPERATE
VIDEO L/MONO-AUDIO-R

1 2 3 4 5 7 8 9 10

1 INPUT 3 : VIDEO

2 INPUT 3 : AUDIO L/MONO 6 CHANNEL (-/+) BUTTON

3 INPUT 3 : AUDIO R 7 VOLUME (-/+) BUTTON

8 POWER SW BUTTON

4 MENU ( ) BUTTON 9 ON TIMER / POWER INDICATOR

5 10 REMOTE CONTROL SENSOR

OPERATE ( / ) BUTTON

(No.52121)1-5
„ REAR TERMINAL

AV-32D104

A INPUT 1 TERMINAL

1 S-VIDEO
3 2 1 A B 2 VIDEO
3 AUDIO-L/MONO
AUDIO VIDEO S-VIDEO
R L/MONO OVER
4 AUDIO-R
4 INPUT 1

7 INPUT 2

COMPONENT
B INPUT 2 TERMINAL
VIDEO-IN
6 6 AUDIO-L/MONO
Y 75
R L VIDEO (VHF / UHF)
7 AUDIO-R
AUDIO OUT PB
8 COMPONENT-Y / VIDEO-IN
PR
9 COMPONENT-PB

10 COMPONENT-PR

C 12 11 9 14
8 10 C AUDIO OUTPUT TERMINAL (Fixed)

11 AUDIO-L

12 AUDIO-R

14 ANTENNA TERMINAL
75
8*(7*(

AV-32D304
A INPUT 1 TERMINAL

1 S-VIDEO
4 3 2 1 A B 2 VIDEO
3 AUDIO-L/MONO
AUDIO VIDEO S-VIDEO
R L/MONO OVER
4 AUDIO-R
INPUT 1

5
INPUT 2
7 B INPUT 2 TERMINAL
COMPONENT
6 5 VIDEO
Y 75
R L (VHF / UHF) 6 AUDIO-L/MONO
AUDIO OUT PB
7 AUDIO-R

AV CONPULINK PR 8 COMPONENT-Y

9 COMPONENT-PB

C 12 11 13 9 14 10 COMPONENT-PR

8 10
C AUDIO OUTPUT TERMINAL (Fixed)

11 AUDIO-L

12 AUDIO-R

13 COMPULINK TERMINAL
14 ANTENNA TERMINAL
75
8*(7*(

1-6 (No.52121)
„ REMOTE CONTROL UNIT
RM-C1255G [AV-32D104]

1 VCR/ DVD KEY

1 2 TV/ CATV KEY
3 INPUT KEY: TV VIDEO1 VIDO2 V2-COMPONENT VIDEO3

2 11 4 DISPLAY KEY
5 SLEEP TIMER KEY: 0 15 30 165 180

3 6 HYPER SURROUND KEY

4 12 Hyper Surround Can be Changed ON/OFF
5 7 VIDEO STATUS KEY: STANDARD DYNAMIC THEATER GAME

6 8 MUTING KEY
7 18 9 VOLUME (+/-) KEY / VOL. ( / ) KEY
19 13 10 MENU KEY:
PICTURE ADJUST SOUND ADJUST
INITIAL SETUP CLOCK/TIMERS
8 14 11 POWER KEY
15
9 12 CHANNEL NUMBER KEY
10 16 13 GAME KEY

14 C.C. (CLOSED CAPTION) KEY: OFF CAPTION TEXT

17
15 CHANNEL (+/-) KEY / CH. ( / ) KEY
16 EXIT KEY

17 VCR CONTROL KEY

18 RETURN + KEY

19 100+KEY

RM-C1253G [AV-32D304]

1 VCR/ DVD KEY

1
2 TV/ CATV KEY

3 INPUT KEY: TV VIDEO1 VIDO2 V2-COMPONENT VIDEO3

2 12
4 DISPLAY KEY
5 SLEEP TIMER KEY: 0 15 30 165 180

3 6 SOUND KEY
4 13 HYPER SORRUND and BBE Can be Changed ON/OFF
5 7 VIDEO STATUS KEY: STANDARD DYNAMIC THEATER GAME
20
6 8 THEATER PRO KEY
7 19
9 MUTING KEY
8 14
10 VOLUME +/- KEY / VOL. ( / ) KEY
9 15 PICTURE ADJUST SOUND ADJUST
16 11 MENU KEY INITIAL SETUP CLOCK/TIMERS
10 12 POWER KEY
11 17 13 CHANNEL NUMBER KEY
14 LIGHT KEY
18
15 C.C. (CLOSED CAPTION) KEY: OFF CAPTION TEXT

16 CHANNEL (+/-)KEY / CH. ( / ) KEY

17 EXIT KEY

18 VCR CONTROL KEY

19 RETURN + KEY

20 100+KEY

(No.52121)1-7
2.5 SYSTEM BLOCK DIAGRAM

IC7701
REMOCON
SCL1 MAIN MI-COM REMOCON
IC702 RECEIVER
IC201
MEMORY SDA1 (MICOM/V/C/DEF) AFT1 IC101
IF DET
SCL0 SDA0

SCL0 SDA0 SCL0 SDA0 SCL0 SDA0 SCL0 SDA0

IC501 IC5501 TU001 IC5201

MTS AV SW TUNER 3L Y/C

2.6 MAIN MI-COM (CPU) PIN FUNCTION

Pin Pin Pin name Function

Pin name I/O Function I/O
No. No.

1 LED/ADC8Bit I AFT control2 29 TV DGND I GND

2 ADC8bit I AFT control1 30 V1in I V1 IN

3 ADC8bit/TC1/Int2 I Key IN 31 ABCL O ABCL IN

4 uPLDVss - GND 32 Moni OUT - MONITOR

5 Reset I RESET,RESET:[L] 33 Black Det O BLACK DETECTION

6 Xout O 8MHz OSC 34 SVMout - SVM OUT

7 Xin I 8MHz OSC 35 APL DET - APL FILTER

8 TEST - GND 36 Chroma PLL O APL FILTER

9 uP DVdd - 5V 37 fsc out - 3.58MHz

10 AGC_MUTE O AGC_MUTE,MUTING:[L],NORMALY:[H] 38 TV YC Vcc O 5V

11 UP VVss - GND 39 R out O R OUT

12 TV HGND - GND 40 G out O G OUT

13 FBP in I FBP 41 B out - B OUT

14 Hout O H OUT 42 RGB Vcc I 9V

15 HVcc - 9V 43 IK in - IK INPUT

16 HAFC 1 - H AFC 44 TV AGND - GND

17 Vsaw - GND 45 uP AGND - GND

18 Vout O V OUT 46 uP Avdd O 5V

19 EW out O EW OUT 47 MAIN-POWER O MAIN POWER:ON:[L],OFF[H]

20 Xray I X RAY 48 HAZARD I SELFCHECK:HAZARD:[H],NORMALY:[L]

21 Ys I YS 49 SDA SDAO I/O SCA0

22 Cb in I Cb INPUT 50 SDA SDAO O SCL0

23 Y in I Y INPUT 51 PWM7Bit/TC2/Int0 I/O SDA1(EEPROM)

24 Cr in I Cr INPUT 52 PWM14bit O AGC ADJUST

25 TV DVcc - 3.3V 53 Int5/Stop O SCL1(EEPROM)

26 V3in/Cin I V3 IN 54 Int4/TC3 O LED,ON:[L],OFF:[H]

27 EHTin I EHT IN 55 Int3/RXIN I REMOCON INPUT

28 V2in/Yin I V2 IN 56 LED2/CSOUT I COMPULINK

1-8 (No.52121)
 SECTION 3
DISASSEMBLY
3.1 DISASSEMBLY PROCEDURE
3.1.1 REMOVING THE REAR COVER
• Unplug the power plug.
(1) As shown in Fig.2, take out the 14 screws [A].
(2) Remove the REAR COVER toward you.
NOTE :
When reinstalling the REAR COVER, carefully push it inward
after inserting the chassis into the REAR COVER groove.
3.1.2 REMOVING THE CHASSIS BASE
• Remove the REAR COVER.
(1) Slightly raise the both sides of the CHASSIS BASE by
hand, and teka out the 2 claws [B] (Fig.1 and Fig.2) under
the both sides of the chassis from the chassis rail.
(2) As shown in Fig.1, draw the CHASSIS BASE backward
along the chassis rail [C] (Fig.1) in the arrow direction [D]
(Fig.2).
(If necessary, detach the wire clamp, connector's etc.)
3.1.6 REMOVING THE SPEAKER
• Remove the REAR COVER.
• Remove the CHASSIS BASE.
(1) As shown in Fig.2, take out the 4 screws [H].
(2) Follow the same steps when removing the other hand
SPEAKER.
3.1.7 CHECKING THE MAIN PW BOARD
• To check the backside of the MAIN PWB.
(1) Pull out the CHASSIS BASE. (Refer to REMOVING THE
CHASSIS BASE).
(2) Erect the chassis vertically so that you can easily check
from the backside of the MAIN PWB.
CAUTION :
• When erecting the chassis, be careful so that there will be no
contacting with other PWB.
• Before turning on power, make sure that the CRT earth wire
and other connectors are properly connected.

NOTE :
When conducting a check with power supplied, be sure to 3.1.8 WIRE CLAMPING AND CABLE TYING
confirm that the CRT earth wire is connected to the CRT (1) Be sure to clamp the wire.
SOCKET PWB and the MAIN PWB. (2) Never remove the cable tie used for tying the wires
together.
Should it be inadvertently removed, be sure to tie the wires
3.1.3 REMOVING THE TERMINAL BOARD with a new cable tie.
• Remove the REAR COVER.
(1) As shown in Fig.2, take out the 4 screws [E].
(2) When you pull out the TERMINAL BOARD, it can be
FRONT CABINET
removed.

MAIN PWB
3.1.4 REMOVING THE FRONT CONTROL PW BOARD
• Remove the REAR COVER. C
• Remove the CHASSIS BASE.
(1) As shown in Fig.2, take out the 3 screws [F] attached the
FRONT CONTROL PWB with the front cabinet.
(2) Then remove the FRONT CONTROL PWB.

3.1.5 REMOVING THE FRONT TERMINAL PW BOARD B

CHASSIS BASE
• Remove the REAR COVER.
• Remove the CHASSIS BASE.
(1) As shown in Fig.2, take out the 2 screws [G]. Fig.1
(2) Then remove the FRONT TERMINAL PWB.

(No.52121)1-9
 FRONT CABINET

CRT

SPEAKER

H
POWER CORD

CRT SOCKET PWB

FRONT TERMINAL PWB

CLAW B

MAIN PWB
HTV

G
CHASSIS BASE

H
FRONT
CONTROL F
PWB
SPEAKER

CLAW B
D
AV SEL PWB E

TERMINAL BOARD

REAR COVER

NOTE
This illustration describes about AV-32D304. Although the
AV-32D104 is slightly different from this illustration, it can
use for AV-32D104 in the same steps as this illustration.
A

Fig.2

1-10 (No.52121)
3.2 REMOVING THE CRT
CRT CHANGE TABLE
NOTE:
• Replacement of the CRT should be performed by 2 or more
persons.
• After removing the REAR COVER, CHASSIS etc.,
APPROX.
(1) Putting the CRT change table on soft cloth, the CRT 35cm
change table should also be covered with such soft cloth
(shown in Fig. 3). CLOTH
(2) While keeping the surface of CRT down, mount the TV set
on the CRT change table balanced will as shown in Fig. 3.
(3) Remove 4 screws marked by arrows with a box type
screwdriver as shown in Fig. 4. Fig.3
NOTE:
CRT
Since the cabinet will drop when screws have been
removed, be sure to support the cabinet with hands.
(4) After 4 screws have been removed, put the cabinet slowly
on cloth (At this time, be carefully so as not to damage the CRT
CHANGE
front TABLE
surface of the cabinet) shown in Fig. 5. BOX
NOTE: TYPE
SCREW
• The CRT should be assembled according to the DRIVER
opposite sequence of its dismounting steps.
• The CRT change table should preferably be smaller
that the CRT surface, and its height be about 35cm. Fig.4

CRT

CABINET CRT
CHANGE TABLE

Fig.5

(No.52121)1-11
3.3 MEMORY IC REPLACEMENT
3.3.1 MEMORY IC
This model uses the memory IC.
This memory IC stores data for proper operation of the video/chroma and deflection circuits.
When replacing, be sure to use the IC containing initial setting data.

3.3.2 MEMORY IC REPLACEMENT PROCEDURE

SERVICE MENU
1. Power off
Switch off the power and disconnect the power plug from the SERVICE MENU
AC outlet. 1. V/C(S) 2. DEF(D)
2. Replace the memory IC 3. SOUND(A) 4. OTHERS(F)
Be sure to use the memory IC written with the initial setting 6. 3L Y/C(LYC)
7. LOW LIGHT 8. HIGH LIGHT
values.
9. RF AFC 10. VCO
3. Power on 11. I2C BUS 12. SYSTEM(SYS)
Connect the power plug to the AC outlet and switch on the
power.
SELECT BY
4. System constant check and setting EXIT BY EXIT
OPERATE BY
(1) Press the [SLEEP TIMER] key and set SLEEP TIMER
for "0 min".
(2) Before disappear the display of SLEEP TIMER settings,
simultaneously press the [DISPLAY] and [VIDEO
STATUS] key of the remote control unit. The SERVICE SYSTEM (SYS) MODE
MENU screen of Fig.1 will be displayed.
(3) While the SERVICE MENU is displayed, select the
SYSTEM(SYS) item with [CH /] keys and go into
with the [VOL /] keys. Then the SYSTEM mode
screen will be displayed as shown in Fig.1.
(4) Refer to the table of SYSTEM CONSTANT given in page
later, and check the each item. If the value is different,
select the setting item with the [CH /] keys, and
setting with the [VOL /] keys. (The letters of the
selected item is displayed in yellow.)
SYS01 VIDEO IN
(5) When adjustment has completed, the values store into
memory IC automatically.
(6) Press the [EXIT] key twice to return to the normal screen. Fig.1

5. Receiving channel setting

Refer to the OPERATING INSTRUCTIONS and set the KEY ASSIGNMENT OF REMOTE CONTROL UNIT
receive channels (Channels Preset) as described.
6. User settings (1)
Check the user setting items according to the given in page Setting for "0 min"
later.
Where these do not agree, refer to the OPERATING (2)
INSTRUCTIONS and set the items as described. Simultaneously push
7. SERVICE MENU setting
Verify what to set in the SERVICE MENU, and set whatever is
necessary (Fig.1).
Refer to the SERVICE ADJUSTMENT for setting.

(4) [VOL. / ]
Setting the value

(3) [CH. / ]
Select the item (5) EXIT
SERVICE MENU

Although this illustration of remote control unit is written

about RM-C1253G (AV-32D304), it can use for operating
RM-C1255G (AV-32D104) as same key assignment

1-12 (No.52121)
3.3.3 FACTRY SETTING VALUE
„ SETTING OF SWITCHES ON FRONT PANEL AND REMOTE CONTROL UNIT
Item Initial setting Item Initial setting
POWER OFF DISPLAY OFF
CHANNEL CABLE CH-02 VIDEO STATUS DYNAMIC
VOLUME 10 C.C (Closed Caption) OFF
INPUT TV SOUND HYPER SURROUND : OFF
HYPER SURROUND OFF [Only AV-32D304] BBE : ON
[Only AV-32D104]

„ SETTING OF MENU SCREEN

Item Initial setting Item Initial setting
PICTURE ADJUST CLOCK / TIMERS
STANDARD TINT Center SET CLOCK Manual
COLOR Center Time zone : Pacific
D.S.T : Off
PICTURE Center
BRIGHT Center ON/OFF TIMER OFF
DETAIL Center INITIAL SETUP
DYNAMIC TINT Center LANGUAGE ENG
COLOR Center FRONT PANEL LOCK OFF
PICTURE +8 AUTO SHUT OFF OFF
BRIGHT Center XDS ID [Only AV-32D304] ON
DETAIL +10 C.C. (CLOSED CAPTION) CC1/ T1
GAME TINT Center Caption : CC1
Text : T1
COLOR +7
PICTURE -10 AUTO TUNER SETUP Unnecessary to set
BRIGHT Center CHANNEL SUMMARY Unnecessary to set
DETAIL +7 V-CHIP OFF
COLOR TEMPERATURE LOW (STD / GAME) SET US TV RATINGS All clear
[Only AV-32D304] SET MOVIE RATINGS All clear
HIGH (DYNAMIC) SET CANADIAN RATINGS ENG All clear
NOISE MUTING ON SET CANADIAN RATINGS FRE All clear
UNRATED VIEW
SOUND ADJUST
BASS Center SET LOCK CODE "0000"
TREBLE Center
BALANCE Center
MTS STEREO

3.3.4 SERVICE MENU SETTING ITEMS

Service menu Setting item Remarks
1.V/C(S) S01~S48 VIDEO / CHROMA related circuit adjustment mode
2.DEF(D) D01~D33 DEFLECTION related circuit adjustment mode
3.SOUND(A) A01~A06 SOUND related circuit adjustment mode
4.OTHERS(F) F01~F28 Whole system related items adjustment mode
[Fixed value. Do not adjust]
6.3LY/C(LYC) LYC01~LYC12 3 line YC separation related circuit adjustment mode
[Fixed value. Do not adjust]
12.SYSTEM(SYS) SYS01~SYS26 This mode is used when setting up the whole system
[Fixed value. Do not adjust]

(No.52121)1-13
3.4 REPLACEMENT OF CHIP COMPONENT
3.4.1 CAUTIONS
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.

3.4.2 SOLDERING IRON

(1) Use a high insulation soldering iron with a thin pointed end of it.
(2) A 30w soldering iron is recommended for easily removing parts.

3.4.3 REPLACEMENT STEPS

1. How to remove Chip parts 2. How to install Chip parts

[Resistors, capacitors, etc.] [Resistors, capacitors, etc.]

(1) As shown in the figure, push the part with tweezers and (1) Apply solder to the pattern as indicated in the figure.
alternately melt the solder at each end.

(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the
chip part.

(2) Shift with the tweezers and remove the chip part.

[Transistors, diodes, variable resistors, etc.]

[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(1) Apply extra solder to each lead. (2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
SOLDER SOLDER

(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove A
the chip part. B

(4) Then solder leads B and C.

B
NOTE :
After removing the part, remove remaining solder from the C
pattern.

1-14 (No.52121)
 SECTION 4
ADJUSTMENT
4.1 ADJUSTMENT PREPARATION
(1) There are 2 ways of adjusting this TV : One is with the REMOTE CONTROL UNIT and the other is the conventional
method using adjustment parts and components.
(2) The adjustment using the REMOTE CONTROL UNIT is made on the basis of the initial setting values. The setting values
which adjust the screen to the optimum condition can be different from the initial setting values.
(3) Make sure that connection is correctly made AC to AC power source.
(4) Turn on the power of the TV and measuring instruments for warning up for at least 30 minutes before starting adjustments.
(5) If the receive or input signal is not specified, use the most appropriate signal for adjustment.
(6) Never touch the parts (such as variable resistors, transformers and condensers) not shown in the adjustment items of this service
adjustment.
(7) Preparation for adjustment. Unless otherwise specified in the adjustment items, preset the following functions with the REMOTE
CONTROL UNIT.
Item Preset value
VIDEO STATUS STANDARD
TINT, COLOR, PICTURE, BRIGHT, DETAIL Center
COLOR TEMPERATURE [Only AV-32D304] LOW
BASS, TREBLE, BALANCE Center
HYPER SURROUND OFF
MTS STEREO
NOISE MUTING OFF

4.2 MEASURING INSTRUMENT AND FIXTURES

(1) DC voltmeter (or digital voltmeter)
(2) Oscilloscope
(3) Frequency counter
(4) Signal generator (Pattern generator) [NTSC]
(5) TV audio multiplex signal generator
(6) Remote control unit

4.3 ADJUSTMENT ITEMS

„ BASIC ADJUSTMENT „ MTS CIRCUIT
• B1 POWER SUPPLY check • MTS INPUT LEVEL check
• IF VCO adjustment • MTS SEPARATION adjustment
• RF AGC adjustment „ PURITY AND CONVEGENCE
• FOCUS adjustment
„ HOW TO CHECK THE HIGH VOLTAGE HOLD DOWN
„ DEFLECTION CIRCUIT CIRCUIT
• V. CENTER / V SIZE adjustment
• H SIZE / H POSITION / SIDE PINCUSHION adjustment
„ VIDEO CIRCUIT
• WHITE BALANCE adjustment LOW LIGHT
• WHITE BALANCE adjustment HIGH LIGHT
• SUB BRIGHT adjustment
• SUB CONTRAST adjustment
• SUB COLOR adjustment
• SUB TINT adjustment

(No.52121)1-15
4.4 ADJUSTMENT LOCATIONS / WIRING

FRONT CONTROL PWB FRONT AV IN PWB

LED POWER VOL CH MENU R L/MONO V
(ON TIMER
/POWER)

FRONT FRONT

IC7701 (+) (-) (+) (-)

CN7007 CN6006

SPEAKER(L/R)
MAIN PWB
FRONT
SS
CN007

AV SELECTOR PWB DEG.

F901
FUSE CRT

MEMORY IC

IC702 CN004
POWER CORD

CN006
1:TP-91(B1)
2:NC
IC201 3:TP-E ( )
PW

3 1
B1

TUNER

DY
CN001

HV

IC101 HVT

T111(CWTRANSF) V CENTER SW
S421
CN005 E1
VCO

CRT EARTH UPPER : FOCUS

INPUT TERMI. (BRAIDED ASS'Y) LOWER : SCREEN

CRT SOCKET PWB (SOLDER SIDE)

TOP

TP-R
TP-B

CN3004

TP-G

CN30E2
TP-E( )
CN3005

CRT EARTH
(BRAIDED ASS'Y)

1-16 (No.52121)
4.5 BASIC OPERATION OF SERVICE MENU
4.5.1 TOOL OF SERVICE MENU OPERATION
Operate the SERVICE MENU with the REMOTE CONTROL UNIT.

4.5.2 SERVICE MENU ITEMS

With the SERVICE MENU, various adjustments can be made, and they are broadly classified in the following items of adjustments.
1. V/C(S) VIDEO / CHROMA related circuit adjustment mode
2. DEFLECTION(D) DEFLECTION related circuit adjustment mode
3. SOUND(A) SOUND related circuit adjustment mode
4. OTHERS(F) Whole system related items adjustment mode [Do not adjust]
6. 3L Y/C(LYC) 3 line YC separation related circuit adjustment mode [Do not adjust]
7. LOW LIGHT White balance of "LOW LIGHT" adjustment mode
8. HIGH LIGHT White balance of "HIGH LIGHT" adjustment mode
9. RF AFC RF AFC related circuit adjustment mode [Do not adjust]
10. VCO VCO related circuit adjustment mode
11. I2C BUS I2C bus related circuit adjustment mode [Do not adjust]
12. SYSTEM(SYS) This mode is used when setting up the whole system [Fixed value]

4.5.3 BASIC OPERATION OF SERVICE MENU SERVICE MENU

1. HOW TO ENTER SERVICE MENU SERVICE MENU
Press the [SLEEP TIMER] key and set the [SLEEP TIMER] for
1. V/C(S) 2. DEF(D)
[0 MIN]. 3. SOUND(A) 4. OTHERS(F)
Then press the [DISPLAY] key and the [VIDEO STATUS] key 6. 3L Y/C(LYC)
7. LOW LIGHT 8. HIGH LIGHT
of the remote control unit simultaneously, and the SERVICE
9. RF AFC 10. VCO
MENU screen will be displayed as shown fig.1. 11. I2C BUS 12. SYSTEM(SYS)

SELECT BY
OPERATE BY EXIT BY EXIT

Fig.1
2. SELECTION OF SUB MENU SCREEN
In SERVICE MENU, press the [CH /] keys to select any of
the SUB MENU items. KEY ASSIGNMENT OF REMOTE CONTROL UNIT
(The letters of the selected items are displayed in yellow)
If an item like to set up becomes yellow, the [VOL /] keys (1)
will be pushed and it will go into the mode. Setting for "0 min"

3. ENTER THE ANY SETTING MODE (2)

(1) If select any of 1.V/C(S) / 2.DEF(D) / 3.SOUND(A) / Simultaneously push
4.OTHERS(F) / 6.3L Y/C(LYC) / 7.LOW LIGHT / 8.HIGH
LIGHT / 11.I2C BUS / 12.SYSTEM(SYS) items, and the
[CH /] keys is pressed from SERVICE MENU ( MAIN
MENU ), the each screens will be displayed as shown in
figure page later.
(2) Then the settings or verifications can be performed.
(4)
z 9.RF AFC, 10.VCO mode Setting the value
(1) If select the 9.RF AFC , 10.VCO items, and the [CH /
] keys is pressed from SERVICE MENU (MAIN
MENU), the each screens will be displayed as shown in (3)
figure page later.
Select the item
(2) Then [VOL /] keys is pressed, the RF AFC SUB (5) EXIT
mode, VCO SUB mode screen is displayed. SERVICE MENU
(3) Then the VCO setting can be performed and RF AFC
verifications can be performed. Although this illustration of remote control unit is written
about RM-C1253G (AV-32D304), it can use for operating
RM-C1255G (AV-32D104) as same key assignment

Fig.2

(No.52121)1-17
4. SETTING METHOD ASPECT MODE
(1) [CH /] keys RECEIVING PICTURE SELECTION
MODE
Select the SETTING ITEM.
(2) [VOL /] keys RF 4 : 3 STD LOW

Setting (adjust) the SETTING VALUE of the SETTING WHITE

ITEM. SETTING
BALANCE

When the key is released the SETTING VALUE will be ITEM

stored (memorized).
(3) EXIT key
S01 BRIGHT
Returns to the previous screen.
1.V/C(S)
5. RELEASING SERVICE MENU SETTING No SETTING VALUE
(1) After returning to the SERVICE MENU upon completion
of the setting (adjustment) work, press the EXIT key
ASPECT MODE
again. RECEIVING PICTURE SELECTION
• The settings for LOW LIGHT and HIGH LIGHT are MODE

described in the WHITE BALANCE page of "ADJUSTMENT

RF 4 : 3 STD LOW
PROCEDURE".
WHITE
• The setting for VCO are described in the IF VCO page of SETTING BALANCE
"ADJUSTMENT PROCEDURE". ITEM

D01 V FREQ

2.DEF(D)
SETTING No SETTING VALUE

SETTING
ITEM

A01 IN LEVEL

3.SOUND(A)
SETTING No SETTING VALUE

1-18 (No.52121)
4.5.4 SERVICE MENU FLOW CHART

MEIN
[ SUB MENU ]
SERVICE MENU
7.LOW LIGHT
SERVICE MENU
1.V/C(S) 2.DEF(D)
3.SOUND(A) 4.OTHERS(F)
6.3L Y/C(LYC)
7.LOW LIGHT 8.HIGH LIGHT
9.RF AFC 10.VCO
11.I2C BUS 12.SYSTEM(SYS)

SELECT BY
OPERATE BY EXIT BY EXIT



BRIGHT



[ SUB MENU ]
1.V/C(S) 8.HIGH LIGHT

RF 4 : 3 STD LOW



S01 BRIGHT



2.DEF(D) 9.RF AFC [Do not adjust]

RF 4 : 3 STD LOW

TOO HIGH GOOD TOO LOW

TUNER MAIN
AFC ON
D01 V FREQ



FINE


3.SOUND(A) 10.VCO

TUNER MAIN
HIGH LEVEL
REFERENCE LEVEL
A01 IN LEVEL LOW LEVEL



SYNC NO

4.OTHERS(F) [Do not adjust]

11.I2C BUS [Do not adjust]

I2C BUS ON
F01



6.3L Y/C(LYC) [Do not adjust] 12.SYSTEM(SYS) [Fixed]

SYS01 VIDEO



LYC01



(No.52121)1-19
4.6 INITIAL SETTING VALUE OF SERVICE MENU
(1) Adjustment of the SERVICE MENU is made on the basis of the initial setting values. However, the new setting values which
displays on the screen in its optimum condition may differ from the initial setting value.
(2) Do not change the initial setting values of the items not listed in "ADJUSTMENT PROCEDURE".
(3) "---" is impossible to adjust.
[1.V / C(S) 1/4]
Initial setting value
EXT
No. Setting item Variable range RF EXT (COMPONENT)
(SV, CV)
STANDARD THEATER STANDARD STANDARD
S01 BRIGHT 0~127 64 --- --- --- --- ---
S02 PICTURE 0~127 55 --- --- --- --- ---
S03 COLOR 0~127 55 --- --- 58 62 62
S04 TINT 0~127 64 --- --- 78 68 70
S05 DETAIL 0~63 37 --- 35 40 40 40
S06 BRIGHT + - -32~+32 --- +1 -2 -3 -3 -3
S07 PICT + - -32~+32 --- -10 ±0 ±0 ±0 ±0
S08 COLOR + - -32~+32 --- -3 -2 --- --- ---
S09 TINT + - -32~+32 --- -3 +2 --- --- ---
S10 DETAIL + - -32~+32 --- ±0 --- --- --- ---

[1.V / C(S) 2/4]

Initial setting value
RF / EXT (SV, CV) EXT (COMPONENT)
No. Setting item Variable range
STANDARD THEATER STANDARD THEATER
LOW HIGH LOW HIGH LOW HIGH LOW HIGH
S11 R CUT OFF 0~255 30 --- --- --- --- --- --- ---
S12 G CUT OFF 0~255 30 --- --- --- --- --- --- ---
S13 B CUT OFF 0~255 30 --- --- --- --- --- --- ---
S14 R DRIVE 0~127 64 --- --- --- --- --- --- ---
S15 B DRIVE 0~127 64 --- --- --- --- --- --- ---
S16 R CUT + - -128~+127 --- ±0 ±0 ±0 -10 --- --- ---
S17 G CUT + - -128~+127 --- ±0 ±0 ±0 ±0 --- --- ---
S18 B CUT + - -128~+127 --- ±0 ±0 ±0 -10 --- --- ---
S19 R DRV + - -128~+127 --- +5 +13 +7 ±0 --- --- ---
S20 B DRV + - -128~+127 --- +6 -25 -9 ±0 --- --- ---
S21 NTSC MAT 0~3 3 3 1 1 2 2 1 1
S22 BLACK ST 0~3 1 --- 1 --- --- --- --- ---
S23 DCREST 0~1 1 --- 1 --- --- --- --- ---
S24 DCRSW 0~1 1 --- 1 --- --- --- --- ---

[1.V / C(S) 3/4]

Initial setting value
No. Setting item Variable range
RF EXT (SV, CV) EXT (COMPONENT)
S25 ASY SHRP 0~7 5 4 4
S26 BPF FO 0~1 0 0 ---
S27 KILR OFF 0~1 0 0 ---
S28 KILR SEN 0~1 1 1 ---

1-20 (No.52121)
[1.V / C(S) 4/4] [2.DEF(D)]
No. Setting item Variable range Initial setting value Initial setting value
S29 RGB MUTE 0~1 0 No. Setting item Variable range RF EXT
S30 BLUE B 0~1 0 (SV, CV)

S31 VIDEO SW 0~3 3 D01 V FREQ 0~3 0 3

S32 CMP ABCL 0~1 0 D02 AFC GAIN 0~3 0 2

S33 OSD ABL 0~1 0 D03 H POSI 0~31 16 16

S34 OSD CONT 0~63 10 D04 H POSI -128~+127 --- ---

S35 SUB CONT 0~15 8 D05 V PHASE 0~7 0 0

S36 ABL GAIN 0~3 0 D06 V PH+- -128~+127 --- ---

S37 ABL PNT 0~3 3 D07 V SIZE 0~127 70 70

S38 Y GAMMA 0~3 1 D08 V SIZE+- -128~+127 --- ---

S39 Y MUTE 0~1 0 D09 V CENTER 0~15 32 32

S40 SVM GAIN 0~3 0 D10 V CENT+- -128~+127 --- ---

S41 SVM PH 0~3 0 D11 V S CORR 0~15 5 5

S42 WPL 0~1 0 D12 V S CO+- -128~+127 --- ---

S43 COL GMM 0~1 0 D13 V LIN 0~15 12 12

S44 V1 GAIN 0~7 4 D14 V LIN+- -128~+127 --- ---

S45 AGC ADJ 0~127 63 D15 H SIZE 0~63 32 32

S46 VMOFF DE -128~+127 ±0 D16 H SIZE+- -128~+127 --- ---

S47 APC CLK 0~1 1 D17 WVMT TOP 0~3 0 0

S48 PIP ADJ 0~15 5 D18 WVMT BTM 0~3 0 0

D19 EWCR TOP 0~31 12 12
D20 EWCR T+- -128~+127 --- ---
D21 EWCR BTM 0~31 15 15
D22 EWCR B+- -128~+127 --- ---
D23 EW PARA 0~63 36 36
D24 EW PARA+- -128~+127 --- ---
D25 V EHT 0~7 0 0
D26 V EHT+- -128~+127 --- ---
D27 H EHT 0~7 0 0
D28 H EHT+- -128~+127 --- ---
D29 TRAPEZ 0~63 35 35
D30 TRAPEZ+- -128~+127 --- ---
D31 V AGC 0~1 0 0
D32 BLANK SW 0~1 0 0
D33 VRMP BI 0~1 0 0

(No.52121)1-21
[3.SOUND(A)] [6.3L Y / C(LYC)] (Do not adjust)
No. Setting item Variable range Initial setting value No. Variable range Initial setting value
A01 IN LEVEL 0~15 10 LYC01 0~7 4
A02 LOW SEP 0~63 32 LYC02 0~7 1
A03 HI SEP 0~63 32 LYC03 0~1 0
A04 SAPC 0/1 0 LYC04 0~1 0
A05 BBE BASS -128~+127 +3 LYC05 0~15 2
A06 BBE TRE -128~+127 -4 LYC06 0~1 0
LYC07 0~1 1
[4.OTHERS(F)] (Do not adjust)
LYC08 0~3 0
No. Variable range Initial setting value
LYC09 0~1 1
F01 0~15 37
LYC10 0~1 0
F02 0~15 90
LYC11 0~1 0
F03 0~15 45
LYC12 0~1 0
F04 0~15 93
F05 0~63 7
F06 0~1 0
F07 0~63 2
F08 0~2 0
F09 0~255 5
F10 0~255 5
F11 0~255 16
F12 0~63 32
F13 0~255 3
F14 0~255 5
F15 0~63 0
F16 0~63 10
F17 0~63 20
F18 0~255 2
F19 -128~+127 +8
F20 -128~+127 -4
F21 -128~+127 -10
F22 -128~+127 -16
F23 0~1 0
F24 0~2 0
F25 0~255 255
F26 0~255 40
F27 0~255 15
F28 0~1 1

1-22 (No.52121)
[12.SYSTEM (SYS)]
Initial setting value
No. Setting item Variable range
AV-32D104 AV-32D304
SYS01 VIDEO IN 0~4 3 3
SYS02 PIP 0~1 0 0
SYS03 3D Y/C 0~1 0 0
SYS04 Y CV 0~1 1 1
SYS05 CCD PCHK 0~1 1 1
SYS06 PURITY 0~1 0 0
SYS07 VM 0~1 0 0
SYS08 NOISE CR 0~1 0 0
SYS09 CLR TEMP 0~1 0 1
SYS10 THEATER 0~1 1 1
SYS11 THEATER PRO 0~1 0 1
SYS12 BBE 0~1 0 1
SYS13 HYP SURR 0~1 1 1
SYS14 16:9 MD 0~1 0 0
SYS15 HYP SCAN 0~1 1 1
SYS16 EZ SURF 0~1 0 0
SYS17 ID DISP 0~1 0 1
SYS18 COMPULINK 0~1 0 1
SYS19 CCD 0~1 1 1
SYS20 VCHIP 0~1 1 1
SYS21 VCHIP CA 0~1 1 1
SYS22 JVC LOGO 0~1 1 1
SYS23 CMP IN 0~1 1 1
SYS24 CXA1875 0~1 0 0
SYS25 PIM 0~1 0 1
SYS26 GAME MD 0~1 1 0

(No.52121)1-23
4.7 ADJUSTMENT PROCEDURE
4.7.1 CHECK ITEM
Measuring
Item Test point Adjustment part Description
instrument
B1 POWER DC voltmeter B1 Connector (1) Receive a black and white signal. (color off)
SUPPLY 1 pin TP-91 (2) Connect the DC voltmeter to TP-91 (B1 connector 1
Check 3 pin TP-E pin) and TP-E (B1 connector 3 pin).
[MAIN PWB] (3) Confirm that the voltage is DC134.5V±2V.

4.7.2 IF VCO
Measuring
Item Test point Adjustment part Description
instrument
IF VCO Remote [10.VCO] • Under normal conditions, no adjustment is required. And
control unit it must not adjust without signal.
VCO transf. (T111) (1) Receive a NTSC broadcast.
[MAIN PWB] (2) Select the 10.VCO.
(3) It checks that turn the VCO transf. and the character
of "HIGH LEVEL" changes the color.
(4) Next, it check that turn the VCO transf. on the
contrary and the color of "LOW LEVEL" changed.
(5) At this time, it checks that "SYNC" is "YES".
TUNER MAIN (6) Turn the VCO transf. and it is made for the character
HIGH LEVEL
REFERENCE LEVEL GREEN of "REFERENCE LEVEL" to become green.
LOW LEVEL Again, it checks that "SYNC" is "YES".
SYNC YES

4.7.3 RF AGC
Measuring
Item Test point Adjustment part Description
instrument
RF AGC Remote [1.V/C(S)] (1) Receive a broadcast.
control unit S45 : AGC ADJ (2) Select the 1.V/C(S).
(3) Select the <S45>(AGC ADJ).
(4) Press the MUTING key and turn the color off.
Setting item Variable range Initial setting value (5) With the [VOL ] key to get the noise in the screen
picture (zero side of setting value).
S45 : AGC ADJ 0~127 63 (6) Press the [VOL ] key several times and step when
noise disappears from the screen. At this time, not to
increase the value too much.
(7) Change to other channels and make sure that there
is no irregularity.
(8) Press the [MUTING] key and get color out.

4.7.4 FOCUS
Measuring
Item Test point Adjustment part Description
instrument
FOCUS Signal FOCUS VR (1) Receive a crosshatch signal.
generator [In HVT] (2) While looking at the screen, adjust the FOCUS VR
to the vertical and horizontal lines will be clear and
make fine in a detail.
Clear and fine
(3) Make sure that the picture is in focus even when the
screen gets darkened.

1-24 (No.52121)
4.7.5 DEFLECTION CIRCUIT
• The setting (adjustment) using the remote control unit is made on the basis of the initial setting values.
• The setting values which adjust the screen to the optimum condition can be different from the initial setting values.
Measuring
Item Test point Adjustment part Description
instrument
V. POSITION & Signal [2.DEF(D)] (1) Receive a crosshatch signal.
V. SIZE generator D05 : V PHASE (2) Select the 2.DEF(D).
D07 : V SIZE (3) Select the <D05>(V PHASE) and it checks that the
Remote value of <D05> is 0.
control unit V. CENTER SW (4) Adjust the V. CENTER SW to become the signal
(S421) center agree with the CRT vertical center.
[MAIN PWB] (5) Then adjust the <D07>(V SIZE) to the vertical
screen size become the values given below (bottom
of screen is to be located within the 85%~95%
range).

Adjustment item Initial setting value

Picture
Screen D05 V PHASE 0
size
size (100%)
92% D07 V SIZE 70

Setting item Adjustment value

VERTICAL SIZE ADJUSTMENT

V.SCREEN SIZE 92.0%

(No.52121)1-25
 Measuring
Item Test point Adjustment part Description
instrument
H. SIZE / Signal [2.DEF(D)] (1) Receive a circle pattern signal.
H. POSITION / generator D03 : H POSITION (2) Select the 2.DEF(D).
SIDE PIN D15 : H SIZE (3) Adjust left-right center with <D03>(H POSITION) to
Remote D23 : EW PARA become screen center agree with CRT center (A=A'
control unit D19 : EWCR TOP as shown in figure).
D21 : EWCR BTM (4) Receive a cross-hatch signal.
(5) Adjust the horizontal size with <D15>(H SIZE) to
become the value given below.
(6) Adjust the <D23>(EW PARA) to the vertical lines
A A' become straight.
(7) It check that horizontal size is not illegal.
(8) When the vertical lines of 4 corner does not turn into
a straight, adjusts them with <D19>(EWCR TOP)
and <D21>(EWCR BTM) to correctly.

Adjustment item Initial setting value

D03 H POSITION 16
H POSITION ADJUSTMENT
D15 H SIZE 32

D23 EW PARA 36
Screen size 92%
D19 EW CR TOP 12
D21 EW CR BTM 15

Setting item Adjustment value

H.SCREEN SIZE 92.0%

Picture size 100%
HORIZONTAL SIZE ADJUSTMENT

Straight Straight

SIDE PINCUSHION ADJUSTMENT

1-26 (No.52121)
4.7.6 VIDEO CIRCUIT
• The adjustment using the remote control unit is made on the basis of the initial setting values.
• The setting values which adjust the screen to the optimum condition can be different from the initial setting values.
• Do not change the initial setting values of the items not listed in ADJUSTMENT PROCEDURE.
Measuring
Item Test point Adjustment part Description
instrument
WHITE Signal [7.LOW LIGHT] (1) Receive a black and white signal (color off).
BALANCE generator S01 : BRIGHT (2) Select the 1.V/C(S).
(Low Light) S11 : R CUTOFF (3) Confirm the initial setting value of <S11>(R CUT-
Remote S12 : G CUTOFF OFF), <S12>(G CUTOFF),<S13>(B CUTOFF) and
control unit S13 : B CUTOFF <S01>(BRIGHT)
(4) Select the 7.LOW LIGHT.
SCREEN VR (5) Display a single horizontal line by pressing the [1]
[In HVT] key .
(6) Turn the SCREEN VR all the way to the left.
(7) Turn the SCREEN VR gradually to the right from the
left until either one of the red, blue or green colors
appears faintly.
(8) Use the [4]~[9] keys and adjust the other 2 colors
which except the appeared color to where the single
R CUTOFF B CUTOFF
horizontal line appears white.
BRIGHT G CUTOFF
(9) Turn the SCREEN VR to where the single horizontal
line glows faintly.
BRIGHT (10) Press the [2] key to release the single horizontal line.
(11) Adjust the bright level to become the black
LOW LIGHT ADJUSTMENT MODE
component shines white slightly.
(12) Confirm that whether the color ingredient of R, G or
B is visible to the black component, which shines
white slightly.
(13) When the color ingredient can be seen, two colors
other than a visible color are adjusted, and it is made
to look white.
(14) Return the value of bright to initial setting value.
(15) Press the [3] key to exit the WHITE BALANCE
MODE.

REMOTE CONTROL UNIT

SINGLE HORIZONTAL LINE H.LINE ON H.LINE OFF EXIT

R CUTOFF G CUTOFF B CUTOFF

Setting item Initial setting value

S11 : R CUT OFF 30

R CUTOFF G CUTOFF B CUTOFF
S12 : G CUT OFF 30
S13 : B CUT OFF 30
S01 : BRIGHT 64

(No.52121)1-27
 Measuring
Item Test point Adjustment part Description
instrument
WHITE Signal [8.HIGH LIGHT] (1) Receive a NTSC black and white signal (color off).
BALANCE generator S14 : R DRIVE (2) Select the 1.V/C(S).
(High Light) S15 : B DRIVE (3) Confirm the initial setting value of <S14>(R DRIVE)
Remote and <S15> (B DRIVE).
control unit (4) Select the 8.HIGH LIGHT.
(5) If they are differ, set the <S14> and <S15> to the
correct initial setting value in the 1. V/C(S).
(6) Adjust the screen color to white with the [4], [6], [7]
and [9] keys.

REMOTE CONTROL UNIT

R DRIVE B DRIVE

EXIT

R DRIVE B DRIVE
HIGH LIGHT adjustment mode

R DRIVE B DRIVE
DRIVE ADJUSTMENT Initial setting value

S14 : R DRIVE 64
S15 : B DRIVE 64

SUB BRIGHT Remote [1. V/C(S)] • White balance (low light and high light) adjustment
control unit S01 : BRIGHT should be done.
(1) Receive a NTSC broadcast.
(2) Select the 1. V/C(S).
(3) Select <S01>(BRIGHT).
BRIGHT ADJUSTMENT Initial setting value (4) Confirm the initial setting value of the <S01>.
(5) If the brightness is not the best with the initial setting
S01 : BRIGHT 64 value, make fine adjustment of the <S01> until you
get the optimum brightness.

SUB Remote [1. V/C(S)] • Bright adjustment should be done.

CONTRAST control unit S02 : PICTURE (1) Receive a NTSC broadcast.
(2) Select the 1. V/C(S).
(3) Select <S02>(PICTURE).
(4) Confirm the initial setting value of the <S02>.
PICTURE ADJUSTMENT Initial setting value (5) If the contrast is not the best with the initial setting
value, make fine adjustment of the <S02> until you
S02 : PICTURE 55 get the optimum contrast.

1-28 (No.52121)
 Measuring
Item Test point Adjustment part Description
instrument
SUB COLOR Remote [1. V/C(S)] [ Method of adjustment without measuring instrument ]
control unit S03 : COLOR (1) Receive a broadcast.
(2) Select the 1. V/C(S).
(3) Select <S03>(COLOR).
(4) Confirm the initial setting value of the <S03>.
(5) If the color is not the best with the Initial setting
value, make fine adjustment of the <S03> until you
get the optimum color.

Setting item Initial setting value

S03 : COLOR 55

Signal TP-B [1. V/C(S)] [ Method of adjustment using measuring instrument ]

generator TP-E S03 : COLOR (1) Input the full color bar signal includes the 75% white.
[CRT SOCKET (2) Select the 9. RF AFC.
Oscilloscope PWB] (3) Turn the AFC item to off, and exit from the 9. RF
AFC.
Remote (4) Select the 1. V/C(S).
control unit (5) Select <S03>(COLOR).
(6) Confirm the initial setting value of the <S03> given
above.
(7) Connect the oscilloscope between TP-B and TP-E.
(8) Adjust <S03> and bring the value of (A) in the
Y illustration to the voltage shown in the table bellow
G (voltage difference between white and blue).
R (9) Exit from the 1. V/C(S).
(10) Select the 9. RF AFC.
( ) (11) Turn the AFC item to on.

0V
W C (A) Voltage difference [V]
B Model name
M
( ) (A):W~B
AV-32D104 /AYA
AV-32D304 /AYA +20V

AV-32D104 /ARA
AV-32D304 /ARA +18V

AV-32D104 /AMA
AV-32D304 /AMA +20V

(No.52121)1-29
 Measuring
Item Test point Adjustment part Description
instrument
SUB TINT Remote [1. V/C(S)] [ Method of adjustment without measuring instrument ]
control unit S04 : TINT (1) Receive a broadcast.
(2) Select the 1.V/C(S).
(3) Select <S04>(TINT).
(4) Confirm the initial setting value of the <S04>.
(5) If the tint is not the best with the Initial setting value,
make fine adjustment of the <S04> until you get the
optimum color.

Setting item Initial setting value

S04 : TINT 64

Signal TP-B [1. V/C(S)] [ Method of adjustment using measuring instrument ]

generator TP-E S04 : TINT (1) Input the full color bar signal includes the 75% white.
[CRT SOCKET (2) Select the 9. RF AFC.
Oscilloscope PWB] (3) Turn the AFC item to off, and exit from the 9. RF
AFC.
Remote (4) Select the 1.V/C(S).
control unit (5) Select <S04>(TINT).
(6) Confirm the initial setting value of the <S04> given
above.
(7) Connect the oscilloscope between TP-B and TP-E.
(8) Adjust <S04> and bring the value of (B) in the
Y
illustration to the voltage shown in the table bellow
G
(voltage difference between white and magenta).
R
(9) Exit from 1.V/C(S).
(10) Select the 9. RF AFC.
( )
(11) Turn the AFC item to on.
0V
W C B
(B)
Voltage difference [V]
M Model name
( ) (B):W~M
AV-32D104 /AYA
+12V
AV-32D304 /AYA

AV-32D104 /ARA
+2V
AV-32D304 /ARA

AV-32D104 /AMA
+4V
AV-32D304 /AMA

1-30 (No.52121)
4.7.7 MTS CIRCUIT
Measuring
Item Test point Adjustment part Description
instrument
MTS INPUT Remote [3.SOUND(A)] (1) Select the 3.SOUND(A).
LEVEL control unit A01 : IN LEVEL (2) Select the <A01>(IN LEVEL).
check (3) Verify that the <A01> is set at its initial setting value.

Setting item Initial setting value

A01 : IN LEVEL 10

MTS TV audio R OUT [3.SOUND(A)] (1) Input the stereo L signal (300Hz) from the TV audio
SEPARATION multiplex L OUT A02 : LOW SEP multiplex signal generator to the antenna terminal.
signal [AUDIO OUT] A03 : HI SEP (2) Connect an oscilloscope to R OUT pin of the AUDIO
generator OUT, and display one cycle portion of the 300Hz
signal.
Oscilloscope (1) Select the 3.SOUND(A).
(2) Select the <A02>(LOW SEP).
Remote (3) Confirm the initial setting value of the <A02>.
control unit (4) Adjust the <A02> so that the stroke element of the
300Hz signal will become minimum.
(5) Change the connection of the oscilloscope to L OUT
pin of the AUDIO OUT, and enlarge the voltage axis.
L-Channel R-Channel (6) Change the signal to 3kHz, and similarly adjust the
signal waveform crosstalk portion <A03>(HI SEP).
Minimum

Setting item Initial setting value

1 cycle

A02 : LOW SEP 32

A03 : HIGH SEP 32

(No.52121)1-31
4.7.8 PURITY AND CONVERGENCE
„ PURITY ADJUSTMENT
(1) Demagnetize CRT with the demagnetizer.
(2) Loosen the retainer screw of the deflection yoke.
(3) Remove the wedges. WEDGE
(4) Input a green raster signal from the signal generator, and DEFLECTION
YOKE
turn the screen to green raster.
(5) Move the deflection yoke backward.
P
(6) Bring the long lug of the purity magnets on the short lug and
position them horizontally. (Fig.2) CRT
(7) Adjust the gap between two lugs so that the GREEN RAS-
46
TER will come into the center of the screen. (Fig.3)
(8) Move the deflection yoke forward, and fix the position of the
deflection yoke so that the whole screen will become green. P/C
(9) Insert the wedge to the top side of the deflection yoke so that MAGNETS
it will not move.
(10) Input a crosshatch signal.
(11) Verify that the screen is horizontal.
P/C MAGNETS
(12) Input red and blue raster signals, and make sure that purity
P : PURITY MAGNET
is properly adjusted. 4 : 4 POLES (convergence magnets)
6 : 6 POLES (convergence magnets)
Fig.1

PURITY MAGNETS

Long lug

Short lug
Bring the long lug over the short lug
and position them horizontally.
Fig.2

(FRONT VIEW) GREEN RASTER

CENTER
Fig.3

1-32 (No.52121)
„ STATIC CONVERGENCE ADJUSTMENT
(1) Input a crosshatch signal.
(2) Using 4-pole convergence magnets, overlap the red and
blue lines in the center of the screen (Fig.1) and turn them
to magenta (red/blue).
(3) Using 6-pole convergence magnets, overlap the magenta
(red/blue) and green lines in the center of the screen and (FRONT VIEW)
turn them to white.
(4) Repeat 2 and 3 above, and make best convergence.

„ DYNAMIC CONVERGENCE ADJUSTMENT Fig.1

(1) Move the deflection yoke up and down and overlap the lines
in the periphery. (Fig. 2)
(2) Move the deflection yoke left to right and overlap the lines in
the periphery. (Fig. 3)
(3) Repeat 1 and 2 above, and make best convergence.
• After adjustment, fix the wedge at the original position. Fasten (FRONT VIEW)
the retainer screw of the deflection yoke. Fix the 6 magnets with RED GREEN BLUE
glue.

BLUE RED

GREEN GREEN

RED BLUE

BLUE GREEN RED

Fig.2

(FRONT VIEW)

GREEN GREEN
RED BLUE BLUE RED
RED
GREEN
BLUE

BLUE
GREEN
RED

Fig.3

(No.52121)1-33
4.7.9 HOW TO CHECK THE HIGH VOLTAGE HOLD DOWN CIRCUIT
4.7.9.1 HIGH VOLTAGE HOLD DOWN CIRCUIT
After repairing the high voltage hold down circuit.
This circuit shall be checked to operate correctly.

4.7.9.2 CHECKING OF THE HIGH VOLTAGE HOLD DOWN CIRCUIT

(1) Turn the power switch on.
(2) As shown in figure, set the resistor (between [S1] connector [2] and [3]).
(3) Make sure that the screen picture disappears.
(4) Temporarily unplug the power plug.
(5) Remove the resistor (between [S1] connector [2] and [3]).
(6) Again plug the power plug, make sure that the normal picture is displayed on the screen.

RESISTOR

All model : 21.0 k 105 1/4W

RESISTOR

T502
HVT
Relay
R532 Heater
POWER
ON/OFF 3 2 1 S1 CONNECTOR
R533
Q532
X-RAY1 X-RAY2

D535 L521

R534
Q531
4
D531 R537 R525 D525
R538 C533 R535 C525

1-34 (No.52121)
 SECTION 5
TROUBLE SHOOTING

This service manual does not describe TROUBLE SHOOTING.

(No.52121)1-35
 JVC SERVICE & ENGINEERING COMPANY OF AMERICA
DIVISION OF JVC AMERICAS CORP.
www.jvcservice.com(US Only)

JVC CANADA INC.

Head office : 21 Finchdene Square Scarborough, Ontario M1X 1A7 (416)293-1311

(No.52121)
Printed in Japan
WPC