Mitsubishi: Fa-S/Ps Advance Installation Manual

MeiKeyo475535-*
MITSUBISHI
WEDM
FA-S/PS
Advance
Installation
Manual
COMPANY PROPRIETARY
NOT TO BE REPRODUCED OR DISCLOSED WITHOUT SPECIFIC
WRITTEN PERMISSION OF MITSUBISHI ELECTRIC CORPORATION
FA-Advance related/Installation/BQNE20499-* 1/51

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Revision history
Revision Date Contents of Edition Notes
Based on
22 Mar 2007
Ú Original document MeiKeyo475535-*

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Table of contents
1 LAYOUT ..................................................................................................................................................... 5
1.1 FA10/SPS ADVANCE ............................................................................................................................ 5
1.2 FA20S/PS ADVANCE ............................................................................................................................ 6
2 REMOVING LOCKS .................................................................................................................................. 7
2.1 FROM THE MACHINE UNIT ....................................................................................................................... 7
2.1.1. In case of Class 10 ...................................................................................................................... 7
2.1.2. In case of Class 20 ...................................................................................................................... 8
2.2 FROM THE RESERVOIR........................................................................................................................... 9
2.3 FROM THE GENERATOR ......................................................................................................................... 9
3 ABOUT THE CONNECTION OF THE NEW OPERATION BOX AND PERIPHERAL DEVICES ............. 10
3.1 KEYBOARD ......................................................................................................................................... 10
3.2 MOUSE STAND .....................................................................................................................................11
3.3 MOUSE................................................................................................................................................11
4 ADJUSTING THE MACHINE LEVEL ....................................................................................................... 12
5 CONNECTING CABLES AND HOSES .................................................................................................... 13
5.1 LOCATION OF THE CABLE CONNECTIONS ............................................................................................... 13
5.2 LOCATION OF THE HOSE CONNECTIONS ................................................................................................ 13
5.3 CONNECTING GENERATOR ................................................................................................................... 14
5.3.1. FA-S/PS Advance ...................................................................................................................... 14
5.3.2. FA-S Advance V-package .......................................................................................................... 16
5.4 CONNECTING CABLES IN THE RESERVOIR CONTROL UNIT ....................................................................... 18
5.5 CONNECTING THE POWER CABLE ......................................................................................................... 19
5.5.1. In case of FA-S/PS Advance...................................................................................................... 19
5.5.2. In case of FA-S Advance V-package.......................................................................................... 20
5.6 CABLING OF THE RESERVOIR ............................................................................................................... 21
5.7 CONNECTING THE UNIT COOLER ........................................................................................................... 23
5.8 CONNECTING THE HANDY CONTROL BOX ............................................................................................... 24
5.8.1. Compact handy control box (Standard) ..................................................................................... 24
5.8.2. High function handy control box (Option)................................................................................... 25
5.9 CONNECTING AIR SOURCES ................................................................................................................. 27
5.10 CONNECTING THE PRIMARY INPUT CABLE (200V) .................................................................................. 28
6 CHANGING TRANSFORMER TAP.......................................................................................................... 29
7 SETTING UP THE SYSTEM.................................................................................................................... 30
8 INPUTTING THE REQUIRED DATA........................................................................................................ 31
8.1 COMPENSATION DATA .......................................................................................................................... 31
8.2 INPUTTING E-PACK DATA ...................................................................................................................... 32
9 INSTALLING THE COVER....................................................................................................................... 32
9.1 ATTACHING THE COLLECTION COVER TO THE CLASS 10 MACHINES ......................................................... 33
9.2 ATTACHING THE COLLECTION COVER TO THE CLASS 20 MACHINES ......................................................... 34
10 INSTALLING THE FILTER ....................................................................................................................... 36
10.1 IN CASE OF CLASS 10.......................................................................................................................... 36
10.2 IN CASE OF CLASS 20.......................................................................................................................... 37
11 PERFORMING THE AXIS AGING TREATMENT ..................................................................................... 38
11.1 HOW TO PERFORM .............................................................................................................................. 38
11.2 LUBRICATING THE BALL SCREW AND LM GUIDE MANUALLY ...................................................................... 38
12 INSTALL THE MELCO BOTTLE ION....................................................................................................... 39
13 INSTALLING THE 20 KG WIRE WINDING UNIT (OPTION).................................................................... 40

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13.1 IN CASE OF CLASS 10.......................................................................................................................... 40

13.1.1. Routing the cable....................................................................................................................... 40
13.1.2. Installing the cover ..................................................................................................................... 41
13.1.3. Wire path ................................................................................................................................... 41
13.2 IN CASE OF CLASS 20.......................................................................................................................... 43
13.2.1. Installing the plate ...................................................................................................................... 43
13.2.2. Left side of the machine............................................................................................................. 44
13.2.3. Wire path ................................................................................................................................... 45
14 DIGITAL FS (OPTION)............................................................................................................................. 46
14.1 HOW TO CONNECT DIGITAL FS............................................................................................................. 46
14.2 CONNECTION IN CASE OF THE COMBINATION USE OF DF-S AND OPTION BOX ........................................... 47
15 THE PARTS FOR THE CUTTER SPECIFICATIONS............................................................................... 48
16 INSTALLING THE OPTION BOX ............................................................................................................. 49
16.1 CONNECTING THE OPTION BOX AND THE GENERATOR (SPECIFICATIONS OTHER THAN D-FS) .................... 50
16.2 IN CASE OF V-PACKAGE ....................................................................................................................... 51

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1 Layout
1.1 FA10/SPS Advance
A: Clean fluid outlet: Thread size: 1/2 PT. With a valve

B: Used fluid outlet: Thread size: 1/2 PT. With a valve
C: Inlet for generator: AC200/220V±10% 50/60Hz, 13.5 KVA
D: Air primary side: 0.5 – 0.7Mpa, 75L/min or more
Connected with Ø 1/4 hose (Outside diameter of the hose: Ø 9)

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1.2 FA20S/PS Advance
A: Clean fluid outlet: Thread size: 1/2 PT. With a valve

B: Used fluid outlet: Thread size: 1/2 PT. With a valve
C: Inlet for generator: AC200/220V±10% 50/60Hz, 13.5 KVA
D: Air primary side: 0.5 – 0.7Mpa, 75L/min or more
Connected with Ø 1/4 hose (Outside diameter of the hose: Ø 9)

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2 Removing Locks
Remove the locks as follows.
2.1 From the machine unit
2.1.1. In case of Class 10

There are totally 5 locks: One lock on X axis, 2 on Y axis, 1 on Z axis, and 1 on the
operation panel.
1) Remove the X and Y axis locks (totally 3).
2) Remove the Z axis lock.
3) Remove the operation panel lock.
1 lock for the operation panel
1 X axis lock on the left side
2 Y axis locks (1 each on both right and left sides)
1 Z axis lock
4) Remove all the cable ties used for locking the working tank door.
5) Turn the clamp lever downwards by 180° 1. Remove the bolt and
the spacer.
2. Turn the lever
downwards.
3. Reinstall the bolt and
the spacer.
Note Turn the lever with the working tank door clamped.

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2.1.2. In case of Class 20

There are two X axis locks, two Y axis locks, one Z axis lock and four front door locks.
Remove them as follows:
1) Open the Y axis bellows.

2) Remove the X and Y axis locks. (Totally 4)
3) Remove the Z axis lock.
4) Remove the locks from the working tank door.
Y axis bellows
Lock for X and Y axes
One Z axis lock

Z axis height is 115 mm
from zero point
2 Y axis locks
2 X axis locks
Locks for working tank

front door

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2.2 From the reservoir

There are 4 eyebolts on the top of the reservoir.
1) Remove all of the eyebolts, (1), (2), (3) and (4).

2) Install the enclosed four M12 bolts to the bolt-holes.
3) Confirm the locks have been removed. If any, remove it.
(3) (4)
Unit
Filter cooler
control box
Reservoir
(1) (2)
6 locks
Right side of the fluid supply unit

Topside view of the reservoir
Note
Do this step before placing the reservoir in the proper position since the eyebolts will contact with the
machine when the axis moves.
2.3 From the generator

Remove the locks.
NF
Locks
Front side of the generator

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3 About the connection of the new operation box and peripheral devices
3.1 Keyboard
1) Remove the rear cover of the operation box.
2) Ensure the 2 ferrite cores (4T) have been attached to the keyboard.
3) Passing the hole <1> of the keyboard stand and the hole <2> of the bottom of the operation
box, take the cable into the inside of the box. Attach the cores to the rear side of the
keyboard.
Hole< 2>
Hole <1>
Hole <1>
The state the cores have been attached
4) Connect the keyboard’s USB connector to CONK on W31A-02 pcb on the left side of the
operation box when viewing from the rear side.
5) Tie long cable and place it on the bottom of the operation box.
USB M
USB K
Tie long cable at the bottom

6) Place the keyboard cover on the keyboard.

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3.2 Mouse stand

1) Attach the mouse stand to the keyboard stand, using two M4 screws.
2) Attach the mouse stand to the bottom of the operation box with a M5 bolt.
3) Place the mouse pad.
3.3 Mouse
1) Ensure that the ferrite core (5T) has been attached to the mouse cable.
2) Passing the hole <3> of the mouse stand and the hole <2> of the bottom of the operation box,
take the cable into the inside of the box. Attach the core to the rear side of the mouse
stand.
Hole <2>
Hole <3>
The state that the core has been attached
Ú Push HDD connector to ensure it has been

connected normally.
3) Connect the keyboard’s USB connector to the USBM on W31A-02 pcb on the left side of the
operation box when viewing from rear side.
4) Tie long cable at bottom of operation box.
5) Push the HDD connector to ensure it has been inserted properly.
6) Return the rear cover of the operation box.

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4 Adjusting the machine level

1) Remove the bed cover on the left side of the machine.
2) Move X, Y, U, and V axes to the stroke center.
3) Prepare two level gauges. Place one in X direction and the other in Y direction on the table.
4) Adjust the leveling bolts, A, B, and C so that the bubble will come to the center.
5) Recheck the level in 24 hours.
6) Fasten the leveling bolts using the lock nut.
7) Return the bed cover.
Note Auxiliary bolts are not used with the Class 10.
Position of the level gauge
Location of leveling bolt Place the gauges on the position of 10 mm from
the inner edge of the table
A
Topside view of the
table
Level gauge
Y center
Topside view of the

machine
10m
10m
B C
Level gauge
Height of leveling bolt X center
Lock nut
Machine unit
Leveling bolt
Leveling pad
Class 10: About 100 mm

Class 20: About 50 mm
Floor
Note The gap between the machine bottom and the floor differs according to the class of the machine.
The shape of the leveling pad also differs.
Class 10 Class 20

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5 Connecting cables and hoses

Connect the cables and hoses as follows:
5.1 Location of the cable connections

Connect the following cables and pipes. Refer to the next page for details
Power cable Specific resistance

Machine unit control box
• E, W x 6
• R, S, T and GND
• WS, ES
Flexible hose duct • 551 and 553
• CON-WK • IAPA CON1, and FG
(FA-S/PS Advance)
• EX4 • E
• W, E, and FG Flexible hose duct • Generator F1
U cooler
• CR05A (TANK)
temperature sensor
(FA-S Advance V • Generator F2 • TH1A • 205 and 214
package) • CON UPS • Generator F4 • TH2A • Compact handy control
• CRO5A box connector
Generator (front side)

Unit
Filter cooler
NF
control box
Reservoir
Fluid supply unit (Right side view)
5.2 Location of the hose connections
Collection box
AU, AL, G, K,
L, M, U1, U2, F
(Add G2 in case of Ø0.36 spec.)
Seal plate SEAL
Working tank
Machine unit
Hose Reservoir
P2
P3 (Class 20 only)
Topside view

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5.3 Connecting generator
5.3.1. FA-S/PS Advance

1) Open the door of the generator.
2) Connect the following 25 cables.
Terminal block
DC
Main unit
generator SUB
panel generator
E W E W AEDA
12 cables
WS
Main unit ES
F4
F2 OSC unit
F1
UPS
CR05A
CON UPS
TR
NF
CON WK
A+B generator
Attachment plate
Cabinet earth x 4

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Cabling route in the generator
DC
Main unit
generator SUB
panel power
unit
AEDA
Main unit
OSC unit
TR
NF
Tie long cables

properly here
A + B generator

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5.3.2. FA-S Advance V-package

2) Connect the following 14 cables.
Terminal block
DC
Main unit
generator
panel SUB unit
AEDA
FG W E WS ES
Main unit
OSC unit CR05A

UPS
CON UPS
NF
CON F1
CON F2
A + B generator CON F4
Attachment plate
Earth cabinet x 4

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Cabling route in the generator
Main unit DC
generator
panel SUB unit
AEDA
Main unit
OSC unit
NF
Tie long cables

properly here
A + B generator

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5.4 Connecting cables in the reservoir control unit
1) Remove the cover of the reservoir control unit.

2) Connect the following 13 cables. However, refer to page 24 for the compact handy control
box.
Route of cables
205
214
IAPA CON1 541
GND 214
540
539
214
538
E
E
INV
CR05A GND
GND
TANK
V5
W5
284
R S T
200
214
557
551
553
556
MC7 MC3 MC2 MC0 285

205
CR05B for
Compact
handy control Tie long cables properly here
Cables
box
connected to the

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5.5 Connecting the power cable
5.5.1. In case of FA-S/PS Advance

1) Remove the cover for feeder cable connection on the generator.
2) Connect the feeder cables in the order of E1, W1, E2 and W2.
Door
Cover
for Inlet for feeder cable,
feeder E, W, ES and WS,
cable and CON WK
junction
Front side
One feeder cable is E W E W

connected here
Two feeder cables are connected here

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5.5.2. In case of FA-S Advance V-package
1) Remove the cover for the feeder cables from the generator.
2) Connect the feeder cables in the order of E1, W1, E2 and W2.
Door
Connect ES, WS,

Cover for E, W, and FG
feeder
cable cables
junction
Inlet for feeder Front

cable, E and W
E1CU
W1CU
E2CU
W2CU
The copper plate is separated

Feeder cable
Feeder cable
here.
Connect the cable which the W1CD E1CD
last figure is “U” to the upper
side and “D” to the lower side.
W2CD E2CD
W1CD E1CD
E2CD
W1CD
Ú Fasten the feeder cables with a nut

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5.6 Cabling of the reservoir
1) Connect the following hoses.

Front side of reservoir Front side of reservoir
Route AU and K hoses, AU

passing under the unit
cooler. Be sure to F
fasten them. After
starting the machine,
move the axis to
ensure that the table
does not contact the
hose. K
P2
Reservoir front Right-rear of reservoir

AU: Upper WG F: Lower arm cooling
K: Jet P2: Rapid filling/Filter
Rear side of reservoir
G2
M
G
Between wire collection box and
reservoir
AL
U1
Left-rear side of reservoir
AL: Lower WG Left-rear side of reservoir
Hose: Between wire collection box and reservoir G: Lower collection
[In case of Ø0.36 option] L: Upper WG cooling
G2: Lower collection assistance M: Lower WG cooling
U1: Forced circulation
Front side of U/C
P3
U2
Front side of U/C Between U/C and Machine

U2: Seal cleaning P3: Rapid filling. Ú Class 20 only

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After connecting the hose AU and K to the front side of the reservoir, fix them with a cable tie so as to avoid
interference. After starting the machine, move the axes maximally to check interference.
Fix the hoses

with a cable tie.
2) Fix the reservoir with the adjusters

Fix the reservoir by extending four adjusters on the bottom.
Unit cooler
Filter
control
Reservoir
Right side of the fluid supply unit
An adjuster is attached to the caster

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5.7 Connecting the unit cooler

1) Remove the front cover of the unit cooler.
2) Connect the thermo sensor connector, TH1A and TH2A. Refer to the below illustrations.
1. Connect the machine temperature sensor connector and cooler temperature sensor
connector.
2. Fix the cable using a cable tie in front of the rubber bush.
Fit the sensor

connector in the
Remove the cover

Display panel
plate here.
Refer to below
picture, 1.
NFB
TH1A
TH2A
SW1
Fasten the cables here

Insert the cable from here
After fitting the cooler’s sensor connector, plug in the machine’s sensor connector. Refer
to below picture, 2.
Direction of the connector
1 2
The other way around

Correct direction
3) Confirm that the temperature of unit cooler has been set at -1°C.
Ensure that the dipswitch, SW1 on the control P.C.B. for control use have been
set as follows (factory setting).
1 2 3 4
ON
OFF
Dipswitch for the unit cooler’s temperature setting (-1°C)
4) Return the unit cooler front cover

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5.8 Connecting the handy control box

The method for connecting the compact and the high function handy control boxes is explained
below.
5.8.1. Compact handy control box (Standard)

1) Remove the cover of the reservoir control unit. See page 18 for details.
2) Remove the head of S1 pin from VLQA, p.c.b temporarily.
(Put it on the one leg)
3) Connect the connector of the compact handy control box to CR05B.
4) Mount the shielded earth cable of the handy control box.
5) After starting the system, activate C. MANUAL BOX 64-2 in OPTION screen.
Note NEW MANUAL BOX should be deactivated. Ensure S1 pin has been installed on
VLQA.
S1
• Remove it in case of
Compact handy control box.
• Install in case of high function
handy control box.
Connect the connector (CN-WT)

of compact handy control box.
Mount the shielded

earth cable here.
Note
With the CE specification, install S1 pin regardless of the type of the handy control box.

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5.8.2. High function handy control box (Option)

1) Connect the connector of the new handy control box to the following location (CON2 of
ARIC).
2) Attach the exposed cable to the plate.
3) After starting the system, activate NEW MANUAL BOX in OPTION screen.
Note
• C. MANUAL BOX 64-2 should be deactivated.
• Confirm that S1 pin is mounted on VLQA.
Connect the connector of the high

function control box.
Attach the shielded section
In case of Class 10
High function handy control box
Connect the cable to the unit, Route the cable to the front of the
passing the cover inside. working tank door, passing the
bottom of the machine.
1) Insert the cable into the bottom of the column cover.

2) Connect the connector to the machine control box via the inside of the cover.
3) Route the cable to the front of the working tank door (to the handy control box stand)

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In case of Class 20
AMP unit
Air pipe unit
Left side view (with the cover removed)
Attach the connector of the high

function handy control box
Attach the exposed section

of the cable

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5.9 Connecting air sources
1) Connect the compressor or other air resources to the following location.

2) Set the regulator pressure to 0.5 Mpa.
Class10 Class 20
<Setting of the wire pushing force>
Wire diameter Pushing force

Ø 0.05 0.12 - 0.14Mpa
Ø 0.07 0.18 - 0.22Mpa
Ø 0.1 0.18 - 0.22Mpa
Ø 0.15 0.26 - 0.3Mpa
Ø 0.2 0.26 - 0.3Mpa
Ø 0.25 0.32 - 0.36Mpa
Ø 0.3 0.32 - 0.36Mpa

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5.10 Connecting the primary input cable (200V)
Red=R, White=S, Black=T

Note
• Only the qualified personnel should attempt connecting the primary input voltage cable.
• Connect the earth to the earth plate in the generator.
DC
Main unit generator
panel SUB
generator
R S T AEDA
NF
Earth plate
Main unit
OSC unit
A + B generator

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6 Changing transformer tap

2) Measure the on-site voltage (to determine whether 200V or 220V is used).
Measure between R and S, R and T, and S and T using a tester to determine. If the voltage is
unstable, change the tap between R and S.
3) Change the tap as follows.
In case the on-site voltage is 200 - 210V, set to 200V On-site voltage Tap 1 cable for
In case the on-site voltage is 211 - 220V, set to 220V the terminal
block
200 - 210V 200 200
211 - 220V 220 220
When setting to 220V,

connect the cable to the
terminal block, 220.
UPS When setting to 200V,

connect the cable to the
terminal block, 200.
TR 220 200 180

Terminal block 220 200 180
Voltage selection switch
220 V
200V
*The factory setting of voltage is 220V.

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7 Setting up the system

1) Turn NF on.
2) Press “POWER ON” button on the operation panel.
3) After the start up screen is shown for about 5 minutes, SET UP or MONITOR screen will appear.
4) Input PEC data, E pack data, and VG compensation data. (Refer to the next page for the method)
5) Press “POWER ON” and “POWER OFF” button
6) After that, press “RESET” and “READY” keys on the operation panel.
7) Assuming U and V axes as temporary zero point, confirm that # mark is displayed in U and V
columns. To display # mark, choose MAINTE” screen tab - “WIRE ALIGN TAPER Z” – “ALIGN
W/SPARK” screen buttons. Then choose “U” and “V” on-screen buttons.
8) Perform Zero Point Return for all the axes.
9) Perform “WIRE ALIGNMENT” (# mark will appear in “U” and “V” columns in “SET UP” screen).
POWER OFF
POWER ON
Emergency button Sub menus Action Shortcut

menus key
Function key
Keyboard
Mouse

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8 Inputting the required data

8.1 Compensation data
1) Insert the USB memory into the USB port. (There are 2 ports on the right side of the operation
box)
2) Press “MAINTE” screen tab – “SYSTEM UPDATE” screen button to display FILE I/O screen.
3) Set “DEV”, “I/O MODE” and “Data Kind” as follows.
4) Choose the data name you need to input.
5) Choose "I/O START” screen button.
6) The message “Operation complete” will appear at the bottom of the screen.
PARAMETE
7) Input all of the following data.

P.P................................ Pitch error data
B.INI ............................. Backlash data
F.INI.............................. Lost motion data
VGSET1.INI ................. VG compensation data
ZC.INI........................... Z axis collision detection data
01CUT. INI.................... 0.1 cutting current parameters
015CUT. INI.................. 0.15 cutting current parameters
015ANL. INI 0.15 wire straightening treatment parameters
007CUT. INI.................. 0.07 cutting current parameters
005CUT. INI.................. 0.05 cutting current parameters (option)
005WT. INI ................... 0.05 tension parameters (option)
D-FSV. INI .................... Digital-FS voltage parameters (option)
Ú In case of V package, the last figure of the data name is “V”. (e.g. VGSET1V.INI)
Note
1. READY cannot be turned on unless PITCH ERROR DATA is input.
2. Be sure to explain to the customers how to input the data as required for system upgrade.

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8.2 Inputting E-pack data

Input machining condition data and macro program as follows:
1) Insert the dedicated USB memory into the port.

2) To display FILE I/O screen, “MAINTE” screen tab – “SYSTEM UPDATE” screen button.
3) Set the items as follows:
• DEV: USB
• I/O mode: Input Option
• Data KIND: 1) E pack in case of machining condition or
2) NC Program in case of Macro Program
4) Highlight the data name you need to input.
• In case of machining condition data: ÚÚÚÚ.db (the file name might change)
• In case of macro program: Macro.nc
• In case of PM data, ÚÚÚÚexp.db (It may not be included depending on the E pack
version)
5) Choose “I/O START” screen button.
6) The message “Operation complete” will appear at the bottom of the screen.
9 Installing the cover

Mount the decorative cover as follows.
1. Install the decorative cover for eyebolts.
2 covers for the left side of the machine unit
1 cover for the front-lower side of the machine unit (Class 20 only)

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9.1 Attaching the collection cover to the Class 10 machines
1) Parts required
1. Collection cover ........................ 1 (Fig 1)
Fig 1
2) Mount the collection cover as follows.

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9.2 Attaching the collection cover to the Class 20 machines
1) Parts required
2. Collection cover (Fig 2)............. 1
3. Plastic sheet (Fig 3) .................. 1
4. M4 x 8 Polycarbonate screw..... 10 (Refer to the next page for details)
5. M4 SUS nut .............................. 10 (Refer to the next page for details)
6. Nylon washer TM-147-2 ........... 20 (Refer to the next page for details)
Double sided tape
Collection
cover
Plastic sheet
Fig 2
Fig 3
2) Peel all of the films of the double side tape on the plastic sheet. See Fig 3.
3) Attach the plastic sheet to the inside of the collection cover. See Fig 3.
Make sure that the 10 screw holes of the cover and those of the collection cover coincide, and
that the sheet is closely touching with the collection cover.
Collection
cover
Plastic sheet
Fig 4

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4) Fix the plastic sheet to the collection cover with polycarbonate screw, nylon washer and SUS
nut. See Fig 4. Make sure that the screw is inside and the nut is outside. Excess fastening
force will damage the polycarbonate screw. Pay attention when fastening it.
Collection Plastic sheet

cover
Polycarbonate screw
Nylon washer
SUS nut
Outside Inside
Fig 5
5) Attach the collection cover as follows.

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10 Installing the filter

10.1 In case of Class 10
1) Install the filter and the filter stand as shown below.
Install the hose into the cutout section of the

filter stand.
Install the lower filter stand to the

inner side as possible.
2) Install the filer cover.

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1) Install the filter and the filter stand as shown below.
Install the lower filter stand to the inner side

as possible
2) Install the filter cover

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11 Performing the axis aging treatment

Perform an aging treatment for the axis to prevent false collision detection performance.
If the machine is left in the stock room for a long period of time after the delivery, its driving system will dry.
Also, dust stuck to the driving system during transportation will load to the axis. The collision detection
function may malfunction when moving the axis due to the above-mentioned matters. Perform an aging
treatment as follows to reduce the load applied to the driving system. (For smooth performance of the
driving system)
11.1 How to perform FA10PS-A

1) Move X, Y, U, V and Z axes maximally to check for contact.
2) Make sure the lubricant has been applied to the ball screw and LM M91
guide thoroughly. G28XYUVZ
3) Confirm nothing is on the table. F1300.
4) Input the test NC program stated right. G22H10P50
5) Start the aging treatment program for X and Y axes. N10
6) The time taken for the program may be 30 minutes. X340.
Y-240.
Note X-340.
Do not leave any object in the working tank since the X and Y axes move Y240.
automatically. G23
Pay attention no one gets close to the machine because it is dangerous M02
during an aging treatment.
11.2 Lubricating the ball screw and LM guide manually

In case it is within 6 months of date of manufacture
Manually pump ”a)” shown in the below picture for 5 times.
In case it exceeds 6 months after the date of manufacture

Apply lubricant stored in the automatic lubricator to the ball screw and LM guide with a brush, or
use a spray lubricant (AOBA UNRUST-A).
The spray lubricant is not used normally, but used exclusively for the machine that exceeds
6 months after the date of manufacture.
Note The ingredients of AOBA UNRUST-A are mineral oil and petroleum solvent.
a)

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12 Install the MELCO BOTTLE ION

1) Ensure that the following parts are included.
1. Lock (attached to the MELCO BOTTLE ION) 2. Belt (attached to the MELCO BOTTLE ION)
2) Install the lock to the reservoir.

Thread the belt as
shown below
3) Fasten the ion bottle with the belt.

Fix the OUT hose to the unit cooler cover, using a
cable tie.

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13 Installing the 20 kg wire winding unit (option)

Topside view of the column control box

Rear side of the P.C.B.,NMBA
20 kg wire RX312
winding unit
Right side of the

Slide NMBA out. column control box
CNB1 of NMBA
Note
Cable cannot be connected
unless NMBA is temporarily
removed.
13.1.1. Routing the cable

Route the cable as follows:
Machine control box
20 kg
wire
winding
unit
Connect the cable, passing the inside of the cover

to the machine control box.

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13.1.2. Installing the cover

Install the cover on the 20 kg wire-winding unit.
Install the cover

using these 4 bolts
13.1.3. Wire path
Between 20kg wire unit and under the control box
Between under the control box and machine front side

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Wire route in the front of the machine
The 20kg wire unit and the wire feeding cover are integrated.

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Rear side of
20 kg wire The control box is at the bed
winding unit cover located on the left-front
side
Bed control box
CON 20KG
13.2.1. Installing the plate
Rear side of the machine
Attach L-plate
Attach the plate with

acrylic cover
Attach the plate with

pulley

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13.2.2. Left side of the machine
Mount the acrylic cover.
Note
When threading the wire, make
sure it runs at the center of the
cover.
Mount the cover on the

20 kg wire winding unit

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13.2.3. Wire path

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14 Digital FS (Option)
14.1 How to connect Digital FS
1) Remove the D-FS cover
Appearance of D-FS
2) Connect the D-FS feeder cable.
The state that the cover was removed
Make sure the cable connectors are located on the

right side as shown in the below picture. Do not
connect them to the left side.
W
W
E
E
Bad example
FS feeder cable
3) Return the cover
Note Do not roll up the FS feeder cable or bind it with other cable(s).

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14.2 Connection in case of the combination use of DF-S and option box
Generator D-FS unit OP-BOX
UPMA UFOA RX312
CR05A CR05A CR05A
CR05B CR05B CR05B
CR05B extension cable
CR05B relay connector
Connect the cables as above

In case of D-FS specifications, CR05B extension cable and CR05B relay cable are attached to the
inside of the generator. (See the below picture)
• CR05B extension cable

• CR05B relay cable
D-FS + OP BOX spec: Connect the remote cable coming from the OPTION BOX to the “CR05B relay
connector”. Connect the termination resistor “R-TM” to the inside of OPTION BOX
D-FS spec: Connect the termination resistor “R-TM” to “CR05B relay connector”
Standard spec: Connect the termination resistor “R-TM” to UPMA CR05B in the generator.

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[Reference]
The generator of D-FS specifications has the voltage monitor unit as shown below:
Ú Neither connecting nor setting is required at the time of installation.
15 The parts for the cutter specifications

1) Ensure the following parts are included.
• Wire extrusion detection plate ........................ 1 (Fig 6)
• Aspirator......................................................... 1 (Fig 7)
Fig 6 Fig 7

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2) Install the parts as follows:
Fig 8
16 Installing the option box
Ú Install the option box to the top surface of the

filter stand by fastening the box together with
the filter hose attachment stand (using M6 x 2)
Option box
Fasten this plate to the unit cooler stand

(using M6 x 1)
Fasten this plate to the top of the reservoir

(using M6 x 2)

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16.1 Connecting the option box and the generator (Specifications other than D-FS)
Remove the termination resistor (R-TM) from CR05B on UPMA pcb. Connect the option box
cable, CR05B-0.
Connect the option box

cable, CR05B-0 to
CR05B on UPMA pcb
Remove the
termination resistor
(R-TM) from CR05B on
UPMA pcb
Termination resistor (R-TM)
Ú Stick the removed termination resistor (R-TM) to the inside of the generator to avoid losing it.
Cables CR05B connector is

• CR05B ...........................UPMA (see right) installed on CR05A
• GND...............................Cabinet earth plate connector on UPMA pcb
• R15, S11........................Terminal block (see right)
• Blue-white twisted cable ....Not assigned (butt-jointed) Terminal block
S11, R15
Earth GND
Note
Do not assign the blue-white twisted cable.
(Roll up the cable in the generator)
Ú In case of warning light option

The machine is shipped with warning light removed from the option box.
Remove the option box cover to connect the warning light cables to the terminal block.

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16.2 In case of V-Package
Turn off the termination resistor, SW2 on WOSA. Install the option box cable, CR05B-0.
CR05A
CR05B
SW2
OFF ON
CON WK
Note: Since the termination resistor is operated by SW2, the connector does not
exist.
CR05B connector is
Cables located under CR05A
connector on WOSA
WOSA pcb
• CR05B........................... WOSA (see right)

pcb
• GND .............................. Cabinet earth plate 05A
• R15, S11 ....................... Terminal block (see right)
Terminal block
• Blue-white twisted cable .... Not assigned (butt-jointed)
S11, R15 05B
Earth GND
Note
W
Do not assign the blue-white twisted cable.
(Roll up the cable in the generator)
Ú In case of warning light option

The machine is shipped with the warning removed from the option box.
Remove the option box cover to connect the warning light cables to the terminal block.

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FA-Advance related/Installation/BQNE20499-* 1/51

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13.1 IN CASE OF CLASS 10.......................................................................................................................... 40

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A: Clean fluid outlet: Thread size: 1/2 PT. With a valve

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1.2 FA20S/PS Advance

A: Clean fluid outlet: Thread size: 1/2 PT. With a valve

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2.1 From the machine unit

2.1.1. In case of Class 10

1 lock for the operation panel

1 X axis lock on the left side

2 Y axis locks (1 each on both right and left sides)

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2.1.2. In case of Class 20

1) Open the Y axis bellows.

Lock for X and Y axes

One Z axis lock

Locks for working tank

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2.2 From the reservoir

1) Remove all of the eyebolts, (1), (2), (3) and (4).

Right side of the fluid supply unit

2.3 From the generator

Front side of the generator

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The state the cores have been attached

Tie long cable at the bottom

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3.2 Mouse stand

The state that the core has been attached

Ú Push HDD connector to ensure it has been

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4 Adjusting the machine level

Topside view of the

Height of leveling bolt X center

Class 10: About 100 mm

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5 Connecting cables and hoses

5.1 Location of the cable connections

Power cable Specific resistance

Generator (front side)

5.2 Location of the hose connections

Seal plate SEAL

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5.3 Connecting generator

5.3.1. FA-S/PS Advance

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Cabling route in the generator

Tie long cables

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5.3.2. FA-S Advance V-package

OSC unit CR05A

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Cabling route in the generator

Tie long cables

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5.4 Connecting cables in the reservoir control unit

1) Remove the cover of the reservoir control unit.