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GE Fanuc Automation Programmable Control Products

VersaMax®

Micro PLCs and Nano PLCs

User’s Manual, GFK-1645E

September 2005

Automation Programmable Control Products VersaMax® Micro PLCs and Nano PLCs User’s Manual , GFK-1645E September 2005

GFL-002

Warnings, Cautions, and Notes as Used in this Publication

Warning

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

Caution

Caution notices are used where equipment might be damaged if care is not taken.

Note

Notes merely call attention to information that is especially significant to understanding and operating the equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

The following are trademarks of GE Fanuc Automation, Inc.

Alarm Master

Genius

ProLoop

Series Six

CIMPLICITY

Helpmate

PROMACRO

Series Three

CIMPLICITY 90–ADS

Logicmaster

PowerMotion

VersaMax

CIMSTAR

Modelmaster

PowerTRAC

VersaPoint

Field Control

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Series 90

VersaPro

GEnet

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Series Five

VuMaster

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Series One

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©Copyright 2005 GE Fanuc Automation North America, Inc. All Rights Reserved

Contents

Chapter 1

Introduction

1-1

VersaMax Micro PLC and Nano PLC Models

1-2

Comparison of Program and Data Memory Available

1-5

Comparison of PLC Features

1-6

Comparison of I/O and Power Features for PLCs

1-7

Comparison of I/O and Power Features for Expansion Units

1-8

VersaMax Serial to Ethernet Adapter

1-9

Logic-Driven Read/Write Flash Memory Feature

1-10

Chapter 2

VersaMax Nano PLCs

2-1

IC200NAL110

Nano PLCs with 10 Discrete Points and 1 Analog Input: (6) 12 VDC In,

(4) Relay Out, 1 Analog Input, 12VDC Power Supply

2-4

IC200NAL211

Nano PLC with 10 Discrete Points and 1 Analog Input: (6) 12 VDC In, (4)

Relay Out, 1 Analog Input, 24VDC Power Supply

2-7

IC200NDD010 10 Point Nano PLC: (6) 12 VDC In, (4) 12 VDC Out, 12 VDC Power Supply

2-10

IC200NDD101 10 Point Nano PLC: (6) 24 VDC In, (4) 12 VDC Out, 24 VDC Power Supply

2-13

IC200NDR001 10 Point Nano PLC: (6) 24 VDC In, (4) Relay Out, 24 VDC Power Supply2-16

IC200NDR010 10 Point Nano PLC: (6) 24 VDC In, (4) Relay Out, 12VDC Power Supply2-19

Chapter 3

VersaMax 14-Point Micro PLCs

3-1

IC200UAA003 14 Point Micro PLC, (8) 120VAC In, (6) 120VAC Out, 120/240VAC Power Supply

3-4

IC200UAR014 14 Point Micro PLC, (8) 120VAC In, (6) Relay Out, 120/240VAC Power

Supply

3-6

IC200UDD104 14 Point Micro PLC, (8) 24VDC In, (6) 24VDC Source Out, 24VDC Power Supply

3-8

IC200UDD112 14 Point Micro PLC, (8) 12VDC In, (6) 12VDC Out, 12VDC Power Supply

3-11

IC200UDR001 14 Point Micro PLC, (8) 24VDC In, (6) Relay Out, 120/240VAC Power

Supply

3-14

IC200UDR002 14 Point Micro PLC, (8) 24VDC In, (6) Relay Out, 24VDC Power Supply3-17

IC200UDR003 14 Point Micro PLC, (8) 12VDC In, (6) Relay Out, 12 VDC Power Supply3-20

Chapter 4

VersaMax Micro PLCs with 23 Discrete Points and 3 Analog Channels4-1

IC200UAL004 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13) 12VDC In, (10) Relay Out, (2) Analog In, (1) Analog Out, 12VDC Power Supply

IC200UAL005 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13) 24VDC In, (1)

24VDC Out, (9) Relay Out, (2) Analog In, (1) Analog Out, 24VDC Power Supply

4-6

4-8

Contents

IC200UAL006 Micro PLC, 23 Discrete Points and 3 Analog Channels: (13) 24VDC In, (1) 24VDC Out, (9) Relay Out, (2) Analog In, (1) Analog Out, 120/240VAC Power Supply 4-12

 

Analog Operation

4-15

Chapter 5

VersaMax 28-Point Micro PLCs

5-1

IC200UAA007 28 Point Micro PLC, (16) 120VAC In, (12) 120VAC Out, 120/240VAC Power Supply

5-6

IC200UAR028 28 Point Micro PLC, (16) 120VAC In, (2/10) Relay Out, 120/240VAC Power Supply

5-9

IC200UDD110 28 Point Micro PLC, (16) 24VDC In, (12) 24VDC Out, 24VDC Power Supply

5-11

IC200UDD120 28 Point Micro PLC, (16) 24VDC In, (12) 24VDC Out with ESCP, 24VDC

Power Supply

5-14

IC200UDD212 28 Point Micro PLC, (16) 12VDC In, (12) 12VDC Out, 12VDC Power Supply

5-17

IC200UDR005 28 Point Micro PLC, (16) 24VDC In, (1) 24VDC Out, (11) Relay Out, 120/240VAC Power Supply

5-20

IC200UDR006 28 Point Micro PLC, (16) 12VDC In, (12) Relay Out, 12VDC Power Supply5-23

IC200UDR010 28 Point Micro PLC, (16) 24VDC In, (1) 24VDC Out, (11) Relay Out, 24VDC Power Supply

5-26

Chapter 6

VersaMax 64-Point Micro PLCs

6-1

IC200UDD064

64 Point Micro PLC, (40) 24VDC In, (24) 24VDC Out (Source), 24VDC

Power Supply

6-5

IC200UDD164

64 Point Micro PLC, (40) 24VDC In, (24) 24VDC Out (Sink), 24VDC

Power Supply

6-8

IC200UDR064 64 Point Micro PLC, (40) 24VDC In, (24) Relay Out, 24VDC Power Supply6-11

IC200UDR164 64 Point Micro PLC, (40) 24VDC In, (24) Relay Out, 120/240VAC Power

Supply

6-14

Option Modules for 64-Point VersaMax Micro PLCs

6-17

IC200UMB001 Memory Pack Module

6-18

IC200USB001 RS232 Extra Port Option Module with 2 Analog Inputs

6-20

IC200USB002 RS-422/485 Extra Port Option Module with 2 Analog Inputs

6-22

Chapter 7

VersaMax Micro PLC 8, 14, and 16-Point Expansion Units

7-1

IC200UEC008 8 Point Expansion Unit, (4) 24VDC Inputs, (4) 24VDC Outputs with ESCP,

24VDC Power Supply

IC200UEC108 16 Point Expansion Unit, (8) 24VDC Inputs, (8) 24VC Transistor Outputs,

7-3

24VDC Power Supply

7-5

IC200UEC208 8 Point Expansion Unit , (4) 24VDC Inputs, (4) Relay Outputs, 24VDC Power Supply

7-7

IC200UEI008 8 Point Expansion Unit, (8) 24VDC Inputs, 24VDC Power Supply IC200UEI016 16 Point Expansion Unit, (16) 24VDC Inputs, 24VDC Power Supply

7-9

Contents

IC200UEO008 8 Point Expansion Unit, (8) 24VDC Outputs with ESCP, 24VDC Power Supply IC200UEO016 16 Point Expansion Unit, (16) 24VDC Outputs with ESCP, 24VDC

Power Supply

IC200UEO108 8 Point Expansion Unit, (8) 24VDC Transistor Outputs, 24VDC Power Supply IC200UEO116 16 Point Expansion Unit, (16) Transistor Outputs, 24VDC Power

7-11

Supply

7-13

IC200UER008

8 Point Expansion Unit, (8) Relay Outputs, 24VDC Power Supply

IC200UER016

16 Point Expansion Unit, (16) Relay Outputs, 24VDC Power Supply7-15

IC200UEX009 14 Point Expansion Unit, (8) 120VAC In, (2) Relay Out at 10 Amps, (4)

Relay Out at 2 Amps, 120/240VAC Power Supply

IC200UEX010 14 Point Expansion Unit, (8) 120VAC In, (6) 120VAC Out, 120/240VAC

7-17

Power Supply

7-19

IC200UEX011 14-Point Expansion Unit with AC Power, (8) 24DC Inputs, (6) Relay Outputs

7-21

IC200UEX012 14-Point Expansion Unit with 24DC Power, (8) 24DC Inputs, (6) Relay Outputs

7-23

IC200UEX013 14-Point Expansion Unit with 12VDC Power, (8) 12VDC Inputs, (6) Relay

Outputs

7-25

IC200UEX014 14-Point Expansion Unit with 24DC Power, (8) 24DC Inputs, (2) High- Current and (4) Low-Current Transistor Outputs

7-27

IC200UEX015 14-Point Expansion Unit with 12DC Power, (8) 12DC Inputs, (6) 12VDC

 

Outputs

7-29

IC200UEX122 14-Point Expansion Unit with 24DC Power, (8) 24DC Inputs, (2) High- Current and (4) Low-Current Transistor Outputs with ESCP

7-31

Chapter 8

Analog and RTD Expansion Units

8-1

Features of Analog and RTD Expansion Units

8-2

Analog Operation

8-5

Analog I/O Parameters

8-5

Input/Output Values Compared to Process Data

8-5

Analog Input Processing

8-6

Analog Output Processing

8-7

Data Conversion for RTD Expansion Units

8-8

Wiring Diagrams

8-10

Analog Expansion Units

8-10

RTD Expansion Units

8-11

Chapter 9

VersaMax Micro PLC 28-Point Expansion Units

9-1

IC200UEX209 28 Point Micro PLC Expansion Unit, (16) 120VAC In, (2/10) Relay Out, 120/240VAC Power Supply

9-3

IC200UEX210 28 Point Micro PLC Expansion Unit, (16) 120VAC In, (12) 120VAC Out, 120/240VAC Power Supply

9-5

Contents

IC200UEX211 28 Point Micro PLC Expansion Unit, (16) 24VDC In, (12) Relay Out, 120/240VAC Power Supply

9-7

IC200UEX212 28 Point Micro PLC Expansion Unit, (16) 24VDC In, (12) Relay Out, 24VDC Power Supply

9-9

IC200UEX213 28 Point Micro PLC Expansion Unit, (16) 12VDC In, (12) Relay Out, 12VDC Power Supply

9-11

IC200UEX214 28 Point Micro PLC Expansion Unit, (16) 24VDC In, (12) 24VDC Out, 24VDC Power Supply

9-13

IC200UEX215 28 Point Micro PLC Expansion Unit, (16) 12VDC In, (12) 12VDC Out, 12VDC Power Supply

9-16

IC200UEX222 28 Point Micro PLC Expansion Unit, (16) 24VDC In, (12) 24VDC Out with

ESCP, 24VDC Power Supply

9-18

Chapter 10

Installation Instructions

10-1

Preinstallation Check

10-1

Agency Approvals, Standards, and General Specifications

10-2

Immunity and Emission Specifications, Relevant Standards, and Level Passed

10-3

Installation Guidelines

10-4

CE Mark Installation Requirement

10-4

UL Requirements for Class I Div 2 Installations

10-4

Additional Environmental Guidelines

10-5

Mounting Dimensions

10-6

Grounding the Equipment

10-7

Installing a PLC or Expansion Unit on a DIN Rail

10-8

Mounting the PLC on a DIN Rail

10-8

Removing the PLC from a DIN Rail

10-8

Panel-Mounting

10-9

Connecting an Expansion Unit to a Micro PLC

10-10

System Wiring Guidelines

10-11

Safety Measures

10-12

Installing Additional Suppression

10-12

I/O Installation and Wiring

10-13

General Wiring Procedures

10-15

Providing Fusing for Outputs

10-17

Providing Suppression Circuits for Inductive Loads

10-17

Typical DC Input Circuits

10-18

Typical DC Output Circuits

10-19

Typical High-Speed Counter Connections

10-20

Typical AC Input and Output Circuits

10-21

Typical Analog Input and Output Circuits

10-21

Contents

Starting Up the PLC

10-22

Turning off Power to the PLC

10-22

Normal Powerup Sequence

10-23

Adjusting the Analog Potentiometers

10-24

DIP Switches

10-25

4-Position DIP Switches on Micro PLC CPUs

10-25

DIP Switches on an Analog Expansion Unit Select Count Resolution

10-25

DIP Switches on an RTD Expansion Unit Select Update Rate

10-25

Installing/Replacing a Backup Battery

10-26

CPU Battery Consumption Data

10-26

Serial Port Connections

10-28

Port 2 on 23-Point and 28-Point Micro PLCs: RS-485

10-30

Port 2 RS-485 Option Module on 64-Point Micro PLCs

10-32

RS-485 Multidrop Serial Connections

10-34

RS485 Port Isolator

10-35

Port Isolator Connectors

10-37

Installing the Port Isolator

10-38

RS-232 to RS-485 Adapter

10-41

Replacing AC Output Module Fuses

10-44

Chapter 11

Configuration

11-1

Autoconfiguration

11-2

Software Configuration

11-2

Storing a Configuration from a Programmer

11-3

CPU Configuration

11-4

Port 1 Configuration

11-6

Port 2 Configuration

11-7

Configuring Reference Addresses

11-8

Configuring Analog I/O Parameters

11-9

Configuring High-speed Counter, PWM or Pulse Output Operation

11-10

Chapter 12

PLC Operation

12-1

Operating Modes

12-1

Parts of the CPU Sweep

12-2

Standard CPU Sweep Operation

12-4

The Sweep Windows

12-4

The Watchdog Timer

12-4

Constant Sweep Time Operation

12-5

CPU Stop Modes

12-6

Contents

Controlling the Execution of a Program

12-7

Privilege Levels and Passwords

12-8

Run/Stop Mode Switch Operation

12-10

Powerup and Power-Down Sequence

12-12

Input Filters

12-15

Analog Potentiometer Input Filtering

12-16

Chapter 13

High-speed Counter, PWM, and Pulse Train Operation

13-1

Setting Up HSC, PWM, and Pulse Train Features

13-2

Combining HSC, PWM, and Pulse Train Features

13-3

Point Allocation

13-4

Type A Counter Operation

13-6

Type B Counter Operation

13-9

Outputs

13-11

High-Speed Counter Outputs

13-12

PWM Outputs

13-13

Pulse Train Outputs

13-13

Data Commands for the HSC/PWM/PT Functions

13-18

HSC Application Examples

13-24

RPM Indicator

13-24

Application Example — Input Capture

13-25

Chapter 14

Fault Handling

14-1

Faults and Fault Handling

14-1

Fault Handling

14-1

System Responses to Faults

14-2

Fault References

14-3

Chapter 15

Elements of an Application Program

15-1

Structure of an Application Program

15-2

Subroutines

15-3

Program Languages

15-5

The Instruction Set

15-6

Chapter 16

Program Data and References

16-1

Data Memory References

16-2

Word Memory References

16-3

Bit Memory References

16-4

Fixed I/O Map Locations

16-5

Contents

 

Retentiveness of Data

16-8

System Status References

16-9

How Program Functions Handle Numerical Data

16-13

Chapter 17

Instruction Set Reference

17-1

Bit Operation Functions

17-2

Control Functions

17-18

Data Move Functions

17-31

Data Type Conversion Functions

17-40

Math and Numerical Functions

17-47

Relational Functions

17-57

Relay Functions

17-61

Table Functions

17-67

Timer and Counter Functions

17-72

Chapter 18

The Service Request Function

18-1

SVCREQ Function Numbers

18-2

Format of the SVCREQ Function

18-3

SVCREQ 1:

Change/Read Constant Sweep Timer

18-4

SVCREQ 2:

Read Window Times

18-6

SVCREQ 3:

Change Programmer Communications Window Mode

18-7

SVCREQ 4:

Change System Communications Window Mode

18-8

SVCREQ 6: Change/Read Number of Words to Checksum

18-9

SVCREQ 7: Read or Change the Time-of-Day Clock

18-10

SVCREQ 8:

Reset Watchdog Timer

18-14

SVCREQ 9:

Read Sweep Time from Beginning of Sweep

18-15

SVCREQ 10:

Read Folder Name

18-16

SVCREQ 11:

Read PLC ID

18-17

SVCREQ 13: Shut Down (Stop) PLC

18-18

SVCREQ 14:

Clear Fault

18-19

SVCREQ 15:

Read Last-Logged Fault Table Entry

18-20

SVCREQ 16: Read Elapsed Time Clock

18-22

SVCREQ 18: Read I/O Override Status

18-23

SVCREQ 23:

Read Master Checksum

18-24

SVCREQ 26/30: Interrogate I/O

18-25

SVCREQ 29:

Read Elapsed Power Down Time

18-26

SVCREQ 34:

Enter Analog Calibration Mode

18-27

SVCREQ 35:

Store Analog Calibration

18-28

Contents

SVCREQ 52: Read from Flash

18-31

Example of SVCREQ 52

18-31

Input Parameter Block for SVCREQ 52

18-32

Output Parameter Block for SVCREQ 52

18-32

Status Data for SVCREQ 52

18-32

SVCREQ 53: Write to Flash

18-33

Example of SVCREQ 53

18-33

Input Parameter Block for SVCREQ 53

18-33

Output Parameter Block for SVCREQ 53

18-34

Status Data for SVCREQ 53

18-34

Chapter 19

Serial I/O / SNP / RTU Protocols

19-1

Format of the Communication Request Function

19-2

Configuring Serial Ports Using the COMMREQ Function

19-4

RTU Slave/SNP Slave Operation with Programmer Attached

19-5

COMMREQ Command Block for Configuring SNP Protocol

19-6

COMMREQ Data Block for Configuring RTU Protocol

19-7

COMMREQ Data Block for Configuring Serial I/O Protocol

19-9

Calling Serial I/O COMMREQs from the PLC Sweep

19-10

Status Word for Serial I/O COMMREQs

19-11

Serial I/O COMMREQ Commands

19-12

Overlapping COMMREQs

19-13

Initialize Port Function (4300)

19-14

Set Up Input Buffer Function (4301)

19-15

Flush Input Buffer Function (4302)

19-16

Read Port Status Function (4303)

19-17

Write Port Control Function (4304)

19-19

Cancel Commreq Function (4399)

19-20

Autodial Function (4400)

19-21

Write Bytes Function (4401)

19-23

Read Bytes Function (4402)

19-24

Read String Function (4403)

19-26

Chapter 20

The PID Function

20-1

Format of the PID Function

20-1

Operation of the PID Function

20-3

Parameter Block for the PID Function

20-5

PID Algorithm Selection (PIDISA or PIDIND) and Gains

20-9

Determining the Process Characteristics

20-13

Contents

 

Setting Parameters Including Tuning Loop Gains

20-14

Sample PID Call

20-16

Chapter 21

Reading and Writing Data in Flash Memory

21-1

Logic-Driven Write to Flash

21-2

Data Quantities

21-2

If Flash Memory Becomes Full

21-3

Example 1, Writing Data to Flash Memory

21-4

Example 2, Reading Data from Flash Memory

21-5

Example 3, Writing Over Data in Reference Memories

21-6

Results of Example 3

21-7

Example 4, Multiple Writes and Reads

21-8

Example 4, Part 1

21-8

Example 4, Part 2

21-10

Example 4, Part 3

21-12

Appendix A

Instruction Timing

A-1

Notes on the Timing Information

A-2

Typical Execution Times for Boolean Contacts

A-3

Sweep Times for Micro-64 CPUs

A-3

Typical Execution Times for Release 3.0 CPUs

A-4

Typical Execution Times for Release 2.0 CPUs

A-9

Typical Execution Times for Release 1.1 CPUs

A-14

Typical Execution Times for Release 1.0 CPUs

A-19

Appendix B

Feature Comparison

B-1

Operating

Differences

B-2

VersaMax Nano/Micro PWM/Pulse Outputs

B-4

Functions Supported

B-6

Program References

B-10

Appendix C

Battery Backup Options

C-1

CPU Battery Consumption

C-1

Backup Batteries for VersaMax Micro PLCs

C-1

Calculating the Life of a Battery

C-2

Appendix D

Input Simulators

D-1

IC200ACC450 Input Simulator for DC-powered VersaMax Nano PLCs

D-2

Contents

Appendix E

IC200ACC451 Input Simulator for DC-powered VersaMax Micro PLCs and Expansion Units

Relay Contact Ratings

D-3

E-1

125VAC

E-1

250VAC

E-2

30VDC

E-2

Chapter

1

Introduction

Chapter 1 Introduction The VersaMax  PLC family of products includes a broad range of small-size

The VersaMaxPLC family of products includes a broad range of small-size programmable logic controllers (PLCs) with big-PLC features. Called Nano PLCs (10 points) and Micro PLCs (up to 176 I/O points using optional Expansion Units), these small PLCs are the perfect solution for applications such as packaging machines, dispensing machines, and relay replacement.

This chapter compares the features of the many VersaMax Nano PLC and Micro PLC models that are available.

VersaMax Nano PLC and Micro PLC models that are available. 10-Point Nano PLCs 14-Point Micro PLCs

10-Point

Nano PLCs

and Micro PLC models that are available. 10-Point Nano PLCs 14-Point Micro PLCs I/O Expansion Units

14-Point Micro PLCs

that are available. 10-Point Nano PLCs 14-Point Micro PLCs I/O Expansion Units 23-Point and 28 Point

I/O Expansion Units

10-Point Nano PLCs 14-Point Micro PLCs I/O Expansion Units 23-Point and 28 Point Micro PLCs and

23-Point and 28 Point Micro PLCs and 28-Point Expansion Units

and 28 Point Micro PLCs and 28-Point Expansion Units 64-Point Micro PLCs These versatile controllers provide

64-Point Micro PLCs

These versatile controllers provide powerful programming features such as built-in high-speed counter functionality, support for floating-point function blocks and subroutines, ability to assign passwords and privilege levels to control access, and override capability.

1
1

VersaMax Micro PLC and Nano PLC Models

Versions of these compact, powerful controllers are available for AC and DC power, and with several different combinations of discrete and analog input and output points.

VersaMax Nano PLCs

VersaMax Nano PLCs have 10 points of discrete I/O. Two models also provide a 0V to 10V analog input.

Model Number

Description

IC200NAL110

10

Point (6) 12 VDC In, (4) 12 Relay Out, (1) Analog Input, 12 VDC Power Supply

IC200NAL211

10

Point (6) 24 VDC In, (4) 24 Relay Out, (1) Analog Input, 24 VDC Power Supply

IC200NDD010

10

Point (6) 12 VDC In, (4) 12 VDC Out, 12 VDC Power Supply

IC200NDD101

10

Point (6) 24 VDC In, (4) 24 VDC Out, 24 VDC Power Supply

IC200NDR001

10

Point (6) 24 VDC In, (4) Relay Out, 24 VDC Power Supply

IC200NDR010

10

Point (6) 12 VDC In, (4) Relay Out, 12 VDC Power Supply

1
1

VersaMax Micro PLCs

VersaMax Micro PLCs are available with 14, 23, 28, or 64 points of I/O.

Model Number

Description

IC200UAA003

14

Point (8) 120 VAC In, (6) 120 VAC Out, 120/240 VAC Power Supply

IC200UAA007

28

Point (16) 120 VAC In, (12) 120 VAC Out, 120/240 VAC Power Supply

IC200UAL004

23

Point (13) 12 VDC In, (10) Relay Out, (2) Analog In and (1) Analog Out, 12 VDC Power

Supply

IC200UAL005

23

Point (13) 24 VDC In, (1) 24 VDC Out, (9) Relay Out, (2) Analog In and (1) Analog Out, 24

VDC Power Supply

IC200UAL006

23

Point (13) 24 VDC In, (9) Relay Out, (1) 24 VDC Out, (2) Analog In and (1) Analog Out,

120/240 VAC Power Supply

IC200UAR014

14

Point (8) 120 VAC In, (2) Relay Out at 10 Amp, (4) Relay Out at 2 Amp, 120/240 VAC Power

Supply

IC200UAR028

28

Point (16) 120 VAC In, (4) Relay Out at 10 Amp, (8) Relay Out at 2 Amp, 120/240 VAC

Power Supply

IC200UDD104

14

Point (8) 24 VDC In, (6) 24 VDC Out 2 at 1.0 Amp and 4 at 0.5 Amp, 24 VDC Power Supply

IC200UDD110

28

Point (16) 24 VDC In, (12) 24 VDC Out, 6 at 1.0 Amp and, 6 at 0.5 Amp, 24 VDC Power

Supply

IC200UDD112

14

Point (8) 12 VDC In, (6) 12 VDC Out, 12 VDC Power Supply

IC200UDD120

28

Point (16) 24 VDC In, (12) 24 VDC Out with ESCP, 24 VDC Power Supply

IC200UDD212

28

Point (16) 12 VDC In, (12) 12 VDC Out, 12 VDC Power Supply

IC200UDD064

64

Point (40) 24VDC In, (24) 24VDC Out with ESCP (source), 24VDC Power Supply

IC200UDD164

64

Point (40) 24VDC In, (24) 24VDC Out (sink), 24VDC Power Supply

IC200UDR001

14

Point (8) 24 VDC In, (6) Relay Out, 120/240 VAC Power Supply

IC200UDR002

14

Point (8) 24 VDC In, (6) Relay Out, 24 VDC Power Supply

IC200UDR003

14

Point (8) 12 VDC In, (6) Relay Out, 12 VDC Power Supply

IC200UDR005

28

Point (16) 24 VDC In, (11) Relay Out, (1) 24 VDC Out, 120/240 VAC Power Supply

IC200UDR006

28

Point (16) 12 VDC In, (12) Relay Out, 12 VDC Power Supply

IC200UDR010

28

Point (16) 24 VDC In, (11) Relay Out, (1) 24 VDC Out, 24 VDC Power Supply

IC200UDR064

64

Point (40) 24VDC In, (24) Relay Out, 24VDC Power Supply

IC200UDR164

64

Point (40) 24VDC In, (24) Relay Out, 120/240VAC Power Supply

Option Modules for 64-Point Micro PLCs

Available Option Modules can be used to enhance the functionality of a 64-Point VersaMax Micro PLC. Four different Option Modules are available.

IC200USB001

RS232, Extra Port Option Module with 2 analog inputs

IC200USB002

RS485, Extra Port Option Module with 2 analog inputs

IC200UMB001

Memory Pack Module

IC200UUB001

USB / RS232 Conversion Option Module

1
1

VersaMax Micro PLC Expansion Units

VersaMax Micro PLC Expansion Units provide additional discrete points and analog I/O channels for the PLC system. Up to four VersaMax Micro PLC Expansion Units of any type can be connected to any VersaMax Micro PLC. Expansion units can be connected in any sequence.

Model Number

 

Description

IC200UEC008

8

Point (4) 24VDC In, (4) 24VDC Out with ESCP, 24VDC Power Supply

IC200UEC108

8

Point (4) 24VDC In, (4) 24VDC Out, 24VDC Power Supply

IC200UEC208

8

Point (4) 24VDC In, (4) Relay Out, 24VDC Power Supply

IC200UEI008

8

Point (8) 24VDC In, 24VDC Power Supply

IC200UEI016

16

Point (16) 24VDC In, 24VDC Power Supply

IC200UEO008

8

Point (8) 24VDC Out with ESCP, 24VDC Power Supply

IC200UEO016

16

Point (16) 24VDC Out with ESCP, 24VDC Power Supply

IC200UEO108

8

Point (8) 24VDC Out, 24VDC Power Supply

IC200UEO116

16

Point (16) 24VDC Out, 24VDC Power Supply

IC200UER008

8

Point (8) Relay Out, 24VDC Power Supply

IC200UER016

16

Point (16) Relay Out, 24VDC Power Supply

IC200UEX009

14

Point (8) 120 VAC In, (2) Relay Out @ 10 Amps (4) Relay Out @ 2 Amps, 120/240 VAC Power Supply

IC200UEX010

14

Point (8) 120 VAC In, (6) 120 VAC Out, 120/240 VAC Power Supply

IC200UEX011

14

Point (8) 24 VDC In, (6) Relay Out, 120/240 VAC Power Supply

IC200UEX012

14

Point (8) 24 VDC In, (6) Relay Out, 24 VDC Power Supply

IC200UEX013

14

Point (8) 12 VDC In, (6) Relay Out, 12 VDC Power Supply

IC200UEX014

14

Point (8) 24 VDC In, (6) 24 VDC Out, 24 VDC Power Supply

IC200UEX015

14

Point (8) 12 VDC In, (6) 12 VDC Out, 12 VDC Power Supply

IC200UEX122

14

Point (8) 24 VDC In, (6) 24 VDC Out with ESCP, 24 VDC Power Supply

IC200UEX209

28

Point (16) 120 VAC In, (4) Relay Out at 10 Amp, (8) Relay Out at 2 Amp, 120/240 VAC Power Supply

IC200UEX210

28

Point (16) 120 VAC In, (12) 120 VAC Out, 120/240 VAC Power Supply

IC200UEX211

28

Point (16) 24 VDC In, (12) Relay Out, 120/240 VAC Power Supply

IC200UEX212

28

Point (16) 24 VDC In, (12) Relay Out, 24 VDC Power Supply

IC200UEX213

28

Point (16) 12 VDC In, (12) Relay Out, 12 VDC Power Supply

IC200UEX214

28

Point (16) 24 VDC In, (12) 24 VDC Out, 6 at 1.0 Amp and, 6 at 0.5 Amp, 24 VDC Power Supply

IC200UEX215

28

Point (16) 12 VDC In, (12) 12 VDC Out, 12 VDC Power Supply

IC200UEX222

28

Point (16) 24 VDC In, (12) 24 VDC Out with ESCP, 24 VDC Power Supply

IC200UEX616

6

Point (4) Analog In and (2) Analog Out, 12 VDC Power Supply

IC200UEX626

6

Point (4) Analog In and (2) Analog Out, 24 VDC Power Supply

IC200UEX636

6

Point (4) Analog In and (2) Analog Out, 100-240 VAC Power Supply

IC200UEX724

4

RTD, Pt 100 In, 24VDC Power Supply

IC200UEX726

4

RTD, Pt 100 In and (2) Analog Out, 0 to 20mA , 4 to 20mA or 0 to 10VDC, 24VDC Power Supply

IC200UEX734

4

RTD, Pt 100 In, 120/240VAC Power Supply

IC200UEX736

4

RTD, Pt 100 In and (2) Analog Out, 0 to 20mA , 4 to 20mA or 0 to 10VDC, 120/240VDC Power Supply

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Comparison of Program and Data Memory Available

The following table compares the amounts of program and data memory available with VersaMax Nano PLCs and Micro PLCs.

Reference Type

Reference Range

 

10-Point

14-Point Micro

23 and 28- Point Micro PLCs

 

64-Point

Nano PLCs

 

PLCs

Micro PLCs

User program logic

Not applicable

2K words

9K words

9K words

48K words

Discrete inputs

%I0001 - %I0512

512

bits

512

bits

512

bits

512

bits

Discrete outputs

%Q0001 - %Q0512

512

bits

512

bits

512

bits

512

bits

Discrete global references

%G0001 - %G1280

1280

bits

1280

bits

1280

bits

1280

bits

Discrete internal coils

%M0001 - %M1024

1024

bits

1024

bits

1024

bits

1024

bits

Discrete temporary coils

%T0001 - %T0256

256

bits

256

bits

256

bits

256

bits

System status references

%S0001 - %S0032

32

bits

32

bits

32

bits

32

bits

%SA0001 - %SA0032

32

bits

32

bits

32

bits

32

bits

%SB0001 - %SB0032

32

bits

32

bits

32

bits

32

bits

%SC0001 - %SC0032

32

bits

32

bits

32

bits

32

bits

System register references

         

10-pt, 14-pt

PLCs

%R0001 - %R0256

256

words

256

words

23-pt and 28-pt PLCs

%R0001 - %R2048

 

2K words

64-pt PLCs

%R0001 - %R32640

32K words

Analog and High Speed Counter inputs

%AI0001 - %AI0128

128

words

128

words

128

words

128

words

Analog outputs

%AQ0001 - %AQ0128

128

words

128

words

128

words

128

words

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Comparison of PLC Features

The table below compares the features of VersaMax Nano PLCs and Micro PLCs.

Feature

10-Point Nano

14-Point

 

23 Point

28-Point

64-Point

PLCs

Micro PLCs

Micro PLCs

Micro PLCs

Micro PLCs

Run/Stop Mode Select Switch

 

 

Connection for an external mode switch

       

Potentiometer Inputs (2)

 

 

optional

Built-in Analog I/O

1 voltage out on some models

 

2 in (V/C) and

   

1

(V/C) out

Capacitor memory backup time, minimum (Hardware version C and above)

3 days

3 days

30 minutes

30 minutes

30 minutes

External high capacity battery to back up RAM

     

optional

optional

optional

LEDs: PWR, RUN, OK, point status

 

Removable wiring terminal assemblies

 

 

Accepts Up to 4 Expansion Units

 

 

Maximum I/O Count with Expansion Units

 

126

 

135

140

176

RS-232 Port 1 with RJ-45 Connector

 

SNP/SNPX Master

       

SNP/SNPX Slave

 

2-Wire RTU Slave

   

4-Wire RTU Slave

   

Configurable for Serial I/O

   

Modbus RTU Master

       

Port 2

     

SNP/SNPX Slave

     

SNP/SNPX Master

     

2-Wire RTU Slave

     

4-Wire RTU Slave

     

Modbus RTU Master

   

(rel. 2.02 and later)

(rel. 2.02 and later)

Configurable for Serial I/O

     

RS-232, RS-485/422, USB, and Memory Option Modules

       

VersaMax Serial to Ethernet Support

 

LD and Instruction List programming

 

Program Functions compatible with Series 90-30 and Series 90 Micro PLCs

 

Subroutines

8

64

 

64

64

64

Floating Point functions

 

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Comparison of I/O and Power Features for PLCs

 

Model

Discrete

12VDC

24VDC

100/240V

DC

Power

DC Inputs

AC Inputs

Analog

Relay

DC

AC

Analog

Number

Points

Power

Power

AC Power

for

inputs

Inputs

Outputs

Outputs

Outputs

Outputs

and field

devices

 

NAL110

10

     

6

 

1

 

4

     

Nano PLCs

NAL211

10

 

   

6

 

1

 

4

     

NDD010

10

     

6

     

4

   

NDD101

10

 

   

6

     

4

   

NDR001

10

 

   

6

     

4

     
 

NDR010

10

     

6

     

4

     
 

UAA003

14

   

   

8

     

6

 

UAA007

28

   

   

16

     

12

 

UAL004

23

     

13

 

2

10

   

1

UAL005

23

 

   

13

 

2

 

9

1

 

1

UAL006

23

   

 

13

 

2

 

9

1

 

1

UAR014

14

   

 

 

8

 

*

6

     

UAR028

28

   

 

 

16

 

*

12

     

UDD104

14

 

   

8

     

6

   

UDD064

64

 

   

40

     

24, ESCP

   

Micro PLCs

UDD110

28

 

   

16

     

12

   

UDD112

14

     

8

     

6

   

UDD120

28

 

   

16

     

12, ESCP

   

UDD164

64

 

   

40

     

24

   
 

UDD212

28

     

16

     

12

   

UDR001

14

   

 

8

     

6

     

UDR002

14

 

   

8

     

6

     

UDR003

14

     

8

     

6

     

UDR005

28

   

 

16

   

11

1

   

UDR006

28

     

16

   

12

     

UDR010

28

 

   

16

   

11

1

   

UDR064

64

 

   

40

   

24

     

UDR164

64

   

 

40

   

24

     

* 2 outputs rated 10 Amps

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Comparison of I/O and Power Features for Expansion Units

 

Model

Total

12VDC

24VDC

100/240V

DC

Power

DC Inputs

AC Inputs

Analog

Relay

DC

AC

Analog

Number

Points

Power

Power

AC Power

for

inputs

Inputs

Outputs

Outputs

Outputs

Outputs

and field

devices

 

UEC008

8

 

   

4

     

4, ESCP

   

UEC108

8

 

   

4

     

4

   

UEC208

8

 

   

4

     

4

     

UEI008

8

 

   

8

           

UEI016

16

 

   

16

           

UEO008

8

 

   

       

8, ESCP

   

UEO108

8

 

   

8

     

8

     

UEO016

16

 

   

       

16, ESCP

   

UEO116

16

 

   

       

16

   

UER008

8

 

   

       

8

     

UER016

16

 

   

     

16

     

UEX009

14

   

 

 

8

 

*

6

     

UEX010

14

   

 

 

8

     

6

 

UEX011

14

   

 

8

     

6

     

UEX012

14

 

   

8

     

6

     

Expansion Units

UEX013

14

     

8

     

6

     

UEX014

14

 

   

8

     

6

   

UEX015

14

     

8

     

6

   

UEX122

14

 

   

8

     

6, ESCP

   
 

UEX209

28

   

   

16

 

*

12

     

UEX210

28

   

 

 

16

     

12

 

UEX211

28

   

 

16

   

12

1

   

UEX212

28

 

   

16

   

12

1

   

UEX213

28

     

16

   

12

     

UEX214

28

 

   

16

     

12

   

UEX215

28

     

16

     

12

   

UEX222

28

 

   

16

     

12, ESCP

   

UEX616

6

           

4

     

2

UEX626

6

 

         

4

     

2

UEX636

6

   

       

4

     

2

UEX724

6

 

       

4

RTD

       

UEX726

6

 

       

4

RTD

     

2