Beruflich Dokumente
Kultur Dokumente
SK 3318.600
SK 3318.610
SK 3319.600
SK 3319.610
SK 3320.600
SK 3334.600
Installation, operating and maintenance instructions
0045
Contents
Contents 5.5.3 External activation (option) .......... 11
5.5.4 Connect the recooling unit to the
1 Notes on documentation ............. 3 PLC ..................................................... 11
1.1 Other valid documents ................3 5.5.5 Connect an external room
1.2 CE conformity..............................3 temperature sensor (optional) .... 12
1.3 Retention of documents ..............3 5.5.6 Install filter mats (optional)........... 12
1.4 Symbols used..............................3
6 Commissioning ............................ 13
2 Safety instructions ........................ 4 6.1.1 Frost protection ............................... 13
2.1 Risks in case of failure to observe 6.2 Fill the recooling unit with cooling
the safety instructions..................4 medium ..................................... 13
2.2 Safety instructions for the 6.3 Vent the cooling medium pump 14
operating company / operator .....4
2.3 Safety instructions for installation,
7 Operation ....................................... 15
inspection and maintenance work 7.1 Control components.................. 15
.....................................................4 7.2 Key functions ............................ 15
2.4 Inadmissible operating modes ....4 7.2.1 Key functions during operation... 15
2.5 Health risks associated with the 7.2.2 Key functions during
refrigerant R134a and anti freeze parameterisation ............................. 16
agent ...........................................4 7.3 Fixed setpoint control or
2.5.1 First aid measures ............................4 combined control ...................... 16
2.5.2 In case of fire......................................4 7.4 Meaning of the control parameters
2.5.3 Protective measures during repair .................................................. 17
work.......................................................4 7.5 Meaning of the error codes....... 19
3 Device description......................... 5 7.6 Alarm relay contacts ................. 21
3.1 General functional description.....6 7.7 PLC outputs .............................. 21
3.1.1 Controller .............................................6 8 Inspection and servicing ........... 21
3.1.2 Safety features ..................................6 8.1 Servicing of the cooled medium
3.1.3 Filter mats ...........................................7 circuit......................................... 22
3.2 Proper usage...............................7 8.2 Service the cooling refrigerant
3.3 Scope of supply...........................7 circuit......................................... 23
8.3 Clean the condenser................. 23
4 Transport.......................................... 7 8.4 Clean the filter mat (option) ...... 24
5 Assembly and connection .......... 8 8.5 Drain the tank ........................... 24
5.1 Dimensions..................................8 9 Troubleshooting .......................... 24
5.1.1 Dimensions of 3318.6xx and
3319.6xx ..............................................8 10 Decommissioning and disposal
5.1.2 Dimensions of 3320.6xx and 25
3334.6xx ..............................................8 10.1 Decommissioning for a longer
5.2 Requirements governing the shutdown................................... 25
installation site.............................9 10.2 Decommissioning and disposal 25
5.3 Site the recooling unit..................9 11 Technical specifications ........... 26
5.4 Connect the hydraulic system .....9
12 Guarantee and customer service
5.5 Make the electrical connections 10
28
5.5.1 Connect the voltage supply .........11
5.5.2 Connect the alarm relay polling 13 Appendix........................................ 29
system ................................................11
2 Mini recooling units SK 3318.6xx, SK 3319.6xx, SK 3320.6xx, SK 3334.6xx / V.01
1 Notes on documentation
13.1 PID-Flow diagram for 3318.600 1 Notes on documentation
and 3319.600 ............................29 EN
These instructions are aimed at installation technicians
13.2 PID-Flow diagram for 3318.610 and operators who are familiar with the installation and
and 3319.610 ............................30 operation of the recooling unit.
Essential information
13.3 PID-Flow diagram for 3320.6xx
It is very important to study these operating instructions
and 3334.6xx.............................31 carefully prior to commissioning.
13.4 Electrical circuit diagram for The manufacturer cannot accept any liability for dam-
3318.6xx and 3319.6xx .............34 age or operating problems resulting from non-
13.5 Electrical circuit diagram for observance of these operating instructions.
3320.6xx and 3334.6xx .............35 1.1 Other valid documents
13.6 Lists of spareparts.....................36 The flow chart and electrical circuit diagram belonging
to your specific unit should be observed in conjunction
with these operating instructions – see chapter 13.
1.2 CE conformity
The declaration of conformity is enclosed with these
installation and operating instructions as a separate
document.
1.3 Retention of documents
These instructions and all associated documents shall
constitute an integral part of the product. They must be
supplied to the plant operator. The plant operator shall
be responsible for storage of the documents, to ensure
that they are readily available when needed.
1.4 Symbols used
Please observe the following safety instructions and
other notes in this guide:
Risk of burns!
Risk of injury from contact with hot flu-
ids!
Risk of cuts!
Risk of injury from contact with the
membranes of the condenser!
Danger!
Dangerous high voltage!
Caution!
Potential risk for recooling unit
Caution!
Potential hazarde from the expulsion of
refrigerant
9 3.1.1 Controller
The recooling units are fitted with a controller for set-
Fig. 5 Cooling circuit (schematic view, as illustrated by the ting the functions of the recooling unit. Operating states
example of units with an open coolant cycle) are shown on a display, and parameters may be set
using the input keys.
Key:
1 Condenser, air-cooled
2 Condenser fan
3.1.2 Safety features
3 Filter dryer − The recooling unit has a component-tested pres-
sure-operated switch to EN 12 263 in the cooling
4 Expansion valve
circuit, which is set to the maximum permissible
5 Water level monitor (optional) pressure (PS). If the pressure drops, the unit contin-
6 Temperature sensor ues to operate thanks to an automatic reset device
7 Filler nozzle (Autoreset).
8 Tank drain − Temperature monitoring prevents the evaporator
9 Cooled medium pump coil from icing over. If there is a risk of icing, the
10 Cooled medium tank compressor switches itself off and automatically
11 Flow monitor switches itself back on again at higher tempera-
tures.
12 Evaporator coil (plate heat exchanger)
13 Compressor − The refrigerant compressor motor and the fan mo-
tors are equipped with thermal winding protection
14 Pressure-operated switch
switches to protect against excess current and ex-
The recooling unit is comprised of the four principal cess temperatures.
components evaporator coil (12), refrigerant compres-
− In order to ensure a safe, problem-free start-up of
sor (13), condenser (1) with fan (2) and the control
the compressor (e.g. upon reaching the setpoint
resp. expansion valve (4), which are connected to one
temperature or in the event of a malfunction), the
another by pipes. A pressure-operated switch (14)
compressor automatically switches itself back on
limits the maximum pressure in the refrigerant cycle.
with a delay of 180 s.
Refrigerant R134a (CH2FCF3) is chlorine-free. Its
ozone destruction potential is 0. − The recooling unit has two integral floating contacts
A filter dryer (3) which is integrated into the hermeti- as fault signal contacts (refer to the circuit diagram
cally sealed cooling circuit provides effective protection for the specific unit type, sections 13.4 and 13.5).
against moisture, acid, dirt particles, and foreign bod- Individual fault messages may be polled with an ex-
ies. A thermostat with temperature sensor (6) ensures ternal PLC controller via an integral sub-D socket.
that the cooled medium is kept at a preset tempera-
ture.
In the evaporator coil (12), the liquid refrigerant is con-
verted to a gaseous state. The energy needed for this
purpose is taken from the cooled medium in the plate
heat exchanger, which has the effect of cooling it
down. The refrigerant is heavily compressed in the
compressor (13). In this way, the refrigerant attains a
higher temperature level than the ambient air. This
6 Mini recooling units SK 3318.6xx, SK 3319.6xx, SK 3320.6xx, SK 3334.6xx / V.01
4 Transport
3.1.3 Filter mats 4 Transport
If the ambient air contains coarse particles of dust and
EN
Where the cooled medium is water:
lint, we recommend using an additional fleece filter mat If the recooling unit is to be stored or tansported at
(available as an accessory) in the recooling unit (pre- temperatures below freezing, you must drain the cool-
pared for installation). Depending on the level of dust, ed medium circuit completely and rinse it out with a
you will need to replace the filter at regular intervals. wa-ter/glycol mixture to prevent frost damage. This
For air containing oil mist, we recommend the use of also applies to the external condenser cooling circuit
metal filter mats (available as an accessory). These with a water-cooled condenser (option).
may be cleaned with suitable detergents and reused. • Always transport the recooling unit in its original
There is an automatic filter mat monitor integrated into packaging until commissioned for the first time. In
the recooling units (switched off as standard). This case of damage, please notify the manufacturer
device measures the level of contamination of the filter immediately.
mat by comparing the ambient temperature with the air When transporting the recooling system, the weight
outlet filter on the condenser. As the level of contami- specified on the name plate must be taken into consid-
nation of the filter mat increases, the pressure in the eration.
cooling circuit rises, and so does the air outlet tem-
perature, triggering an error message. • Use lifting gear with a suitable minimum load capac-
ity.
3.2 Proper usage To avoid transport damages to the device, please pro-
Rittal recooling units were developed and designed in ceed as follows:
accordance with the state of the art and the recognised • Always transport the unit in an upright position.
rules governing technical safety. Nevertheless, if used
improperly, they may pose a threat to life and limb or
cause damage to property.
The Mini SK recooling units described in these instruc- 1
tions are intended solely for the cooling of water or a
water/glycol mixture.
When using other fluids (such as deionised water),
please refer to the technical data contained in the ap-
pendix, or contact the manufacturer. Under no circum-
stances must the limit values given in the technical
data be exceeded.
Risk of explosion!
The use of the system for cooling flam-
mable or explosive substances is prohib-
ited.
400
20 C
2
3
Fig. 13 PLC connection for types 3320.6xx and 3334.6xx Fig. 15 Cable routing of room temperature sensor
• Pass a suitable connection cable into the unit using • Pass the connection cable into the unit using the
the additional cable gland provided (see 8, Fig.4). additional cable gland provided (see A, Fig.15).
• Connect the cable to the 15-pole SUB-D jack, see • Connect the connection cable to the electrical circuit
(4) Fig. 11 resp. (5) Fig. 123. box using plug-in contact B5 – see (3) Fig. 11 resp.
(4) Fig. 13.
24V DC ext.
1
5.5.5 Connect an external room tempera-
ture sensor (optional)
The units support combined room temperature-led
control, and are equipped with a B5 connection for an
external room temperature sensor, available as an
optional accessory (cable length 4 m).
6 Commissioning
The recooling unit does not have its own separate
1
master switch for switching the recooling unit on and
off. It must be switched on and off using the master
controller.
Fig. 18 3318.610 and 3319.610: Fill with the cooled me-
6.1.1 Frost protection dium
The cooling units are not designed as standard for Types 3318.610 and 3319.610:
operation below the specified minimum temperature • Fill the unit with cooled medium using the filler noz-
(refer to the chapter on technical specifications). As a zle (1) (see Fig. 18) up to the fill level mark.
general principle, the units should be used with a wa-
ter/glycol mixture with a maximum glycol share of be- For types 3320.6xx and 3334.6xx:
tween 20 and 30%. The recommended anti-freeze • Fill the unit with cooled medium using the filler noz-
agent is Antifrogen "N" or our own Rittal RI-Frost (Tab. zle (4) (see Fig. 4). Check the fill level using the fill
15) level display (3).
Other additives are possible in selected cases, but only Types 3318.600 and 3319.600:
by arrangement with the manufacturer. • With a pressure-sealed cooled medium circuit: Fill
Note! the circuit using a filling pump or water hose via the
Only use distilled or DI water in specified inlet, return or drain cock (Fig. 2) and build up 1.2 –
recooling units (see chapter TS). 2 bar of precompression. This pressure can be seen
on the pressure manometer you have fitted.
Caution! Types 3318.6xx, 3319.6xx, 3320.6xx and 3334.6xx:
Risk of damage to pipelines and seals!
Other additives may damage the pipe- • Switch on the power supply to the recooling unit and
lines and seals of the cooled medium switch on the unit (where applicable, on the master
pump, and are therefore inadmissible. controller).
key:
F
Display the temperature readings from sensors 1
to 5 one after another: Press repeatedly
Fig. 20 Control component: Controller Sensor 1: Cooled Medium temperature (dis-
Key: played continuously, or menu timeout after 30
1 7-segment display sec.)
2 LEDs temperature unit Sensor 2: Icing of the evaporator coil
3 Control keys
Sensor 3: Condenser, external (filter mat)
The units have a 3-digit, 7-segment display for display-
ing operating states, and control keys for setting the Sensor 4: Condenser, internal (filter mat)
operating parameters. Sensor 5: Room temperature (if combined con-
After switching on the power supply, the current soft- trol active, see section 7.3)
ware version is initially displayed for approx. 2 sec-
onds. key:
During operation, the inlet temperature (to the equip- RESET (restart the recooling unit): Press and
ment) of the cooling medium circuit is displayed via the hold for approx. 30 sec. Reset for cooling me-
display element; alternatively, it may alternate with dium pump after several restart attempts.
error messages which are displayed in the form of
error codes – refer to section 7.5. Two LEDs, °C and
°F, are used to display the temperature units °C (Cel- + keys:
sius) resp. °F (Fahrenheit).
The following actions may be executed using the dis- Jump to the parameterisation level, see
play element and control keys: section 7.2.2: Press both keys and hold
for approx. 5 sec.
− Reading temperature settings To exit the parameterisation level, press
− Reading the error memory both keys again and hold down for ap-
− Acknowledging the error messages prox. 5 sec.
− Resetting the pump
− Reading and setting control parameters
The measurement range for temperature measure-
ments is:
− Celsius: -40 °C to 70 °C
− Fahrenheit: -40 °F to 158 °F
The temperatures are displayed within the following
ranges, with a resolution of 0.1°:
− Celsius: -9.9 °C to 70.0 °C
− Fahrenheit: -9.9 °F to 99.9 °F
key:
key:
Combined control
F.01 Maximum cooled medium 1 1 The cooled medium temperature Wait to see whether the
temperature exceeded. has exceeded the cut-in tem- error message disap-
perature of the compressor by pears or recurs, or
the value set in Parameter 7. whether other error
messages are displayed.
For assistance, refer to
the respective message.
F.02 Compressor winding protec- 5 2 Overheating of the compressor. Allow the compressor to
tion activated. cool down.
If the compressor does
not restart within ap-
proximately 3 hours or
shuts down again, notify
the service team.
F.03 Icing in the plate heat 1 3 Inadequate cooled medium flow Check whether there is a
exchanger. in the evaporator coil (plate heat blockage in the cooled
exchanger). medium circuit.
Check whether the
cooled medium pump is
running (audible check).
In case of a defect, notify
the service team.
F.04 High-pressure monitor in the 5 4 Filter mat (option) contaminated. Check whether the filter
refrigerant circuit has been mat is contaminated.
triggered due to overpres- Replace or clean if nec-
sure. essary.
F.06 Cooled medium pump wind- 5 6 Overheating Notify the service team.
ing protection activated.
F.07 Filter mat monitoring (option if 2 7 Filter mat (option) contaminated. Check whether the filter
activated) has tripped. Condenser soiled. mat is contaminated.
Replace or clean if nec-
essary.
Check whether the con-
denser is soiled and
clean if necessary.
F.09 Phase rotation incorrect or 5 8 Power supply incorrectly con- Check power supply and
phase missing. nected. correct.
F.10 Cooling capacity control 5 1 Temperature of cooled medium Switch off the unit and
too high. As a result, there is no wait until the temperature
cooling output. of the cooled medium has
reached a normal level.
Lack of refrigerant. Notify the service team.
F.11 Flow monitor in the cooled 1 6 Inadequate cooled medium flow Check whether there is a
medium circuit has tripped. in the evaporator coil (plate heat blockage in the cooled
exchanger). medium circuit.
Check whether the
cooled medium pump is
running (audible check).
In case of a defect, notify
the service team.
F.14 Mains voltage too high. 5 7 Mains voltage fluctuations If temporary, no meas-
ures required.
If error message perma-
nent, check the power
supply.
F.15 Level switch (optional) has 2 2 Inadequate cooled medium level. Top up the cooled me-
tripped. dium.
F.81 Temperature sensor fail- 5 8 Temperature sensor defective. Replace the temperature
ure/short-circuit, temperature sensor.
sensor B1
F.82 Temperature sensor fail- 5 8 Temperature sensor defective. Replace the temperature
ure/short-circuit, temperature sensor.
sensor B2
F.83 Temperature sensor fail- 5 8 Temperature sensor defective. Replace the temperature
ure/short-circuit, temperature sensor.
sensor B3
F.84 Temperature sensor fail- 2 8 Temperature sensor defective. Replace the temperature
ure/short-circuit, temperature sensor.
sensor B4
F.85 Temperature sensor fail- 5 8 Temperature sensor defective. Replace the temperature
ure/short-circuit, temperature sensor.
sensor B5
F.99 Data komunikation between 0 0 Datacable defect, no contact Check the connection,
display and controller replace the datacable
Compressor No maintenance is
5 Cooling off, alarm relay 1 drops out in needed with this fully
the event of an error hermetic compressor.
6 Cooling off, alarm relay 2 drops out in Cooled medium fill level Check that the fill level 1 week
the event of an error is adequate, and top
up if necessary.
7 Cooling off, both alarm relays drop out Filter mat (optional) Clean or replace the 4 weeks
in the event of an error filter mat.
Tab. 4 Alarm relay contacts Cooled medium Check the cooled 4 weeks
medium circuit for dirt
7.7 PLC outputs and possible foreign
bodies (swarf etc.).
The meanings of the settings for the PLC outputs are
as follows: Tank, components, and Check externally and 4 weeks
all connections (piping, visually for leaks.
0 No PLC output activated valves and fittings,
hoses) of the equipment
1 .. 8 The respective circuitry of the PLC output circuit
may be found in the Tab. 3 Error codes. Condenser (air-cooled Clean the louvres 2 months
recooling unit) using compressed air,
or a soft brush.
The manufacturer's guarantee and liability will be in- Cu < 0.1 mg/dm³
validated if the recooling unit is used and treated incor- Tab. 6 Hydrological data
rectly.
22 Mini recooling units SK 3318.6xx, SK 3319.6xx, SK 3320.6xx, SK 3334.6xx / V.01
8 Inspection and servicing
In order to guarantee a specific water quality, we rec- In order to ensure perfect functioning of the recooling
ommend the use of "Rittal RI-Frost". This is premixed unit, the membranes of the air-cooled condenser must EN
for immediate use. be kept clean. Cleaning should be carried out at regu-
lar intervals, at least once a year, whereby the fre-
RI-Frost Item no. Quantity quency will depend on the level of contamination in the
Outdoor 1:2 SK 3301.950 10L rooms where the system is sited.
SK 3301.955 25L Danger!
SK 3301.957 200L Risk of injury from sharp-edged con-
denser membranes! For your own
Indoor 1:4 SK 3301.960 10L safety, we strongly recommend the use
SK 3301.965 25L of gloves.
SK3301.967 200L
Table: 15 Rittal RI-Frost
• Regularly check the fill level of the cooled medium.
Types 3318.6xx and 3319.6xx : Danger!
At the fill nozzle for the cooled medium tank, see (1) Risk of burns on hot pipelines.
Fig. 18. The hot gas pipe inside the unit may
Types 3320.6xx and 3334.6xx : reach temperatures of up to approx.
On the fill level display, see (3) Fig. 4. 60°C. Wait for around 10 min after
switching off the unit to give the pipe
time to cool down.
• Regularly check the quality of the cooled medium.
Measure the glycol content using a refractormeter. If
necessary, improve the quality as outlined above.
• Replace the cooled medium completely each year in
order to prevent the possible formation of fungi or
algae.
8.2 Service the cooling refrigerant circuit
As a hermetically sealed system, the refrigerant circuit
has been filled in the factory with the required amount
of refrigerant, and tested for leaks and subjected to a
function trial run.
Maintenance work on the refrigerant circuit must only
be carried out by specialist refrigerant firms. We rec-
ommend that you sign a maintenance contract which
includes an annual inspection of the refrigerant circuit
(European Regulation EC No. 842/2006 / F-GaseVO).
Rückkühlanlage im Standgehäuse Sonder
Kühlleistung Tw=18°C Tu = 32°C 1780Watt Fig. 23 Clean the condenser (illustration shows 3320.6xx
gem. Spezifikation and 3334.6xx)
Rückkühlanlage im Standgehäuse Sonder
Kühlleistung Tw=18°C Tu = 32°C 1780Watt • Deactivate the unit by switching off the power supply
gem. Spezifikation on the master controller and securing it against re-
-mit Winterregelung activation.
-inkl. Aussenaufstellung • Pull the louvred grille (2) from the front of the recool-
-autom. Bypassventil ing unit.
-auswaschbarer Alu-Filter
Caution!
-mit Winterregelung Risk of damage to condenser mem-
-inkl. Aussenaufstellung branes from the excessive use of com-
-autom. Bypassventil pressed air!
-auswaschbarer Alu-Filter Carefully meter the compressed air to
avoid damage.
8.3 Clean the condenser • Clean the condenser (1) using compressed air.
Danger! Ambient air containing oil:
Risk of electric shock on live connec- Ambient air that contains oil, in conjunction with dust,
tions! will lead to increased levels of contamination on the
De-energise the cooling unit at the sup- condenser membranes. In such cases, thorough clean-
ply end before carrying out inspection ing with compressed air will not be possible.
and servicing work. We recommend that you send the unit in for cleaning,
or request a service.
Mini recooling units SK 3318.6xx, SK 3319.6xx, SK 3320.6xx, SK 3334.6xx 23
9 Troubleshooting
8.4 Clean the filter mat (option) 9 Troubleshooting
EN For types 3318.6xx and 3319.6xx: During on-going operation, the recooling unit will oper-
Risk of injury from rotating fan blades! ate reliably. The recooling unit keeps the inlet tempera-
Do not remove the louvred grille until the ture of the refrigerant at the set level.
condenser fan has come to a standstill. Possible causes for deviation from the desired value
could be:
• Remove the louvred grille on the front of the recool-
ing unit by carefully pulling it from the enclosure. − Cooling demand too high, see chapter on Technical
data
The louvred grilles are attached to the enclosure with
plastic pins. − Ambient temperature too high, see chapter on
Technical data
• Remove the filter mat from the louvred grille.
− Non-observance of required distances, see chapter
• Replace the fleece filter mats. Clean the metal filter on Commissioning
mats using a high-pressure hose.
− Contaminated evaporator coil
• Insert a new filter mat or the cleaned metal filter mat
into the louvred grille, and press it back onto the en- − Contaminated condenser
closure. − Lack of refrigerant
− Inadequate cooled medium level in tank (not with
For types 3320.6xx and 3334.6xx: pressure-sealed units)
The louvred grilles are attached to the enclosure with − Cooled medium temperature set too low, see chap-
plastic pins. ter on Technical data
− Parameters set incorrectly
Risk of injury from rotating fan blades!
Do not remove the louvred grille until the The malfunctions may only be rectified by properly
fan has come to a standstill. trained experts.
For fault analysis, please consult Table 3 Error codes,
• Remove the upper louvred grille on the rear of the
or contact our service department:
recooling unit by carefully pulling it from the enclo-
sure.
• Pull the filter mat upwards out of the unit. Service contact:
• Replace the fleece filter mats. Clean the metal filter
mats using a high-pressure hose. Rittal Service International
• Insert a new filter mat or the cleaned metal filter mat Auf dem Stützelberg
into the guides in the unit. 35745 Herborn, Germany
• Press the upper louvred grille back onto the enclo-
sure. Telephone: +49 2772 505-1855
8.5 Drain the tank Fax: +49 2772 505-1850
• Drain the tank using the tank drain nozzle (see (7) E-mail: service@rittal.de
Fig. 2 resp. (7) Fig. 4) either directly or using a hose
into a container.
• When disposing of the cooled medium, please ob-
serve the locally valid water protection guidelines.
Note:
If a system is modified or has been out of
service for more than 2 years, it must be
re-inspected and re-certified. Modifications
are considered to have occurred if a sys-
tem is opened and converted to a different
refrigerant, a stationary plant is relocated,
an existing plant is extended or converted,
Manufacturer Rittal
Type RI-Frost
Premixed
(refer to table
under Hydro-
logical data)
Anti-freeze
Anti-freeze pro- 20 % min.
portion 30 % max.
We recommend:
Manufacturer Rittal
Type RI-Frost
Premixed
(refer to table
under Hydro-
logical data)
Description Qty. Manufacturer Type Spare part code Position in the flow
diagram
Type SK 3318.610
Description Qty. Manufacturer Type Spare part code Position in the flow
diagram
Type SK 3319.610
Description Qty. Manufacturer Type Spare part code Position in the flow
diagram
Type SK 3334.600