Note

Subject: Stocking proposals

Kindly arrange to advise the list of Stocking proposal pending in HQ for stocking and also review the T
& P items requirement of the staff as desired by CWM AII.

(Note no. TA (Elect.)/CWM/AII/Mics./1 Dt. 02-07-2010)

A.K.Gupta
TA(Elect.)CWM AII

Dy.CEE(W)AII

Note

Subject: Performa

Kindly arrange to send the information in enclosed prescribed Performa in both soft and hard copies for
onward submission to CWM AII.

(Note no. TA (Elect.)/CWM/AII/Mics. Dt. 02-07-2010)

A.K.Gupta
TA (Elect.)CWM AII

Dy.CEE(W)AII

Encl. 7Nos. (Seven Nos.) Performa.

Sr. MS No. & Description Applicatio Followed Deviation Cause of Action plan Remarks
No n deviation
.
1 RDSO/AC/MS/15 To AC Coach Followed
prevent fire near blower unit
of AC coaches.
2 RDSO/AC/MS/19 TL Coach Followed
Improvement in conditioned
air velocity inside BG/AC
sleeper coaches.
3 RDSO/AC/MS/23 To AC Coach Followed Tray is now
prevent corrosion in the made of
liquid receiver of AC stainless
coaches. steel instead
of MS.
4 RDSO/AC/MS/25 Provision AC Coach Followed
of vane relay in the blower
motor circuit of AC
coaches.
5 RDSO/AC/MS/26 To AC Coach Followed Now motors
ensure working of RMPUs are parallel
in the event of failure of one instead of
condenser fan motor. series.
6 RDSO/AC/MS/27 (Rev.1) AC Coach Followed
Replacement of KCL make
MG52F type compressor
7 RDSO/PE-MS-AC-0028-99 AC Coach Followed
(Rev. 0) Provision for
individual fuses in the AC
control panel for individual
condenser fan.
8 RDSO/PE/MS/PS/0003 -99 AC Coach AMC is with
(Rev. '0') Modification for divisions.
25 kVA on board type
inverter of M/s Siemens
make for RMPU of AC
coaches confirming to
RDSO specification No.
SPEC/E-20/04 (Rev. '3')
9 RDSO/PE/MS/AC/0005- AC Coach Deviation It is a draft Final MS is
2001 (Rev. '0') Provision of modification awaited
extension for feeding power Mechanical
supply to an unhealthy AC work is also
coach fitted with RMPU involved
from the adjacent AC
coach.
10 RDSO/PE/MS/AC/0030- AC Coach Deviation Write up is to Not
2004 (Rev. '0') Modification be prepared implemented
to housing assembly of reason for non even by
return and fresh air filter implementing Production
provided in RMPU. shop.
11 RDSO/PE/MS/AC/0040- AC Coach Followed
2007 (Rev. '0') Modification
Sheet to prevent fire hazard
in canvas duct in under
slung type AC coaches.
12 RDSO/PE/MS/AC/0041- AC Coach Followed
2007 (Rev. '0') Conversion
 of air-conditioning system
of under slung type AC
coaches from R-12 to R-134
refrigerant.
13 RDSO/PE/MS/AC/0042- AC Coach Followed
2007 (Rev. '0') Electrical
scheme for provision of one
window/split type AC, each
in bed room and window
trailing portion of non AC
inspection carriage utilized
by advisor level officer in
Railway Board and
AGGM/PHOD/CHOD in
Zonal Railways.
14 RDSO/PE/MS/TL/0043- TL Coach i) Work is
2007 Shifting of junction being carried
box from guards out
compartment to passenger ii)Proposal
area duly vetted
by associate
accounts for
10-11 under
Plan head 53
for inclusion
in Law book
submitted to
HQ
15 RDSO/PE/MS/TL//0038- TL Coach Followed
2006 (Rev. '0') Modification
sheet for the cover for fuse
distribution board used in
general second class and
2nd class SL coaches.
16 RDSO/PE/MS/TL//0039- TL Coach Followed
2006 (Rev. '0') Modification
in battery charging terminal
cum fuse box plate for
provision os 40 Amp. HRC
fuse instead of re-wire able
fuse.
17 RDSO/PE/MS/TL//0020- TL Coach Partly
2003 (Rev. '0') Provision of implement
modified terminal box cover ed. Not
for 4.5 kW TL Alternator possible
completel
y for old
4.5 kW
alt. as
cutting of
base is
required
which will
damage
the
winding.
18 RDSO/PE/MS/TL//0021- TL Coach Followed
2003 (Rev. '0') Provision of
over voltage protection in
rectifier regulator unit of 4.5
 kW alternator.
19 RDSO/PE/MS/TL//0024- TL Coach Followed
2003 (Rev. '0') Provision of
modified terminal board
assembly in 4.5/18/25 kW
alternators.
20 RDSO/PE/MS/TL//0033- TL Coach Followed
2004 (Rev. '0') Provision of
filter circuit in rectifier cum
regulator unit of 4.5 kW
alternators used in SG BG
coaches.
21 RDSO/AC/MS/22 AC Coach Followed
Modification of connecting
between 18 KW brushless
alternator terminals and
junction box terminals of
AC coaches.
22 RDSO/AC/MS/24 TL/AC Followed
Procedure for brazing Coach
winding wire with flexible
lead wire on alternators of
18, 12, 4.5 & 3 KW
capacity of 110 V & 24 V
system.
23 RDSO/PE/MS/TL/ 0002 – TL Coach Followed
99 (REV.0) Arrangement
for anchoring of outgoing
cables from alternator
terminal board/box to
rectifier-cum-regulator
terminal box and under
frame terminal board of
4.5kW brushless alternators
used on SG coaches.
24 RDSO/PE/G/0002-2005 TL/AC Followed Work is
(Rev. 0) Guidelines for Coach being carried
rewinding of TL AC out at EPR
Alternator Shop AII
Sr. SMI No. & Description Applicatio Followed Deviation Cause of deviation Action Remarks
No n plan
1 AC/SMI/5 Adequate AC coach Followed
dehydration of refrigeration
system to prevent ingress of
moisture.
2 AC/SMI/6 WITH AC coach Followed
CORRECTION SLIP OF
MAY,1982 Proper lubrication of
compressor for AC coaches to
prevent inadequate lubrication.
3 AC/SMI/7 Checking of AC coach Followed
refrigerant quantity and level in
liquid receiver to ensure
availability of correct amount of
refrigerant in the system.
4 AC/SMI/8 Cleaning of AC coach Followed
evaporator unit during POH of
AC coach to ensure proper
cleaning of evaporator.
5 AC/SMI/11 To prevent AC coach Followed
refrigerant gas leakage from
Hand shut off valves of AC
coaches.
6 ELPS/AC/SMI/14 Procedure for AC coach Followed
charging refrigerant in RMPUs.
7 RDSO/SMI/AC/16 Cleaning of AC coach Followed
copper tubes and fins of air
cooled condenser unit used in
under slung type AC coaches.
8 RDSO/PE/SMI/AC/0001-99 AC coach Followed
(Rev. 1) Guidelines for ensuring
proper quality /type of copper
tubes and brazing material to be
used and procedure for brazing
two refrigerant lines.
9 RDSO/PE/SMI/AC/0021 – 2002 AC coach Followed
(REV.`0’) To ensure correct and
fixed settings of time delay
relays provided on AC control
panels of RMPU type coaches
for satisfactory operation of
compressors.
10 RDSO/PE/SMI/AC/ALT/0003 – AC coach Followed
98(Rev.0) Fits and limits on
bearings of alternators, DC/AC
motors fitted on AC coaches.
11 RDSO/PE/SMI/AC/ALT/0004 – AC coach Followed
98(Rev.0) Procedure for
measuring bearing clearance.
12 RDSO/PE/SMI/AC/ALT/0007 – AC coach Followed
98(Rev.0) On condition and TL
monitoring of bearings.
13 RDSO/PE/SMI/AC/ALT/0005 – AC coach Followed
98(Rev.0) Fitment of outer race
of bearings in the housing.
14 RDSO/PE/SMI/AC/ALT/0006 – AC Coach Deviation Motor
98(Rev.0) Testing and checking and TL driven
 of new bearings for alternators, Coaches Mandril to
AC/DC motors of AC coaches. be
discussed
15 RDSO/PE/SMI /TL/ /0003-99 AC Coach Deviation Torque
(REV.`0’) Proper mounting and TL wrench not
maintenance and handling of Coaches available in
power and field diode provided the Market.
in rectifier cum regulator for
brush less alternator of all makes
and rating used on AC and TL
SG coaches.
16 RDSO/PE/SMI/AC/0018 – AC Coach Followed
99(Rev.0) Proper load sharing in
AC coaches.
17 RDSO/PE/SMI/AC/0019 –2002 Alternator Followed .
(Rev. '0') Testing procedure for
proper working of over voltage
protection provided in 25
kW/22.75kW alternator in AC
coaches.
18 RDSO/PE/SMI/TL/0026 – 2003 Alternator Followed
(REV.`0’) SMI for checking
shaft of train lighting alternator
19 RDSO/PE/SMI/TL/0027 – 2004 V belt Followed
(REV.`0’) SMI for “V” belts
fitted on TL & AC coaches.
20 RDSO/PE/SMI/TL/0030 – 2005 Pulley Followed
(REV.`0’) SMI for checking of
pulleys in “V” belt drive.
21 RDSO/PE/SMI/AC/0033-2006 Alternator Followed
(Rev. 0) Protection of Lead wire
of TL & AC Alternator
22 RDSO/PE/SMI/TL/0024 – 2004 Battery Deviation As per RDSO P.O.
(REV.`1’) SMI for VRLA specification CCCV placed
batteries fitted on TL & AC battery chargers are
coaches not available.
23 RDSO/PE/SMI/TL/0028 – 2004 Battery Deviation As per RDSO P.O. has
(REV.`0’) Procedure for revival specification CCCV been
of defective cells (TL&AC) battery chargers are placed
not available.