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QUADRA

PROJECTS INC.

The combination of Used Tire Waste reduction and


conversion to marketable by-by-products is the most
economical and profitable application for used tire
waste.. The QES system is the leading edge and
waste
environmentally friendly conversion system
available.. When considering the reduction of vector
available
problems associated with land filling of used tires
and the potential income from the sale of by- by-
products, this is an economical and environmental
Win--Win business proposal.
Win proposal.

1
Thousands of landfills exist internationally
internationally.. Most
communities consider them an eyesore and a source
of considerable pollution, which threatens the air
and ground water, not to mention birds, rodents and
attendant vector problems with the potential to
spread disease.
disease. Used Tire Waste grows
exponentially which is a major concern to Humanity.
Humanity.

2
The present Reality is that Public Landfills are not the
answer to the Used Tire Waste Problems that face
mankind.. The Social costs cannot be under stated and
mankind
the damage to Public health and to the environment
should be of paramount importance to all. all. This is
caused by the indeterminate decomposition rate for
used tires in a landfill
landfill.. These pose significant
leaching problems amongst the concerns previously
mentioned..
mentioned
3
The QES2000
QES2000 System eliminates all the hazards associated
with Used Tire Waste through its combined pyrolysis-
pyrolysis-
gasification system converting the used tires into
marketable by-
by-products, such as fuel oil and carbon black .
These by-
by-products may be sold to industrial users turning
an environmental hazard into a long term revenue
generating asset .

The QES System has


the ability to produce
various grades of
carbon black ranging
from biochar to
activated carbon

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Using landfill sites for
the disposal of Used
Tire Waste is an
expensive answer to a
growing problem.
Utilizing QES2000
Technology offers a
good alternative plan
with significant savings
in both capital and
operating costs, in
addition to the potential
for revenue from the
sale of by-
by - products
products..
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Annual volume of used tire waste

The federal Environmental Protection Agency reports


that 290 million scrap tires are generated each year.
Missourians alone generate approximately 5 million
scrap tires each year. A variety of pests, including
mosquitoes capable of carrying the West Nile Virus,
breed and live in old tires. Tires also take up much-
needed landfill space. Tires release harmful pollutants
into the environment, particularly if they catch fire. One
passenger car tire may produce 2 gallons of oil when
burned. And they mar the beauty of nature and blight
our urban landscapes. Its easy to see why we have to do
something about waste tires.

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OVERVIEW OF THE QES2000 SYSTEM

n FACTORY BUILDING
REQUIREMENTS
n SPACE (W x L x H): Min:
10m x 20m x 7m
(not including the office and
storage)
n Water Supply: 10 tons/per
day
n Electricity: 45KW / 220V

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7
Modules List of QES2000 Basic Plant

1 2 3

Loading
Shredder QES2000
Machine

4 5

Unloading
Platform
Machine

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2.3m
2.3m

12.4m
1. SHREDDER

u Process rate:
about 2 ton per
hour
u Loading Size : >
1600 x 1100
u Power
consumption: <
60KW
u Cutting Size: <
100mm 10
2. Loading Machine
u Storage capability:
2 ton
u Power consumption:
< 10KW
u Vacuum & Airtight
u Loading speed: 2 ton
per hour
u Stirrer function
u Chemical material
feeder

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4. Unloading Machine
u Unloading speed: 2 ton
per hour
u Power consumption : <
5KW
u Max Inlet temperature
< 1000C
u Outlet temperature <
80C
u Water sealing
u Water consumption < 5
ton per hour, recyclable.
u Unloading machine will
be changed to apply for
different kind of by-
by-
products.

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5. Platform

u Steel Structure
u Loading weight >
50 ton
u Size: 5m x 15m x
60cm (W x L x T)
u Height: 1.8m

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Power Requirements
u POWER REQUIREMENTS IN KWH 200VOLT 3PHASE
REQUIRED
u QES2000 35KWH
u Shredder <60KWH
u Forming and Grinder System for CB 35KWH
– Air Pollution & control system 10KWH
– Loading System <10KWH
– Unloading System <5KWH
u Waste Water Treatment System 2KWH
u Oil Storage Tank & Pump 1KWH
u Centrifugal Moisture Removal System (est
10KWH)
u Pumps for Acid Washing System (est
2KWH)
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Typical Used Tire Plant Layout

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Item
Number Item

1 Conveyor
2 Steel Removal Unit 1
3 Steel Removal Unit 2
4 Tire Quartering Machine
5 Belt Conveyor 1
6 Shredder Unit 1
7 Belt Conveyor 2
8 Shredder Unit 2
9 Magnetic Separator (internal)

10 Steel Transport Conveyor


11 Shredder Output Conveyor
12 Electrical Control System

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WHAT A QES2000 PLANT CAN DO

Fuel Oil

Gas

QES2000 SYSTEM
Carbon/fertilizer

Carbon black
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BY PRODUCTS FROM USED
TIRE WASTE
u The QES2000
QES2000 System utilizes an
advanced 2 phase process
incorporating steam
steam..
u The first phase being pyrolysis Fuel Oil Gas
which serves to crack waste into
its chemical components.
components.
u The second phase is gasification
designed to eliminate emissions
and create high quality by- by-
products from the components Biochar Carbon black
created by the pyrolysis phase.
phase.
u The QES2000
QES2000 System is
characterized by its operating
efficiency and negligible
emissions..
emissions

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QES 2000 PLANT

Waste Received from client


20 ton per day Oil Storage Tank

Special loading machine 11 10


4
1 Weigh-bridge (3 ton/hour)

2 3 conveyor 5
Breaker
With Magnetic separator QES2000 Gas Tank

Metal
Plasti
c
6 Special unloading machine Waste Water
Glass
(one ton per hour) treatment Tank
9
7 Dryer Off gas from
with Magnetic Separator QES2000S
Steel Storage Tank

Central Air
Metal(Pb, Sn, others) Glass , ceramic, silicon, precious metal pollution control
8 system

Room Air
What does the plant look that?
QES2000 OUTLOOK

1 40 Feet Container platform


2 QES2000 REACTOR
3 Gas & Oil furnace
4 Heat Exchanger
5 Oil & Gas treatment system
6 Oil & Water treatment system
Equipment Placement

2 5

4
Power Requirements
u POWER REQUIREMENTS IN KWH 200VOLT 3PHASE
REQUIRED
u QES2000 35KWH
u Shredder <60KWH
u Forming and Grinder System for CB 35KWH
– Air Pollution & control system 10KWH
– Loading System <10KWH
– Unloading System <5KWH
u Waste Water Treatment System 2KWH
u Oil Storage Tank & Pump 1KWH
u Centrifugal Moisture Removal System (est
10KWH)
u Pumps for Acid Washing System (est
2KWH)
Mass Balance
Fuel required for system = 192kg (1007KW)
MSW Inlet
1000kg
Moisture 20%
Pyrolysis
Fuel Gas = 248kg
Dryer Energy
200kg Dry MSW =
Fuel oil about = 120kg
800kg

Total Net Energy = 1907KW


Solid By-products
Water = 200kg About = 56kg fuel gas
About 350~440kg
120kg fuel oil
Heat Balance
MSW Energy Input
2907KW/per ton
(2500kcal/per kg)
Moisture=20%
Pyrolysis Net Energy
Dryer Energy 1900KW/per ton
680KW 327KW Energy lost is about=34%

Energy input
1007KW

Moisture increased will increase the heat lost for moisture removing
QES 2000 PROCESS FLOW

Waste Loading

Indirect Heat Stage I < 450C Super-Heated Steam


Pyrolysis process
GasTEC

Stage II 550C ~ 850C


/Gasification Fuel Oil/Fuel Gas
Indirect Heat /deep pyrolsis process
/ Activated process Super-Heated Steam

Waste unloading
Carbon purification
5% ~10%
HCL/H2SO4/HNO3 Water Hot Gas

Carbon Pure
Acid Washing Cleaning Dryer
Residue Carbon

neutralization

Sewage
Air pollution process
10 times Air
MSW
Inlet
Pyrolysis GasTec Combustion
Process Gas Cleaning 1200C
60% 99% De-Dioxin

Solid By-Products

Central Gas
Total Removing rate Cleaner
99.96% 90%
Specifications
u The following are the specifications of the QES2000 model
– Power Consumption: < 25KWH, 220V 3Phase
– Startup Diesel Oil Consumption: < 150L/hr.
u QES2000
– Water Consumption: 100L/hr Max Operating Temperature: 850C
– Processing Rate: 1.5T/hr ~ 3T/hr
– Dimension (L X W X H): 12m x 2.4m x 2.4m
– Max Condenser Processing Rate: 5000CMH
– Max Chamber’s Volume of Reactor: about 2.8m3
– Max Size of Loading: D=300mm
– Reactor D=600mm
– Max size of unloading D300=mm
– Gas Cleaner Capacity 95%
– Max unloading speed 2/ton/hour
– Water tank 2 ton
– Oil tank 2 ton
Waste Composition MSW

• Typical Municipal Solid Waste MSW composition


•Moisture : 20%
• Plastic, rubber, fiber… : 25%
• Food Waste, plant, paper, wood .. : 41%
•Glass, Metal, Stone, : 15%
•Heat value: 2500 kcal/per kg

ASSUMED TYPICAL CONTENTS OF FEEDSTOCK IS AS FOLLOWS:


COMPONENT LIST OF GENERAL WASTE (99 TONS/DAY)
% OF MSW (TONS/DAY)
PRODUCTS
Assumed waste content (100%) gravity/processing tons per day 100.0% 99
Water content 20.0% 19.8 none
Plastic and waste rubber (garbage bags, plastic bags, cloth, shoes etc.) 24.0% 23.76 Fuel oil, CB
Green waste, kitchen waste, animal other organic material 41.0% 40.0 Fuel oil, CB, fertz.
Glass 10.0% 9.9 Recycle and sell
Other metal substances 5.0% 4.95 Recycle and sell
After pre-separation, the total amount of waste to be processed by QES is 65 tons,
including plastic and waste rubber (from garbage bags, plastic bags, clothes and shoes,
etc.), used electronics, green waste, kitchen waste, animal and other organic wastes.
Waste Composition – USED TIRES

Used Tire Chips and Rubber QES PYROLYSIS

Annual tons processed 16,500 Tons Flash point<40, Light Carbon Black
Oil
Fuel oil conversion rate 35.0% 40%
Fuel oil output (ton) 5,544 6600
N220 carbon black conversion rate 90%
N220 carbon black output (tons) 5,940
Rough Carbon Black (tons) 660
Fuel Gas and Steam conversion rate 18%
Fuel Gas and Steam (tons) 2970
Steel 7%
Steel(Tons) 1,155
DEVELOPMENT PLAN FOR QES DEMO SYSTEM
SPECIFICATION:

1.EQUIPMENT SPECIFICATIONS
1.Startup Fuel Gas Consumption: < = 15kg/hr.
2.Two stages pyrolysis
3. Water Consumption: 1000 L/hr
4.Processing Rate: > =15kg/hr, One batch
5. Max Condenser Processing Rate: 100 CMH
6.Max Chamber’s Volume of Reactor: about 0.12 m3
7.Max Size of Loading: D= 15~ 20 mm Reactor D=40 mm
8.Waste Size <=2cm x 2cm
9.Carbon by-product will store in the tank during process. And cooling by nature air after unloading.
10.Oil will store in the tank.
11. Max Operating Temperature: >= 450C
1.By-product – Fuel oil : The by-products shown in above tables are come from waste tire pyrolysis and for reference
only.
2.By-product – Carbon black: The by-products shown in above tables are come from waste tire pyrolysis and for
reference only.

Oil from QES-Demo


Flash Point 25℃ ~ 80℃

Carbon black from QES-Demo

Surface area m2/g > 60, Depends on waste and treatment time
oil content % < 0.1%
A Typical Tire Pyrolysis Facility
for Illustration purposes
Section A: Preprocessing System
Standard Shredding System
Item
Number Item
1 Conveyor
2 Steel Removal Unit 1
3 Steel Removal Unit 2
4 Tire Quartering Machine
5 Belt Conveyor 1
6 Shredder Unit 1
7 Belt Conveyor 2
8 Shredder Unit 2
9 Magnetic Separator (internal)
10 Steel Transport Conveyor
11 Shredder Output Conveyor
12 Electrical Control System
Section B: Pyrolytic System
1 CCTV System 10 Cooling Pipe
2 Lift Conveyor 11 Horizontal Condensers
3 Feeder hopper 12 Fuel Oil Storage Tank
4 Reactor 13 Precision Filter
4.1 Regulated Feeder 14 Pressure Control System
4.2 Regulated Feeder Motor 14.1 Pressure Control System
4.3 Regulated Feeder Gear Box 15 Gas Storage Tank
4.4 Input Air Seal (internal) 16 Vapor Generator & Piping
4.5 Reactor Motor 17 Furnace
4.6 Reactor Motor Gear Box 17.1 Furnace Fuel Oil Tank
4.7 Reactor Internal Heater 17.2 Furnace Burner
4 8 High Temperature Piping 18 Heating Solution Storage Tank
5 Carbon Black Conveyor (internal) 18.1 Heating Solution Piping
5.1 Output Seal (internal) 19 High-
High-temp Pump
5 2 Carbon Black Conveyor Motor 20 High-
High-temp Valve
5.3 Carbon Black Conveyor Mtr.
Mtr. Gear Box 21 Cooling Tower
6 Magnetic Separator 22 Fuel Oil Storage Tank
7 Carbon Black Conveyor 23 Control Cabinets
8 Duct Pipe 24 Superstructure
9 Oil Separator 24.1 Stairs, railings
Process Flow of our Fully Automated Tire Pyrolysis
System

For simplicity, the above diagram shows the configuration of the


process furnace and only one pyrolytic reactor.
TYPES OF WASTE PROCESSED
u Pathological
u Plastic
u Tires
u Hospital
u Home
u Toxic
u Industrial
u Liquid
u Solids
u Bio Mass
Prior to processing, metals
u Hydrocarbons and concrete should be
u Sludge removed.
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Conversion Rate for Feed stocks

APPLICATION Converting Rate


Feed Stock Oil Carbon Product
1. Used Tire Chips 35%~55% 42%, carbon product
2. PE, PP, HDPE 55%~75% < 5%, carbon product
3. PVC < 35% none
4. Oil Sludge 15% ~ 45% < 45%, carbon refined
5. Coal < 22% > 35%, carbon refined
6. Waste Electronic Components < 35% < 10%, carbon refined
7. Organic Waste (wood/agriculture < 20% > 15% carbon black
waste/food waste)
8. MSW/ Hospital Waste 10%~45% < 30%, fertilizer
9. Organic sludge (like leather industry) < 20% < 15% Fertilizer
10. Animal Waste <25% < 30% fertilizer
11. Plant Essential Oil production <0.2% ~ 5% >15%, Carbon product
12. Remove Hg from soil Removing rate: 99.9%
13. Remove Dioxin from soil Removing rate: 99.98%
14. Remove fromm soil Removing rate: 99.98%
QES2000 Pyrolysis-
Pyrolysis-Gasification System.
The solution for disposal of Used Tire Waste,
Used Plastics, Municipal Solid Waste, Soil
Remediation, E-
E-Waste, Medical Waste and Biomass. 48
ENVIRONMENTAL PROTECTION WITH
NATURAL RESOURCES

u Each 50 Tons of used tires can produce up to 17 17..5 Tons of


light fuel oil and 20 Tons of carbon black per day day.. Full
deployment in the US could save 75 75,,000,
000,000 barrels of oil
and another 1010,,000
000,,000 barrels of oil per year that is used
for the production of carbon black

u Each 50 Tons of used plastic can produce up to 35 Tons of


light fuel and 1 Ton of biochar per day
day.. Full deployment
in the US could save 150,
150,000
000,,000 barrels of oil per year
year..

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BENEFITS OF QES 2000 SYSTEM

u QES2000 waste conversion plants convert


QES2000
Used Tire Waste into quality by products
24 hours a day, 7 days a week and can
supply marketable by-
by-products that can
supplement the local community needs,
as well may also be sold earning income
income..
u The QES technology efficiently eliminates
the majority of Used Tire Waste, without
producing foul odors, noise or toxic
emissions..
emissions
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BENEFITS OF QES2000 USED TIRE
WASTE CONVERSION TECHNOLOGY

This unique technology


of converting Used Tire
Waste into marketable
by products succeeds in
capturing carbon and
generating a clean
source of alternative
fuels without the use of
fossil fuels and their
attendant undesirable
side effects.
effects.

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QES2000
Environmental Impact
u Non-combustible waste.
Non-
u No measurable air pollution.

u Operation noise lower than 80 decibels

u No measurable secondary pollution.

u No measurable dioxin.

u No burning and no landfill requirements.

u Lower environmental impact than any other re-


re-
cycling method.

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QES2000
Air pollution process
10 times Air

GasTec
Pyrolysis Combustion
Used Gas
Process 1200C
Tire Cleaning
60% De-Dioxin
Inlet 99%

Solid By-Products

Central Gas
Total Removal rate Cleaner
99.96% 90%

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Used Tire Waste Plant Process

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LABOR PROJECTION FOR 50 TON / DAY
USED TIRE CONVERSION PLANT

Manpower (3 shifts)
u Plant Manager: 1
u Supervisor
Supervisor:: 3
u QES Operator:
Operator: 3
u Feeding Machine Operator:
Operator: 3
u Unloading Machine Operator:
Operator: 3
u Waste Separator Operator:
Operator: 3
u Maintenance Engineer:
Engineer: 3
u Admin Assistants:
Assistants: 3
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TECHNOLOGICAL FEATURES
INCLUDE
u Two stage process in one system.
u Fully integrated system
u Modular
Modul ar design facilitates easy installation and mass production.
u Combination of thermal cracking and steam cracking in one system.
u Steam heat and radial heat applies in the pyrolysis process.
u Built--in safety.
Built safety.
u High quality by-
by-products.
u Continuous loading system
u Multi--purpose system which handles a
Multi
wide variety of organic wastes.
u Lower capital requirements than competitive
systems
u Above normal rate of return on investment
u Patented: Taiwan, USA
u Patent pending: China
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INNOVATIVE IMPROVEMENTS TO A
HISTORICAL TECHOLOGY

QES2000 TECHNOLOGY
The individual stages and sub-
sub-processes that make up the QES2000
QES2000
Pyrolysis process have been in use for many years, but they have been
uniquely altered to perform and interact, creating the unique QES2000
QES2000
Pyrolysis System
System.. This is an entirely innovative process that has re
re--
arranged technology in a new, improved and different way.
way.

The skill set needed to produce the equipment is basic engineering.


engineering. This
holds true for the operation and maintenance of the plant.
plant.

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INVESTMENT PAYBACK:

PRO FORMA FOR USED TIRES ASIA

Annual Unit price(ton) Annual


output(tons) Revenue
USD

Used Tire Chips and Rubber 16,500

Light Fuel Oil 5,775 550 3,176,250

Carbon black output after processing to 5940 800 4,752,000

N220 standard (depending on waste)


Rough Carbon Black (sold as fertilizer) 660 200 132,000

Steel 1155 200 231,000

Total revenue $8,291,250


$88$8,058,224
Revenues Total revenue $8,291,250

Total operation cost $591,013


Machinery depreciation
Net profit before tax $7,700,237
Machinery investment $13,500,000
Payback period (month) <2years

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Business Opportunity
The Busin
QES2000 Used Tire Plant Cost: JV US$13.0
Million depending upon feedstock

u Used Tire Plant 50T/day projected


revenue:
US$8--10 Million
US$8
u Waste Plastic Plant 50T/day projected
revenue:
US$ 6-
6-7 Million

Return on Investment less than 2 years


Depending on volume & feed stock processed in this
59
period.
QUADRA
PROJECTS INC.

As a turn key Corporation for renewable


energy, Quadra is committed to Customer
Satisfaction and Long
Long--term Relationships
while protecting the Environment and
contributing to a Cleaner and Safer World.
World.
Our mission reflects this commitment and
we're very pleased that you took the
opportunity to invite us to assist you in this
common goal.
goal.

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CONTACT INFORMATION

Quadra Energy Systems Inc.

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