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STS 61-C
National Space
Transportation System
Mission Report
August 1987
Ng2-70408
61-C NATIONAL SPACE
(NASA_T_-I05489) STS
MISSION REPORT (NASA)
TRANSPORTATION SYSTEM
18 p Uncl,Js
z9/16 0064231
LIBRARV
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SFP _ ':I,:q7
N/_A
National Aeronautics and
Space Administration
STS 61-C
MISSION REPORT
Richard A. Colonna
Manager, Orbiter and GFE Projects
Richard H. Kohrs
Deputy Director,
National STS Program
August 1987
INTRODUCTION AND MISSION OBJECTIVES
The STS 61-C National Space Transportation System (STS) Mission Report contains
a summary of the major activities and accomplishments of the twenty-fourth Space
Shuttle mission and the seventh flight of the OV-102 vehicle, Columbia. The
sequence of events for this flight is shown in table I. The Orbiter problem
tracking list is presented in table II.
The major objectives of this flight were to successfully deploy the SATCOM
KU-2/Payload Assist Module-Delta Class (PAM-D Ii) and SYNCOM IV-5/UNQ satellites
and to perform the planned operations of the Material Science Laboratory-2
(MSL-2). An option was maintained to fly the Getaway Special (GAS) Bridge
Assembly (GBA) and the Hitchhiker G-I (HG-I) to replace the SYNCOM, if it was
not ready for flight. This option was exercised since the SYNCOM-IV-5/UNQ did
not fly during STS 61-C.
The crew for this twenty-fourth Space Shuttle mission were Robert L. Gibson,
Commander, U. S. Navy, Commander; Charles F. Bolden, Lt. Col., U. S. Air Force,
Pilot; Franklin R. Chang-Dias, Ph. D., Steven A. Hawley, Ph. D., and George D.
Nelson, Ph. D., Mission Specialists; Robert J. Cenker and William Nelson,
Payload Specialists. Mr. Robert J. Cenker is a representative of the Radio
Corporation of American (RCA). Mr. William Nelson is a member of the U. S.
House of Representatives.
MISSION SUMMARY
The 5-day STS 61-C mission was planned for launch on December 18, 1985. The
launch was scrubbed and rescheduled on six different occasions because of
hardware problems or unacceptable weather. The mission was launche6 on January
12, 1986, at 6:55 a. m. e.s.t., and was scheduled for landing 5 days later on
January 17, 1986. The final countdown was normal. The ascent phase was normal
in all aspects with main engine cutoff (MECO) occurring at the planned time.
Both solid rocket boosters were recovered and the external tank impacted within
the predicted footprint. After the first two planned orbital maneuvering system
(OMS) maneuvers were completed, the vehicle was in the planned 175 nmi. circular
orbit.
During the first day, the RCA SATCOM-KU satellite predeployment checks were
completed and the satellite was deployed at the planned time. The MSL-2 carrier
systems were activated and operating properly, and the infrared imaging
experiment (IRIE) camera was used on revolutions 3, 4, and 5. Also, of the 12
GAS experiments, five were activated. The Hitchhiker-G payload was activated
about 3.5 hours after launch, and a minor data problem was corrected. The
capillary pump loop operations appeared nominal, and the particles analysis
cameras were operated satisfactorily.
Flight day 2 operations were conducted in general accordance with the flight
plan and consisted mostly of experiment operations. All Orbiter systems
operated well and no restrictions were imposed on on-orbit operations. The
MSL-2 carrier subsystems continued to operate properly and activities with the
Three-Axis Acoustic Levitator experiment were completed. Someproblems
developed with the other two experiments on the MSL-2 carrier and future
operations were evaluated. Three more GASexperiments were activated. Also,
attempts were madeto monitor the CometHalley.
Infrared imaging data were taken. The data included cargo bay scenes and a
ground track on Hawaii. The infrared imaging observations madethe first day
were downlinked and the quality of these observations was excellent.
STS61-C orbit operations continued on schedule during the fourth day with a
planned deorbit one day early on January 16. The reaction control system (RCS)
hot-fire test and flight control system (FCS) checkout were completed without
any anomalies. Day 4 experiment activities included ultraviolet experiment scan
operations on three targets plus MSL-2 operations with the EMLand ADSF. The
most extensive operations were with the IRIE during numerousobservational
periods.
The flight was extended one day from the flight day 5 planned landing because of
unacceptable weather at KSC. In preparation for landing, the payloads had been
deactivated and secured. Following waveoff, various activities were undertaken
to reactivate payloads and make productive use of the extension day.
2
Plans for landing at KSCon day 6 were cancelled because of unacceptable weather
conditions, and a decision was madeto land one revolution later at Edwards AFB,
CA. Final stowage and preparation for entry were completed as scheduled and the
232-second deorbit maneuverwas initiated at IS:12:54:30 G.m.t. _ne entry was
nominal in all respects. After a 195-degree heading alignment circle maneuver,
the Orbiter was landed at 18:13:58:51G.m.t. on runway 22 at Edwards AFB, CA.
Rollout required 10,202 feet and lasted 59 seconds. The postlanding inspection
of the Orbiter showedit to be in very g0od condition.
VEHICLE ASSESSMENT
Marshall Space Flight Center (MSFC) has published a detailed evaluation report
covering the elements for which MSFC has design responsibility. That report is
MSFC-RPT-1227 - Space Shuttle STS 61-C (32)-Fiight Evaluation Report - Shuttle
Projects dated January 27, 1986.
The STS 61-C flight utilized lightweight solid rocket motor (SRM) cases. SRM
propulsion performance was normal and within specification limits, with
propellant burn rates for both SRM's near predicted values. Solid rocket
booster (SRB) thrust differentials were within specification throughout the
flight.
The SRB support-post loads data at lift-off showed that footpad compression,
tension, and bolt loads were within design allowables and were comparable with
loads observed on previous flights. The SRB base-moment calculations, based on
mobile launch platform (MLP) support strain data, indicated a maximum bending
moment of 95 percent of design during Space Shuttle main engine (SSME) thrust
buildup.
All thrust vector control (TVC) prelaunch redlines were met with ample margins.
Analyses verified that the TVC subsystem operated normally.
The flight structural temperature measurement response was as expected. The SRB
thermal protection system (TPS) performed as predicted during ascent with little
or no TPS acreage ablation.
The performance of the separation subsystems was normal with all booster
separation motors (BSM's) expended and bolts severed. Nose cap jettison,
frustum separation, and nozzle jettison occurred normally on each SRB. All
drogues and main parachutes were recovered and are reusable.
3
Analyses indicate that the performance of the Shuttle range safety system
hardware for both SRB's and the ET was normal.
a. A gas path was noted at the 154-degree position of the aft field joint
of the left S_M. Soot was found from the 140-degree to the 178-degree position,
and soot was found in the primary groove from the 68-degree to the 183-degree
(115 degrees arc) position. C-ring damagewas noted at the 154-degree position
with a maximumerosion depth of 0.00_ inch and erosion length of 3.5 inches.
The 0-ring was affected by heat over a 14-inch length in this area.
b. A gas path was found from the 273.6-degree to the 309.6-degree (36
degrees arc) position of the left S_Mnozzle joint. Soot was found in the
primary 0-ring groove over the entire 360-degree circumference. A potential
impingement point was located at the 302.4-degree point; however, no 0-ring
damagewas found.
c. A gas path was found at the 162-degree point with soot in the primary
0-ring groove from the lOS-degree to the 220-degree (112 degrees arc) point on
the right SRMnozzle joint. 0-ring damagewas found at the 162-degree point
with the maximumerosion depth being 0.011 inch and the erosion length being
8 inches. The 0-rlng was affected by heat over a 26-1nch length in this area.
d. A gas path was found on the outer surface of the igniter at the
130-degree point of the left SRM. Soot was found on the aft side of the outer
Gasko seal, approaching the primary sea! over a 70-degree arc (130 to 200
degrees), and on the outer edge of the inner Gasko seal over a 130-degree arc
(ii0 to 240 degrees), however, no seal damagewas found.
e. A gas path was found on the outer surface of the igniter at the
250-degree point of the right S_. Soot was found on the inside edge of the
outer Gaskoseal over the entire 360-degree circumference, however, it did not
progress beyond the edge of the seal. There was a slight discoloration of the
metal on both sides of the seal over the entire 360-degree circumference. There
was no soot, and no seal d_age found on or near the inner Gasko seal.
EX_fERNAL
TANK
The external tank propellant loading was accomplished satisfactorily. There was
no excessive ice or frost bul_up. Flight performance was excellent. Entry was
normal with the impact in the footprint as predicted. Tumbling was verified.
All prelaunch purge operations were executed successfully. The launch support
ground support equipment (GSE) provided adequate control capability for launch
preparation. All conditions for engine start were achieved at the appropriate
times.
Engine dynamic data generally comparedwell with previous test and flight data,
and no problems were identified.
All on-orbit activities associated with t_e main engines were accomplished
successfully.
MAINPROPULSION
SYSTEM
All pretanking purges were performed as planned. Liquid oxygen and liquid
hydrogen propellant loading, prepressurization, and pressurization systems
performed satisfactorily. Ullage pressures were maintained within the required
limits throughout the flight.
Feed system performance was normal. The liquid oxygen and hydrogen propellant
conditions were within specified limits during all phases of operation, and net
positive suction pressure (NPSP) requirements were met.
ORBITER
Orbiter subsystem operation during STS61-C was excellent with only minor
exceptions (table II). The most significant problem occurred during the
prelaunch countdown on January 6, 1986.
SATCOM-KU SATELLITE
The RCA SATCOM-KU satellite was deployed on time at 12:21:26:29 G.m.t. The
range instrumentation aircraft were on station to monitor the payload assist
module D-2 firing which was satisfactory. The satellite was placed in
geosynchronous orbit and Began operating satisfactorily.
The MSL carrier (support) systems were activated on schedule. Of the three
experiments that were a part of the MSL, only the three-axis acoustic levitator
(3AAL) operated normally during the first four days of the mission. Of the
remaining two experiments - EML and ADSF - only the ADSF operated for a short
time on day 2.
HITCHHIKER-G PAYLOAD
6
INFRARED
IMAGINGEXPERIMENT
The CHAMP experiment appeared to have failed early in the flight. An inflight
maintenance procedure was performed without success.
GETAWAY
SPECIALEXPERIMENTS
Only five of the II Get Away Special (GAS) experiments were operated as planned
during the STS61-C mission. Two of the ii GASexperiments have not reported
their results as yet to the GASProject Managerat Goddard Space Flight Center.
There were four parts to this experiment named JULIE (Joint Utilization of
Laser Integrated Experiment):
d. G-481 - VERTICALHORIZONS
The purpose of this was to expose wild and laboratory research gypsy moth
eggs and engorged female American dog ticks to weightlessness during the Shuttle
mission.
a. G-062 - GENERAL
ELECTRIC/PENN
STATEUNIVERSITY
This experiment was to have measured the effect that convection has upon
heat flow in a liquid. The experiment failed for reasons that are unknownat
this time.
b. G-332 - BOOKER
T. WASHINGTON
SENIORHIGHSCHOOL
The brine shrimp artemia was flown to determine the behavior and
physiological effects of mierogravity on cysts in space. The experiment failed
due to experiment wiring error.
The EMP was to measure the response of the GAS bridge to the Shuttle
environment during lift-off, on-orbit operations, and landing. This experiment
failed to turn on.
The purpose of this experiment was to learn what effect gravity has on
particle dispersion of packing materials in high performance liquid
chromotography analytical columns.
As shown in table III, the STS 61-C mission was originally scheduled for launch
on December 18, 1985, but the countdown was behind schedule because of Orbiter
closeout work and the launch was rescheduled for December 19, 1985. A turbine
overspeed problem developed in the SRB hydraulic power unit, forcing the launch
to be rescheduled to January 4, 1986. Subsequent scheduling moved this date to
January 6, 1986. Launch vehicle and facility problems delayed the launch to the
point that the payload had reached the end of its launch window and the mission
was rescheduled for January 7, 1986. Unacceptable weather conditions at Kennedy
Space Center (KSC) and the trans-Atlantic abort sites caused a recycle of the
launch to January I0, 1986. Because of unacceptable weather again at KSC, the
launch was recycled to January 12, 1986. Lift-off occurred at 6:55 a. m. e.s.t.
on January 12, 1986.
The landing was rescheduled from January 17 to January 16, 1986, to save
turnaround time at KSC. However, unacceptable weather resulted in scheduling
the landing for January 17, 1986, at KSC. Again unacceptable weather played a
role in delaying the landing until January 18, 1986.
As final preparations were made for a landing at KSC on January 18, 1986, the
weather was again determined to be unacceptable. The landing was delayed one
revolution and moved to Edwards Air Force Base, California, where it was
completed satisfactorily.
All Orbiter detailed test objectives (DTO's) assigned to this flight were
accomplished with the exception of 0237, Forward Reaction Control System (RCS)
Flight Test.
0237-Forward RCS Flight Test. This DTO required a series of five short
programmed test input (PTI)-controlled forward RCS firings during entry as a
first step in demonstrating a return-to-launch-site/trans-Atlantic abort
forward-RCS dump capability. The DTO was cancelled because it was discovered
that the two left-forward RCS thrusters had titanium splitters which could cause
ZOT's with the last three PTI's, and a separate concern that the first two PTI's
would cause TPS scorching which could impact an already tight turnaround
schedule.
The following DTO's required no special test or crew activity other than the
operation of operational Instrumentation/modular auxiliary data system (OI/MADS)
instrumentation and recorders. Postflight analysis of these data will be
required. No instrumentation or recorder problems were reported.
I0
TABLEI. - STS61-C SEQUENCE
OF EVENTS
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ORIGINAL PAGE IS
OF POOR QUALITY
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