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Grouting File Name: Tower Strengthening SoW-Bab IX Grouting   Date: 30/06/2009   Page 1 of

Grouting

Grouting File Name: Tower Strengthening SoW-Bab IX Grouting   Date: 30/06/2009   Page 1 of 9

File Name: Tower Strengthening SoW-Bab IX Grouting

 

Date: 30/06/2009

 

Page 1 of 9

A. Tools: Chapter IX Grout 1. Grout Mixer 2. Pail/bucket 3. Spoon like tool (ie.

A. Tools:

Chapter IX Grout

1. Grout Mixer

2. Pail/bucket

3. Spoon like tool (ie. Trowel)

4. Hammer

5. Wire for final touch

B. Material:

1. Sika Non-Shrink Grout 215

2. Fresh Water

3. Form Work

4. Nail

C. PPE Tools:

1. Safety Gloves

2. Safety Shoes

3. Safety Goggles

D. Work Method:

1. Preparation Work and Form Work:

a. Before grout the surface of concrete, ensure chipping on the concrete surface already done. The proper grout process on surface of concrete will create a monolithic concrete between existing concrete and new concrete.

File Name: Tower Strengthening SoW-Bab IX Grouting

 

Date: 30/06/2009

 

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Picture 1. Broken grout due to not adhere properly the material to the concrete b.
Picture 1. Broken grout due to not adhere properly the material to the concrete b.

Picture 1. Broken grout due to not adhere properly the material to the concrete

b. Install form work surrounding existing concrete pedestal of tower properly. The form work (sawn timber) material shall have a flat surface on the side where it will be filled in by the grout material. The form work also needs to give a support (usually made from wooden/buthess) and it nailed to pedestal.

c. The topmost of form work use as references to stop grouting process. This elevation of topmost form work shall be higher then elevation of existing pedestal in order to ensure the grout material could flow in properly.

d. Form work support shall be installed on good position (strongly support the form work) and ensure form work could sat tight and no leakage.

e. Surface of work work which face the grout area shall be in a greasiness condition in order to easily remove after grout process is done

File Name: Tower Strengthening SoW-Bab IX Grouting

 

Date: 30/06/2009

 

Page 3 of 9

Picture 2. Formwork installation process Picture 3. Formwork installed 2. Mixing process of grout material
Picture 2. Formwork installation process Picture 3. Formwork installed 2. Mixing process of grout material

Picture 2. Formwork installation process

Picture 2. Formwork installation process Picture 3. Formwork installed 2. Mixing process of grout material File

Picture 3. Formwork installed

2. Mixing process of grout material

File Name: Tower Strengthening SoW-Bab IX Grouting

 

Date: 30/06/2009

 

Page 4 of 9

a. Be ready with Sika Grout 215 and fresh water. The composition of Sika and

a. Be ready with Sika Grout 215 and fresh water. The composition of Sika and fresh water material refer to guidance given on grout specification where : every 25 kg grout material (sika as mentioned above) shall be mix with 3.8 – 4 lt of fresh water

above) shall be mix with 3.8 – 4 lt of fresh water Picture 4. Recommended grout

Picture 4. Recommended grout mat specification

b. Prepare tools for mixing the material and also bucket to place on the material during mixing process. The tools are: bucket/pail, spoon like tools and mixer.

File Name: Tower Strengthening SoW-Bab IX Grouting

 

Date: 30/06/2009

 

Page 5 of 9

Picture 5. A Sample of Mixer tool Picture 6. Spoon like tools to mix grout
Picture 5. A Sample of Mixer tool Picture 6. Spoon like tools to mix grout

Picture 5. A Sample of Mixer tool

Picture 5. A Sample of Mixer tool Picture 6. Spoon like tools to mix grout material

Picture 6. Spoon like tools to mix grout material and fresh water

c.

Fill

in

the

bucker

with

70%-80%

of

fresh

water

calculated

as

d.

recommended composition. Fill in Sika material in bucket slowly. During this fill in process, mixer shall

mix those mats slowly on low rpm.

File Name: Tower Strengthening SoW-Bab IX Grouting

 

Date: 30/06/2009

 

Page 6 of 9

e. After sika mats already fill in, continue with remaining fresh water. While mixing process

e. After sika mats already fill in, continue with remaining fresh water. While mixing process still run for 2-3 minutes up to all materials could grow into one properly.

f. Use spoon like tool to mix slowly to remove bubble air inside.

spoon like tool to mix slowly to remove bubble air inside. Picture 7. Appearance of grout

Picture 7. Appearance of grout material after mixing done

3. Pour Process

a. Pour grout material from side long and ensure it could flow properly

b. Do not allow to vibrate during pour process

c. Use tools to help forward grout material could spread evenly in area of

grouting. The tools such as: spoon like tools, wire.

File Name: Tower Strengthening SoW-Bab IX Grouting

 

Date: 30/06/2009

 

Page 7 of 9

Picture 8. Pour Proses of grout material Picture 9. A spoonlike tools utilization to ensure
Picture 8. Pour Proses of grout material Picture 9. A spoonlike tools utilization to ensure

Picture 8. Pour Proses of grout material

Picture 8. Pour Proses of grout material Picture 9. A spoonlike tools utilization to ensure the

Picture 9. A spoonlike tools utilization to ensure the grout material distribute apportionment

File Name: Tower Strengthening SoW-Bab IX Grouting

 

Date: 30/06/2009

 

Page 8 of 9

Picture 10. Grout finish after Pour Process 4. Most of improper case occurs on site
Picture 10. Grout finish after Pour Process 4. Most of improper case occurs on site

Picture 10. Grout finish after Pour Process

4. Most of improper case occurs on site are: mixing Grout material (Sika) with other material such as sand and rock. Other case are fresh water composition higher then specification due to there no mixer tools during mixing process

E. HSE Concern:

1. Prepare OHSE “Tool Box Safety Meeting Record Sheet” doc (as dailly doc which need to be updated on daily base during site implementation

2. Ensure mixer tools in good condition.

3. Ensure worker applies with safety gloves, safety goggles, and safety shoes during implementation work and beware.

4. After form work finish do cleaning to ensure no nail scattered.

File Name: Tower Strengthening SoW-Bab IX Grouting

 

Date: 30/06/2009

 

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