Beruflich Dokumente
Kultur Dokumente
■ Function
Cooling, heating, hot water (dedicatedly or
simultaneously)
■ Application
Provide chilled/heating water for
●
large-scale buildings
●
Produce chilled water over 5°C
and heating water below 95°C
■ Cooling capacity
23-11,630kW(6.6-3,307Rt)
■ Energy sources
●
Natural gas, town gas, biogas, diesel,
recycled oil
●
gas/oil dual fuel, gas & waste heat
hybrid (multiple energy)
●
waste heat from power generation
industrial waste streams (steam, hot
water, exhaust, etc)
■ Super energy-saving
Compared with conventional electric
●
air conditioning, the energy efficiency
of BROAD non-electric air conditioning
is 2 times higher, while their CO2
emissions are 4 times lower.
●
Compared with conventional water
distribution systems, BROAD pakaged
pumpset system reduces the rated
power demand by 40-60%, and the
operating electricity consumption by
60-75%.
Sept. 2008 . SI
CONTENTS
Non-electric Chiller 1
Performance Data 22
Model Selection & Ordering 23
Performance Curves 23
Price Information 51
Non-electric
1 Chiller (chiller+pumpset)
cooling tower
auto dosing
pumpset
1. high temperature
generator (HTG)
2. low temperature
generator (LTG)
3. condenser
2 4. absorber
3
5. evaporator
chiller 6. high temperature
1
heat exchanger
7. low temperature
heat exchanger
5
4
6 heat energy
1. high temperature
generator (HTG)
1
heat energy
Model BYZ 20 50 75 100 125 150 200 250 300 400 500 600 800 1000
chiller cooling capacity kW 233 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630
Rt 66 165 248 331 413 496 661 827 992 1323 1653 1984 2646 3307
heating capacity kW 179 449 672 897 1121 1349 1791 2245 2687 3582 4489 5385 7176 8967
hot water capacity kW 80 200 300 400 500 600 800 1000 1200 1600 / / / /
chilled water
flow rate m 3/h 28.6 71.4 107 143 179 214 286 357 429 571 714 857 1143 1429
pressure drop kPa 30 30 30 30 30 40 40 50 50 50 60 60 60 60
cooling water
flow rate m 3/h 48 120 180 240 300 360 481 601 722 962 1203 1443 1924 2405
pressure drop kPa 50 50 50 50 50 50 50 60 60 60 70 70 70 70
heating water
flow rate m 3/h 15.3 38.5 57.9 77.1 96.4 116 154 193 231 308 386 463 617 771
pressure drop kPa 20 20 20 20 20 20 30 30 40 40 50 50 60 60
hot water
flow rate m 3/h 3.4 8.6 12.9 17.2 21.5 25.8 34.4 43.0 51.6 68.8 / / / /
pressure drop kPa 20 20 20 20 20 20 30 30 40 40 / / / /
natural gas consumption
cooling m 3/h 17.1 42.7 64.1 85.5 107 128 171 214 257 342 427 513 684 855
heating m 3/h 19.3 48.3 72.2 96.5 121 145 193 241 289 385 483 579 772 964
3
hot water m /h 8.8 22 33 44 55 66 88 110 132 176 / / / /
power demand kW 2.5 5.8 6.1 9.8 9.8 11.6 16.7 16.7 21.7 25.2 31.9 40.7 49.9 63.3
solution wt. t 1.1 2.6 3.2 3.9 4.9 5.6 8 9 11.7 13.5 17 21.6 28.7 34.7
unit ship. wt. t 5 10 12 14 17 19 26 31 / / / / / /
main shell ship. wt. t 2.5 4.5 5 6.5 7.5 8.5 11 13 15 20 24 28 29 30
operation wt. t 5.3 10.6 13 16 19 22 29 35 42 50 63 76 89 107
pumpset Chilled water pump
external head mH 2 O 19 19 20 20 22 22 22 22 22 22 26 26 26 26
power demand kW 4 7.5 15 15 22 30 37 44 60 60 110 110 150 180
cooling water pump
external head mH 2 O 10 10 10 10 10 10 10 10 10 10 10 10 10 10
power demand kW 3 7.5 15 15 22 22 37 44 44 60 90 110 150 180
hot water pump
external head mH 2 O 7 7 12 12 12 12 12 12 12 12 / / / /
power demand kW 0.4 0.6 2.2 3 3 4.4 4.4 4.4 6 6 / / / /
total power demand kW 7.4 15.6 32.2 33 47 56.4 78.4 92.4 110 126 200 220 300 360
operation wt. t 0.6 0.9 3.8 3.8 4.2 4.3 7.1 7.4 8.1 9.7 5.9/8.6 6.1/8.6 6.1/9.8 9.6/9.8
cooling power demand kW 5.5 11 / / / / / / / / / / / /
tower
operation wt. t 2.5 5.1 / / / / / / / / / / / /
Enclosure ventilation power demand kW 0.3 0.3 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 3.0 3.0 3.0
weight t 0.5 0.8 3.4 3.4 3.9 3.9 5.2 5.6 6.3 6.8 11.0 11.5 14.5 15.5
Electricity total power demand kW 15.7 32.7 39.3 44.3 58.3 69.5 96.6 111.1 133.7 153.2 233.9 263.7 352.9 426.3
and water
consumption water consumption (cooling) t/h 0.6 1.5 2 3 3.8 4.5 6 7.5 9 12 15 18 24 30
4
91 91
ǁ 71 ǁ 71
51 51
31 31
31! 41! 51! 61! 71! 81! 91! :1! 211 31! 41! 51! 61! 71! 81! 91! :1! 211
cooling capacity ǁ heating capacity ǁ
COP Nomenclature
Rated COP:1.36 BY Z 100 X D-k-H1-Fa
IPLV COP:1.56
Load COP Factor Result High pressure type (details in below table)
H1 20% more heating capacity
A 100% 1.360 0.01 0.014
Function : k-cooling-heating type, d-cooling only,
B 75% 1.569 0.42 0.659
default is heating, cooling and hot water
C 50% 1.619 0.45 0.729 Fuel type: B -oil C-LPG D- natural gas E-town gas
D 25% 1.308 0.12 0.157 BROAD non-electric chiller design code
Note: The integrated part load value (IPLV) (X indicates 10)
reflects chiller's actual COP in operation. Cooling capacity: 10 4 kcal/h
Chiller type: Z-direct-fired(code of other types
available in “Performance Data” pages)
Environmental Product: B-BROAD, Y-packaged chiller
Protection Features Codes for high pressure type:
Operating Noise dB(A) pressure limit chilled water code cooling water code
0.81~1.2MPa Fa Ma
Model BYZ 20~50 75~200 ≥250
1.21~1.6MPa Fb Mb
DFA ≤57 ≤58 ≤60
1.61~2.0MPa Fc Mc
pumpset ≤57 ≤57 ≤59
2.01~2.4MPa Fd Md
cooling tower ≤62 / /
outside enclosure ≤40 ≤41 ≤42
Emissions:
CO/CO2≤0.02% NOx≤46ppm (O2=5%)
6
Pressure selection
● The standard pressure limit for chilled/heating/cooling
water is 0.8Mpa. Information about high pressure type is
available on page 5.
●
0.81-1.2Mpa system: select high pressure type.
1.21-1.6Mpa system: either extra pressure type, or
secondary heat exchanger, to be comprehensively
evaluated.>1.6Mpa system: secondary heat exchange.
7
Electric wiring* Includes wires, cables, cable conduit, cable supporters, etc.
Enclosure / Metal enclosure Aluminum-galvanized zinc shell with insulation
Accessories Includes ventilation and gas leakage detector (for gas type only)
Notes : 1. “*” means only standard size is available. For any size change, please specify it in purchase orders.
2. Supply list of waste heat chillers is almost the same as DFA supply list. The main difference of waste heat chillers lies
in HTG. Supply list will be provided separately when the order is placed.
main shell HTG
exhaust
burner
Pumpset system
A/
C
w
at
er
9
chiller cooling capacity kW 233 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630
Rt 66 165 248 331 413 496 661 827 992 1323 1653 1984 2646 3307
chilled W
flowrate m 3/h 28.6 71.4 107 143 179 214 286 357 429 571 714 857 1143 1429
pressure drop kPa 30 30 30 30 30 40 40 50 50 50 60 60 60 60
cooling W
flowrate m 3/h 48.8 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442
pressure drop kPa 50 50 50 50 50 50 50 60 60 60 70 70 70 70
steam consumption kg/h 251 628 941 1255 1569 1883 2511 3138 3766 5021 6276 7532 10042 12550
power demand kW 1.7 4.3 4.6 6.8 6.8 6.8 10.2 10.2 11.7 13.2 17.7 20.7 25.9 34.9
solution weight t 0.8 1.9 2.6 3.0 4.1 4.6 6.7 7.5 9.9 11.2 14.6 17.5 22.7 28.2
operation weight t 0.5 0.8 3.3 3.3 3.6 3.7 6.3 6.6 7.2 8.8 5.9/8.6 6.1/8.8 6.1/9.8 9.6/9.8
enclosure ventilation power demand kW 0.3 0.3 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 3.0 3.0 3.0
weight t 0.5 0.8 3.4 3.4 3.9 3.9 5.2 5.6 6.3 6.8 11.0 11.5 14.5 15.5
Electricity total power demand kW 14.5 30.6 35.6 38.3 52.3 60.3 85.7 100.2 117.7 135.2 219.7 243.7 328.9 397.9
and water
water demand for cooling t/h 0.6 1.5 2 3 3.8 4.5 6 7.5 9 12 15 18 24 30
consumption
General Conditions:
1. Rated saturated steam pressure: 0.8 MPa, rated 9. Adjustable load: 5%~115%
condensate temp: 95°C 10. Fouling factor for chilled W, cooling W:
2. Rated chilled W outlet/inlet temp: 7°C/14°C 0.086 m 2· K/kW
3. Rated cooling W outlet/inlet temp: 37°C/30°C 11. LiBr Solution concentration: 52%. Solution weight is
4. Lowest permitted outlet temperature for chilled included in unit ship, wt.
water: 5°C 12. Machine room ambient temperature:
5. Lowest permitted inlet temperature for cooling 5~43°C,humidity ≤ 85%
water: 10°C 13. Standard climate conditions for cooling operation: 36°C,
6. steam pressure upper limit 110% relative humidity 50% (wet bulb 27°C)
7. Adjustable chilled water flowrate: 50%~120% 14. Rated cooling COP: 1.41
8. Pressure limit for chilled W, cooling W: 15. Life design: 25 years
0.8MPa (except special order)
10
two- 20 233 66 153 28.6 30 48.8 50 13.1 20 / 1540 1540 1.7 1.5 6.5 2.5 7
stage
50 582 165 384 71.4 30 122 50 32.7 20 / 3851 3851 4.3 3.5 12 4.5 12.5
exhaust
chiller 75 872 248 575 107 30 183 50 49.0 20 / 5777 5777 4.6 4.4 14 5 16
BE 100 1163 331 767 143 30 244 50 65.4 20 / 7700 7700 6.8 5.7 18 6.5 20
exhaust 125 1454 413 959 179 30 305 50 81.8 20 / 9628 9628 6.8 6.6 22 7.5 24
500°C
150 1745 496 1151 214 40 366 50 98 20 / 11554 11554 6.8 7.6 25 8.5 27
200 2326 661 1534 286 40 488 50 131 30 / 15400 15400 10.2 10.8 33 11 36
250 2908 827 1918 357 50 610 60 163 30 / 19256 19256 10.2 12.1 / 13 42
300 3489 992 2301 429 50 733 60 196 40 / 23100 23100 11.7 15.8 / 15 56
400 4652 1323 3068 571 50 977 60 262 40 / 30800 30800 13.2 18.2 / 20 66
500 5815 1653 3835 714 60 1221 70 327 50 / 38500 38500 17.7 23.0 / 24 83
600 6978 1984 4602 857 60 1465 70 394 50 / 46200 46200 20.7 29.1 / 28 107
800 9304 2646 6137 1143 60 1953 70 523 60 / 61600 61600 25.9 36.5 / 29 118
1000 11630 3307 7671 1429 60 2442 70 654 60 / 77000 77000 34.9 41.0 / 30 131
General Conditions:
1. Rated hot W inlet/outlet temp for hot W 9. Pressure limit for chilled/cooling W:
chiller:180°C/165°C 0.8MPa (except special order)
2. Rated exhaust inlet/outlet temp for exhaust 10. Adjustable load: 5%~115%
chiller: 500°C/160°C 11. Fouling factor for chilled W, cooling W: 0.086 m2· K/kW
3. Rated chilled W outlet/inlet temp: 7°C/14°C 12. LiBr Solution concentration: 52%, solution weight is
4. Rated cooling W outlet/inlet temp: 37°C/30°C included in unit ship, wt.
5. Rated heating W outlet/inlet temp for two-stage 13. Machine room ambient temperature: 5~43°C,
exhaust chiller: 65°C/55°C humidity ≤ 85%
6. Lowest permitted outlet temperature for chilled 14. Rated cooling COP: 1.41
water: 5°C 15. Rated heating COP for exhaust chiller: 0.93
7. Lowest permitted inlet temperature for cooling 16. Life design: 25 years
water: 10°C 17. Please refer to P5, P6 & P7 for performance curve,
8. Adjustable chilled water flowrate: 50%~120% model selection & ordering and supply list information.
12
General Conditions:
1. Rated saturated steam pressure for BDS chiller 9. Pressure limit for chilled/cooling W:
0.1 Mpa.Rated condensate temperature for BDS 0.8MPa (except special order)
chiller: 95°C 10. Adjustable load: 5%~115%
2. Rated hot W inlet/outlet temp for single-stage 11. Fouling factor for chilled W, cooling W: 0.086 m2· K/kW
hot W chiller: 98°C/88°C 12. LiBr Solution concentration: 50%. Solution weight is
3. Rated exhaust inlet/outlet temp for single-stage included in unit ship, wt.
exhaust chiller: 300°C/130°C 13. Machine room ambient temperature:
4. Rated chilled W outlet/inlet temp: 7°C/14°C 5~43°C,humidity ≤ 85%
5. Rated cooling W outlet/inlet temp: 37°C/30°C 14. Rated COP: single-stage steam chiller and exhaust chiller:
6. Lowest permitted outlet temperature for chilled 0.79,single-stage hot W chiller: 0.76
water: 5°C 15. Life design: 25 years
7. Lowest permitted inlet temperature for cooling 16. Please refer to P5, P6 & P7 for performance curve, model
water: 10°C selection & ordering and supply list information.
8. Adjustable chilled water flowrate: 50%~120%
13
BZE 100 1163 331 897 400 143 30 77.1 20 17.2 20 244 50
exhaust 125 1454 413 1121 500 179 30 96.4 20 21.5 20 305 50
500°C 150 1745 496 1349 600 214 40 116 20 25.8 20 366 50
gas/oil
200 2326 661 1791 800 286 40 154 30 34.4 30 488 50
250 2908 827 2245 1000 357 50 193 30 43.0 30 610 60
300 3489 992 2687 1200 429 50 231 40 51.6 40 733 60
400 4652 1323 3582 1600 571 50 308 40 68.8 40 977 60
500 5815 1653 4489 / 714 60 386 50 / / 1221 70
600 6978 1984 5385 / 857 60 463 50 / / 1465 70
800 9304 2646 7176 / 1143 60 617 60 / / 1953 70
1000 11630 3307 8967 / 1429 60 771 60 / / 2442 70
hot W & 20 233 66 136 / 28.6 30 11.6 15 / / 52.5 50
exhaust 50 582 165 341 / 71.4 30 29.3 15 / / 131 50
chiller
75 872 248 511 / 107 30 43.8 15 / / 196 50
BHE
100 1163 331 682 / 143 30 58.4 15 / / 262 50
exhaust
500°C 125 1454 413 852 / 179 30 73.0 15 / / 327 50
hot W 98°C 150 1745 496 1025 / 214 40 88.2 15 / / 393 50
200 2326 661 1361 / 286 40 117 25 / / 525 50
250 2908 827 1706 / 357 50 146 25 / / 655 60
300 3489 992 2042 / 429 50 175 35 / / 787 60
400 4652 1323 2722 / 571 50 233 35 / / 1049 60
500 5815 1653 3412 / 714 60 293 45 / / 1311 70
600 6978 1984 4093 / 857 60 351 45 / / 1573 70
800 9304 2646 5454 / 1143 60 467 55 / / 2097 70
1000 11630 3307 6815 / 1429 60 584 55 / / 2622 70
hot W & 20 233 66 179 80 28.6 30 15.3 20 3.4 20 52.5 50
exhaust & 50 582 165 449 200 71.4 30 38.5 20 8.6 20 131 50
direct-
fired 75 872 248 672 300 107 30 57.9 20 12.9 20 196 50
chiller 100 1163 331 897 400 143 30 77.1 20 17.2 20 262 50
BZHE 125 1454 413 1121 500 179 30 96.4 20 21.5 20 327 50
exhaust 150 1745 496 1349 600 214 40 116 20 25.8 20 393 50
500°C
200 2326 661 1791 800 286 40 154 30 34.4 30 525 50
hot W 98°C
250 2908 827 2245 1000 357 50 193 30 43.0 30 655 60
300 3489 992 2687 1200 429 50 231 40 51.6 40 787 60
400 4652 1323 3582 1600 571 50 308 40 68.8 40 1049 60
500 5815 1653 4489 / 714 60 386 50 / / 1311 70
600 6978 1984 5385 / 857 60 463 50 / / 1573 70
800 9304 2646 7176 / 1143 60 617 60 / / 2097 70
1000 11630 3307 8967 / 1429 60 771 60 / / 2622 70
14
BZE 100 85.5 2310 / 96.5 2310 44.0 2310 9.8 4.4 18 6.5 19
exhaust 125 107 2888 / 121 2888 55.0 2888 9.8 5.4 21 7.5 22.5
500°C 150 128 3466 / 145 3466 66.2 3466 11.6 6.1 23 8.5 25
gas/oil
200 171 4620 / 193 4620 88.0 4620 16.7 8.5 31 11 34
250 214 5727 / 241 5727 110 5727 16.7 10.0 / 13 41
300 257 6930 / 289 6930 132 6930 21.7 12.7 / 15 47
400 342 9240 / 385 9240 176 9240 25.2 14.9 / 20 57
500 427 12550 / 483 12550 / / 31.9 19.0 / 24 72
600 513 13860 / 579 13860 / / 40.7 23.1 / 28 86
800 684 18480 / 772 18480 / / 49.9 30.2 / 29 95
1000 855 23100 / 964 23100 / / 63.3 36.2 / 30 114
hot W & 20 / 1540 6.6 / 1540 / / 1.7 1.6 6.6 2.5 7
exhaust 50 / 3851 16.4 / 3851 / / 4.3 3.6 12 4.5 12.7
chiller
75 / 5777 24.7 / 5777 / / 4.6 4.5 15 5 16
BHE
100 / 7700 32.9 / 7700 / / 6.8 5.8 19 6.5 20.5
exhaust
500°C 125 / 9628 41.1 / 9628 / / 6.8 6.8 22.5 7.5 25
hot W 98°C 150 / 11554 49.3 / 11554 / / 6.8 7.8 25.5 8.5 28
200 / 15400 65.8 / 15400 / / 10.2 11.0 34 11 37
250 / 19256 82.2 / 19256 / / 10.2 12.6 / 13 43
300 / 23100 98.7 / 23100 / / 11.7 16.2 / 15 57
400 / 30800 132 / 30800 / / 13.2 18.7 / 20 67
500 / 38500 164 / 38500 / / 17.7 23.7 / 24 85
600 / 46200 197 / 46200 / / 20.7 29.8 / 28 109
800 / 61600 263 / 61600 / / 25.9 37.2 / 29 120
1000 / 77000 329 / 77000 / / 34.9 42.0 / 30 133
hot W & 20 17.1 462 6.6 19.3 462 8.8 462 2.5 1.4 6.5 2.5 7
exhaust & 50 42.7 1155 16.4 48.3 1155 22.1 1155 5.8 2.9 11.5 4.5 12.2
direct-
fired 75 64.1 1733 24.7 72.2 1733 33.0 1733 6.1 3.6 15 5 16
chiller 100 85.5 2310 32.9 96.5 2310 44.0 2310 9.8 4.5 19 6.5 20
BZHE 125 107 2888 41.1 121 2888 55.0 2888 9.8 5.6 22 7.5 24
exhaust 150 128 3466 49.3 145 3466 66.2 3466 11.6 6.3 24.5 8.5 26.5
500°C
200 171 4620 65.8 193 4620 88.0 4620 16.7 8.7 33 11 36
hot W 98°C
250 214 5727 82.2 241 5727 110 5727 16.7 10.5 / 13 43
300 257 6930 98.7 289 6930 132 6930 21.7 13.1 / 15 49
400 342 9240 132 385 9240 176 9240 25.2 15.4 / 20 60
500 427 12550 164 483 12550 / / 31.9 19.7 / 24 76
600 513 13860 197 579 13860 / / 40.7 23.8 / 28 91
800 684 18480 263 772 18480 / / 49.9 30.9 / 29 109
1000 855 23100 329 964 23100 / / 63.3 37.2 / 30 131
15
General Conditions:
1. Rated chilled W outlet/inlet temp: 7°C/14°C 8. Adjustable chilled water flowrate: 50%~120%
2. Rated cooling W outlet/inlet temp: 37°C/30°C Adjustable heating/hot water flowrate: 65%~120%
3. Rated heating W outlet/inlet temp: 65°C/55°C 9. Pressure limit for chilled W, cooling W, heating W,
4. Rated hot W outlet/inlet temp: 80°C/60°C hot W 0.8MPa (except special order)
10. Adjustable load: 5%~115%
5. Lowest permitted outlet temperature for chilled
11. Fouling factor for chilled W, cooling W, heating W,
water: 5°C
hot W: 0.086m2· K/kW
6. Highest permitted outlet temperature for heating/ 12. LiBr Solution concentration: 52%. Solution weight is
hot water: 95°C included in unit ship. wt.
7. Lowest permitted inlet temperature for cooling 13. Natural gas consumption is calculated:
water: 10°C 10kWh/m3(8600kcal/m3).
16
code model energy consump. power solution unit ship. main operation
demand wt. wt. shell weight
cooling heating hot W
ship. wt.
NG steam hot W NG NG
3 3 3
m /h kg/h m /h m /h m 3/h kW t t t t
steam & 20 17.1 251 / 19.3 8.8 2.5 1.3 6 2.5 6.5
direct-
50 42.8 628 / 48.3 22.1 5.8 2.8 11 4.5 11.8
fired
chiller 75 64.1 941 / 72.2 33.0 6.1 3.5 13.5 5 14.5
BZS 100 85.5 1255 / 96.5 44.0 9.8 4.4 17 6.5 18.5
steam 125 107 1569 / 121 55.0 9.8 5.4 20.5 7.5 22
0.8MPa
gas/oil 150 128 1883 / 145 66.2 11.6 6.1 23 8.5 25
hot W & 20 17.1 / 10.2 19.3 8.8 2.5 1.3 6 2.5 6.5
direct-
50 42.8 / 25.5 48.3 22.1 5.8 2.8 11 4.5 11.8
fired
chiller 75 64.1 / 38.2 72.2 33.0 6.1 3.5 14 5 15
BZH 100 85.5 / 51.0 96.5 44.0 9.8 4.4 17.5 6.5 19
hot W 180°C 125 107 / 63.6 121 55.0 9.8 5.4 20 7.5 22.5
gas/oil
150 128 / 76.4 145 66.2 11.6 6.1 23 8.5 25
14. �������������������������������������������������������
Standard natural gas pressure is 16~50kPa (1600~5000mm- 18. Energy consumption is for seperate operation of heat
H2O), lower or higher pressure can be accommodated to source and fuel.
special orders 19. Rated direct-fired cooling COP: 1.36
15. Machine room ambient temperature: 5~43°C, Rated waste heat cooling COP: 1.41
humidity ≤ 85% 20. Rated heating COP: 0.93
16. Standard climate conditions for cooling 21. Life design: 25 years
operation: 36°C, relative humidity 50% (wet 22. Please refer to P5, P6 & P7 for performance curve, model
bulb 27°C). selection & ordering and supply list information.
17. Exhaust provides 30% of the total capacity per standard
design of BZE/BZHE. Over 30% can be accommondated
into special orders.
17
BZ BH
1.425 1.43
Capacity &
1.33130 1.405 1.42 120 1.395
1.39 1.41
1.382 110 1.40
1.345 120 1.37
1.36
26ņ 24ņ
26ņ 1.32
24ņ 28ņ 30ņ 32ņ 100 1.41
1.35 110
30ņ 28ņ
32ņ
Capacity &
90 1.415
1.36 100
80 1.42
1.365 90
70 1.425
1.37 80
60 1.43
1.42 1.415 1.41 1.37 1.33
1.38 70 180 1.41
5 6 7 8 9 10 11 12
1.29 1.33 1.36 1.38 1.40 1.415 1.42 1.425
Chilled W temp. ņ 10ņ 8ņ 7ņ 6ņ 5ņ
175 1.37
Notes: The figure in blue is COP. In calculation, 3 COP values are 170 1.31
added and then divided by 3. e.g.
1. Cooling capacity is 100&, cooling water temp. is 28ņ, then chilled
165 1.25
water temp. is 6.2 ņ,COP is 1.358,i.e.(1.36+1.382+1.332)/3=1.358
Chilled W temp. ņ Heat Source W t emp. ņ
2. Chilled water temp. is 10 ņ, cooling water temp. is 28ņ, then
cooling capacity is 116&, COP=1.374
3. Cooling capacity is 90&, chilled water is 6ņ, then cooling water
temp. is 30ņ, COP=1.352
BS BE
Capacity & 1.425 1.43 Capacity &
1.425 1.43
120 1.395 1.42 120 1.395
1.42
1.41 1.41
110 1.40
110 1.40 1.37
1.37
26ņ 24ņ 26ņ 24ņ
100 1.41
100 1.41
30ņ 30ņ 28ņ
28ņ 32ņ
90 1.415
32ņ
90 1.415
80 1.42
80 1.42
70 1.425
70 1.425
60 1.43
1.40 1.415 1.41 1.37 1.33
60 1.43 5001.41
10ņ 8ņ 7ņ 6ņ 5ņ 4501.31
0.7 1.37
(0.531.35)
0.6 1.35
(0.451.29) 4001.16
Chilled W temp. ņ Steam pressure MPa Chilled W temp. ņ Exhaust temp. ņ
(parenthesis for 0.6 MPa)
Notes: The figure in blue is COP. In calculation, 4 COP values are added and
then divided by 4. e.g.
1. Cooling capacity is 100%, steam pressure 0.6 MPa, cooling water temp. is 28ņ,
then chilled water temp. is 8.2 ņ,COP is 1.399,i.e.(1.41+1.42+1.35+1.416)/4=1.399
2. Steam pressure 0.7 MPa, chilled water temp. is 8 ņ, cooling water temp. is 28ņ,
then cooling capacity is 106%, COP=1.402
3. Cooling capacity is 90%, steam pressure 0.8 MPa, chilled water is 6ņ, then
cooling water temp. is 30.5ņ, COP=1.396 (steam pressure 0.8 MPa)
18
BDH BDE
0.74
110 0.74 110 0.78
24ņ
100 0.76 100 0.79
24ņ
26ņ
90 0.765 28ņ 90 0.795
26ņ
30ņ
28ņ
80 0.77 80 0.80
30ņ 32ņ
60 0.795 60 0.81
50 0.80 50 0.815
BDS
0.82
0.816
0.74 120 0.81
0.79
0.76
24 ņ 26 ņ 28 ņ 30 ņ 32 ņ
0.77 110
Capacity &
0.795 90
0.80 80
5 6 7 8 9 10 11 12
0.73 0.77 0.79 0.796 0.803 0.81 0.816 0.82
Chilled W temp. ņ
19
Cooling W Flowrate vs. Pressure Drop Chilled W Flowrate vs. Pressure Drop
Pressure Drop
Pressure Drop
250、300、400 250、300、400
70
100
20、50、75 150、200
100、125 60
80 150、200
50 20、50、75
kPa kPa 100、125
60 40
30
40
20
20
10
0 0
40 50 60 70 80 9 0 100 110 120 130 140 50 60 70 80 90 100 110 120
Cooling W. Flowrate % Chilled W. Flowrate %
Cooling W Flowrate vs. Pressure Drop Chilled W Flowrate vs. Pressure Drop
120 80
Pressure Drop
Pressure Drop
100、125
75 、
150 、
200 70 500、600
100
20、50
60
250、300、400
80
50 150、200
kPa kPa
60 40
20、50、75
100、125
30
40
20
20
10
0 0
40 50 60 70 80 9 0 100 110 120 130 140 50 60 70 80 90 100 110 120
Cooling W. Flowrate % Chilled W. Flowrate %
20
Power consumption equipment Conventional machine room type Packaged pumpset system
power demand power demand operating power consumption
Cooling capacity 180 kW 44 kW 11〜44 kW
Cooling tower fan 37 kW 37 kW 6〜37 kW
Chilled/heating W pump 110 kW 60 kW 30〜60 kW
Total 327 kW 141 kW 100 kW (annual)
Electricity/cooling capacity 9.4% 4.04% 2.86%
Annual operating consumption 1000 MWh 300 MWh (power saving is 70%)
●
BY1000 type (pumpset for 11630kW/3307Rt chillers)
Power consumption equipment Conventional machine room type Packaged pumpset system
power demand power demand operating power consumption
Cooling capacity 550 kW 180 kW 30〜180 kW
Cooling tower fan 110 kW 110 kW 22〜110 kW
Chilled/heating W pump 440 kW 180 kW 90〜180 kW
Total 1100 kW 470 kW 250 kW (annual)
Electricity/cooling capacity 9.5% 4.04% 2.15%
Annual operating consumption 3300 MWh 750 MWh (power saving is 77%)
Notes: 1. Calculation of annual operating power consumption is based upon cooling operation, 5 months per year and 20
hours per day.
2. Operating consumption is the result of using inverters and shifting between two pumps, while the power
consumption of conventional pump system equals to the power demand.
1.Combustion
To provide
cooling/heating
operation by
using natural gas.
2.Cooling
Concentrated
solution enters
absorber and
condensed
water enters
evaporator for
cooling.
3.Vacuum
Auto purge
device maintains
the interior
vacuum. No
vacuum pump is
needed during
the whole
lifespan.
Performance Data
Model BCT23 BCT70 BCT115
A/C water
chilled water O/I temp °C 7/14 7/14 7/14
heating water O/I temp °C 57/50 57/50 57/50
flowrate m 3/h 2.9 8.6 14.3
external head mH 2 O 8 11 12
hot W
primary heating water O/I temp °C 80/60 80/60 80/60
3
flowrate m /h 0.33 1.68 1.68
NG consumption
cooling m 3/h 2.2 6.4 10.5
3
heating m /h 2.6 7.8 13.0
hot W m 3/h 0.9 4.3 4.3
Others:
1. Fuel: NG, Town gas, LPG, Light oil, please specify it in purchase orders. Natural gas consumption is calculated
10 kWh/m3 (8,600 kcal/m3).
2. Standard gas pressure: 200~650 mmH2 O. Pressure release valve has to be installed if the pressure is higher
than the standard.
3. Standard condition for cooling: 36°C , humidity 50%. Permitted condition: summer ≤ 45°C winter ≥ -30°C.
4. Lowest permitted outlet temp. for chilled W: 5°C. Pressure limit for chilled/ heating/ hot W: 40 mH2 O.
5. Hot W can only be used after secondary heat exchange, otherwise it gets scaled.
6. Single phase power for BCT23 and 3 phase for BCT70/115.
7. Rated cooling COP: 110%
Rated heating COP: 88%
8. Life design: 20 years.
23
24 26 28 30 32 34 36 38 40
ambient temp ℃
5 6 7 8 9 10 11 12 13
chilled water outlet temp ℃
heating capacity %
cooling capacity
fuel consumption
electricity consumption
water consumption
Design & Construction Tips 24
Model A B C D E F G H I J K L M N
BCT23 1350 830 2230 2000 115 390 770 680 Φ22 Φ42 Φ15 Φ15 Φ22 800
BCT70 2250 1610 2230 2500 145 905 1055 1460 Φ35 Φ67 Φ35 Φ15 Φ35 1000
BCT115 2770 1610 2230 2500 145 1020 1460 1460 Φ35 Φ67 Φ35 Φ15 Φ35 1000
Packaged DFA
BYZ20
BYZ50
26
Notes:
1. The weight is evenly distributed on each
plinth of the chiller and pumpset.
2. If there is a space limitation, the cooling
tower can be placed on the top of
the metal machine room, but the structure
shall be re-designed.
3. The metal enclosure shown here is not the
best solution. Customer who has enough
space can build outdoor metal machine
room with service access inside. BROAD
can provide design drawings upon request.
Model A B C D E F G H I J K L M
BY75 10000 4500 3235 640 2045 960 2700 1075 4000 1845 2665 890 2220
BY100 10000 4500 3235 700 2045 580 2950 1200 4000 1845 2665 905 2470
BY125 11500 4500 3675 575 2115 820 2900 1330 5000 1915 2735 795 2550
BY150 11500 4500 3675 580 2115 1000 2900 1295 5000 1915 2775 795 2670
BY200 12500 5000 4150 675 2255 965 3200 1585 5000 2055 2915 945 3180
BY250 13500 5000 4240 620 2255 1015 3200 1670 6000 2055 2915 875 3250
BY300 14000 5500 4260 740 2365 1030 3450 1620 6000 2165 3185 1015 3750
BY400 14500 6000 4880 720 2485 1110 3700 1800 6000 2285 3305 960 4000
Model N O P Q R S T U V W X Y
BY75 2 5400 10700 1500 5000 1900 3710 2800 3900 DN150 DN200 DN65
BY100 2 5400 10700 1500 5800 1960 4310 2500 4100 DN150 DN200 DN65
BY125 3 5400 12200 2000 6150 2080 4830 2910 5700 DN200 DN250 DN80
BY150 3 5400 12200 2000 6150 2080 4830 2995 5700 DN200 DN250 DN80
BY200 3 6000 13200 2000 7150 2595 5430 2850 5700 DN250 DN300 DN125
BY250 3 6000 14200 2000 8950 2625 5430 3000 6330 DN250 DN350 DN125
BY300 3 6500 14700 2500 8950 2650 5430 3165 6330 DN300 DN350 DN125
BY400 3 7000 15200 3000 9750 2925 5430 3335 6330 DN300 DN400 DN150
27
Notes:
1. The weight is evenly distributed on each
plinth of the chiller and pumpset.
2. If there is a space limitation, the cooling
tower can be placed on the top of
the metal machine room, but the structure
shall be re-designed.
3. The metal enclosure shown here is not the
best solution. Customer who has enough
space can build outdoor metal machine
room with service access inside. BROAD
can provide design drawings upon request.
Model A B C D E F G H I J
BY500 17000 6500 4500 3000 13400 3215 5430 3500 6330 960
BY600 19500 6500 5000 3500 17850 3225 5430 3640 6330 1165
BY800 19500 7200 5500 3500 19450 3375 5430 3450 6330 1065
BY1000 21200 7200 5500 4000 24300 3500 5430 3450 6330 1405
Model K L M N O P Q R S T
BY500 3260 / / / 4130 1310 8000 7560 1350 1210
BY600 4000 5665 13000 1665 3730 1445 8000 2500 1490 1350
BY800 4000 5565 13000 1800 4100 1715 8000 2500 1440 1300
BY1000 4000 6905 13000 2050 4210 1170 10000 1500 1530 1370
Model U V W X Y Z a b c
BY500 4600 1705 1845 905 3800 17900 7600 DN350 DN400
BY600 4600 1705 1845 940 4200 20400 7600 DN400 DN450
BY800 5000 1735 1875 1025 4600 20400 8300 DN450 DN500
BY1000 5000 1735 1875 910 4600 22150 8300 DN450 DN500
28
Notes:
1. The weight is evenly distributed on each
plinth of the chiller and pumpset.
2. The dimensions of the pumpset and
enclosure of the HTG enlarged models
and the heat recovery models are the same
with the the corresponding DFA models.
Model A B C D E F G H I J
BYZ75 8825 2630 2950 DN200 DN150 DN25 DN65 320×320 2830 2100
BYZ100 9000 2630 2950 DN200 DN150 DN40 DN65 350×350 2830 2480
BYZ125 10100 3180 2970 DN250 DN200 DN40 DN80 400×400 3380 2540
BYZ150 10100 3250 3400 DN250 DN200 DN40 DN80 440×440 3450 2740
Model K L M N O P Q R S T
BYZ75 1100 4855 3970 1930 200 850 400 4000 1075 2700
BYZ100 1350 6100 2900 1930 150 850 400 4000 1200 2900
BYZ125 1350 6400 3700 2000 90 870 400 5000 1330 2900
BYZ150 1450 6400 3700 2000 0 870 400 5000 1330 2900
29
Notes:
1. The weight is evenly distributed on each
plinth of the chiller and pumpset.
2. The dimensions of the pumpset and
enclosure of the HTG enlarged models
and the heat recovery models are the same
with the the corresponding DFA models.
Model A B C D E F G H I J
BYZ200 10800 3560 3400 DN300 DN250 DN50 DN125 560×560 3800 3180
BYZ250 11400 3560 3440 DN350 DN250 DN50 DN125 560×560 3800 3180
BYZ300 12600 3800 3440 DN350 DN300 DN65 DN125 610×610 4000 3560
BYZ400 12750 4200 3800 DN400 DN300 DN65 DN150 710×710 4400 4000
BYZ500 16000 4000 3800 DN400 DN350 DN80 / 790×790 4600 4000
Model K L M N O P Q R S T
BYZ200 1590 6450 4350 2140 190 900 400 5000 1500 3200
BYZ250 1590 7350 4050 2140 190 800 400 6000 1300 3200
BYZ300 2000 8800 3800 1500 240 1100 400 6000 1755 3450
BYZ400 2000 8950 3800 1500 200 1100 400 6000 1850 3700
BYZ500 2000 10900 5100 2140 420 1100 500 8000 2000 4600
30
DFA Dimensions
BZ75, BZ100, BZ125, BZ150
Model A B C D E F G H I
BZ75 5100 2050 2500 DN200 DN150 DN25 DN100 DN65 320×320
BZ100 5130 2390 2500 DN200 DN150 DN40 DN125 DN65 350×350
BZ125 6200 2390 2500 DN250 DN200 DN40 DN150 DN80 400×400
BZ150 6200 2570 2900 DN250 DN200 DN40 DN150 DN80 440×440
Model J K L M N O P Q R
BZ75 450 600 2100 2300 210 440 2220 990 375
BZ100 450 600 2100 2300 260 525 2215 1170 375
BZ125 450 600 2100 2300 260 520 2090 1170 425
BZ150 540 750 2400 2705 275 515 2505 1230 425
Model S T U V W X Y Z
BZ75 4000 3180 650 300 220 200 100 2250
BZ100 4000 3180 650 285 240 210 100 2590
BZ125 5000 3220 1370 640 260 220 110 2590
BZ150 5000 3220 1370 620 260 220 110 2770
31
DFA Dimensions
BZ200, BZ250, BZ300, BZ400, BZ500
Model A B C D E F G H I J K
BZ200 6160 3240 3000 DN300 DN250 DN50 DN200 DN125 560×560 2470 500
BZ250 7260 3240 3000 DN350 DN250 DN50 DN200 DN125 560×560 2510 500
BZ300 7260 3580 3000 DN350 DN300 DN65 DN200 DN125 610×610 2490 500
BZ400 7380 3890 3410 DN400 DN300 DN65 DN250 DN150 710×710 2905 650
BZ500 9370 4010 3410 DN400 DN350 DN80 DN250 / 790×790 2945 650
Model L M N O P Q R S T U V
BZ200 430 295 2360 2670 725 285 1700 3000 φ60 400 5000
BZ250 415 310 2350 2650 725 340 1700 3400 φ60 400 6000
BZ300 525 310 2390 2650 735 410 1930 3400 φ60 400 6000
BZ400 565 325 2720 3020 790 435 2040 3400 φ60 400 6000
BZ500 575 315 2720 3020 750 480 2040 4300 φ70 500 8000
Model W X Y Z a b c d e
BZ200 425 3250 1350 560 1500 315 270 135 3340
BZ250 475 3250 2240 750 1500 315 270 135 3340
BZ300 475 3250 2240 725 1580 315 270 135 3680
BZ400 535 3300 2215 675 1850 360 305 150 3990
BZ500 535 3300 3570 1985 1900 400 / / 4110
32
Model A B C D E F G H I
BZ600 9500 3810 3410 DN450 DN400 DN65 DN200 610×610 2910
BZ800 9580 4370 3910 DN500 DN450 DN65 DN250 710×710 3420
BZ1000 11580 4370 3910 DN500 DN450 DN80 DN250 790×790 3460
Model J K L M N O P Q R
BZ600 310 645 2740 3190 845 385 2160 4300 8000
BZ800 330 695 3145 3630 925 410 2310 4300 8000
BZ1000 330 695 3145 3630 925 410 2310 5000 10000
Model S T U V W X Y
BZ600 585 1520 3250 2015 300 1600 3910
BZ800 635 1540 3300 1965 345 1850 4470
HTG Enlarged H3,H4 dimensions (HTG Enlarged H1,H2 is the same size with standard models)
(Refer to P30 of the DFA standard model for dimensions not shown in the drawing)
Model A B C D E F G H
BZ75 5100 2210 2500 DN40 DN125 DN65 350×350 2215
BZ100 5130 2390 2500 DN40 DN150 DN80 400×400 2070
BZ125 6200 2570 2500 DN40 DN150 DN80 440×440 2110
BZ150 6200 2670 2900 DN50 DN200 DN125 560×560 2530
Model I J K L M N O P
BZ75 4000 3180 650 285 220 200 100 2410
BZ100 4000 3220 750 20 260 210 110 2590
BZ125 5000 3220 1370 620 260 220 110 2770
BZ150 5000 3250 1350 560 335 280 150 2870
34
HTG Enlarged H3,H4 dimensions (HTG Enlarged H1,H2 is the same size with standard models)
(Refer to P31 of the DFA standard model for dimensions not shown in the drawing)
Model A B C D E F G H I J
BZ200 6160 3200 3000 DN50 DN200 DN125 560×560 2470 500 3000
BZ250 7260 3360 3000 DN65 DN200 DN125 610×610 2490 500 3400
BZ300 7260 3770 3000 DN65 DN250 DN150 710×710 2690 500 3400
BZ400 7380 4010 3410 DN80 DN250 / 790×790 2945 650 3400
Model K L M N O P Q R S
BZ200 5000 425 3250 1655 160 335 280 150 3300
BZ250 6000 475 3250 2240 725 335 280 150 3460
BZ300 6000 475 3300 2215 675 400 300 200 3870
BZ400 6000 535 3300 2200 635 400 / / 4110
35
Model A B C D E F G H I
BS75 5100 1910 2500 DN150 DN200 DN40 210 440 460
BS100 5130 2150 2500 DN150 DN200 DN50 260 525 460
BS125 6200 2150 2500 DN200 DN250 DN50 260 520 460
BS150 6200 2300 2900 DN200 DN250 DN65 275 515 600
Model J K L M N O P Q
BS75 640 2100 2300 990 1080 4000 375 1990
BS100 640 2100 2300 1170 900 4000 375 2250
BS125 640 2100 2300 1170 900 5000 425 2250
BS150 780 2400 2705 1230 1325 5000 425 2340
36
Model A B C D E F G H I J K L
BS200 6160 2940 3000 DN300 DN250 DN40 DN80 550 430 295 2360 2670
BS250 7260 2940 3000 DN350 DN250 DN40 DN80 550 415 310 2350 2650
BS300 7260 3340 3000 DN350 DN300 DN50 DN100 550 525 310 2390 2650
BS400 7380 3480 3410 DN400 DN300 DN50 DN100 600 565 325 2720 3020
BS500 9370 3480 3410 DN400 DN350 DN50 DN125 600 575 315 2720 3020
BS600 9500 3640 3500 DN450 DN400 DN65 DN125 600 645 310 2740 3190
BS800 9580 4050 3910 DN500 DN450 DN65 DN150 600 695 330 3145 3630
BS1000 11580 4010 3910 DN500 DN450 DN65 DN150 600 695 330 3145 3630
Model M N O P Q R S T U V W X
BS200 725 285 1700 3000 φ60 1165 400 5000 425 200 1200 2900
BS250 725 340 1700 3400 φ60 1165 400 6000 475 200 1200 2900
BS300 735 410 1930 3400 φ60 1165 400 6000 475 200 1350 3300
BS400 790 435 2040 3400 φ60 1400 400 6000 535 300 1400 3450
BS500 750 480 2040 4300 φ70 1400 500 8000 535 300 1400 3450
BS600 845 385 2160 4300 φ70 1400 500 8000 585 300 1400 3630
BS800 925 410 2310 4300 φ70 1690 500 8000 635 300 1700 4000
BS1000 925 410 2310 5000 φ70 1690 500 10000 635 300 1700 3960
Note: Some dimension drawings are not included in this manual. Please request from BROAD or
download CAD files from www.broad.com.
37
G1
F17 balance valve
to F15
F22 F18 main shell pressure
INV1
F10 F6 V3 F detecting valve
F14 F16 F19 HTG pressure detecting
F11
BF1 valve
chiller control cabinet
F12 F20 vacuum vent valve &
T9 for outdoor installation mannual valve
YK3 F13 TS T13
F21 nitrogen charging valve
T9
PLC
KF F27 chilled water drain valve
VP cooling water drain valve
F28
F29 heating water drain valve*
fuel gas fuel oil
F30 hot water drain valve**
BMS building automation system (optional) YA1 hot water pressure release
SG2 machine room draft fan internet valve**
(supplied with enclosure)
CCS Multi-unit control interface(optional) YA2 heating water pressure
release valve*
FE auto water make up valve
Notes: BF1 fuel gas ball valve
1. chiller scope 3. Line type: YD discharge valve BF8 fuel oil filter discharge valve,
2. Parts marked with “**” are not applicable YE water makeup valve BF9 fuel oil filter vent valve
actuator output YF manual water P1 lower limit pressure switch
to cooling/heating type, and those makeup valve P2 upper limit pressure switch
marked with “*” & “**” are not applicable sensor input CG1 HTG compound PR fuel gas pressure regulator
to cooling only type. gauge G1 gas filter
communication oil filter
CG2 Main shell G3
compound gauge YA auto air vent
RD rupture disc YC manual vent valve
38
F38
(exhaust motor valve is optional) YK1 HTG solution level probe
YB drain motor valve YK2 refrigerant level probe
cooling W pump
Others:
YA2 F15 heating W heater*
F29
RD GY CG1 F1 chilled/heating W inlet three-
B2 T4 way valve
LTG F3 HTG F19 F2 A/C W outlet check valve*∆∆
YK1
T15 condenser F26 F3 steam angle valve
F4 concentrated solution angle
T7 G4
CG2 valve
F2 B1 B3 B1A T2 T2A
F38 steam inlet F5 diluted solution angle valve
F18 T10 T5 heat source W inlet F6 HTG concentration regulating
F2 valve
T6 exhaust inlet F7 LTG concentration regulating
F valve
T14
V6 heat source W outlet F8 water system shutoff valve
exhaust outlet F9 refrigerant sampling valve
F10 LTHE sampling valve
HTHE F11 HTHE sampling valve
F1 T1 absorber evaporator
YK2
F12 diluted solution sampling valve
F36 F13 main purge valve
F27 F35 F14 direct purge valve
T3 F15 HTG purge valve
F16 sampling purge valve
F28 F17 balance valve
F24 F18 main shell pressure detecting
F4 F5 valve
INV3 condensate heat F19 HTG pressure detecting valve
YK4 F21 F20 F9
RP exchanger F20 vacuum vent valve & mannual
SP valve
LTHE T6
F21 nitrogen charging valve
F7 F27 chilled W drain valve
F F28 cooling W drain valve
V5
Auto purge/vent system
F28
F24
INV3
YK4 F21 F20 F9
RP
SP T12
LTHE
Auto purge/vent system
AP
F22 T11
INV1
F14 F16 F7 F10
F12 T9 for outdoor
chiller control cabinet
installation
YK3 F13 TS T13
PLC T9
VP KF
YC YC
W softener
F22 BF8
G1 F28 cooling water drain valve
F10 F7 F29 heating water drain valve*
to F15
INV1 F6 V3 F F30 hot water drain valve**
F14 F16 YA1 hot water pressure release valve**
F11 YA2 heating water pressure release valve*
BF1
chiller control cabinet F12 FE auto water make up valve
BF1 fuel gas ball valve
YK3 F13 TS
PLC
T13
T9 for outdoor
T9
BF8 fuel oil filter discharge valve
installation BF9 fuel oil filter vent valve
VP KF
P1 lower limit pressure switch
P2 upper limit pressure switch
PR fuel gas pressure regulator
BMS building automation system (optional) fuel gas fuel oil G1 gas filter
SG2 draft fan internet G3 oil filter
CCS multi-unit control interface (optional)
(supplied with enclosure) G4 filter
YA auto air vent
YC manual vent valve
YD discharge valve
Notes: 1. chiller scope 3. Line type: YE water makeup valve
YF manual water makeup valve
2. Parts marked with “**” are not applicable actuator output CG1 HTG compound gauge
to cooling/heating type, and those CG2 Main shell compound gauge
marked with “ ” & “ ” are not applicable sensor input RD rupture disc
* **
to cooling only type. communication
42
vent vent
hot air
T8 T7
hot W W2
3
U4
ZHF
2
B3 U1 F5
F 10
V7
1
U6
RSB
RSJ T5
BC anti-sludge
hot W
V8 F
W1
F1 F4
fuel inlet FD
6 7 9
A/C W T9 T2 V6 YCG
F biocide
ZHF
T11 FB
4 5
KZG U2
FA
net cable YCG
power cable F3
T6 8
YR
U3 YD
RP FE
F2
T3 U5
A/C W T1 B1 B2 FC
LQFJ
KTSB LQB
water make-up SP
timing drain
1 HTG SP solution pump V7 heating W flow meter FF vent shut-off valve T11 control cabinet temp sensor
2 LTG RP refrigerant pump V8 gas flowmeter ZHF check valve W1 HTG temp switch
3 condenser KTSB chilled/heating W pump YR refrigerant valve KZG outdoor control cabinet W2 hot W temp switch
4 evaporator LQB cooling W pump YD drain device( timer on) BC burner control B1 A/C W flow switch
5 absorber RSB hot W pump FE water make-up floating T1 A/C W inlet temp sensor B2 A/C W flow switch
6 HTHE LQFJ cooling tower fan ball valve T2 A/C W outlet temp sensor B3 hot W flow switch
7 LTHE RSJ burner YCG cooling water quality T3 cooling W outlet temp U1 HTG solution level probe
8 cooling tower F1 cooling/heating switch stabilizer valve(manual) sensor U2 refrigerant level probe
9 auto purge device F2 vent three-way valve FA non-condensable T5 HTG temp sensor (to PLC) U3 non-condensable sensor
10 hot W heater* F3 vent reflow valve chamber purge T6 ambient temp sensor U4 LTG crystallization sensor
F4 HTG concentration valve(manual) T7 exhaust temp sensor U5 cooling W level probe
regulating valve FB direct purge T8 hot W temperature sensor U6 vent over level probe
F5 vacuum vent valve & valve(manual) T9 A/C W calibration temp
mannual valve FC solution valve(manual) sensor
V6 chilled/heating W FD fuel valve(manual)
flowmeter
Notes: 2. Line type:
1. Parts marked with " * " are for hot water, not applicable to cooling-heating type. actuator output
Parts marked with " ** " are for heating operation, not applicable to cooling only type. sensor input
43
Scope of Supply/Work
Category Item BROAD Customer Remarks
Transportation factory to port √ BROAD can arrange transportation upon request.
and location port to jobsite √
Jobsite handling (main shell, pumpset) √
service space
right
≥F
rear
front
≥1500
left
≥1500 ≥1500
Model 20 50 75 100 125 150 200 250 300 400 500 600 800 1000
F 2300 3200 3700 3700 4500 4500 4500 5500 5500 5500 7000 7000 7000 9000
G 650 800 900 1100 1150 1300 1700 1700 1950 2100 2400 2400 2600 2600
1. If the machine room is smaller than the above size, please contact BROAD for a solution.
2. F, G is the tube service clearance that can use space of water pumps, doors or windows and
can also be shared by 2 chillers.
3. It is recommended that the height of the machine room be 500mm higher than that of chillers.
45
Piping System
Gas system biocide, especially legionnaire. There is a motor drain
valve at the bottom of cooling water system (It's with
●
The standard pressure is 16 -50 kPa. Lower or higher BROAD packaged chiller supply).
pressure can be accommodated to special orders. ●
When the distance between cooling tower and machine
●
Drain valve should be installed at the lowest part of gas room is≤ 30m, the cooling water pipe diameter can
pipes. All connecting pipes must be cleaned and tested follow the dimension drawing. If it’s 30 -90m, the pipe
for air tightness with 0.6Mpa air when gas piping system diameter shall be one size larger. If it’s >90m , the pipe
is completed. diameter shall be two size larger.
●
When two or more units are connected in parallel, a ●
In water system, zero resistance filter with section area 8-15
buffer pipe (with diameter 3-6 times of the main pipe) times larger than pipe section area instead of Y-shape
must be installed at the main pipe to avoid flameout filters shall be used to minimize the water resistance.
due to gas low pressure caused by simultaneous startup. ●
Soft connector must be installed at inlet/outlet of chilled/
Manual drain valve should be equipped at the bottom cooling water and hot water system. The weight of the
of the buffer tube. external piping system can never be borne by the chiller.
●
Customers are required to inform BROAD of the fuel ●
The installation site of the cooling tower should be far
type, heating value and pressure so that a burner can from heat source and power, especially should be at
be properly selected and the gas pipe diameter can be least 6m far from the chimney, or the chimney should be
notified to customers. Then customers can design filter, 2m higher than the top of the cooling tower. Otherwise
flow meter, ball valve, diffuser tube and pressure meter. the exhaust may access the cooling tower and cause
BROAD is responsible for installation of gas train valves corrosion to copper tubes inside the chiller.
within supply scope. External gas piping system is to be ●
Piping requirements: all pipes and valves should not
installed by customers to 1m distance from the burner. go across the space above the chiller to avoid chiller
●
The ball valve of BROAD gas valve train must be closed if damage caused by pipe installation, maintenance or
customers need to test piping pressure so that gas train leakage.
valve will not be damaged by high pressure. ●
Seconda r y heat exchange hot wate r s ystem i s
●
A gas leakage alarm (acting value must be set 20% recommended for areas with very hard water.
lower than danger value lower limit) must be equipped ●
Hot w system for BY20,BY50 must adopt secondary heat
in machine room and be linkage controlled with draft exchange.
fans. Machine room must be well ventilated all the time.
Exhaust system
Oil system
●
It is recommended independent stack be used for each
●
Oil system includes oil storage tank, oil pump, daily oil chiller. If chillers have to share a common stack due
tank, oil filter and metering instruments. Oil tank should to space limitation, the shared stack must be inserted
be equipped with oil check nozzle, air vent (breather type and the main stack must be bigger and higher to
valve), oil refill valve, oil level sensor and drain valve. The avoid any interference from each other. Exhaust motor
lowest oil level of daily oil tank must be 0.1m higher than valve shall be installed for each exhaust duct to avoid
the burner. corrosion caused by exhaust entering into chillers that
●
Oil pipe should be copper pipe or seamless steel pipe are not in operation.
and leakage test should be taken at 0.8MPa min. ●
The exhaust volume is dependent on the fuel heat input.
●
Medium filters are to be installed at inlet and outlet of It is estimated at 1.55m 3 per kW fuel input. 3-5m/s flue gas
oil storage tank. The filters should have enough section flow velocity in the stack is recommended.
area, and should be convenient to install/uninstall and ●
Fouling collector should be installed at flue duct inlet to
drain. the chiller to prevent condensate from flowing directly
●
Oil tank should be equipped with precision metering into the chiller. The indoor flue duct must be insulated.
device. For high outdoor steel stack, insulation shall be done to
maintain the up force of flue. No insulation is required for
Steam system low outdoor steel exhaust stack. Try to locate the exhaust
●
The supply of the steam should be pressure-stable. The outlet as far as possible from the cooling tower, or 2m
upper limit should not be over 110% of the rated pressure. higher than the cooling tower. Otherwise the flue gas
If the pressure may exceed the upper limit, a regulating may get into cooling tower and damage the chiller.
valve should be equipped in the pipeline.
●
The rated exhaust temperature is 160 °C. However,
●
Safety valve should be fixed in the steam inlet pipeline. selection of insulation mater ials and design of f i re
The protection value is adjusted as 110%-130% of its isolation area should be based on 300°C temperature for
working pressure. The safety valve should be connected safety concern.
to outdoor to avoid the overpressure of the system.
●
Condensed water should be able to drain smoothly. lightning rod
Water system
●
The initial filling of the chilled/heating water must be inspection door
with soft water. The leakage rate should be less than 10%
every year, or else large amount of city water makeup
will cause water system fouling. fouling
●
M i no r l eakage i n ch i l l ed/heati ng wate r s ys tem i s sweeping
collector
discharge
made up from the expansion water tank. An open door pipe
expansion water tank instead of a closed expander condensate drain inserted in
water
is recommended fo r p ressu re balance. The wate r
expansion volume is calculated as 4% of total water
volume in the system.
●
Chiller, pump set and cooling tower should be in one to An exhaust system illustration
one correspondence to achieve more energy saving.
●
BROAD packaged chiller (pumpset) has introduced auto Ventilation system is included in machine room supply if
dosing system to solve the conventional problems with BROAD packaged chiller is ordered.
cooling water system such as corrosion inhibitor and
46
Control System
heating W ambient temp touch screen( installed gas leakage
enclosure
sensor(installed outside in place convenient for detector(gas
draft fan alarm
under eaves) operation) fired type)
SG2
T15 T9
TS
≥10m
enclosure
temp sensor
TY0
machine fire-
room protection
control linkage
cabinet
29
BROAD DFA
chiller power cable internet
power
control
cabinet 1#chilled/
heating W customer self-
multi-units control pump purchased
interface( max. 4 2#chilled/ pumpset,
heating W
units) pump cooling tower
1#cooling W
11 pump
dry contact
2#cooling W
serial pump
communication packaged
ProfiBus water 1#hot W
ModBus pump
Host Link distribution
BACnet system 2#hot W
Lonwork control pump
various other cabinet
communication anti-sludging
protocols agent pump
≥10m
biocide
pump
T17 cooling W
power cable drain valve
hot W outlet
temp sensor control wire
1#cooling
sensor wire tower fan
hot W
communication cable
n#cooling
telephone line or network tower fan
cable
Notes:
1. BROAD Packaged chiller control system includes control interfaces for chiller, pumpset, cooling tower, outdoor
enclosure, internet remote monitoring, BMS and multiple-unit control etc.
2. Pumpset and cooling tower control interface and water distribution system control cabinet are supplied with
pumpset. Enclosure control cabinet and relevant electrical parts are supplied with enclosure.
3. The customers who order several standard packaged chillers can choose multiple-unit control interface, which
can automatically control the number of operational chillers according to load changes.
4. BMS control interface includes "Serial Communication" and "Dry-contact" options. Serial Communication
interface can be either HostLink, ModBus, ProfiBus, BACnet or Lonwork protocol. They are all options.
5. If the customer does not order pumpset, standard control interface for pumpset and cooling tower will be
provided.
47
SD8
touch screen non-shielded cable
SD6
communication touch screen
interface RD2 BROAD standard packaged
RD1 chiller supply scope
640
BMS control
641
642 Notes:
on
644 BMS control 1. BROAD Packaged pumpset control
643 system interface and water distribution system
dry contact dilution off
645 control cabinet will not be supplied if
(optional) pumpset is not ordered, but a control
646
fault interface for user self-purchased pumps
647
and cooling tower is available. Enclosure
V1+
control cabinet and relevant electronic
BMS on 225
devices are not supplied if enclosure is
BMS off 227 not ordered.
communication cable 2. If customers source pumpsets, cooling
towers locally, there must be 3-level
chilled water protection and a cooling
internet interface RJ45
connection to internet water pump linkage.
48
Transportation Tips
Shipping status
●
BY20 is to be shipped in one piece, while BY50 in two or steel-joint split shipment (i.e. the main shell and HTG
pieces. are split and soldered by steel plates, which will be cut
●
BY75-1000 chiller and pumpset are to be shipped off before entering the machine room).
separately. ●
When the unit reaches the machine room, the split
●
BY75-400: pumpset and control cabinet are to be pieces need to be connected by BROAD welders. The
shipped in 3 pieces. customer needs to prepare welding facilities, nitrogen
●
BY500-1000: pumpset and control cabinet are to be and other necessary help.
shipped in 3-5 pieces (A/C water pumpset, cooling water ●
Solution is charged into the chiller when a unit is
pumpset and control cabinet) shipped in one piece, and packed separately for
●
All equipment can be containerized as per "Container split shipment or for single-piece shipment with unit
Arrangement Reference". shipping weight over 32 tons.
●
Chillers ≤ BZ75, BE75, BS100(Max. width ≤ 2.1m) in single ●
BROAD can arrange transportation and insurance
piece. on behalf of customers. If the customer chooses to
●
Other units will be in 2-6 pieces shipment. arrange by themselves, please refer to“ BROAD Chiller
●
If limited by site space or machine room access, small Transportation Regulations” for container arrangement
unit can also be split shipment (or split with steel frame), and safe transportation.
Leveling sketch
Foundation sketch
<90 0
rubber sheet(δ5 ~ 10mm)
concrete foundation
(steel plate can also be used
for plinth above the ground)
Price Information
8 Direct-Fired & Exhaust Chiller BZE 100% direct fired, 30% exhaust 150%
9 Hot W & Exhaust & Direct-Fired 100% direct fired, 30% exhaust, 23% hot W 165%
Chiller BZHE 100% direct fired, 50% exhaust, 23% hot W 190%
10 Exhaust & Hot W Chiller BHE 100% direct fired, 23% hot W 110%
11 Direct-Fired & Steam Chiller BZS 100% direct fired, 100% steam 135%
12 Direct-Fired & Hot W Chiller BZH 100% direct fired, 100% hot W 145%
Other factors on price: for every 1°C of decrease in chilled water temperature, or every 2°C of increase in cooling water
temperature, the price increase is around 20%. Accurate figure to be given by model selection result.
BROAD Town , 410138 ,
ISO9001 Changsha , China
Consultation www.broad.com
BROAD central air conditioning has obtained all certification of Tel +86-731-4086688
ISO,CE, UL, ETL, ASME, and other international certication +86-731-4086324 Fax 731-4611357
ENERGY CONSERVATION IS
PRIORITY OF A/C
Note: BROAD pursues a policy of continuous product perfection. Catalog information is subject to changes without notice. BY158-08