Beruflich Dokumente
Kultur Dokumente
8050/CF5001
C500
8150
2004. 12
Ver. 3.0
SAFETY AND IMPORTANT WARNING ITEMS
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to
the copier, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that
all servicing be performed only by KMBT-trained service technicians.
Changes may have been made to this copier to improve its performance after this Service Manual was printed.
Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service
Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to the copier while ser-
vicing the copier for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the course of technical
training and even after that, for performing maintenance and control of the copier properly.
Keep this Service Manual also for future service.
Symbols used for safety and important warning items are defined as follows:
:Precaution when using the copier. General precaution Electric hazard High temperature
S-1 1
SAFETY AND IMPORTANT WARNING ITEMS
SAFETY WARNINGS
PROHIBITED ACTIONS
DANGER
• Using any fuse or thermostat not specified by KMBT. Safety will not be
assured, leading to a risk of fire and injury.
• Disabling fuse functions or bridging fuse terminals with wire, metal clips, sol-
der or similar object.
• Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be
assured, leading to a risk of fire and injury.
1 S-2
SAFETY AND IMPORTANT WARNING ITEMS
2. CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE
Konica Minolta brand copiers are extensively tested before shipping, to ensure that all applicable safety standards are met,
in order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in daily
use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability,
the CE must perform regular safety checks.
WARNING
• Check that mains voltage is as specified. Plug the power cord into the dedi-
cated wall outlet with a capacity greater than the maximum power consump-
tion.
If excessive current flows in the wall outlet, fire may result. kw
• If two or more power cords can be plugged into the wall outlet, the total load
must not exceed the rating of the wall outlet.
If excessive current flows in the wall outlet, fire may result.
• Connect power plug directly into wall outlet having same configuration as the
plug.
Use of an adapter leads to the product connecting to inadequate power
supply (voltage, current capacity, grounding), and may result in fire or elec-
tric shock.
If proper wall outlet is not available, advice the customer to contact quali-
fied electrician for the installation.
• Make sure the power cord is plugged in the wall outlet securely.
Contact problems may lead to increased resistance, overheating, and the
risk of fire.
Ground Lead
WARNING
• Check whether the copier is grounded properly.
If current leakage occurs in an ungrounded copier, you may suffer electric
shock while operating the copier. Connect the ground lead to one of the
following points:
a. Ground terminal of wall outlet
b. Ground terminal for which Class D work has been done
S-3 2
SAFETY AND IMPORTANT WARNING ITEMS
Ground Lead
WARNING
• Pay attention to the point to which the ground lead is connected.
Connecting the ground lead to an improper point such as the points listed
below results in a risk of explosion and electric shock:
a. Gas pipe (A risk of explosion or fire exists.)
b. Lightning rod (A risk of electric shock or fire exists.)
c. Telephone line ground (A risk of electric shock or fire exists in the case
of lightning.)
d. Water pipe or faucet (It may include a plastic portion.)
WARNING
• For the products that use the power cord set (inlet type), be sure to follow the
directions given below.
When securing measure is provided, secure the cord with the fixture prop-
erly.
a. Be sure to check to see if the power cord is securely inserted into the
main body side inlet.
b. When the fixing of the cord is indicated in the installation instructions,
be sure to fix it securely by using the fixing materials provided in the
same package.
c. When the power cord is damaged with its sheath broken, be sure to
replace it with the specified power cord set.
When the power cord is not securely inserted, an abnormal heat may gen-
erates due to a poor contact of the cord, thus resulting in a fire.
• Check whether the power cord is not stepped on or pinched by a table and
so on.
Overheating may occur there, leading to a risk of fire.
• Check whether the power cord is damaged. Check whether the sheath is
damaged.
If the power plug, cord, or sheath is damaged, replace with a new power
cord (with plugs on both ends) specified by KMBT. Using the damaged
power cord may result in fire or electric shock.
2 S-4
SAFETY AND IMPORTANT WARNING ITEMS
WARNING
• Check whether dust is collected around the power plug and wall outlet.
Using the power plug and wall outlet without removing dust may result in
fire.
• Do not insert the power plug into the wall outlet with a wet hand.
The risk of electric shock exists.
• When unplugging the power cord, grasp the plug, not the cable.
The cable may be broken, leading to a risk of fire and electric shock.
Wiring
WARNING
• Never use multi-plug adapters to plug multiple power cords in the same out-
let.
If used, the risk of fire exists.
WARNING
• Do not place the copier near flammable materials such as curtains or volatile
materials that may catch fire.
A risk of fire exists.
• Do not place the copier in a place exposed to water such as rain water.
A risk of fire and electric shock exists.
S-5 2
SAFETY AND IMPORTANT WARNING ITEMS
WARNING
• When the copier is not used over an extended period of time (holidays, etc.),
switch it off and unplug the power cord.
Dust collected around the power plug and outlet may cause fire.
Ventilation
CAUTION
• The copier generates ozone gas during operation, but it is not sufficient to be
harmful to the human body.
If a bad smell of ozone is present in the following cases, ventilate the
room.
a. When the copier is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple copiers at the same time
Fixing
CAUTION
• Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the copier may slide, leading to a
injury.
CAUTION
• Before conducting an inspection, read all relevant documentation (service
manual, technical notices, etc.) and proceed with the inspection following the
prescribed procedure in safety clothes, using only the prescribed tools. Do
not make any adjustment not described in the documentation.
If the prescribed procedure or tool is not used, the copier may break and a
risk of injury or fire exists.
2 S-6
SAFETY AND IMPORTANT WARNING ITEMS
CAUTION
WARNING
• Take every care when making adjustments or performing an operation check
with the copier powered.
If you make adjustments or perform an operation check with the external
cover detached, you may touch live or high-voltage parts or you may be
caught in moving gears or the timing belt, leading to a risk of injury.
• Take every care when servicing with the external cover detached.
High-voltage exists around the drum unit. A risk of electric shock exists.
Safety Checkpoints
WARNING
• Check the exterior and frame for edges, burrs, and other damages.
The user or CE may be injured.
• Be careful not to drop metal chips such as a clip, staple and/or a screw into
the inside of the product or its gaps.
A short circuit may occurs inside the product, thus resulting in an electric
shock and/or a fire.
• Carefully remove all toner remnants and dust from electrical parts and elec-
trode units such as a charging corona unit.
Current can leak, leading to a risk of copier trouble or fire.
• Check electrode units such as a charging corona unit for deterioration and
sign of leakage.
Current can leak, leading to a risk of trouble or fire.
S-7 2
SAFETY AND IMPORTANT WARNING ITEMS
Safety Checkpoints
WARNING
• Before disassembling or adjusting the write unit incorporating a laser, make
sure that the power cord has been disconnected.
The laser light can enter your eye, leading to a risk of loss of eyesight.
• Do not remove the cover of the write unit. Do not supply power with the write
unit shifted from the specified mounting position.
The laser light can enter your eye, leading to a risk of loss of eyesight.
• When replacing a lithium battery, replace it with a new lithium battery speci-
fied in the Parts Guide Manual. Dispose of the used lithium battery using the
method specified by local authority.
Improper replacement can cause explosion.
• After replacing a part to which AC voltage is applied (e.g., optical lamp and
fixing lamp), be sure to check the installation state.
A risk of fire exists.
• Check the interlock switch and actuator for loosening and check whether the
interlock functions properly.
If the interlock does not function, you may receive an electric shock or be
injured when you insert your hand in the copier (e.g., for clearing paper
jam).
• Make sure the wiring cannot come into contact with sharp edges, burrs, or
other pointed parts.
Current can leak, leading to a risk of electric shock or fire.
• Make sure that all screws, components, wiring, connectors, etc. that were
removed for safety check and maintenance have been reinstalled in the orig-
inal location. (Pay special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of copier trouble, electric shock, and fire exists.
2 S-8
SAFETY AND IMPORTANT WARNING ITEMS
Consumables
WARNING
• Toner and developer are not harmful substances, but care must be taken not
to breathe excessive amounts or let the substances come into contact with
eyes, etc. It may be stimulative.
If the substances get in the eye, rinse with plenty of water immediately.
When symptoms are noticeable, consult a physician.
• Do not replace the cover or turn the copier ON before any solvent remnants
on the cleaned parts have fully evaporated.
A risk of fire exists.
• Use only a small amount of cleaner at a time and take care not to spill any
liquid. If this happens, immediately wipe it off.
A risk of fire exists.
S-9 2
SAFETY AND IMPORTANT WARNING ITEMS
SAFETY INFORMATION
IMPORTANT INFORMATION
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented
regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products mar-
keted in the United States.
S-10
SAFETY AND IMPORTANT WARNING ITEMS
SAFETY CIRCUITS
This machine is provided with the following safety circuits to prevent machine faults from resulting in serious accidents.
These safety circuits are described below to provide the service engineer with a renewed awareness of them in order to pre-
vent servicing errors that may impair their functions.
CBR1
NF
CBR2
8050sf001
CAUTION:
The CBR1 and CBR2 functions must not be deactivated under any circumstances.
S-11
SAFETY AND IMPORTANT WARNING ITEMS
2. Fixing upper lamp /1 (L2), Fixing upper lamp /2 (L3), Fixing lower lamp (L4) overheating
prevention circuit
PRCB ACDB
TH1 L2 TS1
TH3 AC driver L3
FHCB
Control section
TH2 section
TS2
L4
TH4
RL1
RL1 8050sf002e
CAUTION:
• The clearance between the fixing upper roller and TH1 and the clearance between the fixing
lower roller and TH2 must not be changed. When replacing them, make sure to comply with
the specified clearances.
• The RL1 function must not be deactivated under any circumstances.
CAUTION:
• The clearance between the fixing upper roller and TH1 and the clearance between the fixing
lower roller and TH2 must not be changed. When replacing them, make sure to comply with
the specified clearances.
• Periodically check the contact between the fixing upper roller and TH3 and the contact
between the fixing lower roller and TH4, and replace them if any abnormality is detected.
• The RL1 function must not be deactivated under any circumstances.
CAUTION:
Do not use any other electrical conductor in place of TS1 and TS2.
S-12
SAFETY AND IMPORTANT WARNING ITEMS
8050sf003e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
S-13
SAFETY AND IMPORTANT WARNING ITEMS
8050sf004e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
S-14
SAFETY AND IMPORTANT WARNING ITEMS
8050sf005e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
S-15
SAFETY AND IMPORTANT WARNING ITEMS
8050sf006e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
2 S-16
SAFETY AND IMPORTANT WARNING ITEMS
8050sf007e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
PS
8050sf008e
S-17 1
SAFETY AND IMPORTANT WARNING ITEMS
8050sf009
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
2 S-18
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONTENTS
CONTENTS
I ADJUSTMENT
SAFETY AND IMPORTANT WARNING ITEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
II SERVICE TOOL
SAFETY CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-11
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Composition of the service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Notation of the service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
Measures to take in case of an accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
III SERVICE
List of major differences between the old type and the new type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
I ADJUSTMENT
1. HOW TO USE THE ADJUSTMENT SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. ADJUSTMENTS WHEN REPLACING PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
i 2
CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 ii
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONTENTS
I ADJUSTMENT
8.4 Input check list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-116
8.5 Output check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-127
9. OTHER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139
9.1 Paper feed roller/BP pressure adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139
9.2 Paper feed height (upper limit) adjustment (bypass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-140
9.3 Pick-up movement amount adjustment (bypass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-142
9.4 Paper feed tray /1 to /3 mis-centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-143
9.5 Paper feed tray/1 to /3 sheet feed pressure adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-144
II SERVICE TOOL
9.6 FNS adjustment of the bypass conveyance guide plate magnet. . . . . . . . . . . . . . . . . . . . . . . . 1-146
9.7 FNS adjustment of the bypass gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-147
9.8 FNS adjustment of the shift position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-149
9.9 FNS adjustment of the paper exit opening solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-150
9.10 FNS adjustment of the position of paper exit arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-152
9.11 FNS adjustment of the position of alignment plate /U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-154
9.12 FNS adjustment of the position of alignment plate /L (only for FS-215/FN-9/FS-606) . . . . . . . 1-156
9.13 FNS adjustment of the stapling position (flat stapling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-158
9.14 FNS adjustment of the stapling position in a vertical direction . . . . . . . . . . . . . . . . . . . . . . . . . 1-160
III SERVICE
9.15 FNS adjustment of the stapling position (flat stapling) (only for FS-215/FN-9/FS-606). . . . . . . 1-168
9.16 FNS adjustment of the angle of the folding stopper (only for FS-215/FN-9/FS-606). . . . . . . . . 1-170
9.17 FNS adjustment of the folding force (only for FS-215/FN-9/FS-606) . . . . . . . . . . . . . . . . . . . . 1-172
9.18 FNS adjustment of the three-holding position (only for FS-215/FN-9/FS-606) . . . . . . . . . . . . . 1-173
9.19 FNS adjustment of the stapler drive belt position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-174
9.20 TU adjustment of the sheet cutting parallelism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-178
9.21 LCT tray mis-centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-179
iii 2
CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
III SERVICE
1. SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1.1 Service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1.2 Maintenance items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
1.3 Periodic check items (main body) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
1.4 Periodic check items (DF-319/AFR-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
1.5 Periodic check items (LT-211/C-208) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
1.6 Periodic check items (FS-115/215/FN-120/9/FS-513/606) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
V ERROR CODE LIST
2 iv
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONTENTS
I ADJUSTMENT
1. JAM CODE LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
VI DIAGRAMS
1. PARTS LAYOUT DRAWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
II SERVICE TOOL
1.1 8050/CF5001/C500/8150 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
1.2 DF-319/AFR-20 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
1.3 LT-211/C-208 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
1.4 FS-115/FS-215/FN-120/FN-9/FS-513/FS-606 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . 6-24
1.5 TU-109/TMG-3 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
1.6 PK-120/PK-5/PK-507 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
2. CONNECTOR LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
2.1 8050/CF5001/C500/8150 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
2.1.1 Relay connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
III SERVICE
2.1.2 Connector in the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
2.2 DF-319/AFR-20 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
2.3 LT-211/C-208 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
2.4 FS-115/FS-215/FN-120/FN-9/FS-513/FS-606 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51
2.5 TU-109/TMG-3 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
2.6 PK-120/PK-5/PK-507 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
3. TIMING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
v 2
CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
II SERVICE TOOL
III SERVICE
Blank page
IV JAM CODE LIST
V ERROR CODE LIST
VI DIAGRAMS
vi
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Introduction
Introduction
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement
of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be issued
with a revision mark added as required.
Revision mark:
• To indicate clearly a section revised, show to the left of the revised section.
A number within represents the number of times the revision has been made.
• To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
Note:
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
• The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
• The revision marks for Ver. 2.0 are left as they are.
vii
Introduction KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
The contents of * are described only in the service manual of the main body.
viii
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Introduction
1. Product name
In this manual, each of the products is described as follows:
(1) IC board: Standard printer
(2) KonicaMinolta 8050/CF5001/bizhub PROC500/8150:
Main body or this machine
(3) Microsoft Windows 95: Windows 95
Microsoft Windows 98: Windows 98
Microsoft Windows Me: Windows Me
Microsoft Windows NT 4.0: Windows NT 4.0 or Windows NT
Microsoft Windows 2000: Windows 2000
Microsoft Windows XP: Windows XP
When the description is made in combination of the OS's mentioned above:
Windows 95/98/Me
Windows NT 4.0/2000
Windows NT/2000/XP
Windows 95/98/Me/ NT/2000/XP
2. Brand name
The company names and product names mentioned in this manual are the brand name or the registered
trademark of each company.
ix
Introduction KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
D2
D3
D4
DRV A
DRV Ā
Drive signals (control signals) of four kinds
DRV B
Motor, phases A and B control signals
DRV B̄
A
Motor M
/A
B
/B
AB
BB
CLK, PLL PLL control signal
LCK, Lock, LD PLL lock signal
FR Forward/reverse rotation signal
EM, Lock, LCK, LD Motor lock abnormality
BLK Drive brake signal
P/S Power/stop
S/S
Operating load start/stop signal
SS
CW/CCW, F/R Rotational direction switching signal
ENB Effective signal
TEMP_ER Motor temperature abnormality detection signal
Others TH1.S, ANG Analog signal
SG, S.GND, S_GND Signal ground
Ground
PG, P.GND Power ground
DCD Data carrier detection
SIN Serial input
SOUT Serial output
DTR Data terminal operation available
GND Signal ground (earth)
Serial
DSR, DSET Data set ready
communication
RTS Transmission request signal
CTS Consent transmission signal
RI Ring indicator
TXD Serial transmission data
RXD Serial reception data
x
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Measures to take in case of an accident
1. If an accident has occurred, the distributor who has been notified first must immediately take emer-
gency measures to provide relief to affected persons and to prevent further damage.
2. If a report of a serious accident has been received from a customer, an on-site evaluation must be car-
ried out quickly and KMBT must be notified.
3. To determine the cause of the accident, conditions and materials must be recorded through direct on-
site checks, in accordance with instructions issued by KMBT.
4. For reports and measures concerning serious accidents, follow the regulations given in "Serious Acci-
dent Report/Follow-up Procedures."
xi
List of major differences KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
List of major differences between the old type and the new type
*1 For the old type, the paper exit roller is replaced only when it is provided with a kit against uneven wax.
The discrimination of the old type from the new type is made according to the list of product numbers as
shown below. The judgement is made based on the upper 4-digit alphanumeric characters of the serial num-
ber.
And also in this manual the model name is not given, but only "Old type" and "New type" given.
Product number
Model name
Old type New type
8050 65AE, 65AJ, 65AF, 65AN, 65AK, 65AT, 65AP 65LT, 65LU
CF5001 65BE, 65BF 65LQ
C500 — 65LE, 65LF, 65LJ, 65LN, 65LG
8150 — 65LK, 65LP
2 xii
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 HOW TO USE THE ADJUSTMENT SECTION
I ADJUSTMENT
machine with the power supplied, be careful of
1. HOW TO USE THE the scan of the exposure unit and be sure not to
get caught by the gear.
ADJUSTMENT SECTION
2. The fixing section may be very hot. Be careful
1.1 Composition not to get burnt when handling it.
3. The developing unit is strongly magnetized. Be
This part "Adjustment" describes items to be careful not to bring a watch and instrument near
adjusted and their method of adjustment that are to the unit.
required by this machine and gives detailed expla- 4. Be careful not to damage the drum with a tool.
nations. 5. Be careful not to touch IC directly with bare
hands.
A. Checking before starting work
When conducting claims in the field, it is necessary
to check in advance the following: 2. ADJUSTMENTS WHEN
REPLACING PARTS
1. Are the power source and voltage secured in
accordance with the specifications?
2. Is the power source properly grounded? Adjustments and setting are required when there
3. Is any equipment that consumes repeatedly a occurs a claim for poor image quality. However,
lot of electricity connected to the same power these adjustments (including checking) and setting
source? (e.g.: Electric noise sources such as are also required when a part is replaced with a new
elevator and air conditioner) one.
4. Are environmental conditions suitable for the
machine? [How to use the tables]
• High temperature and high humidity, direct sun- Each item represents the following:
light, ventilation, etc. 1. Mode
• Levelness of the location on which the machine Shows which mode is used for adjustments.
is installed. "25": 25 mode
5. Does the cause of poor images lie in the original "36": 36 mode
itself? "47": 47 mode
6. Is density selected properly? 2. A circle "{" in the table
7. Is the original glass stained? , ................. : Shows that the order of
8. Is proper paper used for copy? priority has been speci-
9. Are copy materials replaced with new ones at fied for adjustments
their life? (e.g.: Developer, drum, cleaning (including checking) and
blade, etc.) setting.
10. Is toner filled? { (Empty circle) : Shows that adjustments
(including checking) and
B. Checkpoints when conducting on-site ser- setting can be done
vice independently.
Due attention should be paid to the following when
repairing the machine.
1-1 1
LIST OF ADJUSTMENT ITEMS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
• This table shows the list of adjustment items when replacing a part. Items are numbered in " " by the pri-
ority if there is any.
Replacement parts
Developer *1
Transfer belt
Mode
PM count PM counter resetting 25
PM cycle set
Parts counter Count of special parts 1st transfer roller /Y, M, C, K
Fixing cleaning unit
Developer /Y, M, C, K 4
Decurler roller
ISW
Board change mode
Process adjustment Drum peculiarity adjustment Blade setting mode 36 2 2
LD bias adjustment
Automatic gamma adjustment (0) 5 3 7
Automatic developer charge 1
L detection initial auto. adjustment 2
Initial drum rotation 2
Image adjustment Magnification adjustment Printer vertical mag. adjustment
Printer horizontal mag. adjustment
Belt line speed adjustment 3*3
Fixing line speed adjustment 4
Timing adjustment Printer lead edge timing adj.
Auto. color registration adj. 3 5
Color registration manual adjustment 4 6
Image quality Scanner gamma adjustment
adjustment Printer gamma adjustment Printer gamma offset adj.
Printer gamma sensor adj.
Printer screen gradation adj.
Sharpness adjustment
Image judge adjustment Dot detect adjustment
Color text adjustment
ACS adjustment
Other adjustment FNS stapler position adjustment —
Setting powder application 1 1 1
Mirror unit positioning (require the jig)
*1 After replacing the developer, be sure that you do not make any copies until you have first performed
the L detection adjustment.
*2 When replacing memory board (MB), be sure to replace the developer, 1st transfer roller /Y, M, C, K,
and fixing cleaning unit.
*3 When adjust the belt line speed adjustment, be sure to adjust the fixing line speed adjustment and auto
color registration adj.
• When replacing the overall control board (OACB) due to the OACB being damaged, the memory board
(MB) that was installed on the damaged OACB should be used on the new OACB. Contact the service
manager of the authorized distributor if it is considered that the MB is also damaged. Never perform the
47 mode - 92 (output).
2 1-2
Drum cartridge (drum) /Y, M, C, K
Developer, Transfer belt,
1
6
5
9
3
2
7
4
0
8*3
Belt cleaning blade
2
1
Image correction unit
4
2
1
3
Charging corona /Y, M, C, K
Decurler roller
Write unit /K
6
5
2
7
1
Write unit /Y, M, C
5
4
4 3
6
1
3*3 2*3
Dust-proof glass /Y, M, C, K
CCD unit
5
6
7
3
2
1
4
1-3
Each scanner mirror
1
5
6
7
3
2
4
Exposure lamp (L1)
2
3
4
1
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Original glass
2
3
4
1
Overall control board (OACB)
2
1
Registration roller
3
2
1
Stapler unit
2
LIST OF ADJUSTMENT ITEMS
I ADJUSTMENT
MODE CHANGE MENU KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
3. Input 9272 as the password and press the 1. Turn ON the main power switch (SW1) and the
START button. (The password is fixed and sub power switch (SW2).
cannot be changed.) "Mode changing menu
2. Press the P button.
screen" is displayed.
3. "Counter list screen" appears.
4. Press any desired key.
4. Press the ! button in "Counter list screen," and
5. To return to the "Mode changing menu
the PM counter is displayed.
screen," press the P button and wait until the
"Mode changing menu screen" appears. 5. To output the counter value list, press the
[Counter list output] key.
6. After completion of adjustment, press the [Exit]
key to return to the basic screen. 6. Pressing the [Exit] key, or the stop or clear but-
ton returns to the basic screen.
1 1-4
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
6. 25 MODE
I ADJUSTMENT
6.1 List of adjustment items for
25 mode
Adjustment item menu Remarks
1. Software SW setting See the "List of software DIPSW".
2. Paper size setting LCT paper size setting
3. PM count 1. Count reset
2. Change setting
4. Data collection 1. Total count of each paper setting
2. Copy count of each paper size
3. Print count of each paper size
4. RADF count
5. Page fill of each section
6. JAM data of time series
7. JAM count
8. Count of each copy mode
9. SC count
10. JAM count of each section
11. SC count of each section
5. Parts counter 1. Count of special parts
2. Count of each parts
6. Password setting 1. Key operator password 4 digits
2. EKC master key code 8 digits
3. Weekly timer password 4 digits
7. Telephone number setting 1. Service centre Telephone number 16 digits
2. Service centre FAX number 16 digits
8. M/C serial number setting 1. Main body
2. Option tray
3. RADF
4. Finisher
9. Indication of ROM version
10. KRDS setting See the KRDS manual
provided separately
11. ISW
12. Setting date input
13. Board change mode
1-5
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
4. Confirm the input data on the setting screen of [1] [2] [3] [4] 8050fs1026e
each item.
[1] DIPSW number
5. Turn off the SW2 to release the 25 mode. [2] Bit number (0 to 7)
[3] Bit data : 1:ON, 0:OFF
6. New data will be effective after restarting. [4] 8-bit switch values in indicated in hexadec-
imals from 00 to FF.
C. Procedure
1 1-6
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
Note:
• Be sure not to change bits data with no particular reference made of the function.
• Bit number of the default values in parentheses is the default value for the new type.
1-7 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
DIPSW7 0 Image background restraint *33 Standard *33 Restrained 0 0 0
(potential difference) Y
1 Image background restraint *33 Standard *33 Restrained 0 0 0
(potential difference) M
2 Image background restraint *33 Standard *33 Restrained 0 0 0
(potential difference) C
3 Image background restraint *33 Standard *33 Restrained 0 0 0
(potential difference) K
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW8 0 — — — 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 Large size paper PM counting Count as 1 Count as 2 1 1 1
method
7 — — — 0 0 0
DIPSW9 0 Operation when the key Same as Immediate stop 0 0 0
counter is removed (copier) the stop button jam
1 Operation when the key Ignored Same as 0 0 0
counter is removed (IP) DIPSW9-0
2 Message switchover *5 *5 0 0 0
3 *5 *5 0 0 0
4 Copy quantity limit selection *6 *6 0 0 0
5 *6 *6 0 0 0
6 *6 *6 0 0 0
7 *6 *6 0 0 0
DIPSW10 0 Page memory reservation at No reservation 94MB (177MB 0 0 0
power on when MU-412
is installed)
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 Black characters for printer *28 *28 0 0 0
7 output (IP) 0 0 0
1-9 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
DIPSW11 0 — — — 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 Filter for jagged edges on Disabled Enabled 0 0 0
slanting lines
5 — — — 0 0 0
6 — — — 0 0 0
7 Jam code display Disabled Enabled 0 0 0
DIPSW12 0 — — — 0 0 0
1 Adjustment of the image qual- Disabled Enabled 0 0 0
ity in the key operator mode
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 Black text screen with overlay *7 Screen *7 Error diffusion 0 0 0
function
7 — — — 0 0 0
DIPSW13 0 Size detection switchover 1 A5, A4R 5.5 x 8.5, 8.5x11R 0 1 0
1 Size detection switchover 2 A6R Post card 1 0 0
2 Size detection switchover 3 8.5 x 14 F4 0 0 0
3 Size detection switchover 4 *8 *8 0 0 0
4 *8 *8 0 1 0
5 F4 size setting *9 *9 0 0 0
6 *9 *9 0 0 0
7 — — — 0 0 0
DIPSW14 0 Size detection switchover 5 B4, 11 x 17 / B5, 8K / 16K / 16KR 0 0 0
(main body) 8.5 x 11 / B5R
1 — — — 0 0 0
2 — — — 0 0 0
3 Size detection switchover 5 B4, 11 x 17 / B5, 8K / 16K / 16KR 0 0 0
(bypass) 8.5 x 11 / B5R
4 Size detection switchover 5 B4, 11 x 17 / B5, 8K / 16K / 16KR 0 0 0
(platen) 8.5 x 11/B5R
5 Size detection switchover 5 B4, 11 x 17 / B5, 8K/16K / 16KR 0 0 0
(ADF) 8.5 x 11 / B5R
6 Size detection switchover 5 B4, 11 x 17 / B5, 8K / 16K / 16KR 0 0 0
(PI) 8.5 x 11 / B5R
7 0 0 0
2 1-10
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
DIPSW15 0 Selection of the KRDS type Telephone line E-mail 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 FNS alarm stop method *10 *10 0 0 0
4 *10 *10 0 0 0
5 KRDS connection Disconnected Connected 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW16 0 Remote diagnostic system KRDS RD mode 0 0 0
selection
1 Recognizing the copy reser- Copy reservation Copy reservation 0 0 0
vation function/coin vendor function enabled function prohibited
Coin vendor disabled Coin vendor enabled
2 Coin vendor type Parallel Serial 0 0 0
communication communication
3 Counting of the key counter in Not counted Counted 0 0 0
the printer mode (IP)
4 Display of the total count start Displayed Not displayed 0 0 0
date (P function)
5 — — — 0 0 0
6 — — — 0 0 0
7 NIC selection for E-Mail IP NIC Copier NIC 0 0 0
KRDS
DIPSW17 0 Summer time setting *11 *11 0 0 0
1 *11 *11 1 1 1
2 *11 *11 1 1 1
3 *11 *11 0 0 0
4 Density selection at scanning *12 *12 0 0 0
5 the tabed paper *12 *12 0 0 0
6 *12 *12 0 0 0
7 — — — 0 0 0
DIPSW18 0 Tray 1 faulty part isolation Normal Unavailable 0 0 0
1 Tray 2 faulty part isolation Normal Unavailable 0 0 0
2 Tray 3 faulty part isolation Normal Unavailable 0 0 0
3 Tray 4 (LCT) faulty part isolation Normal Unavailable 0 0 0
4 — — — 0 0 0
5 Folding, stitch & folding, tri-fold, Normal Unavailable 0 0 0
trimmer faulty part isolation
6 PI faulty part isolation Normal Unavailable 0 0 0
7 HDD faulty part isolation Normal Unavailable 0 0 0
1-11 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
DIPSW19 0 — — — 0 0 1
1 Fixing upper and lower roller *13 *13 1 1 1
2 temperature selection *13 *13 1 1 1
3 *13 *13 0 0 0
4 — — — 0 0 0
5 PK faulty part isolation Normal Unavailable 0 0 0
6 Default resolution of the IP *14 *14 0 0 0
7 scanner *14 *14 0 0 0
DIPSW20 0 Group stapling mode Disabled Enabled 0 0 0
1 Image scanning area with *15 Normal * 15 Original priority 0 0 0
shift function
2 Selection of the stamped Based on Based on 0 0 0
page number original transfer paper
3 Keyboard layout ABC layout QWERTY layout 0 0 0
4 Periodical black toner band *29 Normal *29 Increased at 0 0 0
creation on the transfer belt the edges
5 Switchover of the fixing con- *30 Measures *30 Measures 1 1 1
trol table (Old type only) against uneven against uneven
wax not provided wax provided
6 — — — 1 1 1
7 Front and back registration of *31 Not provided *31 Provided 0 0 0
the tray
DIPSW21 0 Paper exit cooling fan (M61, Not provided Provided 0 (1) 0 (1) 0 (1)
62, 63)
1 LCT size setting in the key Disabled Enabled 1 1 1
operator mode
2 Display of the original count Displayed Not displayed 0 0 0
3 2 Disabled Enabled 0 0 0
210 to 256 g/m paper exit
with its face up
4 — — — 0 0 0
5 — — — 0 0 0
6 Type of paper selection with *34 Special paper *34 Paper weight 0 0 0
APS not applicable 6 not applicable
7 — — — 0 0 0
2 1-12
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
DIPSW22 0 IP address setting Disabled Enabled 1 1 1
1 Number of punch holes *16 *16 0 1 0
2 *16 *16 0 0 1
3 Image reference position for Based on user Based on APS at 0 0 0
the non-standard size original selection ADF
4 Function of the power save Enabled Disabled 0 0 0
button
5 — — — 0 0 0
6 Operation when FNS runs out Staple supply Selecting between 0 0 0
of staple request staple supply or
staple release
7 IP gamma correction when Not requested Requested 0 0 0
machine is powered ON
DIPSW23 0 — — — 0 0 0
1 Output when EKC (ECM) Enabled (counted Disabled (regis- 0 0 0
user ID is unmatched (IP) as the other user) tered in JOB list)
2 Precision of the color registration *17 Normal *17 Fine 0 0 0
automatic correction (periodical correction)
3 Control of the color registration automatic *18 Enabled *18 Disabled 0 0 0
correction (periodical correction)
4 Main scan correction of the color *19 Enabled *19 Disabled 0 0 0
registration automatic correction
(periodic correction)
5 IP gamma correction *20 Enabled *20 Disabled 0 0 0
6 Job memory registration of the spe- Disabled Enabled 0 0 0
cial paper setting on the bypass tray
7 — — — 0 0 0
DIPSW24 0 — — — 0 0 0
1 Vs/Vp switch control *21 Disabled *21 Enabled 0 0 0
2 Image stabilization control *22 *22 0 0 0
3 timing *22 *22 1 1 1
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW25 0 — — — 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 Color registration correction *23 *23 0 0 0
4 control *23 *23 0 0 0
5 Color registration fine correction Yes No 0 0 0
6 — — — 0 0 0
7 De-humid heater ON OFF 0 0 0
1-13 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
DIPSW26 0 — — — 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW27 0 — — — 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW28 0 — — — 0 0 0
1 — — — 0 0 0
2 Toner refresh mode (at job end) *24 Disabled *24 Enabled 0 0 0
3 Toner refresh mode (periodical) *24 Disabled *24 Enabled 0 0 0
4 Printer gamma offset adjust- *25 Only high light *25 Whole area 0 0 0
ment
5 PK punch mode restriction Enabled Disabled 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW29 0 Toner refresh mode cycle *24 *24 0 0 0
1 (periodical) 0 0 0
2 Increase transfer current against Not Correspond 1 1 1
white spots image (Old type only) correspond
3 Include of proof copy to the Not included Included 0 0 0
set copy quantity
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW30 0 — — — 0 0 0
1 Restriction of the display of Restricted Not restricted 0 0 0
the 25 mode data correction
2 — — — 0 0 0
3 — — — 1 1 1
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
2 1-14
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
DIPSW31 0 — — — 1 1 1
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW32 0 — — — 0 0 0
1 Reset condition for the spe- Auto reset, reset Power OFF 0 0 0
cial paper setting of the button, tray selec-
bypass tray tion, power OFF
2 — — — 0 0 0
3 Measures against paper For machines with For machines with 1 1 1
reverse/exit jam measures not taken measures taken
Rubber roller Spike roller
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
1-15 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
*1 Print stop method after toner supply or waste *6 Copy quantity limit selection
toner full display
I ADJUSTMENT
Mode 12-6
Screen 0
Error diffusion 1
*4 Switchover of the rotational speed of the poly-
gon motor
*8 Size detection switchover 4
Mode 2-7 2-6
1/1 speed 0 0 Mode 13-4 13-3
1/1 speed 0 1 A5R 0 0
2/3 speed 1 0 B6R 0 1
1/2 speed 1 1 5.5 x 8.5R 1 0
— 1 1
*5 Message switchover
*9 F4 size setting
Mode 9-3 9-2
Please insert key 0 0 Mode 13-6 13-5
counter 8 x 13 0 0
Please insert copy card 0 1 8.25 x 13 0 1
Please insert coin 1 0 8.125 x 13.25 1 0
Please insert key 1 1 8.5 x 13 1 1
counter
2 1-16
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
*10 FNS alarm stop method *12 Density selection when scanning the tabed
This setting is used to determine when to stop paper
I ADJUSTMENT
if a FNS full alarm is detected.
Mode 17-6 17-5 17-4
Functions detected are;
80 0 0 0
Lower limit of the FNS tray, the number of the
40 (most lighter) 0 0 1
FNS trays, FNS booklet tray, PK punch
60 0 1 0
scraps, TU scraps and TU stacker
100 0 1 1
Mode 15-4 15-3 120 1 0 0
Stops immediately after 0 0 160 1 0 1
detection 200 1 1 0
Stops at a break 0 1 255 (most darker) 1 1 1
between copy set after
detection
*13 Fixing upper and lower roller temperature
Does not stop while in 1 0
selection
printing
Temperature up: Decrease a insufficient
Does not stop while in 1 1
fixing or fixing winding
printing
jam
Temperature down: Decrease paper exit curl-
*11 Summer time setting ing or waving
1-17 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
*15 Image scanning area with shift function *19 Main scan correction of the color registration
Normal: Compare the original size and the auto correction (periodical correction)
I ADJUSTMENT
transfer paper size and the smaller The color registration corrections, in the main
one is to be the image area. scanning direction that are periodically per-
Original priority: formed can be omitted. This is used tempo-
Original size is to be the image rarily when there is a registration error along
area. the main scan as a result of a trouble around
the transfer belt unit, or when separating
Mode 20-1
faulty points.
Normal 0
Original priority 1 Mode 23-4
Enabled 0
Disabled 1
*16 Number of punch holes
Mode 23-3
Enabled 0
Disabled 1
1 1-18
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
Correction is performed by sus- each color), rough image, white spot or toner
pending print at specified print. spillage tend to occur due to toner deteriora-
No correction made: tion.
Correction is omitted temporarily to The effective measure against these are as
reduce down time when the follows.
machine cannot be used with SC • DIPSW 28-2
due to the malfunction of the drum Toner refresh mode (at Job end)
potential sensor or gamma sensor. For the colors of which print coverage of
No correction while in printing: the previous job is 5% or less (convert into
Correction that is performed by A4), solid toner of the difference amount
suspending print at every specified from the 5% is developed to consume
print is performed after the print job toner.
to reduce down time.
Mode 28-2
Mode 24-3 24-2 Disabled 0
Correction made 0 0 Enabled 1
Correction not made 0 1
• DIPSW 28-3
No correction while in 1 0
Toner refresh mode (periodical)
printing
Check the average print coverage for each
— 1 1
color at prescribed distance of developing
sleeve drive develops the toner amount
*23 Color registration correction control equivalent of 8-sheet A3 solid for the color
Correction made: of which the average print coverage is 5%
Correction is performed by sus- or less (convert into A4).
pending print at specified print.
Mode 28-3
No correction made:
Disabled 0
Correction is omitted temporarily to
Enabled 1
reduce down time when the
machine cannot be used with SC • DIPSW29-0,1
due to malfunctions around the Toner refresh mode cycle (periodical)
color registration sensor. Effective only when the DIPSW 28-3 is set
No correction while in printing: to "1". The execution cycle of the toner
Correction that is performed by sus- refresh mode is changed. The cycle varies
pending print at every specified according to the developer drive distance
print is performed after the print job and the temperature.
to reduce down time.
Mode 29-1 29-0
Mode 25-4 25-3 Equivalent to every 0 0
Correction made 0 0 1,000 prints
Correction not made 0 1 Equivalent to every 500 0 1
No correction while in 1 0 prints
printing Equivalent to every 330 1 0
— 1 1 prints
— 1 1
1-19 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
*25 Printer gamma offset adjustment *28 Black characters for printer output (IP)
Change the area in which the printer gamma Change the black laser PWM for printing from
I ADJUSTMENT
2 1-20
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
*31 Front and back registration of the tray *34 Type of paper selection with APS
The image timing and the magnification for Select a type of paper that can be selected for
I ADJUSTMENT
each tray and paper type can be adjusted. the APS.
(user mode) Special paper not applicable:
Coated, tab and exclusive paper are
Mode 20-7
not applicable. All types of paper from
Not provided 0
paper weight 4 (106 to 162 g/m2) to 6
Provided 1
(210 to 256 g/m2) are not applicable.
Paper weight 6 not applicable:
All types of paper in paper weight 6
(210 to 256 g/m2) are not applicable.
*33 Image background restraint (potential differ-
Mode 21-6
ence)
Special paper not applicable 0
Increase the potential difference between the
Paper weight 6 not applicable 1
charging potential and the developing bias to
restrain image background. After changing
the DIPSW, be sure to conduct the automatic
gamma adjustment (0) of the process adjust-
ment.
There are two DIPSW that restrain image
background: toner density (DIPSW 5-0 to 3)
and a potential difference (DIPSW 7-0 to 3).
Image background can be restrained more
effectively with the DIPSW 7-0 to 3. When
image background occurs, be sure to use the
DIPSW 7-0 to 3 for the first priority. If it is not
sufficiently effective, use the DIPSW 5-0 to 3
at the same time.
Note:
• Since the DIPSW 7-0 to 3 changes the poten-
tial, the carrier may stick to the drum and
damage the drum and the cleaning blade.
Therefore, use this DIPSW only when neces-
sary.
1-21 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1. Enter the 25 mode. 4. Press the arrow keys and select the standard
size of the wide paper.
2. "25 mode menu screen"
Press the [2. Paper size setting] key. 5. Press the [Enter size] key.
3. "Paper size setting screen" 6. Press the main scan direction key and enter
Press the [Standard size] key. the paper size using the arrow keys or numeric
keys.
4. Press the arrow key to select the paper size.
7. Press the sub-scan direction key and enter the
5. Press the [OK] key to return to "25 Mode menu screen."
paper size using the arrow keys or numeric
To invalidate the setting that you have
keys.
changed, press the [Cancel] key and return to
"25 mode menu screen." 8. Press the [OK] key to return to "25 Mode menu
screen."
To invalidate the setting that you have
6.4.2 Non-standard size setting
changed, press the [CANCEL] key and return
to "25 mode menu screen."
A. Procedure
1-22
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
Reset the PM count after implementation of the PM A. Procedure
and set and/or change the PM cycle.
The selection of the PM cycle is available in the 1. Enter the 25 mode.
2. "25 mode menu screen" 5. Press the [OK] key to return to "25 Mode menu
Press the [3. PM count] key. screen."
To invalidate the setting that you have
3. "PM count/cycle screen"
changed, press the [CANCEL] key and return
Press the [Count reset] key.
to "25 mode menu screen."
1-23
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-24
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
printer counts of each paper size
1-25
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-26
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
(5) Data collection No. 7: Jam count / No. 10. NO KRDS Jam code is shown on Section
JAM count of each section Parameter the LCD display when
I ADJUSTMENT
(J0) DIPSW11-7 is set to 1
NO KRDS Jam code is shown on Section
33 20 J72-16 FNS
Parameter the LCD display when
(J0) DIPSW11-7 is set to 1 34 21 J72-17
1 00 J10-01 Bypass 35 22 J72-18
2 01 J10-02 36 23 J72-19
3 02 J10-03 37 24 J72-20
4 03 J11-01 Tray 1 38 25 J72-21
5 04 J12-01 Tray 2 39 26 J72-22
6 05 J13-01 Tray 3 40 27 J72-23
7 06 J14-01 LCT 41 28 J72-24
8 07 J17-01 Paper 42 29 J72-25
9 08 J17-02 feed 43 2A J72-26
10 09 J17-03 44 2B J72-28
11 0A J17-04 45 2C J72-29
12 0B J17-05 46 2D J72-30
13 0C J17-06 47 2E J72-32 TU
14 0D J17-07 48 2F J72-33
15 0E J17-08 49 30 J72-34
16 0F J17-09 50 31 J72-35 PI
17 10 J31-02 Reversed 51 32 J72-38 Not used
18 11 J32-08 paper exit 52 33 J72-39
19 12 J32-04 53 34 J72-40
20 13 J32-01 54 35 J72-41
21 14 J32-05 55 36 J72-42
22 15 J32-07 56 37 J72-43 PK
23 16 J32-02 57 38 J72-44 Not used
24 17 J32-03 58 39 J72-45
25 18 J92-01 ADU 59 3A J72-46
26 19 J93-01 60 3B J72-47
27 1A J94-02 61 3C J72-48 FNS
28 1B J19-01 Vertical 62 3D J72-49 PI
conveyance 63 3E J72-50
29 1C J19-02 LCT 64 3F J72-51
30 1D J51-01 Main body 65 40 J72-60 Not used
31 1E J71-01 FNS 66 41 J72-61
32 1F J71-02 TU 67 42 J72-62
68 43 J72-63
69 44 J72-64
70 45 J72-80 PK
71 46 J72-81 FNS
72 47 J72-82
73 48 J72-83
74 49 J72-90
1-27
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-28
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
(6) Data collection No. 8-1: Count of each copy mode (1)
I ADJUSTMENT
NO KRDS Item Count conditions
Parameter
(F1)
1 00 1-1 mode
2 01 1-2 mode
3 02 2-1 mode
4 03 2-2 mode
5 04 ADF 1-1 mode
6 05 ADF 1-2 mode
7 06 Mixed original mode
8 07 Tab original mode
9 08 Z-folded original mode
10 09 LEF: Portrait/SEF: Landscape (Reg.)
11 0A LEF: Landscape/SEF: Portrait (Reg.)
12 0B LEF: Portrait/SEF: Landscape (Rev.)
13 0C LEF: Landscape/SEF: Portrait (Rev.)
14 0D Enhance Mode: text/photo
15 0E Enhance Mode: Text
16 0F Enhance Mode: Photo
17 10 Enhance Mode: Map
18 11 Non STD size
19 12 1 oblique staple (Upper left)
20 13 1 oblique staple (Upper right)
21 14 2 parallel staples (Left binding)
22 15 2 parallel staples (Upper binding)
23 16 Left binding
24 17 Right binding
25 18 Upper binding
26 19 Three-Folding
27 1A Stapling & Folding
28 1B Folding
29 1C Main tray: Group
30 1D Main tray: Sort
31 1E Main tray: Non sort
32 1F Subtray: Group (FACE DOWN)
33 20 Subtray: Group (FACE UP)
34 21 Subtray: Sort (FACE DOWN)
35 22 Subtray: Sort (FACE UP)
36 23 Subtray: Non sort (FACE DOWN)
37 24 Subtray: Non sort (FACE UP)
38 25 Cover sheet
39 26 Trimmer
40 27 Real size copy
41 28 Preset magnification E4
42 29 Preset magnification E3
43 2A Preset magnification E2
1-29
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
44 2B Preset magnification E1
45 2C Preset magnification R4
46 2D Preset magnification R3
47 2E Preset magnification R2
48 2F Preset magnification R1
49 30 User lens mode 1
50 31 User lens mode 2
51 32 User lens mode 3
52 33 Zoom
53 34 Vertical/Horizontal zoom
54 35 Maximum zoom
55 36 Minimum zoom
56 37 APS
57 38 AMS
58 39 AE (AES)
59 3A User density level 1 (Not used)
60 3B User density level 2 (Not used)
61 3C Interrupted copy
62 3D Auto image rotation cancellation
63 3E Sheet insertion
64 3F Chapter control
65 40 Combination
66 41 Booklet copy
67 42 OHP interleave (copy) (Not used)
68 43 OHP interleave (blank) (Not used)
69 44 Image insert
70 45 Book copy
71 46 Program job
72 47 Non-image area erase
73 48 Reverse image
74 49 Auto repeat
75 4A Manual repeat
76 4B STD size repeat
77 4C Frame erasure
78 4D Fold erasure
79 4E Auto layout
80 4F All-image area (Not used)
81 50 Image Shift
82 51 Reduction shift
83 52 Overlay
84 53 Water mark
85 54 Stamp
86 55 Date/Time
87 56 Page
1-30
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(F1)
88 57 Numbering
89 58 Set quantity 1
90 59 Set quantity 2-5
91 5A Set quantity 6-10
92 5B Set quantity 11 or more
93 5C Time while power remote 1 is ON Accumulation of time during which the
overall control board is powered
94 5D Time while power remote 2 is ON Accumulation of time during which the
remote power 1 is on (in minutes)
95 5E Time while power remote 3 is ON Accumulation of time during which the
remote power 2 is on (in minutes)
96 5F Time while power remote 4 is ON Accumulation of time during which the
built-in controller operates (in minutes)
97 60 Time during Low Power mode Accumulation of time in the low power
mode (1 count for each minute)
98 61 Time during warm up time Accumulation of warm-up time (in min-
utes)
99 62 Time during front door open Accumulation of time during which the front
door is open (in minutes)
100 63 Ope. Time in 1side straight exit Accumulation of time from the start of
101 64 Ope. Time in 1side reverse exit print to the end of print (in minutes)
102 65 Operation time in 2 side print Down time due to jam omitted
103 66 Operation time in ADF mode Accumulation of time during which ADF
operates (in minutes)
104 67 Morning Correction count (Not used)
105 68 Time during APS sensor ON Accumulation of time during which the
APS sensor is on (in minutes)
106 69 N of main tray used jobs
107 6A N of subtray used jobs
108 6B N of stapling & folding used jobs
109 6C N of folding used jobs
110 6D N of ADF NF occurred
111 6E N of ADF special error1 occurred Wrong detection of original size
112 6F N of ADF special error2 occurred Next original information error
113 70 N of ADF special error3 occurred Error in size for which mixed paper is
not allowed
114 71 N of scanner scanned No. of scans in platen mode
115 72 N of electrode cleaned (Not used)
116 73 N of memory overflow
117 74 N of fixing alarm occurred (Not used)
118 75 N of no toner stop occurred (Not used)
119 76 N of AGC retry (Not used)
120 77 N of sub scan beam correct error (Not used)
121 78 N of mis-centering correct error (Not used)
1-31
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
122 79 N of distortion adjust error (Not used)
123 7A N of ADF distortion data error (Not used)
124 7B Compression memory overflow
125 7C Page memory overflow (scan)
126 7D Page memory overflow (print)
127 7E FNS alarm (tray/trimming)
128 7F FNS alarm (staple)
129 80 Scanner count
130 81 N of ADF special error4 occurred (Not used)
131 82 Store for HDD (Sync. With Copying)
(Not used)
132 83 Store for HDD (SRVmode Scan → HDD)
(Not used)
133 84 Store for PC (SRVmode Scan → PC)
(Not used)
134 85 Store for PC (SRVmode HDD → PC)
(Not used)
135 86 Recall from HDD (SRVmode HDD) (Not used)
136 87 Recall from PC (SRVmode PC) (Not used)
137 88 Image edit count by SRV
138 89 Wide paper count (A3W) or (11 x 17R)
139 8A Wide paper count (A4W) or (8.5 x 11W)
140 8B Wide paper count (A4WR) or (8.5 x 11RW)
141 8C Wide paper count (A5W) or (5.5 x 8.5W)
142 8D Wide paper count (Others)
143 8E Punch
144 8F Z-Folding (Not used)
145 90 —
146 91 MixPlex (1 side)
147 92 MixPlex (2 side)
148 93 ADF original-thin
149 94
150 95
151 96
152 97
153 98
154 99
155 9A
156 9B
157 9C
158 9D
159 9E
160 9F
2 1-32
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
(7) Data collection No. 8-2: Count of each copy mode (2)
I ADJUSTMENT
NO KRDS Item Count conditions
Parameter
(F1)
1 00 ACS
2 01 Full color
3 02 Monochrome
4 03 Mono color (Y)
5 04 Mono color (M)
6 05 Mono color (C)
7 06 Mono color (R)
8 07 Mono color (G)
9 08 Mono color (B)
10 09 DF thick paper
11 0A DF thin paper
12 0B Original type: Printed paper
13 0C Original type: Photo paper
14 0D Original type: Copied paper
15 0E Original type: Inkjet paper
16 0F Original type: Pencil
17 10 Original type: Newspaper
18 11 Screen: Line screen/Smooth tone
19 12 Screen: Line screen/High resolution
20 13 Screen: Dot screen/Smooth tone
21 14 Screen: Dot screen/High resolution
22 15 Screen: High compression
23 16 Gloss mode
24 17 Density shift
25 18 Background adjustment
26 19 Red adjust
27 1A Green adjust
28 1B Blue adjust
29 1C Hue adjustment
30 1D Saturation adjustment
31 1E Brightness adjustment
32 1F Color balance adjustment
33 20 Sharpness adjustment
34 21 Contrast adjustment
35 22 Image judge adjustment
36 23 Paper Type: Normal paper
37 24 Paper Type: Recycle paper
38 25 Paper Type: Color paper
39 26 Paper Type: High quality paper
40 27 Paper Type: Coated paper
41 28 Paper Type: Tab paper
42 29 Paper Type: Color specific paper
43 2A Paper Type: Exclusive paper A
1-33
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
44 2B Paper Type: Exclusive paper B
45 2C Paper Type: Exclusive paper C
46 2D Paper Type: Exclusive paper D
47 2E Paper Weight: 1
48 2F Paper Weight: 2
49 30 Paper Weight: 3
50 31 Paper Weight: 4
51 32 Paper Weight: 5
52 33 Paper Weight: 6
53 34 Multi page enlargement
54 35 Main Tray: Face up
55 36 N of no toner stop occurred (Y)
56 37 N of no toner stop occurred (M)
57 38 N of no toner stop occurred (C)
58 39 N of no toner stop occurred (K)
59 3A N of toner recovery box is full
60 3B N of color regist. auto. adj. Counts 1 per every correction operation
61 3C N of auto stability control Counts 1 per every correction operation
62 3D —
63 3E —
64 3F —
65 40 OFF mode time Sum of the OFF mode time (unit: minute)
66 41 ON time of heater (Main body) Sum of the time the heater is on (unit: minute)
67 42 ON time of heater (tray 4) Sum of the time the LCT heater is on (unit: minute)
68 43 Polygon motor operation time Sum of the time the polygon motor is on (unit: minute)
69 44 Develop motor ope. time (color) Sum of the time the developing motor
(color) operates (unit: minute)
70 45 Develop motor ope. time (black) Sum of the time the developing motor
(black) operates (unit: minute)
71 46 ON time of PCL (color) Sum of the time the PCL (color) is on
(unit: minute)
72 47 ON time of PCL (black) Sum of the time the PCL (black) is on
(unit: minute)
73 48 Operation time in Scanner motor Sum of the time the scanner motor oper-
ates (unit: minute)
74 49 Time while power (ADF) Sum of the time the 24V is applied to the
ADF (unit: minute)
75 4A —
76 4B —
77 4C —
78 4D Number of the executions of the toner 1 count for each execution
refresh Y (auto)
79 4E Number of the executions of the toner 1 count for each execution
refresh M (auto)
1 1-34
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(F1)
80 4F Number of the executions of the toner 1 count for each execution
refresh C (auto)
81 50 Number of the executions of the toner 1 count for each execution
refresh K (auto)
82 51 Number of the manual executions of the 1 count for each execution
toner refresh
83 52 Number of the executions of the filming 1 count for each execution
recovery mode
84 53 Paper type selection: Exclusive paper E
85 54 Paper type selection: Exclusive paper F
86 55 Paper type selection: Exclusive paper G
87 56 Paper type selection: Exclusive paper H
88 57 Paper type selection: Exclusive paper I
89 58 Paper type selection: Exclusive paper J
1-35 1
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(E0)
NO KRDS SC code Section
36 23 SC28-01 High voltage
Parameter
37 24 SC28-02 abnormality
(E0)
1 00 SC10-10 Communication 38 25 SC28-03
abnormality 39 26 SC28-04
2 01 SC13-01 Paper feed motor 40 27 SC29-01
3 02 SC13-02 abnormality 41 28 SC29-02
4 03 SC18-01 Paper feed tray 42 29 SC29-03
5 04 SC18-02 abnormality 43 2A SC29-04
6 05 SC18-03 44 2B SC29-06 Process
7 06 SC18-04 45 2C SC29-07 abnormality
8 07 SC18-50 LT abnormality 46 2D SC29-08
9 08 SC18-51 47 2E SC29-09
10 09 SC18-60 48 2F SC29-10
11 0A SC18-61 49 30 SC29-11
12 0B SC18-70 50 31 SC29-12
13 0C SC18-71 51 32 SC29-13
14 0D SC20-10 Communication 52 33 SC29-14
15 0E SC20-11 abnormality 53 34 SC29-15
16 0F SC20-12 54 35 SC29-16
17 10 SC21-01 PCL abnormality 55 36 SC29-17
18 11 SC21-02 56 37 SC29-18
19 12 SC21-03 57 38 SC29-19
20 13 SC21-04 58 39 SC29-20
21 14 SC23-01 Developing motor 59 3A SC29-21
22 15 SC23-02 abnormality 60 3B SC29-22
23 16 SC23-03 61 3C SC29-23
24 17 SC23-04 62 3D SC30-01
25 18 SC23-05 Drum motor 63 3E SC30-02
26 19 SC23-06 abnormality 64 3F SC30-10 Communication
27 1A SC23-07 abnormality
28 1B SC23-08 65 40 SC32-01 Fan abnormality
29 1C SC23-09 Transfer belt 66 41 SC32-02
30 1D SC23-10 section abnormality 67 42 SC32-03
31 1E SC23-11 Toner supply 68 43 SC32-04
abnormality 69 44 SC32-05
32 1F SC27-01 L-detection 70 45 SC32-06
abnormality 71 46 SC33-01 Motor
33 20 SC27-02 L-detection 72 47 SC33-02 abnormality
34 21 SC27-03 abnormality
73 48 SC33-03
35 22 SC27-04 74 49 SC33-04
1-36
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(E0) (E0)
75 4A SC34-01 High fixing 115 72 SC45-01 Color registration
76 4B SC34-02 temperature 116 73 SC45-03 abnormality
abnormality
77 4C SC34-03 117 74 SC45-07
78 4D SC34-04 118 75 SC45-08
79 4E SC34-05 119 76 SC45-09
80 4F SC34-06 120 77 SC45-10
81 50 SC34-07 121 78 SC45-11
82 51 SC34-08 122 79 SC45-12
83 52 SC35-01 Low fixing 123 7A SC45-20
84 53 SC35-02 temperature 124 7B SC46-01 Image
abnormality processing
85 54 SC35-03 125 7C SC46-02
abnormality
86 55 SC35-04 126 7D SC46-03
87 56 SC35-05 127 7E SC46-05
88 57 SC35-06 128 7F SC46-06
89 58 SC36-02 Fixing sensor 129 80 SC46-07
90 59 SC36-04 abnormality 130 81 SC46-08
91 5A SC36-05 131 82 SC46-09
92 5B SC36-06 132 83 SC46-11
93 5C SC36-07 133 84 SC46-12
94 5D SC36-08 134 85 SC46-13
95 5E SC36-09 135 86 SC46-14
96 5F SC36-10 136 87 SC46-15
97 60 SC36-11 137 88 SC46-16
98 61 SC36-12 138 89 SC46-17
99 62 SC38-02 139 8A SC46-18
100 63 SC38-03 140 8B SC46-19
101 64 SC39-01 141 8C SC46-21
102 65 SC41-01 Scanner 142 8D SC46-23
abnormality 143 8E SC46-24
103 66 SC41-02 Write 144 8F SC46-25
104 67 SC41-03 abnormality
145 90 SC46-26
105 68 SC41-04 146 91 SC46-31
106 69 SC41-05 147 92 SC46-32
107 6A SC41-06 Scanner 148 93 SC46-35
abnormality
149 94 SC46-40
108 6B SC41-07 Write
150 95 SC46-41
109 6C SC41-08 abnormality
151 96 SC46-42
110 6D SC41-09
152 97 SC46-43
111 6E SC41-10
153 98 SC46-58
112 6F SC41-11
154 99 SC46-59
113 70 SC42-01 Fan abnormality
155 9A SC46-62
114 71 SC42-02
156 9B SC46-63
157 9C SC46-64
158 9D SC46-66
1-37
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(E0) (E0)
159 9E SC46-80 Image 197 C4 SC77-02 FNS abnormality
160 9F SC46-81 processing 198 C5 SC77-03
abnormality
161 A0 SC46-82 199 C6 SC77-04
162 A1 SC46-83 200 C7 SC77-05
163 A2 SC46-90 201 C8
164 A3 SC46-91 202 C9 SC77-06
165 A4 SC46-98 203 CA SC77-07
166 A5 SC46-99 204 CB SC77-08
167 A6 SC49-00 Communication 205 CC SC77-11
168 A7 SC49-01 abnormality 206 CD SC77-12
169 A8 SC49-02 207 CE SC77-13
170 A9 SC50-01 208 CF SC77-14
171 AA SC50-02 209 D0 SC77-21
172 AB SC50-03 210 D1 SC77-22
173 AC SC50-04 211 D2 SC77-25
174 AD SC50-05 212 D3 SC77-26
175 AE SC50-10 213 D4 SC77-31 TU abnormality
176 AF SC50-11 214 D5 SC77-32
177 B0 SC52-01 Fan abnormality 215 D6 SC77-33
178 B1 SC52-02 216 D7 SC77-34
179 B2 SC52-03 217 D8 SC77-35
180 B3 SC56-02 Operation board 218 D9 SC77-36
181 B4 SC56-11 abnormality 219 DA SC37-37
182 B5 SC56-12 220 DB SC77-41 PI abnormality
183 B6 SC56-13 221 DC SC77-42
184 B7 SC60-01 DF abnormality 222 DD
185 B8 SC61-01 223 DE SC77-43
186 B9 SC61-02 224 E0 SC77-44 PK abnormality
187 BA SC61-03 225 E0 SC77-45 Not used
188 BB SC61-04 226 E1 SC77-46
189 BC SC61-05 227 E2 SC77-47 PK abnormality
190 BD SC61-06 228 E3 SC77-52 Not used
191 BE SC61-07 229 E4 SC77-53
192 BF SC61-08 230 E5 SC77-54 PK abnormality
193 C0 SC61-09 231 E6 SC77-55 Not used
194 C1 SC61-10 232 E7 SC77-56
195 C2 SC70-01 233 E8 SC77-57
196 C3 SC77-01 234 E9 SC77-81 FNS abnormality
235 EA SC77-91
236 EB SC77-92
237 EC SC77-98
238 ED SC77-99
1 1-38
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(E0)
239 EE SC80-01 Communication
240 EF SC80-02 abnormality
241 F0 SC80-03
242 F1 SC80-11 ISW abnormality
243 F2 SC80-21
244 F3 SC80-30
245 F4 SC80-31
246 F5 SC80-32
247 F6 SC80-40 Main body
248 F7 SC89-01 abnormality
249 F8 SC89-02
250 F9 SC89-03
251 FA SC89-04
252 FB SC32-07 Fan abnormality
253 FC —
254 FD
255 FE
256 FF
257 G0
258 G1
259 G2
260 G3
262 G4
263 G5
264 G6
265 G7
266 G8
267 G9
268 GA
269 GB
270 GC
271 GD
272 GE
1-39 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1-40
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
NO KRDS Parts name P/N Count conditions
Parameter (Parts No.)
(F1)
1 00 Toner collection box 65AA-245 *1
2 01 Ozone filter /1 (Right side) 65AA1043
3 02 Deodorant filter (Rear side) 65AA1137
4 03 Dust-proof filter /1 (Right side) 65AA1044
5 04 Dust-proof filter /2 (Rear side) 65AA-142
6 05 Charging dust proof filter 65AA-387
7 06 Drum cartridge /Y 65AA-200 *2
8 07 Drum /Y 65AA-219
9 08 Drum cleaning blade /Y 65AA2003
10 09 Lubricant applying unit /Y 65AA-202
11 0A — —
12 0B Drum cartridge /M 65AA-200
13 0C Drum /M 65AA-219
14 0D Drum cleaning blade /M 65AA2003
15 0E Lubricant applying unit /M 65AA-202
16 0F — —
17 10 Drum cartridge /C 65AA-200 *2
18 11 Drum /C 65AA-219
19 12 Drum cleaning blade /C 65AA2003
20 13 Lubricant applying unit /C 65AA-202
21 14 — —
22 15 Drum cartridge /K 65AA-200 *1
23 16 Drum /K 65AA-219
24 17 Drum cleaning blade /K 65AA2003
25 18 Lubricant applying unit /K 65AA-202
26 19 — —
27 1A Charging corona /Y 65AA-250 *2
28 1B Charging wire assy /Y 65AA-252
29 1C Charging grid plate /Y 65AA2507
30 1D Charging corona /M 65AA-250
31 1E Charging wire assy /M 65AA-252
32 1F Charging grid plate /M 65AA2507
33 20 Charging corona /C 65AA-250
34 21 Charging wire assy /C 65AA-252
35 22 Charging grid plate /C 65AA2507
36 23 Charging corona /K 65AA-250 *1
37 24 Charging wire assy /K 65AA-252
38 25 Charging grid plate /K 65AA2507
39 26 Transfer belt unit Old type:
65AA-260
New type:
65LA-260
40 27 Transfer belt 65AA2642
1-41 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
41 28 1st transfer roller /Y 65AA2612 *2
42 29 1st transfer roller /M 65AA2612
43 2A 1st transfer roller /C 65AA2612
44 2B 1st transfer roller /K 65AA2604 *1
45 2C 2nd transfer roller /U 65AA2611
46 2D Transfer belt separation claw 65AA-287
47 2E Transfer belt cleaning Old type:
unit 65AA-275
New type:
65LA-275
48 2F Belt cleaning brush unit Old type:
65AA-288
New type:
65LA-288
49 30 Toner collection sheet /1 65AA-293
50 31 Belt cleaning blade 65AA2630
51 32 2nd transfer roller /L 65AA4501
52 33 Separation discharging 65AA-452
unit
53 34 Fixing cleaning unit 65AA-573
54 35 Fixing roller /U 65AA5301
55 36 Fixing roller /L 65AA5302
56 37 Developer /Y (Page) Old type: *2
65AA3079
New type:
65LA (/LK/LQ) 3079
57 38 Developer /M (Page) 6Old type:
65AA3080
New type:
65LA (/LK/LQ) 3080
58 39 Developer /C (Page) Old type:
65AA3081
New type:
65LA (/LK/LQ) 3081
59 3A Developer /K (Page) Old type: *1
65AA3082
New type:
65LA (/LK/LQ) 3082
60 3B Developing unit /Y 65AA-300 *2
61 3C Developing unit /M 65AA-300
62 3D Developing unit /C 65AA-300
63 3E Developing unit /K 65AA-300 *1
2 1-42
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(F1)
64 3F Developer /Y (Distance) Old type: Displays developing sleeve travel distance
65AA3079 (in meters)
New type:
65LA (/LK/LQ) 3079
65 40 Developer /M (Distance) Old type:
65AA3080
New type:
65LA (/LK/LQ) 3080
66 41 Developer /C (Distance) Old type:
65AA3081
New type:
65LA (/LK/LQ) 3081
67 42 Developer /K (Distance) Old type:
65AA3082
New type:
65LA (/LK/LQ) 3082
68 43 — — —
69 44 FNS tray up/down motor 13QE-115 1 count for each FNS main tray paper exit
1 count for each 1 paper exit in staple mode
70 45 FNS stapler /F 20AK4241 1 count for each paper exit in each of
the 1-staple at front, 2-staple and the
stitch-and-fold modes
71 46 FNS stapler /R 20AK4241 1 count for each paper exit in each of
the 1-staple at front, 2-staple and the
stitch-and-fold modes
72 47 FNS shift motor 12QR-361 1 count for each paper exit at even num-
ber of copies in the sort mode
73 48 FNS exit opening motor 12QR-361 1 count for starting the job of "large size"
(A4R/8.5 x 11R or larger) in the staple
mode, and 1 count for each paper exit
1 count for starting each of the stitch-
and-fold and folding jobs
74 49 FNS folding knife motor 13QJ-502 1 count for each copy exit in each of the
stitch-and-fold and folding and the three-
folding modes
75 4A Bypass gate solenoid 12QR-263 1 count for each A4 / B5 / 8.5 x 11 / 16K
copy exit in the staple mode
76 4B Tri-folding gate SD 12QR-263 1 count for each copy exit in the three-
folding mode
77 4C Pl conveyance clutch /U 13QN8201 1 count for each paper feed in PI upper
78 4D Pl feed roller /A /U 50BA-574 stand
79 4E Pl feed roller /B /U 50BA-575
80 4F Pl reverse roller /U 13QN-443 1 count for each paper feed in PI upper
81 50 Pl torque limiter /U 13QN4073 stand
1-43 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
82 51 Pl conveyance clutch /L 13QN8201 1 count for each paper feed in PI lower
83 52 Pl feed roller /A /L 50BA-574 stand
84 53 Pl feed roller /B /L 50BA-575
85 54 Pl reverse roller /L 13QN-443
86 55 Pl torque limiter /L 13QN4073
87 56 Trimmer blade 13LHK001/002 1 count for each cutter operation
88 57 PK punching unit (2 hole) 14EA/14EF 1 count for each punch operation
89 58 PK punching unit (3 hole) 14EB
90 59 PK punching unit (4 hole) 14EE/14EG
91 5A — — —
92 5B ADF paper feed roller 13YH4064 Original passage count in all modes
93 5C ADF feed roller 13YH4039
94 5D — —
95 5E ADF Dfeed prevention 20AJ4015 Original passage count in all modes
roller
96 5F ADF exit solenoid 20AJ8251 1 count for each original passage in the
double side copy mode and the mixing
original mode
97 60 ADF feed clutch 13YH8059 Single side copy mode: 1 count for each
original
Double side copy mode: 3 counts for
each original
98 61 ADF reversal solenoid 20AJ8251 1 count for each original passage in the
double side copy mode and the mixing
original mode
99 62 — — —
100 63 Exposure ON time 65AA8301 Accumulation of on-time (in: minute)
101 64 Sub power switch 65AA8603 1 count each time the sub power switch
turns off the power
102 65 Door SW 40AA8501 1 count each time the front door is
opened
103 66 Toner supply door switch 13GG-802 1 count each time the toner supply door
is opened
104 67 Main power SW 55GA8601 1 count each time the main power
switch turns off the power
105 68 Pl regist clutch 13QN8202 1 count each time PI feeds a sheet
106 69 Punch motor 54008004 1 count for each punch operation
107 6A — — —
108 6B Paper exit roller /A 122H4825 1 count for each FNS main tray paper exit
109 6C Intermediate conveyance 13QE4531 1 count for each sheet in each of the
roller FNS flat stapling, stitch-and-fold, folding
110 6D Stacking assist roller 20AK4210 and three-folding modes
111 6E — — —
112 6F Fixing torque limiter 65AA5365 *1
2 1-44
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(F1)
113 70 Registration cleaning 65AA462 1 count for each paper exit in the single
sheet side copy mode
2 counts in the double side copy mode
114 71 Ball bearing /U 45407504 *1
115 72 Heat insulating sleeve /U 45405339
116 73 Intermediate convey. clutch /1 56AA8201 1 count for each paper exit in the single
117 74 Intermediate convey. clutch /2 56AA8201 side copy mode
118 75 Intermediate convey. clutch /3 56AA8201 1 counts in the double side copy mode
119 76 Feed/Dfeed rubber (Tray-1) 25SA4096 1 count for each paper exit of paper sup-
plied from the tray 1
120 77 Feed/Dfeed rubber (Tray-2) 25SA4096 1 count for each paper exit of paper sup-
plied from the tray 2
121 78 Feed/Dfeed rubber (Tray-3) 25SA4096 1 count for each paper exit of paper sup-
plied from the tray 3
122 79 Feed/Dfeed rubber (Bypass) 25SA4096 1 count for each paper exit of paper sup-
plied from the bypass tray
123 7A Registration roller 65AA4601 1 count for each paper exit in the single
124 7B Separation claw solenoid 26NA8251 side copy mode
2 counts in the double side copy mode
125 7C Fixing upper lamp /1 65AA8303/ 1 count for each paper exit of paper sup-
65AF8303 plied from the tray 1
126 7D Fixing upper lamp /2 65AA8304/ *1
65AF8304 65AA: For Japan and inch area
127 7E Fixing lower lamp 65AA8305/ 65EA: For metric area
65AF8305
128 7F Fixing temp. sensor /3 65AA-553
129 80 Fixing temp. sensor /4 65AA-554
130 81 Paper feed roller (Tray-1) 56AA-458 1 count for each paper exit of paper sup-
plied from the tray 1
131 82 Paper feed roller (Tray-2) 56AA-458 1 count for each paper exit of paper sup-
plied from the tray 2
132 83 Paper feed roller (Tray-3) 56AA-458 1 count for each paper exit of paper sup-
plied from the tray 3
133 84 Paper feed roller (Bypass) 65AA-520 1 count for each paper exit of paper sup-
plied from the bypass tray
134 85 ADU conveyance clutch /1 56AA8201 1 count for each paper exit in the double
135 86 ADU conveyance clutch /2 56AA8201 side copy mode (no count is made in the
136 87 ADU pre-registration clutch 56AA8201 single side copy mode)
137 88 Ball bearing /L 26NA5371 *1
138 89 Heat insulating sleeve /L 65AA5341
139 8A Fixing drive gear 65AA7727
140 8B Decurler roller 65AA4905 1 count for each paper exit in the single
side copy mode
2 counts in the double side copy mode
1-45 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
141 8C LCT paper feed roller 55VA-484 1 count for each paper exit of paper sup-
142 8D LCT feed/Dfeed roller 55VA-483 plied from the LCT
143 8E LCT feed clutch 56AA8201
144 8F LCT pre-registration clutch 56AA8201
145 90 Paper feed clutch (Tray-1) 56AA8201 1 count for each paper exit of paper sup-
146 91 Pre-regist. clutch (Tray-1) 56AA8201 plied from the tray 1
147 92 Paper feed clutch (Tray-2) 56AA8201 1 count for each paper exit of paper sup-
148 93 Pre-regist. clutch (Tray-2) 56AA8201 plied from the tray 2
149 94 Paper feed clutch (Tray-3) 56AA8201 1 count for each paper exit of paper sup-
150 95 Pre-regist. clutch (Tray-3) 56AA8201 plied from the tray 3
151 96 Paper feed clutch 56AA8202 1 count for each paper exit of paper sup-
(Bypass) plied from the bypass tray
152 97 Transfer earth plate unit 65AA-456 1 count for each paper exit in the single
side copy mode
2 counts in the double side copy mode
153 98 Center fixing temp. sensor /U 65AA8801 *1
154 99 Center fixing temp. sensor /L 65AA8802
155 100 Paper exit guide roller /2 65AA4818
(New type only)
156 101 Paper exit roller 65LA4808
(New type only)
157 102 Paper exit roller /U 65LA5343
(New type only)
2 1-46
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
This is used when you want to control the part
counter. 1. Enter the 25 mode.
Set the part name, part number and the limit value,
2. "25 mode menu screen"
and display and reset the copy count.
Press the [5. Parts counter] key.
Up to 30 data from No. 01 to No. 30 can be set. A
count is taken for each passage of paper, regard- 3. "Parts counter menu screen"
less of the paper size. Press the [2. Count of each parts] key.
• When the copy count is in excess of a limit Press the arrow key to select a number you
value, an asterisk [*] is shown to the left of No. want to set or change.
1-47
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-48
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
Set the following passwords. Set the customer support center telephone and FAX
• Key operator password (4 digits): Password numbers that are used in an emergency for a ser-
used to enter the key operator mode. vice call and shown on the basic screen for help.
• EKC master key code (8 digits): Password
required when entering various EKC setting A. Procedure
modes.
• Weekly timer password (4 digits): Password 1. Enter the 25 mode.
2. "25 mode menu screen" 5. Press the [OK] key to update the data.
Press the [6. Password setting] key. To invalidate the setting that you have
changed, press the [CANCEL] key.
3. "Password setting mode screen"
Press the key of an item you want to set.
• Key operator password (4 digits)
Note:
• EKC master key code (8 digits)
• When a number is less than 16 digits, be sure
• Weekly timer password (4 digits)
to use hyphens to fill up the blanks.
Note:
• Setting "0000" for the key operator password
and the weekly timer password allows you to
use each mode with no password.
1-49
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Display and set the serial numbers of the main body Display the ROM versions of the main body and the
and options. option and a product number that discriminates a
new ROM from an old ROM.
A. Procedure
A. Procedure
1. Enter the 25 mode.
1. Enter the 25 mode.
2. "25 mode menu screen"
Press the [8. M/C serial number setting] key. 2. "25 mode menu screen"
Press the [9. Indication of ROM version] key.
3. "Serial number setting mode screen"
Press the key of an item you want to set and 3. "Indication of ROM version screen"
enter a serial number through the alphanu- Each ROM version and product number are
meric keys. displayed.
Old type New type
4. Press the [OK] key to update the data.
Image control I 65AA 65LA
5. To invalidate the setting that you have Printer control C 65AA 65LA
changed, press the [CANCEL] key. Operation O 65A* 65L*
Finisher N 20AK 20GA
Note:
Note:
• * varies according to the destination.
• The serial number of the main body cannot be
changed. 4. Press the [PREVIOUS SCREEN] key to return
to "25 mode menu screen."
6.13 ISW
See chapter "Service tools."
2 1-50
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
Set the starting date of the total counter that is dis- When changing any of the following four types of
played on the LCD in the P function. boards, be sure to set the serial number of the main
body in this setting.
A. Procedure • OPERATION (operation board /1)
• OVERALL CB (overall control board)
1. Enter the 25 mode.
• NVRAM (memory board)
• PRINTER (printer control board)
2. "25 mode menu screen"
Press the [12.Setting date input] key.
Note:
3. "Setting date input screen" • The number of boards that can be replaced at
Enter an installation date through the numeric the same time is restricted only to two boards.
keys.
A. Procedure
4. Press the [OK] key to update the data.
1. Enter the 25 mode.
5. To invalidate the setting that you have
changed, press the [CANCEL] key. 2. "25 mode menu screen"
Press the [13. Board change mode] key.
1-51
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
2. "36 mode menu screen"
Press the [1. Process adjustment] key.
1. With the main power switch (SW1) left ON,
turn OFF the sub power switch (SW2). 3. "Process adjustment mode menu screen"
For the process adjustment, there are the fol-
2. Turn ON the SW2 while pressing the numeric
lowing items provided:
buttons 3 and 6 at the same time. The "36
[1. High voltage adjustment]
mode menu screen" is shown.
[2. Drum peculiarity adjustment]
At this point, the machine enters the 36 mode
[3. Sensor output adjustment]
with the normal copy operation unavailable.
[4. Exclusive paper setting]
3. Press the item key on the liquid crystal display [5. Recall standard data]
(LCD) to show a setting screen of each item.
4. Press the key of an item you want to adjust.
4. Confirm the details of input in the setting
5. Press the [PREVIOUS SCREEN] key to return
screen of each item.
from each of the adjustment screen to the
5. Turn OFF the SW2 to release the 36 mode. "Process adjustment menu screen."
1 1-52
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
For the high voltage adjustment, the following items cleaning blade or the transfer belt. In this mode,
are provided. However, be sure not to conduct a apply toner onto the transfer belt then clean with the
high voltage adjustment in the field. belt cleaning blade. This prevents the damages of
[1. 1st transfer manual adj.] the transfer belt and the belt cleaning blade.
[2. 2nd transfer manual adj.]
[3. HV adjustment (Separation AC)] a. Procedure
[4. HV adjustment (Separation DC)]
[5. Pre-transfer guide HV check] 1. Enter the 36 mode.
Conduct the blade setting, charging potential cor- 3. "Process adjustment menu screen"
rection, gamma, developer charge, L-detection Press the [2. Drum peculiarity adjustment] key.
adjustment and the initial drum rotation.
4. "Drum peculiarity adjustment menu screen"
3. "Process adjustment menu screen" 6. Press the [PREVIOUS SCREEN] key to return
Press the [2. Drum peculiarity adjustment] key. to the "Drum peculiarity adjustment menu
screen."
4. "Drum peculiarity adjustment menu screen"
For the drum peculiarity adjustment, the follow-
ing items are provided:
[1. Blade setting mode]
[2. Automatic drum potential adj.]
[3. Automatic gamma adjustment]
[4. LD bias adjustment]
[5. Automatic developer charge]
[6. L-detect initial auto. adj.]
[7. Initial drum rotation]
1-53
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-54
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
For the LD bias adjustment, the following items
Perform this adjustment when replacing the write
are provided. Press the arrow key to select the
unit.
color of the write unit you just replaced.
• "LD bias adjustment Y (LS 1/1)"
Note:
• "LD bias adjustment Y (LS 1/2)"
• Do not perform this adjustment except when
• "LD bias adjustment Y (LS 1/3)"
replacing the write unit.
• "LD bias adjustment M (LS 1/1)"
• "LD bias adjustment M (LS 1/2)"
a. Procedure
• "LD bias adjustment M (LS 1/3)"
1. Read the numeric value on the bar code • "LD bias adjustment C (LS 1/1)"
labeled [1] on the replacing write unit. • "LD bias adjustment C (LS 1/2)"
• "LD bias adjustment C (LS 1/3)"
• "LD bias adjustment K (LS 1/1)"
• "LD bias adjustment K (LS 1/2)"
• "LD bias adjustment K (LS 1/3)"
1-55
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• Do not open the upper cover of the develop-
[2]
ing unit. Otherwise, dust gets in the unit caus-
ing image failure.
a. Procedure [1]
[2]
[4]
[1]
[2]
8050fs1003
1-56
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
4. Set the developer charging funnel /L [2] to the 7. "36 mode menu screen"
I ADJUSTMENT
developer charging plate [1]. Press the [1. Process adjustment] key.
Note:
• Be sure to attach the tip of the developer 8. "Process adjustment menu screen"
charging funnel /L [2] securely to the toner Press the [2. Drum peculiarity adjustment] key.
[3] [2] 8050fs1004 12. Make sure that the developer has been
charged successfully before pressing the
1-57
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
developer is charged. duct this operation to securely set the drum cou-
pling.
Note:
• Do not print without conducting the L-detect a. Procedure
initial auto. adjustment. Otherwise, a proper
image density cannot be obtained, thus 1. Enter the 36 mode.
4. "Drum peculiarity adjustment menu screen" in about 10 seconds and complete message is
Press the [6. L-detect initial auto. adjustment] shown on the screen.
key.
6. Press the [PREVIOUS SCREEN] key to return
to the "Drum peculiarity adjustment menu
5. "L-detect initial auto. adj. ALL screen"
screen."
Press the arrow key to select the color of a
developer that has been newly charged, and
then press the [Start] key.
For the L-detect initial auto. adj., the following
items are provided:
• L-detect initial auto. adj. All: Conduct all colors
of Y, M,C and K.
• L-detect initial auto. adj. YMC: Conduct Y, M
and C only.
• L-detect initial auto. adj. K: Conduct K only.
• L-detect initial auto. adj. Y: Conduct Y only.
• L-detect initial auto. adj. M: Conduct M only.
• L-detect initial auto. adj. C: Conduct C only.
1-58
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
For the sensor output check, the following items are This setting is used when the user cannot obtain the
provided; however, do not conduct them in the field: satisfactory results of transfer, separation or fixing
[1. Surface potential sensor output] with the standard setting due to a special paper
[2. Max. density sensor output] being used.
[3. Gamma sensor output] This setting is applicable when [Exclusive paper A
to J] is selected in the key operator mode [Paper
type/ Special paper size set].
In default, the following paper data is entered for
each destination area.
• For Japan: 80 g/m2 color specified paper
• For inch area: 105 g/m2 color specified paper
• For metric area: 90 g/m2 color specified paper
Note:
• When setting data, be sure to follow the
instructions given by Konica Minolta Technol-
ogy Support Section.
A. Procedure
1-59 1
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5. For setting, press the key of an item you want • Fixing (L) roller temp (print) *1
I ADJUSTMENT
to set. Set the following 12 types of setting for Change the fixing lower roller control tempera-
each exclusive paper A to J. ture while in the printing.
• 2nd transfer offset Side 1 Setting range: 0 to 255 (unit: °C)
Change the 2nd transfer current for 1-sided • Fixing (U and L) roller temp. difference
mode. Change the control temperature difference
+ direction: decrease current value between fixing upper and lower rollers from
- direction: increase current value print start to 20th print.
• 2nd transfer offset Side 2 Setting range: 0 (1°C) to 255 (256°C)
Change the 2nd transfer current for 2-sided • Compulsion off (upper heater) paper width <
mode. 261 mm
+ direction: decrease current value Temperature to turn off the fixing upper roller
- direction: increase current value edge heater when printing paper less than 261
• Separation AC offset Side 1 mm width (main scan direction). If it is lowered,
Change the separation AC current for 1-sided the paper edge crease is improved, however,
mode. do not lower more than 10°C from the default
+ direction: increase current value up (215°C). Fixing related SC may occur.
- direction: decrease current value down Setting range: 0 to 255 (unit: °C)
• Separation AC offset Side 2 • Compulsion off (upper heater) paper width >=
Change the separation AC current for 2-sided 261 mm
copy mode. Temperature to turn off the fixing upper roller
+ direction: increase current value up edge heater when printing paper 261 mm or
- direction: decrease current value down more width (main scan direction). If it is low-
• Separation DC offset Side 1 ered, the paper edge crease is improved, how-
Change the separation DC current for 1-sided ever, do not lower more than 10°C from the
copy mode. default (235°C). Fixing related SC may occur.
+ direction: increase current value up Setting range: 0 to 255 (unit: °C)
- direction: decrease current value down • Line speed
• Separation DC offset Side 2 Select from 1/1, 1/2 and 1/3.
Change the separation DC current for 2-sided • CPM down
copy mode. Widen paper intervals without changing the line
+ direction: increase current value up speed and make the print speed 1/2 to prevent
- direction: decrease current value down tacking.
• Fixing (U) roller temp (idle) *1 • LCT fan
Change the fixing upper roller control tempera- ON/OFF setting of LCT paper feed assist fan.
ture while in the idling.
Setting range: 0 to 255 (unit: °C) *1 For safety reasons, there is a temperature
• Fixing (U) roller temp (print) *1 limit. The temperature limit changes accord-
Change the fixing upper roller control tempera- ing to other setting values.
ture while in the printing.
6. Press the [PREVIOUS SCREEN] key to return
Setting range: 0 to 255 (unit: °C)
to the "User paper setting menu screen."
• Fixing (L) roller temp (idle) *1
Change the fixing lower roller control tempera-
ture while in the idling.
Setting range: 0 to 255 (unit: °C)
2 1-60
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Reset the adjusted set values of process adjust-
ment to the standard data. (factory default data)
Note:
• Data for automatic drum potential, automatic
gamma, L-detect initial auto. and exclusive
paper setting adjustment cannot be reset to
the standard data.
A. Procedure
1-61
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure A. Procedure
5. Press the [PREVIOUS SCREEN] key to return 5. Press the key of an item you want to adjust.
from each of the adjustment screens to the
6. Press the [PREVIOUS SCREEN] key to return
"Image adjustment menu screen."
from each of the adjustment screens to the
"Magnification adjustment menu screen."
1-62
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
START button to output a test pattern (No. 16).
tem.
This adjustment changes the line speed of the reg- 7. Measure the vertical magnification with a scale.
istration roller, drum, transfer belt and the fixing. • Standard value: 0.5% or less (when in life-size)
This adjustment can be shown in the key operator Within ± 1 mm against 205.7 mm
mode by setting the DIPSW12-1 to 1.
Note:
• For the printer vertical magnification adjust-
ment, the following two methods are avail- 205.7 1
able. Be sure to take care when an adjustment
is made.
8050fs1006
(1) Printer vertical magnification adjustment
Used when the vertical magnification has
been changed due to the wear of the regis- 8. When the value is not within the standard,
tration roller or the heat shrinkage of press the C button while pressing the P button.
paper.
9. "Printer vertical magnification adjustment
(2) Belt line speed adjustment
screen"
Used when the vertical magnification has
For the printer vertical magnification adjustment, the
been changed due to causes other than
following items are provided. Press the [NEXT
the above.
ADJUSTMENT] key or [PREVIOUS ADJUSTMENT]
• In default, the printer vertical magnification
key to select an item you want to adjust.
adjustment on side 2 is not reflected to the
image. When adjusting the vertical magnifica-
• "Printer vertical mag. adjustment": Side 1 and
tion on side 2, use the memory switch in the
side 2 are adjusted at the same time.
key operator mode to turn ON side 2 drum
Setting range: -300 to +300, 1 step = 0.01%
clock adjustment mode. However, since the
• "Tray 1 offset (ADU)": Tray 1 side 2 adjustment
line speed is switched for each image creation
Setting range: -100 to +100, 1 step = 0.01%
process on side 1 and side 2, the print speed
• "Tray 2 offset (ADU)": Tray 2 side 2 adjustment
is reduced to about 1/4.
Setting range: -100 to +100, 1 step = 0.01%
• "Tray 3 offset (ADU)": Tray 3 side 2 adjustment
a. Procedure
Setting range: -100 to +100, 1 step = 0.01%
1. Enter the 36 mode. • "Bypass tray offset (ADU)": Bypass tray side 2
adjustment
2. "36 mode menu screen" Setting range: -100 to +100, 1 step = 0.01%
Press the [2. Image adjustment] key. • "Back tray 4 offset": LCT side 2 adjustment
Setting range: -100 to +100, 1 step = 0.01%
3. "Image adjustment menu screen"
Press the [1. Magnification adjustment] key. 10. Enter a numeric value through the numeric
keys and press the [SET] key.
4. "Magnification adjustment menu screen"
Press the [1. Printer vertical mag. adj.] key. 11. Repeat steps 5 to 10 until the standard value
can be obtained.
5. "Printer vertical mag. adjustment screen"
Press the [COPY SCREEN] key.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
12. Press the [PREVIOUS SCREEN] key to return 8. When the value is not within the standard,
I ADJUSTMENT
to the "Magnification adjustment menu press the C button while pressing the P button.
screen."
9. "Printer horizontal magnification adjustment
screen"
(2) Printer horizontal magnification adjustment For the printer horizontal magnification adjust-
Adjust the horizontal magnification of the printer ment, the following items are provided. Press
system. the [NEXT ADJUSTMENT] key or [PREVIOUS
This adjustment changes the horizontal magnifica- ADJUSTMENT] key to select an item you want
tion in image processing prior to the laser exposure. to adjust.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1. • "Printer horizontal magnification adjustment":
Side 1 and side 2 are adjusted at the same
a. Procedure time.
Setting range: -100 to +100, 1 step = 0.01%
1. Enter the 36 mode.
• "Tray 1 offset (ADU)": Tray 1 side 2 adjustment
2. "36 mode menu screen" Setting range: -100 to +100, 1 step = 0.01%
Press the [2. Image adjustment] key. • "Tray 2 offset (ADU)": Tray 2 side 2 adjustment
Setting range: -100 to +100, 1 step = 0.01%
3. "Image adjustment menu screen" • "Tray 3 offset (ADU)": Tray 3 side 2 adjustment
Press the [1. Magnification adjustment] key. Setting range: -100 to +100, 1 step = 0.01%
• "Bypass tray offset (ADU)": Bypass tray side 2
4. "Magnification adjustment menu screen" adjustment
Press the [2. Printer horizontal magnification Setting range: -100 to +100, 1 step = 0.01%
adjustment] key. • "Tray 4 offset (ADU)": LCT side 2 adjustment
Setting range: -100 to +100, 1 step = 0.01%
5. "Printer horizontal magnification adjustment
screen"
10. Enter a numeric value through the numeric
Press the [COPY SCREEN] key.
keys and press the [SET] key.
6. Select the A3 or 11 x 17 paper and press the 11. Repeat steps 5 to 10 until the standard value
START button to output a test pattern (No. 16). can be obtained.
7. Measure the horizontal magnification with a 12. Press the [PREVIOUS SCREEN] key to return
scale. to the "Magnification adjustment menu
• Standard value: 0.5% or less (when in life-size) screen."
Within ± 1 mm against 190 mm
190 8050fs1007
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
to the "Magnification adjustment menu
tem.
screen."
This adjustment changes the scan speed.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1. (4) Belt line speed adjustment
Adjust the vertical magnification of the printer sys-
a. Procedure tem.
This adjustment charges line speed of the transfer
1. Enter the 36 mode.
belt.
2. "36 mode menu screen"
Press the [2. Image adjustment] key. Note:
• For the printer vertical magnification adjust-
3. "Image adjustment menu screen" ment, the following two methods are avail-
Press the [1. Magnification adjustment] key. able. Be sure to take care when an adjustment
is made.
4. "Magnification adjustment menu screen"
(1) Printer vertical magnification adjustment
Press the [3. Scanner vertical mag. adj.] key.
Used when the vertical magnification has
5. "Scanner vertical mag. adjustment screen" been changed due to the wear of the regis-
Press the [COPY SCREEN] key. tration roller or the heat shrinkage of
paper.
6. Select the A3 or 11 x 17 paper and press the (2) Belt line speed adjustment
START button with a test chart set to the origi- Used when the vertical magnification has
nal glass. been changed due to causes other than
the above.
7. Measure the vertical magnification with a
scale.
a. Procedure
• Standard value: 0.5% or less (when in life-size)
Within ± 1 mm against 200 mm 1. Enter the 36 mode.
200 8050fs1008
4. "Magnification adjustment menu screen"
Press the [4. Belt line speed adjustment] key.
8. When the value is not within to the standard, 5. "Belt line speed adjustment screen"
press the C button while pressing the P button. Press the [COPY SCREEN] key.
9. "Scanner vertical mag. adjustment screen" 6. Select the A3 or 11 x 17 paper and press the
Enter a numeric value through the numeric START button to output a test pattern (No. 16).
keys and press the [SET] key.
• Setting range: -40 to +40, 1 step = 0.05%
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
scale.
belt, use this adjustment method to adjust the fixing
• Standard value: 0.5% or less (when in life-size)
roller line speed.
Within ± 1 mm against 205.7 mm
These parts are made from rubber. Accordingly,
every parts has different diameter and thickness,
they must be adjusted for each one.
When the fixing line speed is faster than the transfer
belt, the vertical magnification gets large, thus
205.7 1
resulting in a transfer jitter. When it is slower than
the transfer belt, the trailing edge of the image gets
8050fs1006 soiled or the toner scattering occurs.
a. Procedure
2 1-66
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
6. With the fixing adjustment paper set to the 14. The fixing roller line speed varies automatically
I ADJUSTMENT
bypass tray, press the START button to output at intervals of about 25 seconds to output 8
a test pattern. sheets of test pattern based on a cyanic half
Based on a cyan half-tone, a test pattern is tone.
output.
15. With a pen, write serial numbers from 1 to 8 on
7. Compare the fixing adjustment density patches next greatest number in which the distance
(upper and lower limit samples of density that between the magenta line at the lead edge and
are packed with the "paper for fixing speed the first black line at the trail edge (10 lines at
adjustment") with the cyan density of the out- intervals of 1 mm) becomes greater than 1 mm
Note:
• An accurate adjustment is available only
when the density is correctly set.
10. Repeat steps 5 to 9 until the density ges inside certain sheet. Therefore, be sure to measure
12. "Push [Sample] and print 8 sheets screen" Enter the number of the output sheet that
Press the [8 SAMPLES] key. stretches 1 mm through the numeric keys and
press the [SET] key.
13. With 8 sheets of the fixing adjustment paper
set to the bypass tray, press the START button 19. Press the [PREVIOUS SCREEN] key to return
Note:
• Be sure to conduct this operation with the
copy count set to 1.
1-67 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Adjust various timings. This adjustment changes the paper restart timing
from the registration roller.
A. Procedure This adjustment can be shown in the key operator
mode by setting DIPSW12-1 to 1.
1. Enter the 36 mode.
Note:
2. "36 mode menu screen"
• Be sure the printer vertical magnification has
Press the [2. Image adjustment] key.
been adjusted.
3. "Image adjustment menu screen"
Press the [2. Timing adjustment] key. a. Procedure
[1. Printer lead edge timing adj.] Press the [2. Image adjustment] key.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
5. "Lead edge timing (Tray 1) screen" 9. Measure the lead edge timing with a scale.
I ADJUSTMENT
For the printer lead edge timing adjustment, • Standard value: 20 mm ± 0.5 mm
the following items are provided. Press the
[NEXT ADJUSTMENT] key or [PREVIOUS
20
ADJUSTMENT] key to select an item you want
to adjust.
• "Lead edge timing (Tray 1)"
• "Lead edge timing (Tray 2)"
• "Lead edge timing (Tray 3)"
• "Lead edge timing (Bypass)"
8050fs1010
• "Lead edge timing (Tray 4)"
• "Lead edge timing (ADU)"
• "Tray large size normal paper offset" 10. When the value is not within the standard,
• "Tray large size thick paper offset" press the C button while pressing the P button.
• "Small size thick paper offset (ADU)" to the "Timing adjustment mode menu screen."
Note:
(2) Printer registration loop adjustment
• Large size: 300 mm or more in length in the
Adjust the paper loop amount in the registration
paper feed direction
roller section to remove paper skew and wrinkle, or
• Small size: 300 mm or less in length in the
paper jamming in the registration section.
paper feed direction
This adjustment can be shown in the key operator
• Thick Paper: 106 g/m2 or more
mode by setting the DIPSW12-1 to 1.
8. Set the copy setting according to the item 2. "36 mode menu screen"
adjusted and press the START button to output Press the [2. Image adjustment] key.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5. "Printer registration loop adjustment screen 12. Press the [PREVIOUS SCREEN] key to return
I ADJUSTMENT
• "Printer registration loop adjustment (Tray 2 S)" mode by setting the DIPSW12-1 to 1.
• "Printer registration loop adjustment (Thick)" Press the [2. Timing adjustment] key.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Enter a numeric value through the numeric
In this adjustment, the starting position for reading
keys and press the [SET] key.
while in the original scanning mode is adjusted.
• Setting range: -99 (large) to +99 (small),
This adjustment can be shown in the key operator
1 step = 0.1 mm
mode by setting the DIPSW12-1 to 1.
11. Repeat steps 6 to 10 until the standard value is obtained.
Note:
12. Press the [PREVIOUS SCREEN] key to return • Make sure that the printer timing adjustment
to the "Timing adjustment mode menu screen." has been completed.
a. Procedure
(4) Printer erasure amount adjustment
Conduct an erasure amount adjustment. 1. Enter the 36 mode.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1. 2. "36 mode menu screen"
Press the [2. Image adjustment] key.
a. Procedure
3. "Image adjustment menu screen"
1. Enter the 36 mode. Press the [2. Timing adjustment] key.
4. "Timing adjustment mode menu screen" 6. Select the A3 or 11 x 17 paper and press the
Press the [4. Printer erasure amount adj.] key. START button with a test chart set to the origi-
nal glass.
5. "Printer erasure amount adjustment screen"
Press the [COPY SCREEN] key. 7. Check the scanner re-start timing.
• Standard value: 3 mm or less
6. Select the A3 or 11 x 17 paper and press the START
button with a test chart set to the original glass. 8. When the value is not within the standard,
press the C button while pressing the P button.
7. Check the printer erasure amount.
• Standard value: 3 mm or less 9. "Scanner re-start timing adjustment screen"
Enter a numeric value through the numeric
8. When the value is not within the standard, keys and press the [SET] key.
press the C button while pressing the P button. • Setting range: -10 to +20, 1 step = 0.1 mm
9. "Printer erasure amount adjustment screen" 10. Repeat steps 6 to 9 until the standard value is
Enter a numeric value through the numeric obtained.
keys and press the [SET] key.
• Setting range: -20 to +40, 1 step = 0.1 mm 11. Press the [PREVIOUS SCREEN] key to return
to the "Timing adjustment mode menu screen."
10. Repeat steps 6 to 9 until the standard value is obtained.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(6) RADF registration loop adjustment (7) Writing unit skew initial adjustment
Adjust the original loop amount in the RADF regis-
I ADJUSTMENT
a. Procedure
1 1-72
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
When pressing the [LIST] key, the main scan,
tion error. The main scan, sub-scan, horizontal
sub-scan, horizontal magnification and the
magnification and the skew of color registration
skew of Y, M and C compared based on K after
error are automatically adjusted.
adjustment are shown.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1. 8. Press the [PREVIOUS SCREEN] key to return
to the "Timing adjustment mode menu screen."
Note:
• This auto. color registration adjustment has a
larger correction area than that of the color (9) Color registration manual adjustment (par-
registration auto correction in the user mode. tial horizontal adjustment)
So, be sure to perform this adjustment when a With respect to the main scan, entire horizontal
SC45-20 occurs. magnification, partial horizontal magnification, sub-
scan, inclination and the scan inclination, the regis-
a. Procedure tration error amount of Y, M and C compared based
on K is shown on the operation panel. The partial
1. Enter the 36 mode. horizontal magnification that cannot be corrected
automatically is manually adjusted.
2. "36 mode menu screen"
Press the [2. Image adjustment] key.
Note:
3. "Image adjustment mode menu screen" • Be sure that the printer vertical and horizontal
Press the [2. Timing adjustment] key. magnifications have been complete.
• Make sure that the auto. color registration
4. "Timing adjustment menu screen" adjustment has been completed.
Press the [8. Auto. color registration adj.] key.
a. Procedure
5. "Color registration adj. screen"
Press the [Start] key. 1. Enter the 36 mode.
6. The color registration adjustment starts and a 2. "36 mode menu screen"
message "Complete" is shown in about 2 min- Press the [2. Image adjustment] key.
utes.
When the error message appears, perform an 3. "Image adjustment menu screen"
error correction referring to the below. Press the [2. Timing adjustment] key.
• Error 1: It does not converge within the stan-
4. "Timing adjustment mode menu screen"
dard value.
Press the [9. Color registration manual adj.]
The patch density may be too light.
key.
Check around the drum unit and per-
form the gamma automatic adjustment 5. "Color registration manual adj. screen"
(0). Then perform this adjustment. Press the [COPY SCREEN] key.
• Error 2: The difference of the color registration
is too much.
• Error 3: The other error
SC other than the color registration
automatic adjustment may occur.
Restart the main body in the normal
mode to check for SC code.
1-73
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6. Select the A3 or 11 x 17 paper and press the 9. The amount of error of the "MainScan" (main
I ADJUSTMENT
START button to output a test pattern. scan), "Mag(ALL)" (entire horizontal magnifica-
Place the test pattern [1] outputted securely tion), "Mag(PART)" (partial horizontal magnifi-
against the original positioning plate /L [2] and cation), "SubScan" (sub-scan), "Incline"
the original positioning plate /R [3] to set it to (inclination) and the "ScanBend" (scan incline)
the original glass, and close the DF or platen of Y, M and C are compared based on K and
cover. result are shown at "Rest" section on the oper-
ation panel (unit is pixel).
Note:
• When setting the test pattern to the original 10. Make sure that "OK" is displayed for all the items.
glass, be sure to take check of the setting When any item is not within the standard, an
direction (with printing face down) and posi- error code is displayed for each cause together
• Check that the settings for all colors (Y, M, C, to the below:
K) in the [Test pattern density setting] of 36 When a "NG" occurs in the "MainScan",
2 1-74
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
11. When a "NG" occurs in the "MainScan", 15. Press the [PREVIOUS SCREEN] key to return
I ADJUSTMENT
"Mag(ALL)" or "Mag(PART)," open the toner to the "Timing adjustment mode menu screen."
supply section and loosen 2 screws [1] pro-
vided near the developing unit of a color from
which an "NG" is displayed. Then, slide the
adjustment plate [2] up and down to adjust the
partial horizontal magnification. Moving the
adjustment plate [2] upward reduces the partial
horizontal magnification data (minus) and mov-
ing the plate downward increases it (plus).
• Adjustment target
Move the adjustment plate [2] by referring to
the "Rest" of "Mag(PART)" (partial horizontal
magnification) (unit: pixel) displayed at the
operation panel. The scale of the adjustment
plate [2] changes about 0.5 pixel per notch.
[2]
[1] 8050fs1012
1-75 1
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
11) screen"
Conduct the original size adjustment, original stop
With the A4 (for metric machine) or 8.5 x 11
position adjustment and the sensor adjustment of
(for inch machine) paper set to the RADF,
the RADF.
press the [Start] key.
6. Press the [PREVIOUS SCREEN] key to return 10. After confirmation of a message "Complete,"
from each of the adjustment screens to the press the [COPY SCREEN] key.
"RADF adjustment menu screen."
11. Make sure that the RADF original size is prop-
erly detected.
(1) RADF original size adjustment 12. Press the C button while pressing P button.
Conduct this adjustment when the RADF original
size is not properly detected. 13. Press the [PREVIOUS SCREEN] key to return
to the "RADF adjustment menu screen."
a. Procedure
1-76
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
can be obtained.
ing (leading edge timing) adjustment of the RADF.
12. Press the [PREVIOUS SCREEN] key to return
Note: to the "RADF adjustment mode menu screen."
• Make sure that the printer lead edge timing
adjustment and the scanner re-start timing
adjustment have been completed. (3) RADF sensor adjustment
Conduct this adjustment when malfunction occurs
a. Procedure in the reflective type sensors.
1-77
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
3. "Image adjustment mode menu screen" 6. Press the [COPY SCREEN] key.
Press the [4. Centring adjustment] key.
1-78
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
7. Select the paper size and the type of paper 5. "Scanner (platen) centring adjustment screen"
I ADJUSTMENT
according to an item you want to adjust, and Press the [COPY SCREEN] key.
press the START button to output a test pat-
tern (No. 16). 6. Select the A3 or 11 x 17 paper and press the
START button with a test chart set to the origi-
8. Fold the outputted paper in the paper feed nal glass.
direction and check the amount of error of the
lines on both sides. 7. Fold the outputted paper in the paper feed
• Standard value: Within ± 2 mm direction and check the amount of error of the
lines on both sides.
9. When the value is not within the standard, • Standard value: Within ± 2 mm
press the C button while pressing the P button.
8. When the value is not within the standard,
10. Enter a numeric value through the numeric press the C button while pressing the P button.
keys and press the [SET] key.
• Setting range: -40 to +40, 1 step = 0.1 mm 9. Enter a numeric value through the numeric
keys and press the [SET] key.
11. Repeat steps 6 to 10 until the standard value • Setting range: -30 to +30, 1 step = 0.1 mm
can be obtained.
10. Repeat steps 6 to 9 until the standard value is
12. Press the [PREVIOUS SCREEN] key to return obtained.
to the "Centring adjustment mode menu
11. Press the [PREVIOUS SCREEN] key to return
screen."
to the "Centring adjustment mode menu
screen."
(2) Scanner centring adjustment
Adjust the centring when scanning the platen origi-
(3) RADF centring adjustment
nal.
Adjusts the centring when scanning the RADF origi-
nal.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1.
Note:
• Make sure that the printer centering adjust-
Note:
ment has been completed.
• Make sure that the printer centering and scan-
ner centring adjustment has been completed.
a. Procedure
1-79 1
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
7. Fold the outputted paper in the paper feed 1. Enter the 36 mode.
direction and check the amount of error of the
2. "36 mode menu screen"
lines on both sides.
Press the [2. Image adjustment] key.
• Standard value: Within ± 2 mm
3. "Image adjustment mode menu screen"
8. When the value is not within the standard,
Press the [5. Non-image area erase check]
press the C button while pressing the P button.
key.
9. Enter a numeric value through the numeric
4. "Non-image area erase check screen"
keys and press the [SET] key.
Press the [Start] key.
• Setting range: -30 to +30, 1 step = 0.1 mm
5. Make sure that a message "Normal adjustment
10. Repeat steps 6 to 9 until the standard value is
selected..." is shown on the operation panel.
obtained.
When a message "Does not function satisfac-
11. Press the [PREVIOUS SCREEN] key to return torily..." is shown, refer to "B. Error message
to the "Centring adjustment mode menu and Handling," to conduct the non-image area
screen." erase check again.
2 1-80
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
If the error is detected while perform the "non-image Reset the adjustment values of image adjustment to
area erase check" mode, following error message the standard data. (factory default data)
will be displayed on the operation panel.
Note:
(1) Error message 1 • Data for the printer vertical magnification,
Adjust for Moderate Brightness. RADF registration loop, auto. color registra-
The Non-image area erase function may not oper- tion, color registration manual, RADF original
ate correctly with dark (density) originals. size, RADF original stop position and RADF
Please confirm "adjustment" - "36 MODE", columns sensor adjustment cannot be reset to stan-
of Service Manual. dard data.
Handling 1 A. Procedure
When the "non-image area erase" function is not
used very frequently, or when copy originals that 1. Enter the 36 mode.
check mode" again. Press the [YES] key when recalling the stan-
dard data. Pressing the [NO] key or [PREVI-
Adjust for Extreme Brightness. adjustment menu screen" without recalling the
Handling 2
When the "non-image area erase" function is not
used very frequently, the copier can be used in the
current installation location. However, the outside-
original erasure function is frequently used, install
the copier in a location or in a direction where less
external light get in (darker) than the present instal-
lation location, and check the "non-image area
erase check mode" again. At this time, when there
is a bright light source such as a fluorescent light
installed directly above this machine, reconsider the
installation location or direction, or take some mea-
sures to shield the light source and check the "non-
image area erase check mode" again.
1-81 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Conduct various image quality adjustments. Conduct the gradation correction of the scanner.
When color reproduction is a poor condition, usually
A. Procedure conduct the printer gamma correction of the pro-
cess adjustment.
1. Enter the 36 mode.
When changing the CCD unit, exposure lamp (L1),
original glass or each scanner mirror, conduct this
2. "36 mode menu screen"
adjustment.
Press the [3. Image quality adjustment] key.
2 1-82
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
When the color reproduction is in poor condition, tion varies with copy modes to correct the gradation
conduct this adjustment to correct the gradation. in a high light density section and adjust the density
This adjustment is not reflected on the output from in the background.
the IP.
Note:
A. Procedure • For the printer gamma offset adjustment,
adjustment methods of 0 to 5 are available for
1. Enter the 36 mode.
each screen type. It is possible to divide the
gradation in 256 into 6 parts of 0 to 5 and
2. "36 mode menu screen"
adjust the entire ranges from "0: Low density
Press the [3. Image quality adjustment] key.
section" to "5: High density section."
3. "Image quality mode menu screen" • In default, adjustment is limited only to "0 (low
Press the [2. Printer gamma adjustment] key. density section)." When setting DIPSW 28-4 to
1, adjustment can be made on the entire
4. For the printer gamma adjustment, the follow- ranges of 0 to 5.
ing items are provided: • Be sure not make the adjustment of "Printer
[1. Printer gamma offset adj.] gamma offset adjustment (ED-8) (0 to 5)."
[2. Printer gamma sensor adj.]
[3. Printer screen gradation adj.] a. Procedure
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5. "Printer gamma offset adj. (LS200) (0) screen" 10. "Printer gamma offset adjustment screen"
I ADJUSTMENT
For the printer gamma offset adjustment, the Press the key of a color (C or K) you want to
following items are provided. Press the [NEXT adjust, enter a numeric value through the
ADJUSTMENT] key or [PREVIOUS ADJUST- numeric keys and press the [SET] key.
MENT] key to select an item you want to • Setting range: -128 (lighter) to +127 (darker)
adjust.
• "Printer gamma offset adj. (LS200) (0 to 5)" Note:
• "Printer gamma offset adj. (LS150) (0 to 5)" • There are three keys: [1/1], [1/2] and [1/3]
• "Printer gamma offset adj. (DS200) (0 to 5)" provided for each line speed. Be sure to use
• "Printer gamma offset adj. (DS150) (0 to 5)" the key [1/1] for adjustment. A value entered
• "Printer gamma offset adj. (ED-8) (0 to 5)" by the key [1/1] is automatically inputted into
• "Printer gamma offset adj. (ED-2) (0 to 5)" keys [1/2] and [1/3].
The following shows the copy mode to which
each adjustment is reflected. 11. Repeat steps 6 to 10 until the standard value is
Y
M
C
K
8050fs1015
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
the key of a color (Y or M) you want to adjust,
the automatic gamma adjustment of the process
enter a numeric value through the numeric
adjustment, conduct this adjustment to correct gra-
keys and press the [SET] key.
dation.
• Setting range: -128 (lighter) to +127 (darker)
The printer gamma correction that is carried out
automatically and periodically uses a gamma sen-
Note:
sor to read patterns on the transfer belt. So, there is
• There are three keys: [1/1], [1/2] and [1/3]
a possibility of the gamma sensor not being accu-
provided for each line speed. Be sure to use
rately adjusted due to the change in characteristic
the key [1/1] for adjustment. A value entered
of the gamma sensor. This adjustment use the
by the key [1/1] is automatically inputted into
scanner to correct the gamma sensor for accurate
keys [1/2] and [1/3].
printer gamma adjustment.
This adjustment can be shown in the key operator
• How to match the gray balance
mode by setting the DIPSW12-1 to 1.
Take notice of the gray patches [4] made up of
49 colors of C, M and Y. In the 49 patches, M
a. Procedure
gets darker as going right to left. And Y gets
darker as going down from up. However, C is 1. Enter the 36 mode.
fixed. The patch [5] at the center is the same
color as the gray [2]. The patches [6] positioned 2. "36 mode menu screen"
at the four corners of the patch [5] is the same Press the [3. Image quality adjustment] key.
color as the gray [3]. Out of the 49 patches,
3. "Image quality mode menu screen"
select a gray of the same gray balance as the
Press the [2. Printer gamma adjustment] key.
gray [6].
e.g.) When a patch on the lower right side is 4. "Printer gamma adjustment menu screen"
more suitable than the patch [5] at the center: Press the [2. Printer gamma sensor adj.] key.
Adjust M and Y in the positive direction.
When a patch on the upper left side is more
suitable than the patch [5] at the center: Adjust
M and Y in the negative direction.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5. "Printer gamma sensor adj. (LS200) screen" 8. "Please load output paper... screen"
I ADJUSTMENT
For the printer gamma sensor adjustment, the After completion of the test pattern output, the
following items are provided. Press the [NEXT display returns automatically to the adjustment
ADJUSTMENT] key or [PREVIOUS ADJUST- screen.
MENT] key to select an item you want to The outputted test pattern [1] pressed securely
adjust. against the original positioning plate /L [3] and
• "Printer gamma sensor adjustment (LS200)" the original positioning plate /R [4], set it to the
• "Printer gamma sensor adjustment (LS150)" original glass.
• "Printer gamma sensor adjustment (DS200)" Note:
• "Printer gamma sensor adjustment (DS150)" • Make sure to set it with the green triangular
• "Printer gamma sensor adjustment (CONTONE)" mark [2] on the left side.
• "Printer gamma sensor adjustment (ED)" (with printing face down)
The following shows the copy mode to which
each adjustment is reflected:
[3] [4]
(LS200): Line screen/High resolution
(LS150): Line screen/Smooth tone
(DS200): Dot screen/High resolution
(DS150): Dot screen/Smooth tone
(CONTONE): Text section to be used
together with the screens
[2]
above.
(ED): High compression
Note:
• A screen in which the screen selection is
turned off by the key operator mode-memory
switch is not displayed.
• When any one of the screen adjustments is [1]
made, be sure to conduct the CONTONE
8050fs1017
adjustment at the same time.
6. Press the [COPY SCREEN] key. 9. With 10 sheets of copy paper (white) placed on
the test chart, close the RADF or platen cover.
7. With the A4 (for metric machine) or 8.5 x 11
Note:
(for inch machine) paper set in the bypass tray,
• Be sure to use white copy paper. Otherwise,
press the START button to output a test pat-
the printer gradation cannot be corrected
tern.
properly.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
12. If any trouble should be found, an error code is 13. "Printer gamma sensor adj. screen"
I ADJUSTMENT
displayed for each cause. Repair the error Press the [Adj. data reset] key if you want to
referring to the below. return to the factory default data.
• Error 1: Improper positioning of the chart. Press the [YES] key to reset the adjusted
• Error 2: The setting direction of a chart is printer gamma sensor data and return to the
upside down. factory default data.
Improper positioning of the chart. Press the [NO] key to return to the "Printer
• Error 3: A chart pattern cannot be detected. gamma sensor adj. screen" without data reset.
A different type of chart.
• Error 4: Adjustment is impossible. 14. Press the [PREVIOUS SCREEN] key to return
Re-adjust it.
• Error 6: Nonvolatile data abnormality.
(3) Printer screen gradation adjustment
Check the installation of memory
Adjust a tone jump (in which gradation is not contin-
board.
uous).
• Error 7: Memory other than those specified is
accessed.
a. Procedure
Software bugged.
• Error 8: Memory related error. 1. Enter the 36 mode.
Software bugged.
• Error 9: Program error—Software bugged. 2. "36 mode menu screen"
• Error 10: The chart is skew. Press the [3. Image quality adjustment] key.
• Error 31: Sensor value abnormality - Re-adjust For the printer screen gradation adjustment,
• Error 51: Regression calculation abnormality - "Printer screen gradation adj. (Y)"
• Error 52: Array number overflow - Software "Printer screen gradation adj. (C)"
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Adjust the contrast. Adjust the threshold value of the original image
Use this adjustment for changing the center value judgement.
for the contrast adjustment in the user mode.
A. Procedure
A. Procedure
1. Enter the 36 mode.
1. Enter the 36 mode.
2. "36 mode menu screen"
2. "36 mode menu screen" Press the [3. Image quality adjustment] key.
Press the [3. Image quality adjustment] key.
3. "Image quality mode menu screen"
3. "Image quality mode menu screen" Press the [5. Image judge adjustment] key.
Press the [4. Contrast adjustment] key.
4. "Image judge adjustment mode menu screen"
4. "Contrast adjustment menu screen" For the image judge adjustment, the following
Press the [COPY SCREEN] key. items are provided:
[1. Dot detect adjustment]
5. Select the A3 or 11 x 17 paper and press the [2. Color text adjustment]
START button with a test chart set to the origi- [3. Dot/Text area adjustment]
nal glass.
5. Press the key of an item you want to adjust.
6. Press the C button while pressing the P button.
6. Press the [PREVIOUS SCREEN] key to return
7. Enter a numeric value through the numeric from each of the adjustment screens to the
keys as necessary, and press the [SET] key. "Image judge adjustment mode menu screen."
• Setting range: -5 (contrast increased) to +5
(contrast reduced)
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
8. Press the C button while pressing the P button. 3. "Image quality mode menu screen"
Press the [5. Image judge adjustment] key.
9. "Dot detect adjustment R screen"
For the dot detection adjustment, the following 4. "Image judge adjustment menu screen"
items are provided: Press the [2. Color text adjustment] key.
[Dot detect adjustment R]
[Dot detect adjustment G] 5. "Color text screen"
[Dot detect adjustment B] Press the [COPY SCREEN] key.
10. Select a color you want to adjust as necessary, 6. Select the A3 or 11 x 17 paper and press the
enter a numeric value through the numeric START button with a test chart set to the origi-
keys, and press the [SET] key. nal glass.
• Setting range: -5 (dot area reduced) to +5 (dot
7. A color text detection pattern is outputted.
area increased)
This output pattern shows how the original
11. Repeat steps 5 to 10 until it becomes suitable. image is discriminated as an image.
• Black section: Discriminated as a black text.
12. Press the [PREVIOUS SCREEN] key to return • Magenta section: Discriminated as a color text.
to the "Image judge adjustment mode menu
screen." 8. Press the C button while pressing the P button.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
threshold values of the original image. Conduct this adjustment when the ACS (Auto color
Use this adjustment for changing the center value selection) does not function properly.
for the letter adjustment in the user mode.
A. Procedure
a. Procedure
1. Enter the 36 mode.
1. Enter the 36 mode.
2. "36 mode menu screen"
2. "36 mode menu screen" Press the [3. Image quality adjustment] key.
Press the [3. Image quality adjustment] key.
3. "Image quality adjustment menu screen"
3. "Image quality mode menu screen" Press the [6. ACS adjustment] key.
Press the [5. Image judge adjustment] key.
4. "Set the chart and push [SCAN] screen"
4. "Image judge adjustment mode menu screen" With an original in which the ACS does not
Press the [3. Dot/Text adjustment] key. function properly set to the original glass,
press the [SCAN] key.
5. "Dot/Text adjustment screen"
Press the [COPY SCREEN] key. 5. In the "JUDGE," the result of the ACS is shown
as "COLOR" or "MONOCHROME."
6. Select the A3 paper and press the START but-
ton with a test chart set to the original glass. 6. Enter a numeric value through the numeric
keys as necessary, and press the [SET] key.
7. A dot and text detection pattern is outputted. • Setting range: -5 (MONOCHROME) to +5
This output pattern shows how the original (COLOR)
image is discriminated as an image.
• Cyan section: Discriminated as a dot. 7. Repeat steps 4 to 6 until it becomes suitable.
• White section: Discriminated as a picture.
• Black section: Discriminated as a black text. 8. Press the [PREVIOUS SCREEN] key to return
• Magenta section: Discriminated as a color text. to the "Image quality mode menu screen."
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Adjust the AE (AES) density, copy density and the 7. When the adjustment result is other than 0,
background density. enter a numeric value through the numeric
keys and press the [SET] key (e.g.: if the
A. Procedure adjustment result is 2, input -2).
• Setting range: -5 to +5
1. Enter the 36 mode.
8. Repeat steps 5 to 7 until the adjustment result
2. "36 mode menu screen"
becomes 0.
Press the [3. Image quality adjustment] key.
9. Press the [PREVIOUS SCREEN] key to return
3. "Image quality mode menu screen"
to the "Density adjustment mode menu
Press the [7. Density adjustment] key.
screen."
4. "Density adjustment mode menu screen"
For the density adjustment, the following items
are provided:
(2) Copy density adjustment
[1. AE (AES) adjustment]
Adjust the copy density.
[2. Copy density adjustment]
Use this adjustment for changing the center value
[3. Background adjustment]
for the density shift function in the user mode.
5. Press the key of an item you want to adjust.
a. Procedure
6. Press the [PREVIOUS SCREEN] key to return
from each of the adjustment screens to the 1. Enter the 36 mode.
"Density adjustment mode menu screen."
2. "36 mode menu screen"
Press the [3. Image quality adjustment] key.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
a. Procedure
5. "Copy density adjustment screen"
I ADJUSTMENT
For the copy density adjustment, the following 1. Enter the 36 mode.
items are provided. Press the arrow key to
select an item you want to adjust. 2. "36 mode menu screen"
• "Text/Photo (Full color)" Press the [3. Image quality adjustment] key.
• "Photo (Full color)"
3. "Image quality mode menu screen"
• "Text (Full color)"
Press the [7. Density adjustment] key.
• "Map (Full color)"
• "Text/Photo (Mono color)" 4. "Density adjustment mode menu screen"
• "Photo (Mono color)" Press the [3. Background adjustment] key.
• "Text (Mono color)"
• "Map (Mono color)" 5. "Background adjustment screen"
• "Text/Photo (Monochrome)" For the background adjustment, the following
• "Photo (Monochrome)" items are provided. Press the arrow key to
• "Text (Monochrome)" select an item you want to adjust.
• "Map (Monochrome)" • "Text/Photo (Full color)"
• "Photo (Full color)"
6. Press the [COPY SCREEN] key. • "Text (Full color)"
• "Map (Full color)"
7. Select a mode you want to adjust and then
• "Text/Photo (Mono color)"
select the A3 or 11 x 17 paper. With the test
• "Photo (Mono color)"
chart set to the original glass, press the START
• "Text (Mono color)"
button.
• "Map (Mono color)"
8. Press the C button while pressing the P button. • "Text/Photo (Monochrome)"
• "Photo (Monochrome)"
9. Enter a numeric value through the numeric • "Text (Monochrome)"
keys as necessary, and press the [SET] key. • "Map (Monochrome)"
• Setting range: -5 (lighter) to +5 (darker)
6. Press the [COPY SCREEN] key.
10. Repeat steps 6 to 9 until it becomes suitable.
7. Select a mode you want to adjust and then
11. Press the [PREVIOUS SCREEN] key to return select the A3 or 11 x 17 paper. With the test
to the "Density adjustment mode menu chart set to the original glass, press the START
screen." button.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2. "36 mode menu screen" 7. Press the C button while pressing the P button.
Press the [3. Image quality adjustment] key.
8. Enter a numeric value through the numeric
3. "Image quality mode menu screen" keys as necessary, and press the [SET] key.
Press the [8. Tone adjustment] key. • Setting range: -5 (lighter) to +5 (darker)
4. "Tone adjustment mode menu screen" 9. Repeat steps 6 to 8 until it becomes suitable.
Press the [1. Red adjustment] key.
10. Press the [PREVIOUS SCREEN] key to return
5. Press the [COPY SCREEN] key. to the "Image quality mode menu screen."
1-94
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Reset the adjustment values of image quality
a. Procedure adjustment to the standard data. (factory default
data)
1. Enter the 36 mode.
Note:
2. "36 mode menu screen"
• Data for the scanner gamma adjustment and
Press the [3. Image quality adjustment] key.
the printer gamma sensor adjustment cannot
3. "Image quality mode menu screen" be reset to standard data.
Press the [8. Tone adjustment] key.
A. Procedure
4. "Tone adjustment mode menu screen"
Press the [3. Blue adjustment] key. 1. Enter the 36 mode.
7. Press the C button while pressing the P button. 4. "Recall standard data: Image quality adj.
screen"
8. Enter a numeric value through the numeric Press the [YES] key when recalling the stan-
keys as necessary, and press the [SET] key. dard date. Pressing the [NO] key or [PREVI-
• Setting range: -5 (lighter) to +5 (darker) OUS SCREEN] key returns to the [Image
quality mode menu screen] without recalling
9. Repeat steps 6 to 8 until it becomes suitable.
the standard data.
10. Press the [PREVIOUS SCREEN] key to return
to the "Image quality mode menu screen."
1-95
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
C. Paperless mode
Without detecting paper or jam, the copy operation
is made nearly at the same timing as the normal
copy operation.
E. Running mode
The copy operation is made in the paperless end-
less mode plus the scanner each-time scan and the
auto paper feed tray switching.
1 1-96
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Output various test patterns to separate abnormali-
ties. Select [5. Test pattern output mode] in the 36
mode screen to show "Test pattern output mode
screen."
Note:
• As for modes specifically not given in the Ser-
vice Manual, be sure not to output test pat-
terns.
A. Procedure
5. "Basic screen"
Select the A3 or 11 x 17 paper, and press the
START button to output a test pattern.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
* For information about setting the density, see "7.7 Test pattern density setting."
Test Pattern
When the density is set to 70 When the density is set to 0 When the density is set to 255
8050fs1019
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
No.11 Beam check
[Check Items 1]
• For development and analysis of the write unit
[Check Items 2]
• Check the solid black pattern [1] to see if there is uneven density found in the main scanning and sub-
scanning directions.
[Recommended checkpoints]: Charging corona, developing unit, transfer belt unit, and 2nd transfer unit
[Check Items 3]
• Check to see if there is any image repelling in the gradation pattern [2] at the leading/trailing edge of the
test pattern in the feed direction.
[Recommended checkpoint]: Transfer/separation corona unit
Test Pattern
[1]
[2]
8050fs1020
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
[Check Items]
Judge from this test pattern which of the scanner system and the printer system is abnormal.
Items that can be checked include horizontal magnification, vertical magnification, skew, and leading
edge timing, etc. of the printer system. If the copy image is defective despite no abnormality being visible
on the test pattern, the scanner system is defective.
Test Pattern
[1]
30mm 237mm 20mm
[1]
190mm
m
0m
28
205.7mm
28
0m
m
190mm
190mm 8050fs1021
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
No.80 Line screen resolution priority evaluation pattern
While in use of the copier, check the gradationality of the primary color to the tertiary color when the line
screen high resolution is selected on the screen.
[Check item 1]
• Check to see if the gradation of each color is smooth and even with no tone jump found.
[Recommended checkpoint]: Conduct the adjustment of the printer gamma sensor.
[Check item 2]
• For development and analysis.
Test Pattern
b
[1] c
[2]
8050fs1120
1-101 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
While in use of the copier, check the gradationality of the primary color to the tertiary color when the line
screen smooth tone is selected on the screen.
[Check item 1]
• Check to see if the gradation of each color is smooth and even with no tone jump found.
[Recommended checkpoint]: Conduct the adjustment of the printer gamma sensor.
[Check item 2]
• For development and analysis.
Test Pattern
b
[1] c
[2]
8050fs1120
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
No.82 Dot screen resolution priority evaluation pattern
While in use of the copier, check the gradationality of the primary color to the tertiary color when the dot
screen high resolution is selected on the screen.
[Check item 1]
• Check to see if the gradation of each color is smooth and even with no tone jump found.
[Recommended checkpoint]: Conduct the adjustment of the printer gamma sensor.
[Check item 2]
• For development and analysis.
Test Pattern
b
[1] c
[2]
8050fs1120
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
While in use of the copier, check the gradationality of the primary color to the tertiary color when the dot
screen smooth tone is selected on the screen.
[Check item 1]
• Check to see if the gradation of each color is smooth and even with no tone jump found.
[Recommended checkpoint]: Conduct the adjustment of the printer gamma sensor.
[Check item 2]
• For development and analysis.
Test Pattern
b
[1] c
[2]
8050fs1120
2 1-104
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
No.84 Character area evaluation pattern
While in use of the copier, check the gradationality of CONTONE used in the character area when the
line screen (smooth tone/high resolution) or the dot screen (smooth tone/high resolution) is selected on
the screen.
[Check item 1]
• Check to see if the density increases in incremental step from the lower density side and if the density
in the high density section of each color is dark enough.
[Recommended checkpoint]: Conduct the adjustment of the printer gamma sensor.
[Check item 2]
• For development and analysis.
Test Pattern
[1]
[2]
8050fs1121
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Set the density of the test pattern. Adjusting the FNS, PI, PK, TU.
A. Procedure A. Procedure
3. "Test pattern density setting-Y screen" 3. "Finisher adjustment mode menu screen"
Press the [NEXT ADJUSTMENT] key or [PRE- [1. Stitch & Fold stopper adj.]
VIOUS ADJUSTMENT] key to select one of [2. Fold stopper adjustment]
the colors: "Y, M, C and K" that you want to [3. Cover sheet tray size adj.]
adjust. [4. Trimming stopper adjustment]
[5. Punch adjustment]
4. Enter a numeric value through the numeric [6. Three-Fold position adj.]
keys and press the [SET] key. [7. 2 positions staple pitch adj.]
• Setting range: 0 (lighter) to 255 (darker)
4. Press the key of an item you want to adjust.
5. Press the [COPY SCREEN] key.
5. Press the [PREVIOUS SCREEN] key to return
6. "Basic screen"
from each of the adjustment screen to the "Fin-
Select the paper size and press the START
isher adjustment mode menu screen."
button to output a test pattern.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
7.8.1 Stitch and fold stopper adjustment (FS- 7.8.2 Fold stopper adjustment (FS-215/FN-9/FS-
215/FN-9/FS-606 only) 606 only)
I ADJUSTMENT
Adjusting the stapling position when stitch and fold Adjusting the fold position when stitch and fold or
mode. folding mode.
A. Procedure A. Procedure
3. "Finisher adjustment mode menu screen" 3. "Finisher adjustment mode menu screen"
Press the [1. Stitch and Fold stopper adj.] key. Press the [2. Fold stopper adjustment] key.
4. "Stitch and Fold stopper adj. (A3) screen" 4. "Fold stopper adjustment (A3) screen"
Press the [COPY SCREEN] key. Press the [COPY SCREEN] key.
5. Set paper in the tray, set originals (more than 2 5. Set paper in the tray, set originals on RADF,
sheets) on RADF, and press the START but- and press the START button.
ton.
6. Check the paper center and folding position.
For the machine with platen cover, scan origi-
• Standard value: ± 1 mm
nals (more than 2 sheets) with [Store] key.
6. Check the paper center and stapling position. 7. When the value is not within the standard,
7. When the value is not within the standard, 8. "Fold stopper adjustment screen"
press the C button while pressing the P button. Press the [NEXT ADJUSTMENT] or [PREVI-
OUS ADJUSTMENT] key to select a desired
8. "Stitch and Fold stopper adj. screen" paper size.
Press the [NEXT ADJUSTMENT] or [PREVI-
9. Enter a numeric value through the numeric
OUS ADJUSTMENT] key to select a desired
keys and press the [SET] key.
paper size.
• Setting range: -128 to +127, 1 step = 0.1 mm
9. Enter a numeric value through the numeric
keys and press the [SET] key. 10. Repeat steps 4 to 9 until the standard value is
10. Repeat steps 4 to 9 until the standard value is 11. Press the [PREVIOUS SCREEN] key to return
1-107 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
7.8.3 Cover sheet tray size adjustment (PI-110 7.8.4 Trimming stopper adjustment (TU-109/
only) TMG-3 only)
I ADJUSTMENT
This adjustment should be performed when the Adjusting the trimming amount.
cover sheet tray size cannot be detected properly
and when centring adjustment for cover sheet tray A. Procedure
is performed.
1. Enter the 36 mode.
A. Procedure
2. "36 mode menu screen"
Press the [7. Finisher adjustment] key.
1. Enter the 36 mode.
2 1-108
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
7.8.5 Punch adjustment (PK-120/PK-5/PK-507 (1) Punch kit vertical position adjustment (PK-
only) 120/PK-5/PK-507 only)
I ADJUSTMENT
Adjusting the punch vertical position.
This adjusts the punch vertical positions, punch hor-
izontal positions, and punch registration loop a. Procedure
amount.
1. Enter the 36 mode.
A. Procedure
2. "36 mode menu screen"
3. "Punch adjustment mode menu screen" 4. "Punch adjustment mode menu screen"
Punch adjustment includes the following items: Press the [1. Punch kit vertical pos. adj.] key.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(2) Punch kit horizontal position adjustment (3) Punch registration loop adjustment
(PK-120/PK-5/PK-507 only) Adjusting the registration loop amount for the
I ADJUSTMENT
Adjusting the punch horizontal position. reversed paper exit, the ADU paper exit (straight
exit) and cover sheet upper/lower.
a. Procedure
a. Procedure
1. Enter the 36 mode.
1. Enter the 36 mode.
2. "36 mode menu screen"
Press the [7. Finisher adjustment] key. 2. "36 mode menu screen"
Press the [7. Finisher adjustment] key.
3. "Finisher adjustment mode menu screen"
Press the [5. Punch adjustment] key. 3. "Finisher adjustment mode menu screen"
Press the [5. Punch adjustment] key.
4. "Punch adjustment mode menu screen"
Press the [2. Punch kit Horizontal pos. adj.] 4. "Punch adjustment mode menu screen"
key. Press the [5. Punch registration loop adj.] key.
5. "Punch kit horizontal position adj. screen" 5. Press [1. Punch registration loop adj. (main
Press the [COPY SCREEN] key. body)] key. or [2. Punch registration loop adj.
(PI)] key.
6. Set paper in the tray, set originals on RADF,
and press the START button. 6. "Punch registration loop adj. menu screen"
Press the [NEXT ADJUSTMENT] or [PREVI-
7. Check the position of punch holes.
OUS ADJUSTMENT] key to select the item to
• Specification (Length between the edge of
be adjusted.
paper and the center of punch hole): 10.5 mm
The screen changes as follows; reverse →
(2 holes /4 holes/swedish 4 holes), 9.5 mm (3
ADU or upper tray → lower tray.
holes/inch 2 holes)
7. Press the [COPY SCREEN] key.
8. When the value is not within the standard,
press the C button while pressing the P button. 8. Press the START button to make a copy.
9. "Punch kit horizontal position adj. screen" 9. Check the punch registration loop amount.
Press the [NEXT ADJUSTMENT] or [PREVI-
OUS ADJUSTMENT] key to select a desired 10. When the value is not appropriate, press the C
10. Enter a numeric value through the numeric 11. "Punch registration loop adj. screen"
keys and press the [SET] key. Enter a numeric value through the numeric
• Setting range: -50 to +50, 1 step = 0.1 mm keys and press the [SET] key.
• Setting range: -20 to +20, 1 step = 0.8 mm
11. Repeat steps 5 to 9 until the value is obtained.
12. Repeat steps 6 to 11 until the value is appropri-
12. Press the [PREVIOUS SCREEN] key to return ate.
to the "Punch adjustment mode menu screen."
13. Press the [PREVIOUS SCREEN] key to return
to the "Punch registration loop adj. menu
screen."
2 1-110
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Press the [NEXT ADJUSTMENT] or [PREVI-
OUS ADJUSTMENT] key to select a desired
Adjusting the folding positions during the three-
paper size.
folded copy.
9. Enter a numeric value through the numeric
a. Procedure keys and press the [SET] key.
• Setting range: -128 to +127, 1 step = 0.1 mm
1. Enter the 36 mode.
10. Repeat steps 4 to 9 until the standard value is
2. "36 mode menu screen"
obtained.
Press the [7. Finisher adjustment] key.
Note:
3. "Finisher adjustment mode menu screen" • See "9. OTHER ADJUSTMENTS" to adjust
Press the [6. Three-fold position adj.] key. the folded positions "b" and "c."
4. "Three-Fold adjustment screen" 11. Press the [PREVIOUS SCREEN] key to return
Press the [COPY SCREEN] key. to the "Finisher adjustment mode menu
screen."
5. Set paper in the tray, set originals on RADF,
and press the START button.
c
a
b 8050fs1023
1-111 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure A. Procedure
3. "Finisher adjustment mode menu screen" 3. "List output mode menu screen"
Press the [7. 2 positions staple pitch adj.] key. List output mode items are as follows:
[1. Machine management list 1]
4. "2 positions staple pitch adjustment screen" [2. Adjustment data list]
Press the [COPY SCREEN] key. [3. Page fill data list]
[4. Machine management list 2]
5. Set paper in the tray, set originals (more than 2
[5. Parameter list]
sheets) on RADF, and press the START but-
[6. Memory dump list]
ton.
[7. Font pattern]
For the machine with platen cover, scan origi-
Note:
nals (more than 2 sheets) with [Store] key.
• Setting DPSW 30-1 to 1, [4. Machine manage-
6. Check the pitch of the 2 positions staple. ment list 2] and later appear.
2 1-112
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
check result display area.
8.1 47 mode/multi mode setting
method 6. Repeat steps 2 to 5 to perform the other signal
input check.
A. 47 Mode
This mode provides self-diagnostic functions (input/ *1 See "8.5 Input check list".
output check function) to check and adjust the vari-
(3) Output check method
ous signals and loads.
Follow the following procedure.
"47 mode menu screen" 4. Enter the multi code with the numeric keys.* 2
a. Procedure
1-113 1
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Lists the adjustment values of the machine (factory- Perform this operation if you want to check the HDD
set values and current values). total capacity, the HDD remaining capacity, and the
No adjustment value can be changed in this mode. error code related to HDD.
A. Procedure A. Procedure
4. Press the [STOP] key at the lower right corner 4. Enter one of the followings with the numeric
of the screen. keys. Check that "99-xx" (xx represents the
input number) appears in the message display
5. Turn off the sub power switch (SW2) to exit
area.
from the 47 mode.
01: HDD total capacity check
02: HDD remaining capacity check
Note: 03: HDD bad sectors check and recovery
• Turn off the SW2 to exit from the 47 mode.
5. Press the [Start] key.
At checking the total capacity: the total capac-
ity is displayed
At checking the remaining capacity: the
remaining capacity is displayed
At checking and recovering the bad sectors:
During the operation-"NOW" appears
The operation succeeded-"OK" appears
The operation failed-"NG" appears
Press the [Start] key to perform the HDD bad
sectors check and recovery again when "NG"
appears.
Note:
• The operation can not be canceled during the
HDD bad sectors check and recovery (the
[STOP] button or the [Change Mode] key are
disabled).
1 1-114
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
disk when you move the main body.
1-115
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-116
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
001 000
High voltage, HV2 7 4 High voltage unit /2 (guide plate) Abnormal Normal
analog signal 5
6
7
HV2 08 0 High voltage unit/2 (2nd transfer) Abnormal Normal
1
2
3
4
HV1 09 0 High voltage unit /1 (developing bias /Y) Abnormal Normal
1 High voltage unit /1 (developing bias /M)
2 High voltage unit /1 (developing bias /C)
3 High voltage unit /1 (developing bias /K)
Paper feed, PS31 11 0 No paper sensor /1 Paper No paper
conveyance PS37 1 No paper sensor /2
PS43 2 No paper sensor /3
PS47 3 No paper sensor /BP
PS108 4 No paper sensor (LT-211, C-208)
PS32 12 0 Remaining paper sensor /1 Paper No paper
PS38 1 Remaining paper sensor /2
PS44 2 Remaining paper sensor /3
PS102 to 3 Remaining paper sensor /1 to /4 0 to 7
105 (LT-211, C-208)
PS33 13 0 Paper size /S1 Paper No paper
PS34 1 Paper size /L1
PS39 2 Paper size /S2
PS40 3 Paper size /L2
PS45 4 Paper size /S3
PS46 5 Paper size /L3
PS48 6 Paper size /SBP
PS49 7 Paper size /LBP
VR1 14 0 Paper sizeVR /1 0 to 255
VR2 1 Paper sizeVR /2
VR3 2 Paper sizeVR /3
VR4 3 Paper sizeVR /BP
PS30 16 0 Tray upper limit sensor /1 Upper limit Not at
PS36 1 Tray upper limit sensor /2 upper limit
PS42 2 Tray upper limit sensor /3
PS25 3 Tray upper limit sensor /BP
PS109 4 Upper limit sensor (LT-211, C-208) Upper:1, lower:2,
middle:0
— 17 0 Tray set detection /1 Yes No
— 1 Tray set detection /2
— 2 Tray set detection /3
1-117 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
001 000
Paper feed, PS29 19 0 Pre-registration sensor /1 Paper No paper
conveyance PS35 1 Pre-registration sensor /2
PS41 2 Pre-registration sensor /3
PS26 3 Bypass conveyance sensor
PS106 4 Feed sensor (LT-211, C-208)
PS107 20 0 Paper feed sensor (LT-211, C-208) Paper No paper
PS23 1 ADU pre-registration sensor
PS20 2 ADU conveyance sensor
PS27 3 Intermediate conveyance sensor /1
PS28 4 Intermediate conveyance sensor /2
— 5 — — —
PS22 6 Registration sensor Paper No paper
PS50 7 Vertical conveyance sensor
PS13 8 Paper exit sensor
PS19 9 Reverse paper exit sensor
PS21 10 ADU paper reverse sensor
PS12 11 Paper exit full sensor Full Other than full
PS30 23 0 Tray upper limit sensor /1 Upper limit Other than
upper limit
PS36 1 Tray upper limit sensor /2
PS42 2 Tray upper limit sensor /3
PS25 3 Tray upper limit sensor /BP
4
PS101, 5 Lower limit sensor (LT-211, C-208) Upper limit:1, lower
PS109 6 Upper limit sensor (LT-211, C-208) limit:2, middle:0
PS24 24 0 2nd transfer HP sensor Home Other than
1 position home position
2
PS18 25 0 Front door open/close sensor Open Close
PS51 1 Vertical conveyance door open/close
sensor
PS54 2 Toner supply door open/close sensor
PS14 3 Toner supply unit open/close sensor
— 4 Fixing unit set detection Installed Not
installed
PS100 5 Top cover open/close sensor1 (LT-211, C-208) Open Close
PS115 6 Front door open/close sensor (LT-211, C-208)
SW100 7 Tray down switch (LT-211, C-208) ON OFF
M41 28 0 Paper feed motor Abnormal Normal
Light PS1 30 0 Scanner HP sensor Home Other than
position home position
PS3 1 APS detection sensor /S Paper No paper
PS4 2 APS detection sensor /L
PS2 3 APS timing sensor OPEN CLOSE
2 1-118
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
001 000
Light M3 32 0 Polygon motor /Y (abnormal rotation Abnormal Normal
detection)
M4 1 Polygon motor /M (abnormal rotation
detection)
M5 2 Polygon motor /C (abnormal rotation
detection)
M6 3 Polygon motor /K (abnormal rotation
detection)
M3, M4, 4 Polygon motor /Y, /M, /C, /K One or more Normal
M5, M6 (abnormal rotation detection) colors are
abnormal
M3 5 Polygon motor /Y (abnormal tempera- Abnormal Normal
ture detection)
M4 6 Polygon motor /M (abnormal tempera-
ture detection)
M5 7 Polygon motor /C (abnormal tempera-
ture detection)
M6 8 Polygon motor /K (abnormal tempera-
ture detection)
M3, M4, 9 Polygon motor /Y, /M, /C, /K One or more Normal
M5, M6 (abnormal temperature detection) colors are
abnormal
INDX SB Y 33 0 Index sensor /Y Abnormal Normal
INDX SB M 1 Index sensor /M
INDX SB C 2 Index sensor /C
INDX SB B 3 Index sensor /K
INDX SB 4 Index sensor /Y, /M, /C, /K One or more Normal
Y, M, C, K 5 colors are
abnormal
PS5, PS6, PS7 35 0 Laser correction HP sensor /Y, /M, /C Edge detected Edge
from one or undetected
more color
PS5 1 Laser correction HP sensor /Y Edge Edge
PS6 2 Laser correction HP sensor /M detected undetected
PS7 3 Laser correction HP sensor /C
PS5, PS6, PS7 4 Laser correction HP sensor /Y, /M, /C Edge detected Edge
from one or undetected
more color
PS5 5 Laser correction HP sensor /Y Edge Edge
PS6 6 Laser correction HP sensor /M detected undetected
PS7 7 Laser correction HP sensor /C
PS5, PS6, PS7 8 Laser correction HP sensor /Y, /M, /C Edge detected Edge
from one or undetected
more color
PS5 9 Laser correction HP sensor /Y Edge Edge
detected undetected
1-119
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
001 000
Light PS6 35 10 Laser correction HP sensor /M Edge Edge
PS7 11 Laser correction HP sensor /C detected undetected
PS8 36 3 Color registration sensor /F 0 to 255
PS9 4 Color registration sensor /R
LDB Y 37 1 Laser drive board /Y 0 to 255
LDB M 2 Laser drive board /M
LDB C 3 Laser drive board /C
LDB K 4 Laser drive board /K
PS1 38 5 Scanner HP sensor Home Other than
position home position
Main body PS60, 41 0 Encoder sensor /Y1, /Y2 Abnormal Normal
PS61 1
2
PS62, 3 Encoder sensor /M1, /M2
PS63 4
5
PS64, 6 Encoder sensor /C1, /C2
PS65 7
8
PS66, 9 Encoder sensor /K1, /K2
PS67 10
11
PS69, 12 Encoder sensor /belt 1, /belt 2
PS68 13
14
PS15 15 1st transfer HP sensor Home Other than
16 position home position
17
18
M2 42 0 Scanner cooling fan Abnormal Normal
M42 2 DCPS cooling fan
M10 3 Fixing cooling fan /1
M48 4 Charger intake fan
M47 5 Drum unit fan
M43, M44, 6 Writing intake fan /1, /2, Writing
M45, M46 exhaust fan /1, /2
M24 7 IP cooling fan
M28, M27, 8 Paper exit fan /F, /M, /R
M26
M12, M13 9 Drum cooling fan /1, /2
M11 10 Transfer belt cooling fan
M25 11 ICP cooling fan
M61, M62, 12 Paper exit fan /1, /2, /3
M63
2 1-120
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
001 000
Main body DCPS1 43 0 DC power supply unit /1 (12VDC) Abnormal Normal
DCPS2 1 DC power supply unit /2 (24VDC)
2 DC power supply unit /2 (24VDC)
3 DC power supply unit /2 (24VDC)
4 DC power supply unit /2 (24VDC)
C (T) 5 Total counter Yes No
C (K) 6 Checking to see if the key counter- Yes No
equipped machine is provided with a
key counter or not.
TH1 45 0 Fixing temperature sensor /1 0 to 255
TH3 1 Fixing temperature sensor /3
TH2 2 Fixing temperature sensor /2
TH4 3 Fixing temperature sensor /4
TH1 4 Fixing temperature sensor /1
TH1 5 Fixing temperature sensor /1
TH2 6 Fixing temperature sensor /2
— 7 TH1 correction temperature
— 8 TH2 correction temperature
— 9 TH1 correction temperature
M29 47 0 Fixing motor Abnormal Normal
1
2
PS16 3 Fixing pressure release sensor Home Other than
4 position home position
5
M29 9 Fixing motor Abnormal Normal
10
11
PS15 48 0 1st transfer HP sensor Home Other than
1 position home position
2
3
PRCB 49 Printer control board Displays abnormal
(drum motor control) code
1-121
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
001 000
Intrinsic M20 50 0 Developing motor /Y Abnormal Normal
functions 1
2
M21 3 Developing motor /M
4
5
M22 6 Developing motor /C
7
8
M23 9 Developing motor /K
10
11
TDS Y 12 Toner density sensor /Y output value (a 0 to 255
value reduced when the peak voltage
is set to 128 while in the L detection
adjustment)
TDS M 13 Toner density sensor /M output value (a
value reduced when the peak voltage
is set to 128 while in the L detection
adjustment)
TDS C 14 Toner density sensor /C output value (a
value reduced when the peak voltage
is set to 128 while in the L detection
adjustment)
TDS K 15 Toner density sensor /K output value (a
value reduced when the peak voltage
is set to 128 while in the L detection
adjustment)
PCL Y 51 4 Pre-charging lamp /Y Abnormal Normal
PCL M 5 Pre-charging lamp /M
PCL C 6 Pre-charging lamp /C
PCL K 7 Pre-charging lamp /K
TDS Y 54 0 Toner density sensor /Y output value (a 0 to 255
1 value reduced when the peak voltage
2 is set to 128 while in the L detection
adjustment)
TDS M 3 Toner density sensor /M output value (a
4 value reduced when the peak voltage
5 is set to 128 while in the L detection
adjustment)
TDS C 6 Toner density sensor /C output value (a
7 value reduced when the peak voltage
8 is set to 128 while in the L detection
adjustment)
2 1-122
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
001 000
Intrinsic TDS K 54 9 Toner density sensor /K output value (a 0 to 255
functions 10 value reduced when the peak voltage
11 is set to 128 while in the L detection
adjustment)
— 57 0 FS Connected Unconnected
— 1 LT-211, C-208
— 2 DF-319, AFR-20
TDS Y 58 0 Control voltage for the correction of the 0 to 255
toner density /Y
TDS M 1 Control voltage for the correction of the
toner density /M
TDS C 2 Control voltage for the correction of the
toner density /C
TDS K 3 Control voltage for the correction of the
toner density /K
PS17 59 3 Fixing paper exit sensor Paper No paper
DF-319, PS304 60 1 No paper sensor Paper No paper
AFR-20 PS301 2 Registration sensor
PS302 3 Timing sensor
PS305 4 Reverse sensor
PS306 5 Paper exit sensor
PS303 6 Paper feed cover sensor Open Close
PS308 7 Paper feed tray sensor
PS307 8 Paper exit cover sensor
RS1 9 DF-319, AFR-20 open/close sensor
FS PS701 76 0 Sub-tray paper exit sensor Paper No paper
PS702 1 Tray upper limit sensor Upper limit Other than
upper limit
PS703 2 Tray lower limit sensor Lower limit Other than
lower limit
PS704 3 FNS entrance sensor No paper Paper
PS705 4 Stacker entrance sensor Paper No paper
PS706 5 Main tray paper exit sensor
PS707 6 Stapler paper exit upper limit sensor Other than Standby
standby position position
PS708 7 Alignment HP sensor /U Home Other than
position home position
PS709 8 Paper exit belt HP sensor Other than Home
home position position
PS713 9 Stapler rotation HP sensor Home Other than
PS711 10 Stapler movement HP sensor position home position
PS712 11 Paper exit opening HP sensor Other than Close
close position position
PS714 12 Clincher rotation HP sensor Home Other than
position home position
1-123 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
001 000
FS PS715 76 13 Counter reset sensor Paper No paper
PS718 14 Shift HP sensor Other than Home
home position position
PS720 15 Stacker no paper sensor Paper No paper
SW702 16 Staple switch /R No staple Staple
PS730 17 Stapler HP sensor /R Other than Home
home position position
SW701 18 Cartridge switch /R No cartridge Cartridge
M710 19 Clincher motor /R Other than start Start
— 20 — — —
PS732 21 Clincher HP sensor /R Other than Home
home position position
PS719 22 Sub-tray full sensor Full Other than full
MS701 23 FNS interlock switch Front door Front door
opened closed
SW704 24 Staple switch /F No staple Staple
PS731 25 Stapler HP sensor /F Other than Home
home position position
SW703 26 Cartridge switch /F No cartridge Cartridge
M715 27 Clincher motor /F Other than start Start
— 28 — — —
PS733 29 Clincher HP sensor /F Other than Home
home position position
M707 30 Paper exit roller motor lock detection Other than Control
control speed speed
— 31 FNS connection detection Connected Unconnected
PS722 32 Folding knife HP sensor Home Other than
PS723 33 Stopper HP sensor position home position
PS724 34 Alignment HP sensor /L Other than Home
home position position
PS725 35 Folding exit sensor Paper No paper
PS726 36 Folding passage sensor
PS729 37 Folding full sensor Full Other than full
— 38 — — —
M720 39 Folding conveyance motor Other than Control
control speed speed
— 40 — — —
— 41 — — —
— 42 — — —
— 43 — — —
PI-110 M203 44 PI conveyance motor Other than Control
control speed speed
— 45 DIPSW0 Other than Single
single operation operation
— 46 — — —
— 47 — — —
2 1-124
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
001 000
PI-110 — 76 48 — — —
— 49 — — —
— 50 — — —
— 51 — — —
PS201 52 PI passage sensor /U Paper No paper
PS206 53 PI passage sensor /L
— 54 — — —
— 55 — — —
— 56 — — —
— 57 — — —
— 58 — — —
FS — 59 Folding connection detection Unconnected Connected
— 60 — — —
PS716 61 Gate HP sensor
PI-110 — 62 — — —
— 63 — — —
PS202 64 No sheet sensor /U No paper Paper
PS203 65 Sheet set sensor /U
PS205 66 Tray lower limit sensor /U Lower limit Other than
lower limit
PS204 67 Tray upper limit sensor /U Upper limit Other than
upper limit
— 68 Sheet feeder manual start/clear switch Switch Switch ON
— 69 Sheet feeder manual punch button OFF
switch
— 70 Sheet feeder manual function selection
button switch
MS201 71 PI interlock switch Open Close
PS207 72 No sheet sensor /L No paper Paper
PS208 73 Sheet set sensor /L
PS210 74 Tray lower limit sensor /L Lower limit Other than
lower limit
PS209 75 Tray upper limit sensor /L Upper limit Other than
upper limit
— 76 — — —
PS212 77 Sheet size sensor /L
— 78 — — —
— 79 PI connection detection Unconnected Connected
— 80 — — —
— 81 — — —
— 82 — — —
1-125 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
001 000
PK-120, PS801 76 83 Punch HP sensor Other than Home
PK-5, home position position
PK-507 — 84 — — —
— 85 — — —
PS802 86 Punch scraps full sensor Other than full Full
PS804 87 Punch scraps box set sensor Set Other than set
— 88 Rocking End face detection 1 No paper Paper
89 Rocking End face detection 2
90 Rocking End face detection 3
91 Rocking End face detection 4
92 Rocking End face detection 5
PS803 93 Rocking Punch movement home posi- Home Other than
tion position home position
— 94 Connection detection Unconnected Connected
— 95 — — —
TU-109, PS101 77 0 Cutting entrance detection Paper No paper
TMG-3 PS102 1 Cutting conveyance detection
PS103 2 Cutting end stopper HP detection Home Other than
PS104 3 Cutting clear HP detection position home position
PS105 4 Cutting press HP detectin Other than Home
home position position
PS106 5 Cutting knife upper limit HP detection Home Other than
position home position
PS108 6 Cutting booklet discharge Paper No paper
PS110 7 Holder board of upper limit detection Other than Upper limit
upper limit
PS111 8 Holder board of lower limit detection Lower limit Other than
lower limit
PS112 9 Pusher HP Home Other than
position home position
PS114 10 Cutting stacker cover detection 24V Open Close
MS2 11 Cutting front door detection 24V
— 12 Cutting conveyance M lock signal Locked Unlocked
under operation
— 13 — — —
— 14 — — —
— 15 — — —
PS107 16 Cutting end scraps box set detection Not set Other than set
PS109 17 Cutting end scraps box full detection Other than full Full
PS113 18 Cutting stucker full detection No paper Paper
— 19 TU connection detection Unconnected Connected
— 20 — — —
— 21 — — —
— 22 — — —
— 23 — — —
2 1-126
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
Note: set or change in the field" column. These
• Do not output items which cannot be set or items are only for the developping/manufuct-
changed in the field and codes which are not ing process.
described in the output check list." Outputs of them may damage the machine.
1-127
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-128
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
High voltage, HV1 09 0 High voltage unit /1 (developing bias /Y) x
analog signal 1 High voltage unit /1 (developing bias /M) x
2 High voltage unit /1 (developing bias /C) x
3 High voltage unit /1 (developing bias /K) x
— 15 1 Counter reset
— 2 Job memory clear
— 98 KRDS setup
Paper feed, SD7 20 0 Pick up solenoid /1
conveyance SD8 1 Pick up solenoid /2
SD9 2 Pick up solenoid /3
SD5 4 Pick up solenoid /BP
SD100 5 Paper feed solenoid (LT-211, C-208)
MC7 21 0 Paper feed clutch /1
MC9 1 Paper feed clutch /2
MC11 2 Paper feed clutch /3
MC6 4 Paper feed clutch /BP
MC101 5 Paper feed clutch (LT-211, C-208)
MC8 22 0 Pre-registration clutch /1
MC10 1 Pre-registration clutch /2
MC12 2 Pre-registration clutch /3
MC102 5 Pre-registration clutch (LT-211, C-208)
M40 23 0 Tray up drive motor /1
M39 1 Tray up drive motor /2
M38 2 Tray up drive motor /3
M35 3 Tray up drive motor /BP (down)
4 Tray up drive motor /BP (up)
M100 5 UP/DOWN motor (LT-211, C-208: down)
6 UP/DOWN motor (LT-211, C-208: up)
M34 24 0 2nd transfer pressure/release motor
(continuous rotation)
1 2nd transfer pressure/release motor
(pressure)
2 2nd transfer pressure/release motor
(release)
M30 25 0 Registration motor (1/3 speed)
1 Registration motor (1/2 speed)
2 Registration motor (1/1speed)
3 Registration motor (paper feed line
speed)
4 Registration motor (hard timer on: 1/1
speed)
M31 26 0 Loop roller motor (1/3 speed)
1 Loop roller motor (1/2 speed)
2 Loop roller motor (1/1speed)
1-129 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-130
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
Paper feed, LDB Y 33 0 Laser drive board /Y
conveyance LDB M 1 Laser drive board /M
LDB C 2 Laser drive board /C
LDB K 3 Laser drive board /K
LDB Y, M, 4 Laser drive board /Y, /M, /C, /K
C, K
— 34 Shading correction
PS8 36 3 Color registration sensor /F
PS9 4 Color registration sensor /R
— 37 0 LD alarm level detection all colors
91 LD alarm level clear (Y)
92 LD alarm level clear (M)
93 LD alarm level clear (C)
94 LD alarm level clear (K)
95 LD alarm level clear (all colors)
M1 38 0 Scanner motor (back and forth drive 1:
continuous)
1 Scanner motor (back and forth drive 2:
continuous)
2 Scanner motor (back and forth drive 3:
continuous)
3 Scanner motor (back and forth drive 4:
continuous)
4 Scanner motor (back and forth drive 5:
continuous)
5 Scanner motor (HP search)
6 Scanner motor(moves to the back
scan position)
7 Scanner motor (back scan ACS oper-
ation+scan operation: one operation)
Main body ACDB 40 0 AC drive board (RL1 (main relay)ON)
1 AC drive board (HTR1, 2 (HTR1, 2
(heater /1, /2) OFF)
M14 41 0 Drum motor /Y (1/3 speed)
1 Drum motor /Y (1/2 speed)
2 Drum motor /Y (1/1speed)
M15 3 Drum motor /M (1/3 speed)
4 Drum motor /M (1/2 speed)
5 Drum motor /M (1/1speed)
M16 6 Drum motor /C (1/3 speed)
7 Drum motor /C (1/2 speed)
8 Drum motor /C (1/1speed)
M17 9 Drum motor /K (1/3 speed)
10 Drum motor /K (1/2 speed)
11 Drum motor /K (1/1speed)
1-131 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-132
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
Main body M29 47 0 Fixing motor (1/3 speed)
1 Fixing motor (1/2 speed)
2 Fixing motor (1/1speed)
3 Fixing motor (reverse rotation: release
operation on, full-time rotation)
4 Fixing motor (reverse rotation: moves
to the pressure position)
5 Fixing motor (reverse rotation: moves
to the release position)
9 Fixing motor (pressure continuous rota-
tion: 1/3 speed)
10 Fixing motor (pressure continuous rota-
tion: 1/2 speed)
11 Fixing motor (pressure continuous rota-
tion: 1/1 speed)
M29, L2, 13 Fixing motor, Fixing upper lamp /1, /2,
L3, L4 fixing lower lamp (fixing roller pres-
sure+all heater lamps on)
M54 15 Web motor
M19 48 0 1st transfer pressure/release motor
(full-time rotation)
1 1st transfer pressure/release motor
(stops at the release position)
2 1st transfer pressure/release motor (stops
at black and white pressure position)
3 1st transfer pressure/release motor (stops
at color mode pressure position)
M18 49 0 Transfer belt motor (for checking photo- x
sensitive material control 1: 1/1 speed)
1 1st transfer pressure/release motor (for check- x
ing photosensitive material control 2: 1/2 speed)
2 1st transfer pressure/release motor (for check- x
ing photosensitive material control 3: 1/3 speed)
3 1st transfer pressure/release motor (for check- x
ing photosensitive material control 4: 1/1 speed)
4 1st transfer pressure/release motor (for check- x
ing photosensitive material control 5: 1/2 speed)
5 1st transfer pressure/release motor (for check- x
ing photosensitive material control 6: 1/3 speed)
Intrinsic M20 50 0 Developing motor /Y (1/1speed)
functions 1 Developing motor /Y (1/2 speed)
2 Developing motor /Y (1/3 speed)
M21 3 Developing motor /M (1/1speed)
4 Developing motor /M (1/2 speed)
5 Developing motor /M (1/3 speed)
1-133
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-134
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
Intrinsic — 56 0 Indicator lamp (PAT1 on)
functions 1 Indicator lamp (PAT2 on)
2 Indicator lamp (PAT3 on)
3 Indicator lamp (PAT4 on)
— 57 0 FS connection check
— 1 LT-211, C-208 connection check
— 2 DF-319, AFR-20 connection check
TDS Y 58 0 Toner density sensor /Y
TDS M 1 Toner density sensor /M
TDS C 2 Toner density sensor /C
TDS K 3 Toner density sensor /K
DF-319, M301 60 1 Paper feed motor (normal rotation: 300
AFR-20 mm/sec)
2 Paper feed motor (normal rotation: 400
mm/sec)
3 Paper feed motor (normal rotation: 900
mm/sec)
4 Paper feed motor (reverse rotation: 300
mm/sec)
5 Paper feed motor (reverse rotation: 400
mm/sec)
6 Paper feed motor (reverse rotation: 900
mm/sec)
M302 7 Conveyance motor (normal rotation:
300 mm/sec)
8 Conveyance motor (normal rotation:
400 mm/sec)
9 Conveyance motor (normal rotation:
900 mm/sec)
10 Conveyance motor (reverse rotation:
300 mm/sec)
11 Conveyance motor (reverse rotation:
400 mm/sec)
12 Conveyance motor (reverse rotation:
900 mm/sec)
M303 13 Paper exit motor (normal rotation: 300
mm/sec)
14 Paper exit motor (normal rotation: 400
mm/sec)
15 Paper exit motor (normal rotation: 900
mm/sec)
16 Paper exit motor (reverse rotation: 300
mm/sec)
1-135 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-136
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
TU-109, M101 75 55 Conveyance motor
TMG-3 M102 56 Cutter motor (normal rotation)
57 Cutter motor (reverse rotation)
M103 58 Stopper motor (HP search)
M104 59 Stopper release motor (HP search)
60 Stopper release motor (release)
61 Stopper release motor (set)
M105 62 Press motor (HP search)
63 Press motor (press)
PI-110 MC202 64 Conveyance clutch /L
M202 65 Tray up/down motor /L (down)
66 Tray up/down motor /L (up)
SD202 67 Sheet feed solenoid /L
PK-120, PK-5, M801 78 Punch motor
PK-507 M802 79 Punch shift motor (HP search)
PI-110 MC201 83 Conveyance clutch /U
M201 84 Tray up/down motor (down)
85 Tray up/down motor (up)
SD201 86 Sheet feed solenoid /U
M203 87 PI conveyance motor
FS M712 88 Gate drive motor (HP search)
89 Gate drive motor (stacker direction
switching)
90 Gate drive motor (straight direction
switching)
M721 91 Sub-tray paper exit motor
M704 92 Clincher rotation motor (HP search)
93 Clincher rotation motor (skew shift)
M706 94 Stapler rotation motor (HP search)
95 Stapler rotation motor (skew shift)
SD706 96 Three-folding gate solenoid
— 99 FNS paperless running mode
ADU SD4 80 Reverse/exit solenoid
MC2 81 0 ADU conveyance clutch /1
MC1 1 ADU conveyance clutch /2
MC3 2 ADU pre-registration clutch
M32 84 0 ADU reverse motor (forward rotation:
1/3 speed)
1 ADU reverse motor (forward rotation:
1/2 speed)
2 ADU reverse motor (forward rotation:
1/1 speed)
3 ADU reverse motor (forward rotation:
paper feed line speed)
1-137 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-138
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
9. OTHER ADJUSTMENTS
I ADJUSTMENT
Caution:
• Make sure the power cord of the copier is
unplugged from the power outlet
A. Procedure
1. Pull out the ADU.
2. Install the piled plate [3] on the paper feed roller/
[1] [3] [2]
BP [2] with 2 screws [1].
3. Replace the ADU.
4. Perform the copy to check the paper feed oper-
ation.
5. Repeat steps 1 to 4 if the no feed jam continues
to occur at the paper feed.
Note:
• The weight plate (P/N:13FG4062*) is a supply
part. It should be purchased separately.
• Up to 4 plates can be used at a time.
• Perform "9.3 Pick-up movement amount
adjustment (bypass)" when the weight plate is
8050fs1050
added.
1-139
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• This adjustment affects the pick-up move-
ment amount. When the adjustment is com-
plete, perform "9.3 Pick-up movement amount
adjustment (bypass)".
A. Procedure
1. Pull out the ADU.
2. Remove 6 screws [1] and remove the paper
feed solenoid cover [2]. [1]
1-140
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Note:
• Take note of the original scale.
1-141
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Pull out the ADU.
2. Remove 6 screws [1] and remove the paper
feed solenoid cover [2]. [1]
Note:
• Take note of the original scale.
[1]
8050fs1054
1-142
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Perform this adjustment when the mis-centering
occurs even after "Printer-centering adjustment" in
the 36 mode, has been performed.
A. Procedure
1. Pull out the paper feed tray.
2. Loosen 3 screws [2] for the up/down plate [1].
[1] [2]
3. Move the guide plate and adjust the center posi-
tion.
4. Tighten 3 screws [2].
5. Print the test pattern (No.16).
[3]
8050fs1055
8050fs1056
1-143
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Pull out the paper feed tray [1].
2. Remove 4 screws [2] and remove the paper
feed unit cover [3]. [3]
[2]
[1]
[2]
8050fs1057
1-144
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
shaft screw [3].
5. Slide the paper feed unit [4] toward the rear side [3]
and lift it up. Then, unplug the connector [5] and
remove the paper feed unit [4].
[5]
[4]
[2]
[1]
8050fs1058
1-145
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
plate magnet
A. Procedure
1. Open the finisher door.
2. Check whether the stopper piece [4] of the
bypass conveyance guide plate is in contact [1]
[5]
with the bypass conveyance guide plate /L [5] [3]
when the magnet [2] for the bypass conveyance [2]
guide plate [1] is attached to the front panel [3].
If not, perform the following adjustment.
[4]
[1]
[5]
[2]
[4]
8050fs1075
[3]
8050fs1076
1-146
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
A. Procedure
1. Open the finisher door.
2. Pull out the stacker unit [1].
3. Remove 2 rail stopper screws [2]. Then, pull out
the stacker unit further.
[2]
Note:
• To avoid FNS from falling, make sure to place
a support [3] under the stacker unit.
[1]
[2]
[3] 8050fs1077
mm [3]
0.5
3.2
A=
[2]
8050fs1078
1-147
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
board (FNSCB) [1] and remove the wiring har- [2] [3]
ness from the clamp [3]. [4]
8. Remove 5 screws [4]. Then, remove the FNSCB
[1] with the bracket [5].
[5]
[1]
8050fs1079
[5]
[1] 8050fs1080
1-148
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
A. Procedure
1. Remove the following parts.
• Top cover or optional PI (if installed)
• Top cover /2
2. Turn on the main body, and then drive the shift
motor (M702) in the 47 mode (code 75-2/75-3).
3. Check whether the edge of the actuator [5] for
the slide gear is placed in the notched hole [3] at [5]
[3]
the slide stay [2] for the shift unit [1] for both the
HP search (home position) and the shift posi- [4]
tion.
If not, perform the following adjustment.
[2]
[1]
8050fs1081
[3]
[2]
8050fs1082
1-149
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Remove the following parts.
• Top cover /1 or optional PI (if installed)
• Top cover /2
• Rear cover
2. Turn on the main body, and then turn on the
paper exit opening solenoid (SD704) in the 47
mode (code 75-31).
3. Check whether the clearance between the
plunger [2] on the solenoid and the stopper [3]
on the bracket is within the standard value when [1]
SD704 [1] is on.
Standard value: A = 6.5 ± 0.5 mm
If not, perform the following adjustment. A=6.5 0.5mm
[2]
8050fs1083
[1]
[2]
[3] 8050fs1084
1-150
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
screws.
Standard value: A = 6.5 ± 0.5 mm
A=6.5 0.5mm
[1]
8050fs1085
1mm
[2]
8050fs1086
1-151
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Open the finisher door and pull out the stacker
unit.
2. Check whether the upper face of the paper exit
belt arm [4] is located at the center of 2 marks
[5] when the edge of the actuator [2] for the belt [3]
detection gear [1] is placed in the notched hole
[3] at the rear panel.
If not, perform the adjustment.
3. Remove the rail stopper screws for the stacker
unit. Then, pull out the stacker unit further.
[2]
Note:
[1]
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
[4]
[5]
8050fs1087
1-152
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
fied position. Then, fix the detection gear [1] at
the specified position.
5. Reinstall the above parts following the removal
steps in reverse.
[2]
8050fs1088
1-153
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Turn on the main body. Once the finisher com-
pletes its initial operation, turn off the main body.
2. Open the finisher door and pull out the stacker
unit.
3. Remove the rail stopper screws for the stacker
unit. Then, pull out the stacker unit further.
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
8050fs1089
[1] PS708
8050fs1090
1-154
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
center of the marking lines [3]. Then, adjust the
front side of the alignment plate /U [4] to be
within the standard value based on the rear
side.
[2]
[1] [3]
8050fs1091
1-155
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
[1]
[2]
[3]
8050fs1092
2 1-156
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
plate /U (rear) [1] and alignment plate /L (rear)
[2] by placing a sheet [3]. Check whether the
space A between the alignment plate /L (rear)
[2] and the alignment plate /L (front) [4] is within
the standard value.
Standard value: A = 340.6 + 0/ -0.5 mm (in to in)
If not, perform the following adjustment.
[4] [2]
A=340.6 mm
8050fs1093
[2]
[1] [1]
[1]
8050fs1094
1-157
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• Never move the stapler unit in a horizontal
direction manually (it may cause the teeth to
skip between the belt and gear).
A. Procedure
1. Perform a stapling operation to check whether it
is performed within the standard value.
• Standard value for the one-corner stapling (at
rear) [1]: A = 8.5 ± 3 mm [1] [2]
• Standard value for the one-corner stapling (at A=8.5 3mm
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
[4] 8050fs1095
1-158
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
the position of the flat-stapling stopper [5] based
[5]
on the mark [4].
6. Perform a stapling operation to check whether it
is performed within the standard value.
[1]
[2]
[1] [2]
[4]
[4] [3]
8050fs1096
1-159
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
direction
A. Type of cartridge
Note:
• The adjustment method of the FNS stapler
[3] [2] [1]
upper and lower positions varies according to
the form of the cartridge.
• The adjustment of a cartridge for the new type
can be made by using a stapler positioning jig
(129 X JG 011) for the old type and the old car-
tridge.
[3]
L
L=0.7mm
Note:
8050fs1123
• When the clincher or stapler is replaced or
removed, make adjustments after reinstalling
it.
2 1-160
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
3. Remove the rail stopper fixing screw of the
stacker unit and pull further out the stacker unit.
Note:
• To prevent the finisher from falling down, be
sure to place a support beneath the unit that
has been pulled out.
[3]
[1] [2]
[3] [3]
8050fs1124
1-161 2
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• Be sure to push the stapler positioning jig
until it gets locked.
[1]
8050fs1125
2 1-162
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
pins [2] of the stapler positioning jig get
smoothly into the positioning holes [4] of the
clincher [3]. And then rotate the gear [1] in the
lower direction to set the pin securely into the
positioning hole.
Note:
• When fitting forcibly the pin of the stapler
positioning jig, this may result in the pin
being hard to draw out. Be sure to rotate the
[1] [3]
stapler gear with care.
[4]
[2] 8050fs1126
1-163 2
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
L
If there is a failure, perform the following adjust- [2] L=1mm
ment.
[3]
L
L=0.7mm
Note:
8050fs1097
• Adjust the clincher or stapler if it is replaced
or removed.
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
[2] 8050fs1098
2 1-164
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
the hook holes [4] on the cartridge, and then
close the cover [5].
7. Attach the cartridge onto the stapler.
[5]
[3]
[2]
[4]
8050fs1099
[3]
[1] [2]
[3] [3]
8050fs1100
1-165
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
[1]
• The stapler positioning jig is adequate to be
hooked on the clincher.
[5] [4]
[2]
[3]
8050fs1101
1-166
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
plate [2] attached to the cartridge to be inserted
into the slot [3] on the jig smoothly. Rotate the
gear [1] downward further. Then, place the plate
[2] onto the slot [3] on the jig and fully insert the
jig into the clincher unit [4].
11. Tighten 4 screws for each clincher.
12. Remove the jig by rotating the gear for the sta- [1]
pler upward.
[3]
Note:
• Make sure not to snag on Mylar on the
[2]
clincher when removing the stapler position- [4]
ing jig.
[1] 8050fs1102
1-167
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
[2] 8050fs1104
2 1-168
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
paper to be horizontal.
8. Tighten the 3 screws, then perform a stapling
operation to check whether the stitch-and-fold
position is within the standard value.
[1]
[3]
[2]
[3]
8050fs1105
1-169
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
for FS-215/FN-9/FS-606)
Note:
• Never move the stapler unit in a horizontal
direction manually (it may cause teeth to skip
between the belt and gear).
• Never loosen the screw [1] that must not be
removed.
[1]
8050fs1106
A. Procedure
1. Perform a folding operation with A3 paper to
check whether the discrepancy at the folding
edge is within the standard value.
Standard value: A = 1 mm or less
A
If the discrepancy is not within the standard
value, perform the following adjustment.
2. Open the finisher door and pull out the stacker
unit.
3. Remove the rail stopper screws for the stacker
unit. Then, pull out the stacker unit further.
Note:
• To avoid the finisher from falling, make sure
8050fs1107
to place a support under the stacker unit.
2 1-170
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Note:
• Never loosen the screw [4] that must not be
removed.
[4]
[2]
[1]
[3]
8050fs1108
1-171
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
FN-9/FS-606)
A. Procedure
1. Perform the followings to change the pressure
of the folding roller.
2. Remove the rear cover.
3. Open the finisher door and pull out the stacker
unit.
4. Remove the stacker unit cover.
5. Change the positions of each 2 pressure
springs [3] at front [1] and rear [2]. A
B
Note: [3] C
• The 4 pressure springs [3] must be hooked on
the hook holes with same symbol.
B
A
[1]
C C
B B
A A
[3] [2]
8050fs1109
2 1-172
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
FS-215/FN-9/FS-606)
A. Procedure
1. Check whether "adjustment of the angle of the
folding stopper" has been completed.
[2]
[4]
[2] [1]
8050fs1111
1-173 2
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
Note:
• This adjustment is performed only if the posi-
tion between the drive belt and the gear is dis-
placed during another adjustment by mistake.
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
Note:
• Make sure to move them simultaneously. The
flat-stapling stopper may be damaged at the
metal frame of the stapler if they are moved
individually.
[1] [3]
[2]
8050fs1112
1-174
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
[3] by sliding it.
[1]
[3]
[2] 8050fs1113
[2]
[4]
8050fs1114
1-175
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note: [1]
• The stapler positioning jig is adequate to be
hooked on the clincher.
[5] [4]
[2]
[3]
8050fs1115
Note:
• Do not loosen the screws for the clincher at
this time.
[1] 8050fs1116
• The stapler /R and the clincher /R must be
finely adjusted if the position is not matched.
1-176
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
12. Insert the stacker with the jig attached (with the
plate and the jig joined). Then, tighten 2 screws
I ADJUSTMENT
for the staple slide pulley /B from the rear side.
13. Pull out the stacker unit. Then, remove the jig by
rotating the gear for the stapler upward.
Note:
• Make sure not to snag on Mylar on the
clincher when removing the stapler position-
ing jig.
1-177
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Measure the length between the folding face [1]
and trimming surface [2] and calculate the paral- A
lelism. Then, check whether it is within the stan-
dard value.
Standard value: parallelism = A-B = ± 1 mm or
less
If not, perform the following adjustment. [1] [2]
B 8050fs1117
[5]
[4]
[3]
8050fs1118
1-178
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Perform this adjustment when the positioning cor-
rection cannot be done (the mis-centering amount
exceeds the automatic adjustment range of ± 5 mm)
even if "Printer centring adjustment (tray 4)" in the
36 mode, has been performed.
A. Procedure
1. Print the test pattern No.16 to check the mis-
centering amount.
2. Lift up the up/down plate [1].
3. Open the top cover [2]. [4] [3] [3] [5]
4. Loosen 4 screws [3] at the top of LCT. Then,
slide the guide plate/front [4] and the guide
plate/rear [5] in the same direction at the same
amount.
[2]
[1]
8050fs1064
1-179
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[2]
[1] 8050fs1065
1-180
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Perform the LCT skew adjustment when the paper
skew is different with paper supplied from the other
tray in such case as LCT is placed on the inclined
surface. However, it has just a little effect because
all paper is corrected at the second paper feed sec-
tion.
[1] [2]
8050fs1066
1-181
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1]
Reference:
• The size indicator on the guide plate is
approximately 2 mm wider than the actual
standard size paper. It may cause the skew for
some paper. The skew amount is reduced if
paper is fixed with each guide plate in tight.
[2]
[5]
8050fs1067
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Perform the LCT paper feed roller pressure adjust-
ment when the no feed jam occurs at the paper feed
(when coated paper is being used).
Note:
• The piled plate kit (P/N: SE95-4330) is a sup-
ply part. It should be purchased separately.
A. Procedure
1. Open the top cover [1].
2. Remove the spring [2]. [5] [4]
3. Install the piled plate holder [4] on the paper
feed roller [3] with 2 screws [5].
[6]
Note:
[3]
• The piled plate kit is accompanied with the 5
piled plates [6]. However, the number of the
piled plates [6] should be adjusted while
checking no feed condition. (When the piled
plates are too heavy, this may result in double [1] [7] [2]
feeding.)
The piled plates [6] can be removed by loos-
ening the 2 screws [7].
8050fs1068
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OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Lift up the up/down plate [1].
2. Open the top cover [2].
3. Loosen 4 screws [3] at the front and rear side.
4. Position the mark [5] to make the up/down plate
to be horizontal with 2 adjusting screws [4] at
the front and rear side.
5. Tighten the 4 screws [3].
[2]
8050fs1069
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Perform the LCT sheet feed pressure adjustment
when a no feed jam or a double feed jam occurs at
the paper feed.
The sheet feed pressure is affected by the paper
type and the operating environment (the no feed
jam is likely in the low temperature environment and
the double feed is likely in the high temperature
environment).
A. Procedure
1. Remove LCT from the main body.
2. Check the adjusting spring mechanism [2] from
the top left side of the LCT (paper exit side) [1].
3. Change the spring hook position [2] depending
on the symptom.
• The load of the spring changes approximately
10% for a change in its position.
Note:
• Excess adjustment may reverse the symptom.
For example, a no feed jam becomes a double
feed jam.
[2] [1]
Weak: Double feed jam is corrected.
Strong: No feed jam is corrected.
8050fs1070
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OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Lift up the up/down plate [1].
2. Open the top cover [2]. [6]
3. Measure the height of the entrance guide upper
surface [3] and up/down plate upper surface [4]
with a scale to check whether it is within the [5]
[3]
standard value.
Standard value: 2 to 5 mm [1]
Perform the following adjustment if it is not within [4]
the standard value or the edge of the fed paper is
folded even if it is within the standard value.
Note: [2]
• This adjustment affects the pick-up release
amount.
When the adjustment is complete, perform
"9.27 LCT pick-up release amount adjust-
ment".
[8]
[7]
8050fs1071
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
to make the height of the entrance guide upper
surface and the up/down plate upper surface to
be within the standard value.
If it is not within the standard value and the
height of the up/down plate has to be raised:
• When paper with a convex curl is fed:
Lower the position of the sensor mounting
bracket
If it is not within the standard value and the
height of the up/down plate has to be lowered:
• When the edge of the fed paper is folded:
• When paper with a concave curl is fed: 8050fs1072
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OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Lift up the up/down plate [1].
2. Open the top cover [2]. [4]
3. Remove the sprint [4] from the paper feed unit
[3].
4. Remove 4 screws [5]. [3]
5. Remove the paper feed pick-up cover /B [6]
toward right.
[1]
[2]
[6]
[5]
8050fs1073
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
the paper feed roller [2] and the upper surface of [2] [1]
the up/down plate [3] to check whether it is
within the standard value.
Standard value: 0.5 to 2.5 mm
Perform the following adjustment if it is not
within the standard value.
7. Loosen a screw [4].
[3] [4]
Note:
• Before starting the operation, note the origi-
nal position of the solenoid.
8050fs1074
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OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
Blank page
1-190
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW
II SERVICE TOOL
copier. ISW allows you to update the version of the • FNS control board (FNSCB)
control program without replacing the board or to • See IP Service Manual for the printer controller.
install the latest program when replacing the board. ROM replacement is needed for boards other than
[ISWTrns (PC software)] is provided to execute the above.
ISW, which rewrite the program by connecting a PC
to the digital copier. The software rewrites the con- 1.1.2 Data flow
trol program stored in the flash ROM in the copier
main body directly. The following shows the ISW data flow.
This chapter only describes the set up procedure on PC OACB OB1
the main body for executing ISW. See the "ISW (In- PRCB DFCB
System Writer) Service Manual" for information on FNSCB
operating the ISWTrns.
Note: Note:
• When rewrite control program for new type, • The control program on other boards cannot
be sure to use the ISWTrns Ver. 3.51 or the be written until that for the overall control
above. board (OACB) is written.
• When upgrading ISWTrns, be sure to uninstall
the current ISWTrns before installing the new 1.1.3 ISW transfer type
version. Installing it by overwriting may result
in the installation of the USB driver unavail- The copier supports three ISW transfer modes as
able. follows.
• It is required to install the USB driver for
ISWTrns to perform ISW via USB on this A. Power ON mode
machine. See the installation procedure for The power ON mode is used if no program is
the "2. USB ISW". installed on the overall control board (OACB) or it is
• Before performing ISW via USB, be sure to faulty.
turn on the USB radio button in [Setting (S)] - If no program is installed on OACB, the OACB pro-
[Set Communication (C)] in ISWTrns and gram becomes possible to be written at power ON.
press the OK button. No display appears on the operation panel and the
• From "machine" list box of ISWTrns, be sure timer LED flashes even if the operation board con-
to select "8050" for old type and "bizhub trol program is installed because the OACB controls
C500" for new type. the power for the operation board.
2-1 2
Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
C. 25 mode
II SERVICE TOOL
1 2-2
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW
II SERVICE TOOL
mode but the operation board program is not
installed or faulty
Others Error code display 25 mode Both the overall control program and
the operation board program is
installed
2-3
Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1.PC
8050fs2040
1 2-4
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW
II SERVICE TOOL
5. VIF
Note:
• Rewrite programs other than 3 (OPERATION
CONTROL) in the 25 mode because this 7. "Result screen"
2-5 1
Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
b. Error code
C1 Flash ROM erasing failure (at ISW for the overall control program) (5)
C2 Flash ROM writing failure (at ISW for the overall control program) (5)
C3 ROM check sum error (at ISW for the overall control program) (8)
C4 Output device error such as the input time out (6)
E1 Erase error (9)
E2 Write error (9)
E3 Communication error (4)
E9 I/F communication parameter error between the overall control board (4)
and the operation board (at ISW for the operation board program)
EA I/F command sequence error between the overall control board and the (4)
operation board (at ISW for the operation board program)
EB I/F communication timeout error between the overall control board and (4)
the operation board (at ISW for the operation board program)
F0 Flash ROM error (at ISW for the operation board program) (7)
F1 Flash ROM verify error (at ISW for the operation board program) (7)
F2 Flash ROM write error (at ISW for the operation board program) (7)
F3 Flash ROM erase error (at ISW for the operation board program) (7)
F8 I/F receive checksum error between the overall control board and the (7)
operation board (at ISW for the operation board program)
F9 I/F receive header code error between the overall control board and the (7)
operation board (at ISW for the operation board program)
FA I/F receive parity error between the overall control board and the opera- (7)
tion board (at ISW for the operation board program)
FB I/F receive framing error between the overall control board and the oper- (7)
ation board (at ISW for the operation board program)
FC I/F receive overflow error between the overall control board and the (4)
operation board (at ISW for the operation board program)
• Resulting operations
(1) The program is not operating normally. Turn (4) Check I/F between the overall control board
OFF and ON the sub power switch (SW2) and and the operation board.
then start ISW again. (5) The flash ROM on the overall control board is faulty.
(2) Check the ISW transfer data file. Execute ISW again. If the same error occurs, the
(3) Check the connection of the communication flash ROM on the overall control board may be faulty
cable from the input device (PC). or it may have reached its life. Replace the overall
control board.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW
II SERVICE TOOL
written does not become equal to the ROM
checksum data. Execute ISW again. If the 4. Pressing the [Start] key, cause the machine to
same error occurs, the ISW transfer data file be data waiting condition.
(9) It cannot write/erase data to/from area on which • See "C. HELP + CHECK mode" since select-
Note:
• If an error occurs during rewriting the pro-
gram on the overall control board, the opera-
tion panel cannot be displayed even if the sub
power switch is ON because the program con-
trolling the whole components has been lost.
Execute ISW in the power ON mode if such is
the case.
• If an error occurs during rewriting the pro-
gram on the operation board/1, it cannot be
started in the 25 mode because the error code
is displayed. Execute ISW in the HELP +
CHECK mode if such is the case.
2-7 1
Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 USB ISW
2. USB ISW
2.1 What is the USB ISW?
The ISW RNs tool for transfer can be installed in the PC by using the setup disk. However, the USB driver
(KCAUSB.SYS) is required to be installed by the plug-and-play of the Windows after connecting the PC and
the copier with the USB cable.
The installation of the USB driver is required only when the PC is connected to the copier for the first time.
(No installation is required on and after the second connection.)
II SERVICE TOOL
A. USB driver installation procedure (Windows 2000/XP)
When the PC and the copier are connected with the USB cable, the USB driver is automatically installed by
the plug-and-play.
However, this may cause the USB driver (USBPRINT.SYS) of the Windows to be installed. Accordingly, the
USB driver should be set by following the procedure given below:
1. Select "Install from a list or specific location [Advanced]" in the display shown below, and then click
[Next].
2. Select "Display a list of the known drivers for this device so that I can choose a specific driver" in the
"Install Hardware Device Drivers" screen, and then click [Next].
2-9 1
USB ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
3. Select the USB driver in the driver selection screen, and then click [Next] for installation.
• USB driver: Konica Minolta 8050 USB Driver (ISW)
II SERVICE TOOL
4. When the "Completing the Upgrade Device Driver Wizard" screen is displayed, click [Finish] to finish the
installation.
5. In the "Device Manager" screen, check to see if the installation of the USB driver is carried out correctly.
• USB driver: Konica Minolta 8050 USB Driver (ISW)
1 2-10
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
3. INTERNET ISW
3.1 What is the Internet ISW?
The Internet ISW is the system to perform ISW, by indicating ISW using the Internet mail (E-mail) or
browser to let copier automatically acquire the subject program from program server and rewrite its own
program.
With this Internet ISW, you can update copier's programs just by transmitting E-mail with simple keyword
described, without visiting customer's office. With the Web function, you can perform the ISW on customer
site, without carrying the actual programs with you.
II SERVICE TOOL
3.2 Operating environment
To use the Internet ISW function, the following conditions must be satisfied.
A. The copier is connected to a built in network where programs can be downloaded from the
Internet using ftp or http protocol. *1
B. The Internet ISW does not function in copier under the following conditions.
(1) The main power switch (SW1) is OFF.
(2) The sub power switch (SW2) is OFF.
(3) The copier is shut OFF by the auto shut off function.
*1 Programs can be downloaded using Firewall.
Note:
• The Internet ISW does not function even if the copier receives the Internet ISW designating mail,
as long as it is in any of the above conditions. The Internet ISW starts when the above condi-
tions are released.
However, the mails are able to have period of validity.
• The Internet ISW continues to function in the condition of a paper jam or SC occurs, or in the
low power mode.
2-11 1
INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
First, set the copier's IP address on the control panel, to network the copier. If it has already been set, go
to "3.4.2 Setting on Web browser".
a. Procedure
1. Select "Key operator mode" on the control panel.
2. Select "[1] System initial setting".
3. Select "[3] IP address setting".
4. Enter [IP address], [Subnet mask] and [Gateway address]. *5
5. Reboot the copier.
*5 Copier's IP address, etc. are usually assigned by the system administrator.
For the details, please contact the customer's system administrator.
Next, set the program server, etc. from the Web browser. To use the Web browser, prepare a networked
PC *6.
*6 Prepare a PC by borrowing customer's PC or carrying laptop PC, for example.
(Considerations)
• In any setting item, space cannot be set.
• If there is a mistake in input process on the Web browser, be sure to correct it according to error mes-
sage displayed. If the mistake is left without correction, program download error may occur.
• Web's layout may change without prior notice.
2-12
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
a. Procedure
1. Start the Web browser. *7
2. Specify the copier's IP address that you have entered at "3.4.1 Setting on Control panel".
If you access the copier's http address, the [Main page] as the top figure on next page appears.
*7 If proxy is set on the web browser, it may not be able to access the copier's http address (web page).
For the details, please contact the customer's system administrator. As Web browser, Internet
Explorer or Netscape is recommended.
Do not perform setting from two or more browsers concurrently.
II SERVICE TOOL
Copyright © 2000 GoAhead Software, Inc. All Rights Reserved.
Copier Web Utility Main Page
3. On the [Main page], click the [Environment setup], to display [Login to Environment setup] page.
2-13 2
INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
4. On [Login to Environment setup] page, enter the key operator password (the same password as key
operator mode password) and click Apply. The environment setup list appears. Then click [Extension
for maintenance].
II SERVICE TOOL
5. On [Login to Extension for maintenance] page, enter the password (the same password as mode
change menu password) and click Apply. The environment setting list appears. Then click [Internet
ISW].
2 2-14
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
II SERVICE TOOL
Internet ISW main screen
2-15
INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Proxy server IP Address If you use proxy server, enter the IP address of the proxy server.
Port Number If you use proxy server, set the port No. that is used by the proxy server.
User name on the proxy If you selected Type1 or Type2 for [Type of proxy server], set an
server account name for the proxy server.
Password for the proxy If you selected Type1 or Type2 for [Type of proxy server], set a pass-
server word for the proxy server.
When you finish entering all items, click [Next] and check the contents on the setting confirmation screen.
If all are fine, click [Next]. If there is any input error, click [Back] and reset the item according to the mes-
sage in red.
2-16
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
Program server address Enter the address of the server where programs to download are
stored. Select the protocol you use from the drop down list at the left
and enter the following address in the test box at the right.
In case of ftp, it is the relative path from the home directory.
Example: ftp://210.226.5.5/EUR/8050/
User name on the program Enter the account name of the program server.
server
Password for the program Enter the program server password.
server
II SERVICE TOOL
Receiving time out Set the program reception timeout. (Default: 30 minutes)
If timeout occurs, the program downloading is forcibly terminated. With-
out performing ISW, the machine recovers to normal mode.
When you finish entering all items, click [Next] and check the contents on the setting confirmation screen.
If all are fine, click [Finish]. If there is any input error, click [Back] and reset the item according to the mes-
sage in red.
2-17
INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
When you finish entering all items, click [Next] and check the contents on the setting confirmation screen.
If all are fine, click [Finish]. If there is any input error, click [Back] and reset the item according to the mes-
sage in red.
When the test finished successfully, the communication speed and estimated download time are displayed
II SERVICE TOOL
2-18
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
If the download test fails, response error code sent from the server is displayed as follows. There may be
input errors. Check the initial setting again.
II SERVICE TOOL
2-19
INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Customer engineer sends an E-mail with simple keyword description. Then, the copier that received the
mail downloads specified program from the program server and rewrites its program.
This function is executed by a different command (keyword) from the list print acquisition function of the [E-
Mail remote notification system].
A. The boards of which programs can be rewritten with the Internet ISW are as follows.
(1) Overall control board: I0
II SERVICE TOOL
To use the above functions, it is necessary to send the copier E-mail with the specified simple keyword
(command) description. The following are the commands and the options.
When no file name is specified, the following files are acquired from the program server address set
beforehand.
2-20
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
The following is an example of transmitting an E-mail with the aforementioned command to a copier.
You can use either upper and lower case characters when typing a command (option) in E-mail. *9
When transmitting an E-mail to a copier, take care of the following.
• The ISW-designated mail has the period of validity. Therefore, set the date of mailer and time zone of
the copier *10 accurately.
• One mail can be described with only one ISW command. If two or more commands are described, the
second and later ones are ignored.
• Any mail software can be used. For example, mobile device mail, browser mail and so on.
II SERVICE TOOL
• With the mail software in use, transmit mails in text mode.
(Commands in mails in HTML mode cannot be handled correctly.)
• Place at least one space or TAB *11 between command and option, and option and option described
in mails.
• Type every command in mails only with alphanumeric one-byte characters (ASCII characters). If other
characters *12 are typed, an error mail with [Command not found] is returned.
• Type every command in mails from the line head. Line head starting with a space or TAB is ignored.
• Do not attach files or others to the mails transmitted to copiers.
Depending on the size of files, such mails may be handled as illegal mails and copier may refuse to
receive.
• Do not type signatures in the mails transmitted to copiers. If auto signature addition is set on the mail
software, turn off the setting. Signatures may be handled as commands and error mails may be
returned from the copier.
*9 Case sensitivity is on for the file name. Take care when typing.
*10 Set in the E-mail transmission setting for [E-mail transmission setting].
*11 Linefeed is not available.
*12 Two-byte characters also cause errors. Take care not to use them.
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
An example of I0 ISW:
Command
*13 The return mail is in English regardless of the language selected for the copier's main body operation
panel display.
*14 During the ISW, sub power switch (SW2) of the copier does not function. The copier cannot be shut-
down.
1 2-22
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
II SERVICE TOOL
However, if transmission of the above two kinds of return mails fails, the mails are not retransmitted.
Transmission mail
ISW I0 = 65FAI012UGH0.bin 30
2-23
INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Transmission mail
Return mail
2-24
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
Transmission mail
ISWHelp
Return mail
II SERVICE TOOL
2-25
INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Using the copier's web utility, just by clicking on the browser *15, customer engineer can let the copier
automatically download programs from the program server and rewrite its own programs.
The boards of which programs can be rewritten are the same as those of [Internet ISW using E-mail
remote notification system].
*15 Usually, it is not possible to access company-inside copier from outside exceeding firewall.
II SERVICE TOOL
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
B. Performing ISW
From the [ISW] items, select a board to ISW and check the box. When specifying a name of file to down-
load, type the name in the text box of [File name]. When no file name is specified, the following files are
acquired from the program server address set beforehand.
II SERVICE TOOL
When the above input completes, click [ISW].
C. Starting ISW
When ISW starts, the following screen appears. If there is any input error, click [Back] and reset the item
according to the message in red.
2-27
INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
This screen shows the current performance or error. The display items are as follows.
• ISW is downloading
• ISW is writing
• Finished *16
• ISW was cancelled due to transferring problem
• ISW was cancelled due to transferring overtime
• ISW was cancelled due to writing problem to flash memory
*16 Copier reboots after ISW completes normally. Do not click [Refresh] on the browser.
E. Ending ISW
When ISW completes and copier reboots, ensure that the program version is upgraded on the [Internet
ISW main screen].
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
When performing the Internet ISW, be sure to contact the copier's administrator or the like and get his/her
agreement beforehand.
Perform ISW in condition that the copier is not being used.
If the copier is being used (a job is being processed), the Internet ISW is not performed.
II SERVICE TOOL
While ISW rewriting is in progress *17, the operation panel and sub power switch (SW2) are locked. How-
ever, if the main power goes down due to power failure or other, the copier becomes unable to start up. *18
This is only the problem on rewriting the overall control board and the operation board /1. Even if errors
occur on rewriting other boards, the boards can be overwritten again with the Internet ISW.
If the copier becomes unable to start for the above reason, go to the copier's site and rewrite the program
using the ISWTrns.
<How to recover> Overall control board: Turn ON the sub power switch (SW2) and then perform ISW.
Operation board /1: Turn ON the sub power switch (SW2) while pressing HELP and
CHECK button and then perform ISW.
For the details, please refer to "1. ISW"
*17 Rewriting takes maximum 10 minute.
*18 No problem is cased by power failure during program downloading process.
It is not possible with the Internet ISW to ISW several programs concurrently. Always perform ISW one by
one. If several programs must be rewritten at the same time, perform ISW from board of higher priority. *19
When rewriting several programs, SC may occur during rewriting intervals between programs.
However, such SC will clear when all the subject programs are rewritten.
*19 In case of the Internet ISW using the E-mail remote notification system, the sequence of transmitted
ISW designating mails and mails received by copier may change. Transmit multiple mails while
ensuring reception of completion mail or putting enough intervals.
If ISW fails due to errors in program download, data check, and so on, the copier recovers into normal
mode. Only in low power mode, the copier reboots when ISW fails.
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
It is a server that receives request (HTTP or FTP etc.) from a client inside the firewall, and represents the
client. With this server, access to outside the firewall is enabled.
The following shows the brief description of each authentication type and the list of commands being used.
Command
Command
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
Command
II SERVICE TOOL
PASS FW password 230 Sends password for the above user name
SITE host ftp expanded Sends program server's address
function:
Defined by
each server
USER user 331 Sends user name of the program sever
PASS password 230 Sends password for the above user name
Command
3.8.4 Remarks
• For fwtk2.1 (for unix) and Black Jumbo Dog (for Windows), authentication Type 1 is used.
• Type 1 is used in many proxy servers.
If you are not sure about the authentication type of the proxy server, KC recommends that you use
Type 1 in the meantime.
2-31
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Following conditions should be satisfied in order to use mail remote notification system. The function
works during JAM, SC or Low power mode, but does not work during shut-off. However, the sent mail does
not disappear and the copier process the mail after next starting up. During low power mode, the machine
operation is as usual.
A. The mail server *1 that allows copier to receive mail in POP3 or IMAP protocol.
(It is preferred that mail server can receive external mail and service constantly.)
B. The mail server *2 that allows copier to transmit mail in SMTP protocol.
(It is preferred that mail server can send external mail and service constantly.).
C. Mail remote notification system disabling conditions on copier are as follows.
(1) Main power switch is OFF.
(2) Sub power switch is OFF.
*1 qpopper, Lotus Notes, Mercury Mail etc. Assign one account per one copier. It can be the same
machine to the SMTP server. "Mail remote notification system" corresponds to "POP before SMTP".
*2 Sendmail 8.9, qmail, Lotus Notes, Mercury Mail etc. It can be the same machine to the receiving
server.
a. Procedure
1. Select [Key operator mode] on operation panel.
2. Select [1. System initial setting].
3. Select [3. IP address setting].
4. Input [IP address], [Subnetmask] and [Gateway address]*1.
5. Turn OFF/ON power switch of copier.
*1 System administrator usually assigns IP address and network related setting to copier. Please ask
system administrator for details.
2-32
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
B. Setting on Web
Next, input setting for mail server from Web browser. Please use PC*2 connected to the network in
order to use Web browser.
Note:
• No blank space should be entered for any column. Following characters cannot be used for the
E-mail address.
()<> ;:¥"[]
II SERVICE TOOL
When the error message is displayed on the web browser, correct the input error following to
the message. If the error is not corrected, mail sending or receiving may fail.
• Web design is subject to change without notice.
*1 If proxy is set on Web browser, it may not possible to access web utilities of copier. Please ask sys-
tem administrator for details. KC recommends to use Internet explorer or Netscape as the Web
browser. Do not perform setting from the two or more browsers concurrently.
3. In [Main] page, click [Environment Setup] button and display [Environment setup log in] page.
2-33 2
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
II SERVICE TOOL
4. Input key operator password in [Environment setup log in] page, then click [Apply].
[Environment set up] page is displayed. Then click [E-Mail transmission setting].
Even key operator password set "0000" in 25-mode setting, input "0000".
2 2-34
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
*1 The same setting can be set on LCD of the copier. But do not set concurrently from web browser and
Web.
*2 Please see the "INSTRUCTION MANUAL" of copier if use the mail transmission system.
II SERVICE TOOL
E-Mail transmission setting page
2-35
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
a. Procedure
1. Set the reception setting.
In the [Extension for maintenance] column at the bottom of the page, input the password to change
the mode then click the initial setting.
Use the password for changing modes.
II SERVICE TOOL
2-36
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
II SERVICE TOOL
E-Mail reception setting page
2. Set the e-mail reception screen based on the following.
Enable E-mail notification Select [Yes] to use Mail remote notification system.
Default is [No].
Interval between fetching mails Interval between checking mail on receiving mail server from
copier. The interval can be set within the range from 1 min. to 60
min.
Usually, set around 10 min. considering load for network.
Receiving mail server The IP address of receiving mail server.
Kind of mail spool Select [POP3] or [IMAP]. Default is [POP3].
User name on the server *1 The account name for copier assigned on receiving mail server.
Password *2 The password for the above user name.
E-Mail Address of this copy E-mail address of the copier.
machine Usually, the name is [User name@receiving mail server name].
Nickname *3 The name added to the mail subject sent from the copier.
It can be blank.
CE Password *2 Input password used for the "Subject" of the mail sent to the copier.
The copier uses this password for security check.
Also Notice to the administrator (CC mail)
- No Default (Do not send the e-mail to the administrator)
- Only illegal mails Specify whether to transfer mail in following conditions; When the
- All mails mail received by copier does not match to the registered password
or the mail size is 10 k-byte or larger.
Transfer all sending mails from Mail remote notification system.
2-37
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Administrator E-Mail address Input address for the transfer if above [Only illegal mail] or [all
mails] is selected.
Announce delay time in reply mail *4 Select whether to contain the time difference from CE`s transmis-
sion and copier reception on the mail.
Default is [No].
Enable POP (IMAP) before SMTP Select whether SMTP server transmits the mail after POP (IMAP)
server attests.
Default is [Yes].
*1 Consult system administrator and create mail account for copier on receiving mail server.
II SERVICE TOOL
2-38
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
II SERVICE TOOL
• Adjustment data list
• Parameter list
• E.K.C. management list
• Machine management list 2
• Counter list
• Pixel ratio data list
In order to use above function, the simple keyword (command) must be sent by e-mail.
The following table shows the command and options.
2-39
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
B. Send mails
The example of the mail containing the command to the copier is shown. The command and option on
the mail are recognized by the top letters without distinction between capital and small letters. Accord-
ingly, not all letters of the command must be typed. It is recognized by the minimum letters in the above
table *1. When sending mail to the copier, please note followings.
Note:
• Mail software on any OS, handy terminal, free-mail using browser can be used without any differ-
ence.
• When sending mail on mail software, be sure to use text mode.
II SERVICE TOOL
*1 Example: All of G, GE, GET, GETL, GETLO, GETLOG equal to specify GETLOG.
*2 Return cannot be used.
2-40
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
II SERVICE TOOL
Mail address
of the copier
CE Password
Command
2-41
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Serial number
of copier
Mail address
of the sender
II SERVICE TOOL
Nickname
of the copier
Requested
counter
list
2-42
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
II SERVICE TOOL
2-43
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
When the commands are written in one line continuously, Management (the later command) is
ignored and only counter list (the first command) is returned.
II SERVICE TOOL
When the password is changed, use [NewPasswd] from the next mail. When the mail is sent with
[OldPasswd], it is treated as illegal mail.
2-44
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
Then, password was not changed. Accordingly, the password is unchanged and [U-BIX].
Sending mail
II SERVICE TOOL
[ChPass Sitios]
Returned mail
[Violation on format by new password. → ChPass Sitios]
2-45
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2-46
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
II SERVICE TOOL
2-47
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
II SERVICE TOOL
Blank page
2-48
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
1. SERVICE SCHEDULE
1.1 Service schedule
Guarantee period (5 years or 5,000,000 copies)
Service item x 10,000 copies Service
0 10 20 30 40 50 60 70 80 90 100 150 180 200 250 300 350 360 400 450 500 count
Main Maintenance 49
body Every 100,000 z z z z z z z z z z z z z z z z z z z times
copies
Periodic check (1) 24
Every 200,000 z z z z z z z z times
copies
Periodic check (2) 12
Every 400,000 z z z z times
copies
Periodic check (3) 8
III SERVICE
Every 600,000 z z times
copies
Periodic check (4) 4
Every 1,000,000 z z z z times
copies
Periodic check (5) 3
Every 1,500,000 z z z times
copies
Periodic check (6) 2
Every 2,000,000 z z times
copies
Periodic check (7) 1
Every 2,500,000 z time
copies
Periodic check (8) 1
Every 4,000,000 z time
copies
DF-319/ Maintenance 49
AFR-20 *1 Every 100,000 z z z z z z z z z z z z z z z z z z z times
copies
Periodic check (1) *1 2
Every 1,800,000 z z times
copies
*1 Perform the periodic check (1) for the DF-319/AFR-20 at 2 times (18,000,000 copies and 36,000,000
copies).
3-1 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-2
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
belt
1 z
6 ADU (1) Separation corona unit 1 z
(2) Paper feed roller /BP z Cleaning pad/
drum cleaner
(3) Feed roller /BP z
(4) Double feed
prevention roller /BP
z
(5) Registration roller
cleaning
z
(6) Conveyance roller
section cleaning
z
(7) ADU paper through Blower brush
sensor cleaning
z
7 Exterior (1) Ozone filter /1 1 z
(2) Dust proof filter /1 2 z
(3) Dust proof filter /2 1 z
8 Fixing (1) Fixing roller /U *2 Multemp FF-RM
1 z (or Solvest 240)*3
(2) Fixing roller /L *2 Multemp FF-RM
1 z (or Solvest 240)*3
(3) Cleaning roller z Roller cleaner
9 Reverse/ (1) Decurler roller *1
exit 25 mode count reset
1 z
*1 Reset "5. Parts counter" and "1. Count of special parts" in the 25 mode to prevent the fixing jam when
replacing the decurler roller.
*2 When replacing the fixing roller /U or /L, be sure to apply Multemp FF-RM on the heat insulating sleeve
/U or /L, respectively.
*3 Be sure to conduct the adjustment properly according to the adjustment items given in "LIST OF
ADJUSTMENT ITEMS FOR 8050."
3-3 1
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-4
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
No. Classification Service item Quantity Implementation classification Materials•
Cleaning Check Lubrication Replacement Tools used
1 Preparations (1) Paper through check z
2 Conveyance (1) Conveyance roller Cleaning pad/
z drum cleaner
3 Drive (1) Main drive unit z (z) Plus guard No.2 *1
(2) Tray up/down drive Plus guard No.2 *1
z (z)
unit
(3) Shift drive unit z (z) Plus guard No.2 *1
(4) Paper exit drive section z (z) Plus guard No.2 *1
(5) Staple unit z (z) Plus guard No.2 *1
4 Stapler (1) Staple check Actual durable
z z count: 5,000
5 Exterior (1) Exterior cleaning z
6 Final check (1) Paper through check z
*1 If abnormal sound is heard due to insufficient oil, lubricate it.
3-5 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
positioning jig
*1 If abnormal sound is heard due to insufficient oil, lubricate it.
2 3-6
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
(2) Trimmer blade /L z
(3) Trimming box and its
periphery
z z
3 Stacker (1) Pusher section z (z) Plus guard No.2 *1
(2) Stacker section z (z) Plus guard No.2 *1
4 Drive (1) Conveyance drive
section
z
5 Final check (1) Paper through check z
(2) Exterior cleaning Cleaning pad/
z drum cleaner
*1 If abnormal sound is heard due to insufficient oil, lubricate it.
3-7 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
3 For the old types, the paper exit guide roller /2 is replaced only for machines provided with a kit against
uneven wax. For identification of a measure against uneven wax, see the table below.
Identification method Details
Identification by Those on and after the following S/N are machines
means of the S/N provided with a measure against uneven wax.
• Main body: 65AE01429 —
65AF00476 —
65AN00169 —
65AP00005 —
65AK00016 —
65BE01391 —
65BF01416 —
• FS-115: 20AK01550 —
20BK00236 —
• FS-215: 20AL01551 —
20BL00320 —
Proposed kit Machines provided with the following proposed kits
against uneven wax in the field.
• Main body: SE95-4280
III SERVICE
• FS-115/215: SE95-4290
*4 Since machines connected to the finisher are not provided with the paper presser roller, this is
excluded from the periodically replaced parts.
3-9 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-10
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
2 ADU (1) Intermediate Actual durable
conveyance clutch /2 1 z count: 2,000,000
56AA8201*
(2) Intermediate Actual durable
conveyance clutch /3 1 z count: 2,000,000
56AA8201*
3-11 1
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-12
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
B. Periodic check (II) (Every 400,000 copies/prints)
3-13 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-14
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
Note:
• No. in this list is identical with No. in "5. Parts counter" and "1. Count of special parts" in the 25
mode.
III SERVICE
029 Charging grid plate /Y 65AA2507* 1 200,000
031 Charging wire assy /M 65AA-252* 1 100,000
032 Charging grid plate /M 65AA2507* 1 200,000
034 Charging wire assy /C 65AA-252* 1 100,000
034 Charging grid plate /C 65AA2507* 1 200,000
037 Charging wire assy /K 65AA-252* 1 100,000
038 Charging grid plate /K 65AA2507* 1 200,000
— Charging grid spring 65AA2509* 8 200,000
040 Transfer belt Transfer belt 65AA2642* 1 200,000
041 1st transfer roller /Y 65AA2612* 1 200,000
042 1st transfer roller /M 65AA2612* 1 200,000
043 1st transfer roller /C 65AA2612* 1 200,000
044 1st transfer roller /K 65AA2604* 1 200,000
045 2nd transfer roller /U 65AA2611* 1 200,000
046 Transfer belt separation claw 65AA-287* 3 600,000
048 Belt cleaning roller unit 65LA-288* 1 600,000
049 Toner collection sheet /1 65AA-293* 1 200,000
050 Belt cleaning blade 65AA2630* 1 100,000
051 2nd transfer 2nd transfer roller /L 65AA4501* 1 200,000
052 ADU Separation Discharging board unit 65AA-452* 1 100,000
053 Fixing Fixing cleaning unit 65AA-573* 1 200,000
054 Fixing roller /U 65AA5301* 1 100,000
055 Fixing roller /L 65AA5302* 1 100,000
3-15 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-16
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
132 Paper feed roller /3 56AA-458* 1 800,000
133 Paper feed roller (Bypass) 65AA-520* 1 800,000
123 Registration Registration roller 65AA4601* 1 1,500,000
124 Transfer belt Separation claw solenoid 26NA8251* 1 1,500,000
125 Fixing Fixing upper lamp /1 65AF8303* 1 2,500,000
126 Fixing upper lamp /2 65AF8304* 1 2,500,000
127 Fixing lower lamp 65AF8305* 1 2,500,000
128 Fixing temperature sensor /3 65AA-553* 1 2,500,000
129 Fixing temperature sensor /4 65AA-554* 1 2,500,000
134 ADU ADU conveyance clutch /1 56AA8201* 1 2,000,000
135 ADU conveyance clutch /2 56AA8201* 1 2,000,000
136 ADU pre-registration clutch 56AA8201* 1 2,000,000
137 Fixing Ball bearing /L (for lower roller) 26NA5371* 2 600,000
138 Heat insulating sleeve/L 65AA5341* 2 600,000
(for lower roller)
139 Fixing drive gear 65AA7727* 1 1,000,000
140 Reverse/exit unit Decurler roller 65AA4905* 1 100,000
141 LT-211/C-208 Paper feed roller 55VA-484* 1 500,000
142 Feed roller 55VA-483* 1 500,000
Double feed prevention roller 55VA-483* 1 500,000
143 Paper feed clutch 56AA8201* 1 2,000,000
144 Pre-registration clutch 56AA8201* 1 2,000,000
3-17 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• For the old type, the parts listed below are not registered in [1. Count of special parts] of the 25
mode [5. Parts counter.] Therefore, be sure to register these parts in [2. Count of each parts] (See
"6.7.2 Count of each parts") for proper management.
III SERVICE
Note:
• When installed with no finisher, the parts listed below are not registered in [1. Count of special
parts] of the 25 mode [5. Parts counter.] Therefore, be sure to register these parts in [2. Count of
each parts] (See "6.7.2 Count of each parts") for proper management.
2 3-18
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
Note:
• "SP" is indicated in front of the parts number
of the important maintenance part. Exercise
care when installing the parts according to
"III. Directions for disassembly and assembly"
in this manual.
III SERVICE
3-19 1
COPY MATERIAL KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2. COPY MATERIAL
2.1 Product
A. Drum cartridge
2.2 Materials
A. Single unit supply
B. Kit
a Developer black set
2 3-20
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 COPY MATERIAL
III SERVICE
Cotton swab (x4) 000V-3090* — 1
Hydro wipe (x10) 65AA-992* — 1
3-21 2
COPY MATERIAL KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-22
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE MATERIAL LIST
III SERVICE
00GR00260 Multemp grease 25g
FF-RM
3-23
CE TOOLS LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
4. CE TOOLS LIST
Tool No. Name Shape Quantity Remark
65AAJG021 Fixing thermostat 1
positioning jig
(for upper roller)
65AAJG031 Fixing thermostat 1
positioning jig
(for lower roller)
7050K0020 Mirror positioning jig 2
00VE-1004 Tester 1
2 3-24
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST
feed turned ON, bypass feed feeder sensor gressing when from the bypass feed
(PS26) is not turned ON within the jam arises, main tray once and remove
specified time. body stops after jammed paper, if any.
J10-02 After no paper sensor /BP (PS47) is completion of Remove paper from
turned ON, tray up drive motor /BP paper exit. the bypass feed tray
(M35) is not turned ON within specified once, decrease the
time. stacked sheets and set
J10-03 After the tray up drive motor /BP (M35) again.
is turned ON, tray upper limit sensor /
BP (PS25) is not turned ON within
specified time.
J10-11 Bypass feed conveyance sensor — Remove the paper
During operation When idling
(PS26) was turned ON in the idling con- from the bypass feed
dition. tray once and remove
jammed paper, if any.
Paper J11-01 After the pick-up solenoid /1 (SD7) is If copy is pro- Pull out the paper feed
feed turned ON, pre-registration sensor /1 gressing when tray /1 and remove
Paper J12-01 After pick-up solenoid /2 (SD8) is If copy is pro- Pull out the paper feed
feed turned ON, pre-registration sensor /2 gressing when tray /2 and remove
tray /2
(PS35) is not turned ON within speci- jam arises, main jammed paper, if any.
fied time. body stops after
completion of
paper exit.
J12-11 Pre-registration sensor /2 (PS35) was —
When idling
4-1
JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
During operation
feed turned ON, pre-registration sensor /3 gressing when tray /3 and remove
tray /3
(PS41) is not turned ON. jam arises, main jammed paper, if any.
body stops after
completion of
paper exit.
J13-11 Pre-registration sensor /3 (PS41) was —
During operation When idling
LT-211 J14-01 After the paper feed solenoid (SD100) If copy is pro- Open the LCT top
C-208 is turned ON, paper feed sensor gressing when cover and remove
(PS107) is not turned ON within speci- jam arises, main jammed paper, if any.
fied time. body stops after
completion of
paper exit.
J14-11 Feed sensor (PS106) was turned ON in —
When idling
Paper J17-01 After the loop roller motor (M31) is If copy is pro- Pull out ADU and
During operation
feed turned ON, registration sensor (PS22) gressing when remove jammed paper,
is not turned ON within specified time. jam arises, main if any.
body stops after
IV JAM CODE LIST
completion of
paper exit.
J17-02 After the ADU pre-registration clutch Printer section
(MC3) is turned ON, registration sensor stops immedi-
(PS22) is not turned ON within the ately.
specified time.
J17-03 After the pre-registration clutch /3 If copy is pro- Open the vertical con-
(MC12) is turned ON, vertical convey- gressing when veyance door and
ance sensor (PS50) is not turned ON jam arises, main remove jammed paper,
within specified time. body stops after if any.
J17-04 After the pre-registration clutch /2 completion of Pull out the paper feed
(MC10) is turned ON, vertical convey- paper exit. tray /2 and remove
ance sensor (PS50) is not turned ON jammed paper, if any.
within specified time.
2 4-2
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST
During operation
feed clutch /1 (MC13) is turned ON, interme- gressing when veyance door and
diate conveyance sensor /1 (PS27) is jam arises, main remove jammed paper,
not turned ON within the specified time. body stops after if any.
J17-06 After the pre-registration clutch /1 completion of
(MC7) is turned ON, intermediate con- paper exit.
veyance sensor /1 (PS27) is not turned
ON within the specified time.
J17-07 After the pre-registration clutch Open the LCT front
(MC102) is turned ON, intermediate door and remove
conveyance sensor /1 (PS27) is not jammed paper, if any.
turned ON within the specified time.
J17-08 After the intermediate conveyance sen- Pull out ADU and
sor /1 (PS27) is turned ON, intermedi- remove jammed paper,
ate conveyance sensor /2 (PS28) is not if any.
turned ON within specified time.
J17-09 After the bypass feed conveyance sen- Remove paper from
sor (PS26) is turned ON, the intermedi- the bypass feed tray
ate conveyance sensor /2 (PS28) is not and remove jammed
turned ON within the specified time. paper, if any.
LT-211 J17-10 After the pre-registration clutch Open the LCT top
C-208 (MC102) is turned ON, paper feed sen- cover and remove
sor (PS107) is not turned ON within the jammed paper, if any.
specified time.
4-3 2
JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
During operation
Vertical conveyance door sensor gressing when veyance door.
(PS51) was turned OFF when copying / jam arises, main
printing. body stops after
completion of
paper exit.
Others J19-02 LCT top cover open jam or LCT front In case of LCT Close the LCT top
LT-211 door open jam. Top cover open/close paper feed, main cover or LCT front
C-208
sensor (PS100) or front door open/ body stops after door.
close sensor (PS115) was turned OFF completion of
when copying/printing. paper exit. In
case of paper
feed other than
LCT, main body
does not stop.
Paper J31-02 After the registration roller motor (M30) Printer section Pull out ADU and
exit is turned ON, fixing paper exit sensor stops immedi- remove jammed paper,
(PS17) is not turned ON. ately. if any.
J32-01 After the fixing paper exit sensor
(PS17) is turned ON, paper exit sensor
(PS13) is not turned ON within the
specified time.
J32-02 After the fixing paper exit sensor
(PS17) is turned ON, reverse paper exit
IV JAM CODE LIST
2 4-4
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST
When idling
exit idling condition. remove jammed paper,
J32-12 Fixing paper exit sensor (PS17) is if any.
turned ON in the idling condition.
J32-13 Reverse paper exit sensor (PS19) is
ON in the idling condition.
Others J51-01 Front door open jam. Front door open/ Printer section Close the front door.
During operation
4-5 2
JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
During operation
AFR-20 turned ON, it is not turned OFF within immediately. section cover and
the specified time. If there is paper remove jammed paper,
in or after trans- if any.
fer process, Remove jammed paper
main body stops in the main body con-
after paper exit. veyance section, if any.
J65-01 Registration sensor (PS301) is ON in — Open the paper feed
When idling
2 4-6
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST
During operation
turned ON, stacker inlet sensor stop immedi- in the FNS/main body,
(PS705) is not turned ON within the ately. if any.
specified time.
J72-20 After paper exit operation is started,
main tray paper exit sensor (PS706) is
not turned ON within the specified time
(when stapling).
J72-21 After the main tray paper exit sensor
(PS706) is turned ON, it is not turned
OFF within the specified time (in the
large-size staple mode).
J72-22 After the FNS inlet sensor (PS704) is
turned ON, sub-tray paper exit sensor
(PS701) is not turned ON within the
specified time within the specified time
(in the sub-tray paper exit mode).
J72-23 After the sub-tray paper exit sensor
(PS701) is turned ON, it is not turned
OFF within the specified time (in the
large-size staple mode).
J72-24 After completion of stapling, folding
passage sensor (PS726) is not turned
ON.
4-7 2
JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
During operation
TMG-3 (PS725) is turned ON, inlet sensor body stop imme- in TU/FNS/main body,
(PS101) is not turned ON within the diately. if any.
specified time.
J72-33 After the inlet sensor (PS101) is turned
ON, inlet sensor (PS101) is not turned
ON within the specified time.
J72-34 After the conveyance motor (M101) is
turned ON, paper exit sensor (PS108)
is not turned OFF within the specified
time.
PI-110 J72-35 After the conveyance clutch /L (MC202) FNS/main body Remove jammed paper
is turned ON, PI passage sensor /L stop immedi- in the FNS/main body,
(PS206) is not turned ON within speci- ately. if any.
fied time.
PK-120 J72-43 After the punch motor (M801) is turned
PK-5 ON, punch HP sensor (PS801) is not
PK-507
turned ON within the specified time.
FS J72-48 After the folding passage sensor
(PS726) is turned ON, it is not turned
OFF within the specified time.
PI-110 J72-49 After the conveyance clutch /U
(MC201) is turned ON, PI passage sen-
sor (PS201) is not turned ON within the
IV JAM CODE LIST
specified time.
J72-50 After the PI passage sensor (PS201) is
turned ON, FNS inlet sensor (PS704) is
not turned ON within the specified time.
J72-51 After the PI passage sensor /L (PS206)
is turned ON, FNS inlet sensor (PS704)
is not turned ON within the specified
time.
FS J72-81 After the stapler motor /F (M714) and
clincher motor /F (M715) are turned
ON, stapler HP sensor /F (PS731) and
clincher HP sensor /F (PS733) are not
turned ON within specified time.
J72-82 After the stapler motor /R (M709) and
clincher motor /R (M710) are turned
ON, stapler HP sensor /R (PS730) and
clincher HP sensor (PS732) are not
turned ON within the specified time.
2 4-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST
During operation
M709), and clincher motor /F, /R (M715, stop immedi- in the FNS/main body,
M710) are turned ON, stapler HP sen- ately. if any.
sor /F, /R (PS731, PS730) and clincher
HP sensor /F, /R (PS733, PS732) are
not turned ON within the specified time.
J72-90 After operation stop signal is transmit-
ted from the main body to FNS, FNS
does not stop within the specified time.
J73-01 Main tray paper exit sensor (PS706) is — Open the FNS front
When idling
(PS19) is turned ON, ADU reverse sen- stops immedi- remove jammed paper,
sor (PS21) is not turned ON within the ately. if any.
specified time.
4-9 2
JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
When idling
the idling condition. remove jammed paper,
if any.
4-10
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
Note:
• In the F code area of warning codes, "Contact the Service Section" is indicated and in the E
code area, "Turn ON the power switch again" is indicated. On the actual LCD screen, all the indi-
cations are SC codes.
nication between printer control board stops immedi- LT drive board (LTDB)
abnor-
(PRCB) and LT drive board ately and main
mality
(LTDB) relay (RL1) is
Paper F13-01 M41 abnormality detection sig- turned OFF. Printer control board (PRCB)
feed nal was continuously detected Paper feed motor (M41)
motor
for the specified time when the
abnor-
mality paper feed motor (M41) was
ON.
LT F13-02 M101 abnormality detection LT drive motor (LTDB)
LT-211, C-208
feed (M40) is turned ON, tray upper Tray up/down motor /1 (M40)
tray
limit sensor /1 (PS30) is not Tray upper limit sensor /1
abnor-
mality turned ON. (PS30)
F18-02 After the tray up/down motor /2 Printer control board (PRCB)
(M39) is turned ON, tray upper Tray upper limit motor /2 (M39)
limit sensor /2 (PS38) is not Tray upper limit sensor /2 V ERROR CODE LIST
turned ON. (PS38)
F18-03 After the tray up/down motor /3 Printer control board (PRCB)
(M38) is turned ON, tray upper Tray upper limit motor /3 (M38)
limit sensor /3 (PS42) is not Tray upper limit sensor /3
turned ON. (PS42)
F18-04 After the tray up/down motor / Conveyance drive board
BP (M35) is turned ON, the tray (CVDB)
upper limit sensor /BP (PS25) Tray up/down motor /BP (M35)
is not turned ON within the Tray upper limit sensor /BP
specified time. (PS25)
5-1 2
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
down (M100) was ON, M100 abnor- stops immedi- UP/DOWN motor (M100)
motor
mality detection signal was ately and main
abnor-
mality continuously detected for the relay (RL1) is
specified time. turned OFF.
F18-51 When the upper limit sensor LT drive board (LTDB)
(PS109) or lower limit sensor UP/DOWN motor (M100)
(PS101) is OFF, PS101 or Upper limit sensor (PS109)
PS109 is not turned ON within Lower limit sensor (PS101)
the specified time after the up/
down motor (M100) is turned
ON.
LT paper F18-60 When the paper feed assist fan LT drive board (LTDB)
feed assist /R (M137) was ON, M137 Paper feed assist fan /R (M137)
fan abnor-
abnormality detection signal
mality
was continuously detected for
the specified time.
F18-61 When the paper feed assist fan LT drive board (LTDB)
/F (M136) was ON, M136 Paper feed assist fan /F (M136)
abnormality detection signal
was continuously detected for
the specified time.
LT F18-70 24VDC is not supplied to LCT. DC power unit /2 (DCPS2)
power LT drive board (LTDB)
abnor-
F18-71 12VDC is not supplied to LCT. DC power unit /1 (DCPS1)
mality
LT drive board (LTDB)
Commu- F20-10 Communication abnormality Printer control board (PRCB)
Main body
nication between printer control board Drum drive board /Y (DRDB /Y)
abnor-
(PRCB) and drum drive board / Drum drive board /M (DRDB /M)
mality
Y (DRDB /Y) or drum drive
board /M (DRDB /M).
F20-11 Communication abnormality Printer control board (PRCB)
V ERROR CODE LIST
2 5-2
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
5-3
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
motor was ON, M16 abnormality stops immedi- Drum drive board /C (DRDB /C)
abnor-
detection signal was continu- ately and main Drum motor /C (M16)
mality
ously detected for the specified relay (RL1) is
time. turned OFF.
F23-08 When drum motor /K (M17) Printer control board (PRCB)
was ON, M17 abnormality Drum drive board /K (DRDB /K)
detection signal was continu- Drum motor /K (M17)
ously detected for the specified
time.
Transfer F23-09 When the transfer belt motor Printer control board (PRCB)
belt unit (M18) was ON, M18 abnormal- Transfer belt motor (M18)
abnormality
ity detection signal was contin-
uously detected for the
specified time.
F23-10 When the 1st transfer HP sen- Printer control board (PRCB)
sor (PS15) is ON, PS15 is not 1st transfer pressing/releasing
turned OFF within the specified motor (M19)
time after the 1st transfer 1st transfer HP sensor (PS15)
pressing/releasing motor (M19)
is turned ON.
When PS15 is OFF, PS15 is
not turned ON within the speci-
fied time after M19 is turned
ON.
Toner F23-11 When either of the toner supply Printer control board (PRCB)
supply motor /Y, /M, /C, /K (M49, M50, Toner supply drive board (TSDB)
abnor-
M51, or M52), toner bottle Toner supply motor /Y (M49)
mality
motor (M53), or toner bottle Toner supply motor /M (M50)
clutch /Y, /M, /C, /K (MC14, Toner supply motor /C (M51)
MC15, MC16, or MC17) was Toner supply motor /K (M52)
ON, either abnormality detec- Toner bottle motor (M53)
V ERROR CODE LIST
5-4
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
tion K (TDS K) cannot be con- stops immedi- Toner density sensor /K (TDS K)
abnor-
trolled. ately and main
mality
relay (RL1) is
High F28-01 When the charging /Y was ON, turned OFF. High pressure unit /1 (HV1)
pres- charging /Y abnormality detec-
sure unit
tion signal was continuously
abnor-
mality detected for the specified time.
F28-02 When charging /M was ON,
charging /M abnormality detec-
tion signal was continuously
detected for the specified time.
F28-03 When charging /C is ON,
charging /C abnormality detec-
tion signal was continuously
detected for the specified time.
F28-04 When charging /K was ON,
charging /K abnormality detec-
tion signal was continuously
detected for the specified time.
F29-01 When the primary transfer Y High pressure unit /2 (HV2)
was ON, primary transfer Y 1st transfer roller
abnormality detection signal
was continuously detected for
the specified time.
F29-02 When the primary transfer M
was ON, primary transfer M
abnormality detection signal
was continuously detected for
the specified time.
F29-03 When the primary transfer C
was ON, primary transfer C
V ERROR CODE LIST
abnormality detection signal
was continuously detected for
the specified time.
F29-04 When the primary transfer K
was ON, primary transfer K
abnormality detection signal
was continuously detected for
the specified time.
5-5
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
abnor- erly adjusted while in the Dmax stops immedi- Gamma sensor (PS11)
mality
control. ately and main
relay (RL1) is
F29-07 Dmax control /Y resulted in an turned OFF. Printer control board (PRCB)
abnormality. Developing unit /Y
Gamma sensor (PS11)
F29-08 Dmax control /M resulted in an Printer control board (PRCB)
abnormality. Developing unit /M
Gamma sensor (PS11)
F29-09 Dmax control /C resulted in an Printer control board (PRCB)
abnormality. Developing unit /C
Gamma sensor (PS11)
F29-10 Dmax control /K resulted in an Printer control board (PRCB)
abnormality. Developing unit /K
Gamma sensor (PS11)
F29-11 In charging potential control, Printer control board (PRCB)
drum surface potential /Y was Drum potential sensor board /Y
out of specification. (DRPSB Y)
Drum potential sensor /Y (DRPS Y)
F29-12 In charging potential control, Printer control board (PRCB)
drum surface potential /M was Drum potential sensor board /M
out of specification. (DRPSB M)
Drum potential sensor /M (DRPS M)
F29-13 In charging potential control, Printer control board (PRCB)
drum surface potential /C was Drum potential sensor board /C
out of specification. (DRPSB C)
Drum potential sensor /C (DRPS C)
F29-14 In charging potential control, Printer control board (PRCB)
drum surface potential /K was Drum potential sensor board /K
out of specification. (DRPSB K)
Drum potential sensor /K (DRPS K)
V ERROR CODE LIST
5-6
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
5-7
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
abnor- and /R (M28, M27, and M26) stops immedi- Paper exit fan /F (M28)
mality
were ON, abnormality detec- ately and main Paper exit fan /M (M27)
tion signal of either of them relay (RL1) is Paper exit fan /R (M26)
was continuously detected for turned OFF.
the specified time.
F32-04 When charging air intake fan Toner supply drive board
(M48) was ON, M48 abnormal- (TSDB)
ity detection signal was contin- Charging air suction fan (M48)
uously detected for the
specified time.
F32-05 When the drum cooling fan /1 Printer control board (PRCB)
and /2 (M12, M13) were ON, Drum cooling fan /1 (M12)
abnormality detection signal of Drum cooling fan /2 (M13)
either of them was continu-
ously detected for the specified
time.
F32-06 When the transfer belt cooling Printer control board (PRCB)
fan (M11) was ON, M11 abnor- Transfer belt cooling fan (M11)
mality detection signal was
continuously detected for the
specified time.
F32-07 • In the case of the new type Printer control board (PRCB)
While the paper exit fans /1, / Paper exit fan /1 (M61)
2 and /3 (M61, M62 and M63) Paper exit fan /2 (M62)
are turned ON, an error Paper exit fan /3 (M63)
detection signal of either Note:
M61, M62 or M63 is detected • Since the old type is not
for the specified period of installed with the M61, M62
time in succession. and M63, be sure to check
• In the case of the old type to see if the 25 DIPSW is set
For the M61, M62 or M63 that as shown below:
V ERROR CODE LIST
2 5-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
5-9
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 5-10
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
5-11
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5-12
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
sensor hardware detection abnormality (TH3) stops immedi- AC drive board (ACDB)
abnor-
Fixing temperature sensor /3 (TH3) ately and main Fixing upper lamp /1 (L2)
mality
detected abnormality signal continu- relay (RL1) is Fixing upper lamp /2 (L3)
ously for the specified time. turned OFF. Fixing lower lamp (L4)
F36-12 Fixing compensation low temperature Fixing temperature sensor /1 (TH1)
hardware detection abnormality (TH3) Fixing temperature sensor /2 (TH2)
Fixing temperature sensor /3 (TH3) Fixing temperature sensor /3 (TH3)
detected abnormality signal continu- Fixing temperature sensor /4 (TH4)
ously for the specified time.
F38-02 After the sub power switch
(SW2) is turned ON, fixing tem- WARNING
perature sensor /1 (TH1) • When F34-**, F35-** or F36-**
detection temperature does not (fixing temperature related
reach 150°C within the speci- abnormality) occurs, be sure
fied time. to repair a defective part
F38-03 After the sub power switch before setting the 25 DIPSW
(SW2) is turned ON, fixing tem- 3-1 to 0.
perature sensor /3 (TH3) If the 25 DIPSW 3-1 is set to
detection temperature does not 0 without repairing a defec-
reach 150°C within the speci- tive part, this may cause a
fied time. fire.
F39-01 Fixing section has not been
set.
Scanner F41-01 At the home position search, Scanner drive board (SCDB)
abnor- scanner HP sensor (PS1) is Scanner motor (M1)
mality
not turned on within the speci- Scanner HP sensor (PS1)
fied time after the scanner
motor (M1) is turned ON.
Motor F41-02 When the polygon motor /Y Printer control board (PRCB)
abnor- (M3) is started or when the Polygon motor /Y (M3)
mality
speed is switched, M3 lock sig- Writing suction fan /1 (M43) V ERROR CODE LIST
nal is not detected within the Writing suction fan /2 (M44)
specified time. Writing exhaust fan /1 (M45)
When the write intake fan /1, /2 Writing exhaust fan /2 (M46)
(M43, M44), and write exhaust
fan /1, /2 (M45, M46) were ON,
abnormality detection signal of
either of them was continu-
ously detected for the specified
time.
5-13 2
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 5-14
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
abnor- gon motor /M (M4) was stops immedi- Polygon motor /M (M4)
mality detected. ately and main
F41-09 Abnormal polygon motor /C relay (RL1) is Printer control board (PRCB)
(M5) was detected. turned OFF. Polygon motor /C (M5)
F41-10 Abnormal temperature of poly- Printer control board (PRCB)
gon motor /K (M6) was Polygon motor /K (M6)
detected.
F41-11 Temperature detection board Printer control board (PRCB)
(TDB) detected temperature Temperature detection board
abnormality in writing unit /K. (TDB)
Fan F42-01 When the write intake fan /1, /2 Printer control board (PRCB)
abnor- (M43, M44), and write exhaust Writing suction fan /1 (M43)
mality
fan /1, /2 (M45, M46) were ON, Writing suction fan /2 (M44)
abnormality detection signal of Writing exhaust fan /1 (M45)
either of them was continu- Writing exhaust fan /2 (M46)
ously detected for the specified
time.
F42-02 When scanner cooling fan (M2) Scanner drive board (SCDB)
was ON, M2 abnormality Scanner cooling fan (M2)
detection signal was continu-
ously detected for the specified
time.
Color F45-01 Color registration base line cor- Printer control board (PRCB)
registra- rection /F resulted in abnormal- Color registration sensor /F (PS8)
tion
ity.
abnor-
mality F45-03 Color registration base line cor- Printer control board (PRCB)
rection /R results in abnormal- Color registration sensor /R (PS9)
ity.
F45-07 When laser correction motor /Y Printer control board (PRCB)
(M7) was ON, laser correction Laser correction motor /Y (M7)
HP sensor /Y (PS5) was turned Laser correction HP sensor /Y V ERROR CODE LIST
OFF. (PS5)
F45-08 When the laser correction Printer control board (PRCB)
motor /M (M8) was ON, laser Laser correction motor /M (M8)
correction HP sensor /M (PS6) Laser correction HP sensor /M
was turned OFF, (PS6)
F45-09 When the laser correction Printer control board (PRCB)
motor /C (M9) was ON, laser Laser correction motor /C (M9)
correction HP sensor /C (PS7) Laser correction HP sensor /C
was turned OFF. (PS7)
5-15
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
registra- /Y (M7) is turned ON, it is not stops immedi- Laser correction motor /Y (M7)
tion
turned OFF within the specified ately and main Laser correction HP sensor /Y
abnor-
mality time. Or, laser correction HP relay (RL1) is (PS5)
sensor /Y (PS5) installing posi- turned OFF.
tion is abnormal.
F45-11 Laser correction motor /M (MB) Printer control board (PRCB)
is not turned OFF within the Laser correction motor /M (M8)
specified time after it is turned Laser correction HP sensor /M
ON. Or, laser correction HP (PS6)
sensor /M (PS6) installing posi-
tion is abnormal.
F45-12 Laser correction motor /C (M9) Printer control board (PRCB)
is not turned OFF within the Laser correction motor /C (M9)
specified time after it is turned Laser correction HP sensor /C
ON. Or, the laser correction HP (PS7)
sensor /C (PS7) installing posi-
tion is abnormal.
F45-20 Color registration correction Printer control board (PRCB)
results in abnormality. Color registration sensor /F (PS8)
Color registration sensor /R (PS9)
Image E46-01 When scanning the image, Writing unit /Y /M /C /K
process- sub-scan beam correction APC Image processing board (IPB)
ing
cannot be applied. Laser does
abnor-
mality not light up because 12VDC
power to drive the beam is not
supplied, MPC is not correct, or
because of fault laser.
E46-02 Address abnormality of FIFO Image processing board (IPB)
for scanner. When scanning Printer control board (PRCB)
the image, compression of
scanned image data is not nor-
V ERROR CODE LIST
mally completed.
E46-03 Address abnormality of FIFO
for printer. Expansion of
scanned image data is not nor-
mally completed.
E46-05 FIFO interrupt error of com- Image processing board (IPB)
pression/expansion chip
occurred.
E46-06 Image data expansion abnor- Image processing board (IPB)
mality MU-412
5-16
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
process- between CCD board (CCDB) stops immedi- Overall control board (OACB)
ing
and image processing board ately and main CCD board (CCDB)
abnor-
mality (IPB) relay (RL1) is CCD wiring harness
E46-08 Index sensor output does not turned OFF. Writing unit /Y /M /C /K
change by the execution of Image processing board (IPB)
APC. Index sensor cannot Printer control board (PRCB)
detect the laser because the
polygon mirror does not rotate,
or because of the index sensor
out of position or defective
index sensor
E46-09 Connection abnormality Writing unit /Y /M /C /K
between index sensor /Y, /M, / Image processing board (IPB)
C, /K (INDX SB Y, M, C, K) or
laser drive board (LDB Y, M, C,
K) and image processing board
(IPB)
E46-12 After negation of SVV, com- Printer control board (PRCB)
pression of scanned image and Overall control board (OACB)
evolution to page memory are Image processing board (IPB)
not completed.
E46-13 When scanning the image, Printer control board (PRCB)
compression process from Overall control board (OACB)
scanner to memory is not com- Image processing board (IPB)
pleted within the specified time.
Evolution from scanner to page
memory is not completed
within the specified time. SVV
is not detected within the speci-
fied time.
E46-14 When scanning the image, Printer control board (PRCB) V ERROR CODE LIST
expansion process from mem- Overall control board (OACB)
ory to printer is not completed Image processing board (IPB)
within the specified time. Out- Writing unit /Y /M /C /K
put from page memory to
printer is not completed within
the specified time. PVV is not
detected within the specified
time.
E46-15 When scanning the image, Image processing board (IPB)
access to expansion device or Program of overall control
some other improper process board (OACB)
took place even though there
was no resource.
5-17 1
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
board (IPB)
5-18
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
5-19 1
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
F46-64 PWM gammer curve was not continues Toner density sensor /Y (TDS Y)
properly prepared. operation. Toner density sensor /M (TDS M)
Abnormality Toner density sensor /C (TDS C)
code is indi- Toner density sensor /K (TDS K)
cated only for Printer control board (PRCB)
data collec- Image processing board (IPB)
E46-66 Shift failure at repeat. tion, list out- Image processing board (IPB)
put and Overall control board (OACB)
KRDS.
1 5-20
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
5-21
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
nication sum error was detected stops immedi- Image processing board (IPB)
abnor-
between the overall control ately and main
mality
board (OACB) and image pro- relay (RL1) is
cessing board (IPB) and turned OFF.
demand for re-transmission
was sent but recovery could
not be attained.
Re-transmission was
demanded and answered but
recovery could not be attained.
Space is not obtained in the
transmission ring buffer within
the specified time.
E50-11 Communication with the coin Printer control board (PRCB)
vendor cannot be performed. Coin vendor
Fan F52-01 When the DCPS cooling fan Printer control board (PRCB)
abnor- (M42) was ON, M42 abnormal- DCPS cooling fan (M42)
mality
ity detection signal was contin-
uously detected for the
specified time.
F52-02 When the IP cooling fan (M24) was Printer control board (PRCB)
ON, M24 abnormality detection IP cooling fan (M24)
signal was continuously detected
for the specified time.
F52-03 When the IPB cooling fan Printer control board (PRCB)
(M25) was ON, M25 abnormal- IPB cooling fan (M25)
ity detection signal was contin-
uously detected for the
specified time.
Opera- E56-02 After the sub power switch (SW2) Printer control board (PRCB)
tion is turned ON, communication Overall control board (OACB)
board
V ERROR CODE LIST
1 5-22
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
5-23 2
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
abnor- (M705) was turned ON, the FNS stop Alignment motor /U (M705)
mality
alignment HP sensor /U operation Alignment HP sensor /U
(PS708) is not turned ON or immediately (PS708)
OFF within the specified time. and main relay
F77-04 After the paper exit roller motor (RL1) is FNS control board (FNSCB)
(M707) was turned ON, speed turned OFF. Paper exit roller motor (M707)
does not reach the specified
level within the specified time.
F77-05 After the paper exit motor FNS control board (FNSCB)
(M708) is turned ON, paper Paper exit opening motor
exit opening HP sensor (M708)
(PS712) is not turned ON or Paper exit opening sensor
OFF within the specified time. (PS712)
F77-06 After the stapler moving motor FNS control board (FNSCB)
(M711) is turned ON, stapler Stapler movement motor (M711)
moving HP sensor (PS711) is Stapler movement HP sensor (PS711)
not turned ON or OFF within
the specified time.
F77-07 After the clincher rotating motor FNS control board (FNSCB)
(M704) is turned ON, clincher Clincher rotation motor (M704)
rotating HP sensor (PS714) is Clincher rotation HP sensor (PS714)
not turned ON or OFF within
the specified time.
F77-08 After the stapler rotating motor FNS control board (FNSCB)
(M706) is turned ON, stapler Stapler rotation motor (M706)
rotating HP sensor (PS713) is Stapler rotation HP sensor (PS713)
not turned ON or OFF within
the specified time.
F77-11 After the stapler motor /F FNS control board (FNSCB)
(M714) is turned ON, stapler Stapler motor /F (M714)
HP sensor /F (PS731) is not Stapler HP sensor /F (PS731)
V ERROR CODE LIST
2 5-24
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
abnor- is turned ON, clincher HP sen- FNS stop Clincher motor /R (M710
mality
sor /R (PS732) is not turned operation Clincher HP sensor /R (PS732)
ON within the specified time. immediately
F77-21 After the stopper motor (M718) and main relay FNS control board (FNSCB)
is turned ON, stopper HP sen- (RL1) is Stopper motor (M718)
sor (PS723) is not turned ON turned OFF. Stopper HP sensor (PS723)
within the specified time.
F77-22 After the alignment motor /L FNS control board (FNSCB)
(M716) is turned ON, alignment Alignment motor /L (M716)
HP sensor /L (PS724) is not Alignment HP sensor /L
turned ON within the specified (PS724)
time.
F77-25 After the folding knife motor FNS control board (FNSCB)
(M719) is turned ON, folding Folding knife motor (M719)
knife HP sensor (PS722) is not Folding knife HP sensor
turned ON within the specified (PS722)
time.
F77-26 After the folding conveyance FNS control board (FNSCB)
motor (M720) is turned ON, Folding conveyance motor
speed does not reach the (M720)
specified level within the speci-
fied time.
TU-109, F77-31 After the conveyance motor FNS control board (FNSCB)
TU-109, TMG-3
F77-32 After the cutter motor (M102) is FNS control board (FNSCB)
turned ON, cutter HP sensor TU drive board (TUDB)
(PS106) is not turned ON Cutter motor (M102)
within the specified time. Cutter HP sensor (PS106) V ERROR CODE LIST
F77-33 After the stopper motor (M103) FNS control board (FNSCB)
is turned ON, stopper HP sen- TU drive board (TUDB)
sor (PS103) is not turned ON Stopper motor (M103)
within the specified time. Stopper HP sensor (PS103)
F77-34 After the stopper release motor FNS control board (FNSCB)
(M104) is turned ON, stopper TU drive board (TUDB)
release HP sensor (PS104) is Stopper release motor (M104)
not turned ON within the speci- Stopper release HP sensor
fied time. (PS104)
F77-35 After the press motor (M105) is FNS control board (FNSCB)
turned ON, press HP sensor TU drive board (TUDB)
(PS105) is not turned ON Press motor (M105)
within the specified time. Press HP sensor (PS105)
5-25 2
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
abnor- (M107) is turned ON, pressure FNS stop TU drive board (TUDB)
mality
HP sensor (PS112) is not operation Pusher motor (M107)
turned ON within the specified immediately Pusher HP sensor (PS112)
time. and main relay
F77-37 After the holder motor (M106) (RL1) is FNS control board (FNSCB)
is turned ON, upper limit PS turned OFF. TU drive board (TUDB)
sensor (PS110) is not turned Holder motor (M106)
ON. Upper limit PS sensor (PS110)
PI-110 F77-41 After the tray up/down motor /L FNS control board (FNSCB)
PI-110
2 5-26
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ERROR CODE LIST
abnor- (M712) is turned ON, gate HP FNS stop Gate drive motor (M712)
mality
sensor (PS716) is not turned operation Gate HP sensor (PS716)
ON within the specified time. immediately
F77-91 Communication abnormality and main relay FNS control board (FNSCB)
when sub-CPU in FNS control (RL1) is Printer control board (PRCB)
board (FNSCB) receives data turned OFF.
F77-92 Communication abnormality
when the main CPU in FNS
control board (FNSCB)
receives data.
F77-98 When the sub power switch
(SW2) was turned ON, unwrit-
ten control program of FNS
control Board (FNSCB) was
detected.
F77-99 Abnormality other than those
known to control program of
FNS control board (FNSCB)
was detected.
Commu- E80-01 When the sub power switch Main body Printer control board (PRCB)
Main body
nication (SW2) is ON, no response is stops immedi- Overall control board (OACB)
abnor-
received from the printer con- ately and main
mality
trol board (PRCB) within the relay (RL1) is
specified time. turned OFF.
E80-02 Printer control board (PRCB)
communication abnormality
E80-03 Operation board communica- Operation board /1 (OB1)
tion abnormality
ISW E80-11 When the sub power switch Printer control program
abnor- (SW2) was ON, unwritten
mality
range of ISW was detected in V ERROR CODE LIST
the printer control program.
E80-21 When the sub power switch VIF control program
(SW2) was ON, unwritten
range of ISW was detected in
the GIF control program.
E80-30 In the data transfer by ISW, Printer cable
regular header information USB cable
cannot be received within the PC parallel port
specified time. PC USB port
E80-31 In the data transfer by ISW, Printer cable
check sum error or header USB cable
error was detected in the Program file abnormality
downloaded data.
5-27 2
ERROR CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 5-28
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 ABOUT ABNORMAL UNIT ISOLATION
In the event of following abnormalities, the failed unit can be isolated so that other functions may be tem-
porarily operated.
If any abnormality code is issued, press the Auto Reset key and turn OFF and ON the SW2 (sub power
switch). The unit subjected to abnormality is isolated in the software system and other functions can be
operated. If SW2 is turned OFF or ON without correcting the faulty unit, the abnormality is detected and
the abnormality code is indicated again (a function effective only one time).
5-29 2
ABOUT ABNORMAL UNIT ISOLATION KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Blank page
V ERROR CODE LIST
5-30
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
VI DIAGRAMS
[11] [12]
[1] Encoder sensor /Y1 (PS60) [7] Encoder sensor /C2 (PS65)
[2] Encoder sensor /M1 (PS62) [8] Encoder sensor /K2 (PS67)
[3] Encoder sensor /C1 (PS64) [9] Waste toner full sensor (PS52)
[4] Encoder sensor /K1 (PS66) [10] Waste toner door sensor (PS53)
[5] Encoder sensor /Y2 (PS61) [11] Encoder sensor /belt 2 (PS68)
[6] Encoder sensor /M2 (PS63) [12] Encoder sensor /belt 1 (PS69) VI DIAGRAMS
6-1 2
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[5] [6]
[1]
[3] [4]
[1] Front door open/close sensor (PS18) [3] Sub power switch (SW2)
[2] Front door interlock switch (MS1) [4] Main power switch (SW1)
1 6-2
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1] 8050fs6603
[1] 8050fs6604
6-3
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1] Index sensor board /Y (INDX SB Y) [5] Laser correction HP sensor /Y (PS5)*
[2] Index sensor board /M (INDX SB M) [6] Laser correction HP sensor /M (PS6)*
[3] Index sensor board /C (INDX SB C) [7] Laser correction HP sensor /C (PS7)*
[4] Index sensor board /K (INDX SB K)
[1] Drum potential sensor /K (DRPS K) [3] Drum potential sensor /M (DRPS M)
[2] Drum potential sensor /C (DRPS C) [4] Drum potential sensor /Y (DRPS Y)
VI DIAGRAMS
6-4
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1] Toner density sensor /K (TDS K) [3] Toner density sensor /M (TDS M)
[2] Toner density sensor /C (TDS C) [4] Toner density sensor /Y (TDS Y)
[2] [3]
[1] 8050fs6608
VI DIAGRAMS
6-5
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1] Toner level detection sensor /K (TLD K) [4] Toner supply door open/close sensor (PS54)
[2] Toner level detection sensor /C (TLD C) [5] Toner level detection sensor /M (TLD M)
[3] Toner supply interlock switch (MS2) [6] Toner level detection sensor /Y (TLD Y)
6-6
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1] Paper size /LBP (PS49) [3] Paper size VR/BP (VR4)
[2] No paper sensor /BP (PS47) [4] Paper size /SBP (PS48)
[2] [1]
8050fs6631
[1] Vertical conveyance door sensor (PS51) [2] Vertical conveyance sensor (PS50)
VI DIAGRAMS
6-7
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(14) ADU
[1] Intermediate conveyance sensor /1 (PS27) [7] ADU conveyance sensor (PS20)
[2] Intermediate conveyance sensor /2 (PS28) [8] ADU reverse sensor (PS21)
[3] ADU pre-registration sensor (PS23) [9] Registration sensor (PS22)
[4] 2nd transfer HP sensor (PS24) [10] Bypass conveyance sensor (PS26)
[5] Conveyance lever sensor (PS55) [11] Tray upper limit sensor (PS25)
[6] Reverse/exit sensor (PS19)
[2] [1]
8050fs6612
[1] Paper exit sensor (PS13) [2] Paper exit full sensor (PS12)
VI DIAGRAMS
6-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1]
[8]
[7]
[2]
[6]
[5]
[3]
[4]
8050fs6632
VI DIAGRAMS
6-9
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
B. Loads
(1) Rear of the main body
[12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23]
[1] 1st transfer pressure/release motor (M19) [13] DCPS cooling fan (M42)
[2] Drum motor /Y (M14) [14] Developing motor /K (M23)
[3] Drum motor /M (M15) [15] Developing motor /C (M22)
[4] Drum motor /C (M16) [16] Developing motor /M (M21)
[5] Drum motor /K (M17) [17] Scanner motor (M1)
[6] Fixing cooling fan /1 (M10) [18] Developing motor /Y (M20)
[7] IP cooling fan (M24) [19] Drum cooling fan /2 (M13)
[8] IPB cooling fan (M25) [20] Drum cooling fan /1 (M12)
[9] Tray up drive motor /1 (M40) [21] Fixing cooling fan /3 (M36)
[10] Tray up drive motor /2 (M39) [22] Fixing cooling fan /2 (M37)
[11] Tray up drive motor /3 (M38) [23] Transfer belt motor (M18)
[12] Paper feed motor (M41)
VI DIAGRAMS
6-10
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1]
[2] 8050fs6614
[1] 8050fs6615
6-11
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1] Writing exhaust fan /2 (M46) [5] Writing intake fan /1 (M43)
[2] Heater /1 (HTR1) [6] Writing exhaust fan /1 (M45)
[3] Heater /2 (HTR2) [7] Drum unit fan (M47)
[4] Writing intake fan /2 (M44)
[1] Paper exit fan /F (M28) [4] Paper exit fan /3 (M63) (New type only)
[2] Paper exit fan /M (M27) [5] Paper exit fan /2 (M62) (New type only)
[3] Paper exit fan /R (M26) [6] Paper exit fan /1 (M61) (New type only)
2 6-12
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
8050fs6619
6-13
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1] Gamma shutter solenoid (SD3) [2] Color registration shutter solenoid (SD2)
[9] [10]
[1]
[2]
[1] Toner bottle clutch /M (MC15) [6] Toner supply motor /C (M51)
[2] Toner bottle motor (M53) [7] Toner supply motor /M (M50)
[3] Toner bottle clutch /C (MC16) [8] Charger intake fan (M48)
[4] Toner bottle clutch /K (MC17) [9] Toner supply motor /Y (M49)
[5] Toner supply motor /K (M52) [10] Toner bottle clutch /Y (MC14)
VI DIAGRAMS
6-14
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
8050fs6633
[1] 8050fs6634
6-15
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(12) ADU
[1] Intermediate conveyance clutch /2 (MC4) [9] ADU reverse motor (M32)
[2] Intermediate conveyance clutch /3 (MC5) [10] 2nd transfer pressure/release motor (M34)
[3] ADU lock solenoid (SD6) [11] Registration motor (M30)
[4] ADU pre-registration clutch (MC3) [12] Loop roller motor (M31)
[5] ADU conveyance clutch /2 (MC1) [13] Pick up solenoid /BP (SD5)
[6] Reverse/exit motor (M33) [14] Paper feed clutch /BP (MC6)
[7] ADU conveyance clutch /1 (MC2) [15] Tray up drive motor /BP (M35)
[8] Reverse/exit solenoid (SD4)
VI DIAGRAMS
6-16
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1]
[5]
[2]
[3]
[4]
8050fs6635
VI DIAGRAMS
6-17
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[24]
[9]
[10]
[11]
[12]
6-18
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[3] [2]
[1]
8050fs6624
6-19
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1] 8050fs6626
[1] Temp detection board (TDB) [3] Laser drive board /M (LDB M)
(attached to write unit /K only) [4] Laser drive board /C (LDB C)
[2] Laser drive board /Y (LDB Y) [5] Laser drive board /K (LDB K)
[1] Drum potential sensor board /K (DRSPSB K) [3] Drum potential sensor board /M (DRSPSB M)
[2] Drum potential sensor board /C (DRSPSB C) [4] Drum potential sensor board /Y (DRSPSB Y)
VI DIAGRAMS
6-20
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1] Color registration board /F (CRB/F) [2] Color registration board /R (CRB/R)
[1] 8050fs6628
(8) ADU
[1] 8050fs6629
6-21 1
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[15]
[1]
[16]
[5] [14]
[6] [13]
[8] [17] [4] [12] 8050fs6031
[1] Paper feed motor (M301) [11] Paper exit cover sensor (PS307)
[2] Conveyance motor (M302) [12] Tray open/close sensor (PS308)
[3] Reverse/exit motor (M303) [13] Size sensor /S (PS309)
[4] Registration clutch (MC301) [14] Size sensor /L (PS310)
[5] Registration sensor (PS301) [15] Paper exit solenoid (SD301)
[6] Timing sensor (PS302) [16] Reverse solenoid (SD302)
[7] Paper feed cover sensor (PS303) [17] Size VR (VR301)
[8] No paper sensor (PS304) [18] RADF control board (DFCB)
[9] Reverse sensor (PS305) [19] Size sensor board (SSB)
[10] Paper exit sensor (PS306)
VI DIAGRAMS
2 6-22
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
FRONT
[2]
[3]
[12] [11] [10]
[4]
[1] Front door interlock switch (MS101) [9] Remaining paper sensor /4 (PS105)
[2] Paper mis-centering sensor (PS120) [10] Remaining paper sensor /3 (PS104)
[3] No paper sensor (PS108) [11] Remaining paper sensor /2 (PS103)
[4] Paper feed sensor (PS107) [12] Remaining paper sensor /1 (PS102)
[5] Feed sensor (PS106) [13] Top cover interlock switch (MS102)
[6] Upper limit sensor (PS109) [14] Top cover open/close sensor (PS100)
[7] Pre-registration clutch (MC102) [15] Paper feed clutch (MC101)
[8] Lower limit sensor (PS101) [16] LT drive board (LTDB)
VI DIAGRAMS
6-23 2
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[26]
[25] [27]
[24]
[23] [1]
[2]
[21]
[22]
[20]
[3]
[19]
[4]
[18]
[5]
[17] [6]
[16]
[7]
[8]
[9]
[10]
[11]
[12]
[15] [13]
FRONT
[14] 8050fs6701
[1] Sub-tray paper exit sensor (PS701) [13] Clincher rotation HP sensor(PS714)
[2] Paper exit opening HP sensor (PS712) [14] Folding passage sensor (PS726) (FS-215/FN-9/FS-606 only)
[3] Gate HP sensor (PS716) [15] Stopper HP sensor (PS723)
[4] FNS inlet sensor (PS704) (FS-215/FN-9/FS-606 only)
[5] Stapler movement motor (M711) [16] Stacker inlet sensor (PS705)
[6] FNS interlock switch (MS701) [17] Stacker no paper sensor (PS720)
[7] Clincher rotation motor (M704) [18] Stacker auxiliary solenoid (SD702)
[8] Alignment HP sensor /L (PS724) [19] Stack auxiliary motor (M722)
(FS-215/FN-9/FS-606 only) [20] Alignment HP sensor /U (PS708)
[9] Alignment motor /L (M716) [21] Paper exit belt HP sensor (PS709)
(FS-215/FN-9/FS-606 only) [22] Stacker inlet motor (M713)
[10] Folding knife HP sensor (PS722) [23] Shift HP sensor (PS718)
VI DIAGRAMS
2 6-24
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[12] [13]
[11] [14]
[10] [1]
[2]
[9]
[3]
[4]
[8]
[5]
[7]
[6]
8050fs6702
[1] Stapler paper exit upper limit sensor (PS707) [8] Relay board (RB)
[2] Tray upper limit sensor (PS702) [9] FNS control board (FNSCB)
[3] Counter rest sensor (PS715) [10] Gate drive motor (M712)
[4] Bypass gate solenoid (SD705) [11] FNS conveyance motor (M701)
[5] Tray lower limit sensor (PS703) [12] Paper exit opening motor (M708)
[6] Tray up/down motor (M703) [13] Sub-tray paper exit motor (M721)
[7] Folding conveyance motor (M720) [14] Paper exit opening roller motor (M707)
(FS-215/FN-9/FS-606 only)
VI DIAGRAMS
6-25 2
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[8]
[7]
[6]
[5]
[1] Folding paper exit sensor (PS725) [5] Three-folding gate solenoid (SD706)
(FS-215/FN-9/FS-606 only) (FS-215/FN-9/FS-606 only)
[2] Folding full LED (LED729) [6] Stapler rotation motor (M706)
(FS-215/FN-9/FS-606 only) [7] Stapler movement HP sensor (PS711)
[3] Folding full sensor (PS729) [8] Alignment motor /U (M705)
(FS-215/FN-9/FS-606 only)
[4] Stapler rotation HP sensor (PS713)
VI DIAGRAMS
2 6-26
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[6]
[5]
[4] [3]
[1] Clincher motor /R (M710)/ clincher motor / [4] Stapler HP sensor /R (PS730) /stapler HP
F (M715) sensor /F (PS731)
[2] Clincher HP sensor /R (PS732) / clincher [5] Cartridge switch/R (SW701) / cartridge
HP sensor /F (PS733) switch/F (SW703)
[3] Stapler motor /R (M709) /stapler motor /F [6] Stapler switch/R (SW702) /stapler switch/F
(M714) (SW704)
VI DIAGRAMS
6-27
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[11]
[1]
[10]
[2]
[3]
[9]
[8] [4]
[7]
[6] [5] 8050fs6705
2 6-28
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[12] [1]
[2]
[3]
[4]
[11]
[10]
[9]
[8]
[7] [5]
[6] 8050fs6706
[1] Scrap removal fan motor (M108) [9] Front door MS2 (MS2)
[2] Scrap full LED (LED101) [10] Paper exit sensor (PS108)
[3] Scrap full sensor (PS109) [11] Stacker S3 (MS3)
[4] Entrance sensor (PS101) [12] Stacker door sensor (PS114)
[5] Trimmer motor (M102) [13] Stacker MS4 (MS4)
[6] Trimmer HP sensor (PS106) [14] Stacker full sensor (PS113)
[7] Press HP sensor (PS105) [15] Pusher HP sensor(PS112)
[8] Press motor (M105) [16] Pusher motor (M107)
[1]
[5]
[2]
[4]
[3]
8050fs6707
6-29
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
M801
Punch motor
PAPER EDGE SENSOR
Paper edge sensor
(PK-120 only)
PS802
PS804 Punch scraps full PS
Punch scraps box set PS
(PK-110 only) PS801
Punch HP PS
PS804
Punch scraps box set PS
(PK-120 only)
PKDB
Punch drive board
(PK-110 only) PS803
Punch shift HP PS
(PK-120 only)
PKDB M802
Punch drive board Punch shift motor
(PK-120 only) (PK-120 only)
FRONT 8050fs6119e
VI DIAGRAMS
2 6-30
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
269 (W : 4 pin)
501 (W : 34 pin)
504 (W : 8 pin)
146 (W : 2 pin)
471 (W : 9 pin)
141 (W : 2 pin)
140 (W : 4 pin)
479 (W : 3 pin)
457 (W : 4 pin) 123 (BK : 10 pin) 143 (W : 2 pin) 142 (W : 4 pin) 8050fs6107
VI DIAGRAMS
6-31 2
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
377 (W : 22 pin)
304 (W : 6 pin)
292 (W : 9 pin)
341 (W : 7 pin) 293 (W : 2 pin)
345 (W : 4 pin) 496 (W : 22 pin)
342 (W : 7 pin) 354 (W : 7 pin)
346 (W : 4 pin) 294 (W : 9 pin)
355 (W : 4 pin)
343 (W : 7 pin) 295 (W : 2 pin)
347 (W : 4 pin) 358 (W : 6 pin)
344 (W : 7 pin) 296 (W : 9 pin)
348 (W : 4 pin) 297 (W : 2 pin)
291 (W : 3 pin)
126 (BK : 10 pin)
298 (W : 9 pin)
299 (W : 2 pin)
125 (BK : 10 pin)
8050fs6108
VI DIAGRAMS
1 6-32
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
701 (W : 26 pin)
VI DIAGRAMS
6-33 1
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
443 (W : 12 pin)
466 (W : 8 pin)
465 (W : 11 pin)
452 (W : 8 pin)
8050fs6110
VI DIAGRAMS
1 6-34
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
754 (W : 3 pin)
(New type only)
751 (W : 6 pin)
(New type only)
468 (W : 6 pin)
469 (W : 6 pin)
483 (W : 6 pin)
482 (W : 12 pin)
8050fs6111e
F. Writing section
273 (W : 17 pin)
656 (W : 15 pin)
277 (W : 17 pin)
660 (W : 15 pin)
281 (W : 17 pin)
664 (W : 15 pin)
668 (W : 15 pin)
VI DIAGRAMS
285 (W : 17 pin)
8050fs6112
6-35 2
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
8050fs6113
8050fs6115
VI DIAGRAMS
1 6-36
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
566 (W : 2 pin)
567 (W : 2 pin)
568 (W : 2 pin)
J. ADU section
521 (W : 6 pin)
556 (W : 3 pin)
508 (W : 4 pin)
509 (W : 3 pin)
530 (B : 3 pin)
570 (W : 4 pin)
551 (BK : 3 pin)
552 (W : 3 pin) 554 (W : 3 pin) 8050fs6117
VI DIAGRAMS
6-37 1
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
K. Fixing section
516 (W : 3 pin)
8050fs6118
VI DIAGRAMS
1 6-38
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
302 (W : 6 pin)
574 (W : 3 pin)
4 (N.C.)
414 (B : 32 pin)
459 (W : 10 pin) 151 (GY : 8 pin)
36 (N.C.) 730 (W : 32 pin)
301 (W : 4 pin)
428 (BN : 30 pin)
VI DIAGRAMS
6-39 2
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
B. AC drive board
120 (W : 5 pin)
524 (W : 7 pin)
6-40
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
E. DC power unit/1
102 (W : 4 pin)
103 (W : 6 pin)
108 (W : 4 pin)
106 (W : 8 pin)
101 (W : 3 pin)
107 (W : 7 pin)
104 (W : 10 pin)
105 (W : 6 pin)
8050fs6037
F. DC power unit/2
111 (W : 12 pin)
110 (W : 4 pin)
112 (W : 6 pin)
113 (W : 4 pin)
114 (W : 9 pin)
115 (W : 8 pin)
8050fs6038
G. DC power unit/3
109 (W : 6 pin)
8050fs6100
VI DIAGRAMS
6-41
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
316,323,330,337 (W : 3 pin)
158 (W : 4 pin)
8050fs6040
731 (W : 8 pin)
732 (W : 8 pin)
735 (W : 3 pin)
733 (W : 8 pin)
734 (W : 8 pin)
8050fs6041
VI DIAGRAMS
6-42
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
737 (W : 12 pin)
739 (W : 3 pin)
738 (W : 10 pin)
740 (N.C.)
8050fs6042
271 (W : 6 pin)
260 (W : 68 pin)
280 (B : 34 pin)
6-43
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
8050fs6044
N. L1 inverter board
606 (W : 3 pin)
?? (W : 4 pin)
8050fs6045
275,279,283,287 (W : 12 pin)
8050fs6046
P. Memory board
141 (W : 40 pin)
142 (W : 20 pin)
8050fs6047
VI DIAGRAMS
6-44
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
13 (N.C.)
6 (N.C.) 7 (N.C.)
R. OB inverter board
6-45
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
S. Operation board /1
175 (W : 4 pin)
174 (W : 14 pin)
8050fs6050
T. Operation board /2
162 (W : 3 pin)
8050fs6051
U. Operation board /3
158 (W : 3 pin)
8050fs6101
VI DIAGRAMS
6-46
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
601 (W : 20 pin)
603 (W : 3 pin)
670 (W : 3 pin)
8050fs6053
702 (W : 26 pin)
711 (W : 8 pin)
726 (W : 12 pin)
706 (W : 6 pin)
Y. Gamma sensor
558 (W : 5 pin)
VI DIAGRAMS
8050fs6055
6-47
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
498 (W : 4 pin)
381 (W : 4 pin)
379 (W : 4 pin)
382 (W : 4 pin)
8050fs6056
VI DIAGRAMS
1 6-48
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
14 (W : 9 pin) 13 (W : 15 pin)
3 (W : 7 pin)
12 (W : 5 pin)
1 (N.C.) 2 (W : 6 pin)
5 (W : 5 pin)
4 (W : 6 pin)
8 (N.C.)
VI DIAGRAMS
6-49 2
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5 (N.C.)
804 (W : 12 pin) 805 (W : 11 pin)
4 (N.C.)
800 (W : 6 pin)
808 (W : 2 pin)
3 (N.C.)
801 (W : 11 pin)
803 (W : 6 pin)
2 6-50
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
12 (W : 24 pin)
62 (W : 40 pin) 52 (W : 6 pin)
1 (W : 18 pin) 8 (W : 8 pin)
10 (W : 4 pin)
43 (W : 8 pin)
11 (W : 9 pin)
FS-215/FN-9/FS-606 only
9 (W : 28 pin)
FS-215/FN-9/FS-606 only
4 (W : 40 pin) 2 (W : 5 pin) 3 (W : 11 pin) 8050fs6104e
B. Relay board
6 (W : 30 pin) 5 (W : 30 pin)
10 (W : 8 pin)
4 (W : 24 pin) 8 (W : 34 pin)
FS-215/FN-9/FS-606 only
9 (W : 2 pin) FS-215/FN-9/FS-606 only
1 (W : 40 pin)
7 (W : 28 pin) FS-215/FN-9/FS-606 only
6-51 2
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
403 (W : 5 pin)
401 (GY : 40 pin) 405 (W : 4 pin)
408 (W : 3 pin)
407 (W : 2 pin)
25 (W : 7 pin)
8050fs6121
VI DIAGRAMS
2 6-52
Time (sec)
Item
3.1
Paper feed motor (M41)
Pick up solenoid /1 (SD7)
Paper feed clutch /1 (MC7)
Pre-registration clutch /1 (MC8)
V_TOP
6-53
ADU reverse motor (M32) F
R
ument of 2 copies, paper feed tray /1 paper feed
Charging /Y
Charging /M
Charging /C
Charging /K
Developer bias DC /Y
Developer bias DC /M
Developer bias DC /C
Developer bias DC /K
Developer bias AC /Y
Developer bias AC /M
Developer bias AC /C
Developer bias AC /K
1st transfer /Y
1st transfer /M
1st transfer /C
1st transfer /K
2nd transfer
Separation AC/DC
Transfer Drum separation claw solenoid (SD1)
8050fs6324
2
TIMING CHART
A. Full color, life size, ADF single sided original document of 2 sheets, double sided original doc-
VI DIAGRAMS
VI DIAGRAMS
2
3.2
0
Stop
CCW 138 mm/s
6-54
CCW 300 mm/s
CCW 710 mm/s
8050fs6310
ON
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
No paper sensor PS304 Paper unloaded
Paper loaded
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-55
CCW 300 mm/s
CCW 710 mm/s
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Stop
CCW 150 mm/s
CCW 400 mm/s
CCW 710 mm/s
CCW 900 mm/s
A. A4, life size, single sided original document, original document of 3 sheets (2/3)
Paper loaded
8050fs6311
ON
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-56
CCW 300 mm/s
CCW 710 mm/s
8050fs6312
ON
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
0
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-57
CCW 300 mm/s
CCW 710 mm/s
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Paper unloaded
B. A4, life size, double sided original document, original document of 3 sheets (1/4)
8050fs6313
ON
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-58
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 150 mm/s
CCW 400 mm/s
CCW 710 mm/s
CCW 900 mm/s
B. A4, life size, double sided original document, original document of 3 sheets (2/4)
8050fs6314
ON
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
No paper sensor PS304 Paper unloaded
Paper loaded
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-59
CCW 300 mm/s
CCW 710 mm/s
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Stop
CCW 150mm/s
CCW 400 mm/s
CCW 710 mm/s
CCW 900 mm/s
Paper loaded
8050fs6315
ON
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-60
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 150 mm/s
CCW 400 mm/s
CCW 710 mm/s
CCW 900 mm/s
Paper loaded
8050fs6316
ON
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Time (sec)
3.3
Item 0 1 2 3 4 5 6 7
6-61
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Start button ON
8050fs6317
2
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
2
Time (sec) 0 1 2 3 4
3.4
Item Code
FNS Entrance sensor PS704
TIMING CHART
670 mm/s
FNS Conveyance motor M701
400 mm/s
Shift motor M702
Shift HP sensor PS718
A
Paper exit opening solenoid SD704
253 mm/s
Paper exit roller motor M707
400 mm/s
Main tray paper exit sensor PS706
Tray upper limit sensor PS702
UP
Tray up/down motor M703
DOWN
FNS operation start signal ON Copy 1 Page 1 Copy 1 Page 2 Copy 2 Page 1
6-62
6 7 8 9 Time (sec)
Item Code
FNS Entrance sensor PS704
670 mm/s
A. Sort, A4, document of 2 sheets, 3-copy setting, single sided
8050fs6318
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Time (sec) Code 0 1 2 3 4 5 13 14 15 16 17 18 19 20
Item
FNS Entrance sensor PS704
FNS Conveyance drive motor 670 mm/s M701
Bypass gate solenoid SD705
Stacker entrance sensor PS705
Stacker entrance motor M713
Stack drive motor M722
Stack drive solenoid SD702
Alignment motor /U
Close
M705
Open
Stapler movement motor M711
Stapler, clincher motor /F M714, M715
A
Stapler, clincher motor /R M709, M710
Paper exit belt HP sensor PS709
Main tray paper exit sensor PS706
Paper exit opening solenoid SD704
950 mm/s
Paper exit roller motor 660 mm/s M707
280 mm/s
Stapler paper exit upper limit sensor
PS707
Tray up/down motor UP M703
DOWN
FNS operation start signal ON Copy 1 Page 1 Copy 1 Page 2 Copy 1 Page 3 Copy 1 Page 9 Copy 1 Page 10 Copy 1 Page 11 Copy 2 Page 1 Copy 2 Page 2 Copy 2 Page 3 Copy 2 Page 4
6-63
26 27 28 29 30 31 32 Time (sec) Item Code
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
8050fs6319
Copy 2 Page 9 Copy 2 Page 10 Copy 2 Page 11
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
Time (sec) 0 1 2 3 4 5 6 7 8 9
Item Code
FNS Entrance sensor PS704
FNS Conveyance drive motor M701
Stacker Entrance sensor PS705
Stacker 670 mm/s
TIMING CHART
6-64
10 11 12 13 14 15 16 17 Time (sec) Item Code
FNS Entrance sensor PS704
FNS Conveyance motor M701
Stacker Entrance sensor PS705
670 mm/s Stacker entrance motor M713
500 mm/s
Alignment HP sensor /U PS708
Close Alignment motor /U
Open M705
Alignment HP sensor /L PS724
Close Alignment motor /L M716
Open
Stapler motor,clincher motor /F M714, M715
A
Stapler motor,clincher motor /R M709, M710
Stopper HP sensor PS723
Down Stopper motor
Up M718
400 mm/s Folding Conveyance motor
800 mm/s
M720
C. Stitch and fold, A4R, original document of 3 sheets, 2-copy setting, single sided
8050fs6320
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Time (sec) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Item Code
Paper exit roller motor M707
Paper exit belt HP sensor PS709
FNS Entrance sensor PS704
Gate drive motor M712
Close
Alignment motor /U M705
Open
Close
Alignment motor /L M716
Open
Stacker Entrance sensor PS705 A
670 mm/s
Stacker entrance motor 500 mm/s
M713
Folding passage sensor PS726
Folding knife motor M719
Folding knife HP sensor PS722
FNS Conveyance motor M701
Stopper motor Down M718
Up
Three-folding gate solenoid SD706
Folding Conveyance motor M720
Folding exit sensor PS725
6-65
FNS operation start signal ON 16 17 18 19 20 Time (sec) Code
Item
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
8050fs6321
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
2
3.5
TIMING CHART
Time (sec)
Code -52 -51 0 1 2 3 4 5 6 7 8 9 82 83 84 85 86 87 88 89 90 91 92 93
Item
Folding Conveyance motor M720 (FNS)
Conveyance motor M101
A. Cutting mode, A3, 16 sheets, 2 copies
TU-109/TMG-3 timing chart
6-66
Press motor M105
Cutter motor M102
Stopper clear motor M104
Holder motor M106
Pressure motor M107
Paper exit sensor PS108
Copy 1 Copy 2
8050fs6322
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Time (sec)
-52 -51 0 1 2 3 4 5 6 7 8 9 82 83 84 85 86 87 88 89 90 91 92 93
Code Item
Folding Conveyance motor M720 (FNS)
Conveyance motor M101
B. Through mode, A3, 16 sheets, 2 copies
6-67
Conveyance sensor PS102
Press motor M105
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Copy 1 Copy 2
8050fs6323
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
2
3.6
TIMING CHART
6-68
SD705 Bypass gate SD
PK-120/PK-5/PK-507 timing chart
8050fs6122
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM
1 2 3 4 5 6 7 8 9
A DFCB A
M301 PAPER FEED MOTOR
PAPER FEED
COVER SENSOR
PS303
B NO PAPER SENSOR
PS304 M302 CONVEYANCE MOTOR B
REGISTRATION
SENSOR
PS301
C TIMING SENSOR
M303 REVERSE/EXIT MOTOR C
PS302
TRAY OPEN/CLOSE
SENSOR
PS308
SIZE SENSOR BOARD
D D
SIZE SSB
SENSOR/L
PS310
REVERSE SOLENOID
SD302
SIZE
SENSOR/S
E PS309
PAPER EXIT SOLENOID
E
SD301
SIZE VR
VR301
REGISTRATION CLUTCH
MC301
F F
REVERSE SENSOR
PS305
PAPER EXIT
SENSOR
PS306
G G
PAPER EXIT
COVER SENSOR
PS307
H Symbol H
Connector Faston
Crimp Relay connector
I I
1 2 3 4 5 6 7 8 9
6-69 2
OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6-70
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM
1 2 3 4 5 6 7 8 9
CW/CCW
SW100 MC101 MC102
CONT
832-1
832-2
832-3
833-1
833-2
833-3
S.G.
P.G.
P.G.
CLK
24V
24V
H/L
LD
5V
810-10
810-1
810-2
810-3
810-4
810-5
810-6
810-7
810-8
810-9
815-10
815-11
B B
815-1
815-2
815-3
815-4
815-5
815-6
815-7
815-8
815-9
826-2-1
826-1-2
830-2-1
830-1-2
813-1
813-2
834-1
HTR100
834-2
835-1
HTR101
835-2 817-2 MS102
839-1-5
839-2-4
839-3-3
839-4-2
839-5-1
MAIN BODY 836-1
HTR102 817-1
836-2
816-2 MS101
816-1
C C
466-8
153-3 24VAC(H)
ACDB 153-4 24VAC(N)
466-7
466-6
802-1 VIDEO
802-2 SGND
802-3 5V2
802-4 -5V
802-5 SGND
802-6 SI
802-7 SGND
802-8 CLOCK
802-9 LED
802-10 24V2
804-1 DW_SW
804-2 SGND
804-9 24V2
804-10 CONT
804-11 24V2
804-12 CONT
805-1 5V2
805-2 SGND
805-3 LCTMCONT
805-4 LCTM_CLOCK
805-5 LCTM_F/R
805-6 LCTM_EM
805-7 LCTMGAIN
805-8 PGND
805-9 PGND
805-10 24V2
805-11 24V2
804-3 5V2
804-4 PS
804-5 SGND
804-6 5V2
804-7 PS
804-8 SGND
111-10 PGND 800-6 PGND
DCPS2 111-7 24V2
466-5
800-3 24V2
D 106-8 SGND
466-4
800-5 SGND
D
466-3
106-7 12V 800-2 12V
DCPS1 106-6 SGND
466-2
800-4 SGND
466-1
106-3 5V2 800-1 5V2
E 464-2 LTRP_SIG
464-3 LTSO_SIG
465-2
465-3
801-10 LTRP_SIG
801-9 LTSO_SIG
LTDB E
464-4 SGND 465-4 801-8 SGND
464-5 LTCCL 465-5 801-7 LTCCL
464-6 LTSSD 465-6 801-6 LTSSD
PRCB 465-7
464-7 LTRCL 801-5 LTRCL
808-1 DRIVE1
808-2 DRIVE2
806-13 SGND
806-10 SGND
807-14 SGND
807-11 SGND
806-7 SGND
806-4 SGND
806-1 SGND
807-6 SGND
807-3 SGND
807-2 CONT
465-8
803-4 DRIVE
803-1 DRIVE
803-6 PGND
803-3 PGND
803-5 LOCK
803-2 LOCK
801-4 LTSCL
806-15 5V2
806-12 5V2
807-12 5V2
464-8 LTSCL
806-9 5V2
806-6 5V2
806-3 5V2
807-9 5V2
807-8 5V2
807-5 5V2
806-14 PS
806-11 PS
807-13 PS
807-10 PS
807-1 24V
806-8 PS
806-5 PS
806-2 PS
807-7 PS
807-4 PS
464-9 SGND 465-9 801-3 SGND
465-10
F 464-10 SOUT(TXD)
464-11 SIN(RXD) 465-11
801-2 SIN(RXD)
801-1 SOUT(TXD) F
837-6-1
837-5-2
837-4-3
837-3-4
837-2-5
837-1-6
841-14-1
841-13-2
841-12-3
841-11-4
841-10-5
841-5-10
841-4-11
841-3-12
841-2-13
841-1-14
841-9-6
841-8-7
841-7-8
841-6-9
G G
812-3-1
812-2-2
812-1-3
811-3-1
811-2-2
811-1-3
H Symbol H
829-2-1
829-1-2
814-1
814-2
818-1
818-2
818-3
819-1
819-2
819-3
820-1
820-2
820-3
821-1
821-2
821-3
822-1
822-2
822-3
823-1
823-2
823-3
824-1
824-2
824-3
825-1
825-2
825-3
831-1
831-2
831-3
M136 M137
M100 PS101 PS102 PS103 PS104 PS105 PS106 PS107 PS108 PS109 SD100
PAPER FEED PAPER FEED
ASSIST FAN/F ASSIST FAN/R
UP/DOWN LOWER LIMIT REMAINING REMAINING REMAINING REMAINING FEED PAPER NO PAPER UPPER PAPER
Connector Faston MOTOR SENSOR PAPER PAPER PAPER PAPER SENSOR FEED SENSOR LIMIT FEED
SENSOR/1 SENSOR/2 SENSOR/3 SENSOR/4 SENSOR SENSOR SOLENOID
Crimp Relay connector
I I
1 2 3 4 5 6 7 8 9
6-71 2
OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6-72
I
F
E
B
A
H
D
C
G
4.3
100-2
1
1
2
2
FS-215/FN-9/FS-606 ONLY
1-B14 4-B14 M706 B 127-2
1-B15 11-6 PS 127-3 PS718 SHIFT HP SENSOR
4-B15 M709 CONT 11-9 GND
173-1 191-1 1-B16 4-B16 M709 F/R
FOLDING EXIT 4-A12 5V 1-B17 4-B17 M710 CONT
173-2 191-2 4-A11 PS
SENSOR PS725 173-3 191-3 1-B18 4-B18 M714 CONT
4-A10 GND 1-B19 4-B19 M714 F/R
1-B20 4-B20 M715 CONT
3
3
4
4
MOTOR/F M715 DRIVE2 178-2 5-B10 M715 DRIVE2 10-3 24V PAPER EXIT
178-1 3-A3 9-A3 PS722 SD704
5-B11 M715 DRIVE2 3-A4 9-A4 PS723 10-4 DRIVE OPENING SOLENOID
178-5 5-B1 SGND
CLINCHER HP SGND 178-6 3-A5 9-A5 PS724
SENSOR/F PS733 PS 178-7
5-B2 PS733 3-A6 9-A6 PS725
5V 5-B3 5V 3-A7 9-A7 PS726
3-A8 9-A8 PS729
154-1 5-A1 24V 3-A9 9-A9 PS730
154-2 3-A10 SGND 9-A10 BMSET 125-1
154-5
5-A2 24V 3-A11 9-A11 M716 A 11-1 5V 125-2
CLINCHER ROTATION 5-A3 A 11-4 PS PS706 MAIN TRAY PAPER
M704 154-6 5-A4 A 3-A12 9-A12 M716 A 125-3 EXIT SENSOR
MOTOR 154-3 3-A13 9-A13 M716 B 11-7 GND
154-4
5-A5 B 3-A14 9-A14 M716 B
5-A6 B 3-B1 9-B1 M719 DRIVE1
3-B2 9-B2 M719 DRIVE2
3-B3 NC 9-B3 SUBOUT1
3-B4 9-B4 M718 MODE
3-B5 9-B5 M718 CLOCK
177-3 5-A15 5V 3-B6 9-B6 M718 RESET
CLINCHER ROTATION 177-2 3-B7 9-B7 M718 F/R
PS714 5-A14 IN
HP SENSOR 177-1 5-A13 SGND 3-B8 9-B8 M718 CONT1
3-B9 9-B9 M718 CONT2
180-11 3-B10 9-B10 M720 BRAKE
DRIVE1 180-12
8-A1 M709 DRIVE1 3-B11 9-B11 M720 CONT
STAPLER MOTOR/R DRIVE1 180-8
8-A2 M709 DRIVE1 3-B12 9-B12 M720 CLOCK
M709 DRIVE2 8-A3 M709 DRIVE2 3-B13 9-B13 M720 PLL
180-9 106-1
FS-215/FN-9/FS-606 ONLY
DRIVE2 180-6
8-A4 M709 DRIVE2 3-B14 9-B14 M720 F/R 2-1 DRIVE-F TRAY UP/DOWN
SGND 8-A5 5V 106-2 M703
180-3 2-2 DRIVE-R MOTOR
5
5
6
6
753-1
753-2 1-1 24V
8
8
Connector
SD702
9
9
Relay connector
Faston
STACKING ASSIST MOTOR
I
F
E
B
A
H
D
C
2
OVERALL WIRING DIAGRAM
OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6-74
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM
1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
F F
G G
H Symbol H
Connector Faston
Crimp Relay connector
I I
1 2 3 4 5 6 7 8 9
6-75 2
OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6-76
I
F
E
B
A
H
D
C
G
4.5
1
1
2
2
CN62-A 1 5V CN63-A 1 5V
CN62-A 2 5V CN63-A 2 5V
CN62-A 3 CN63-A 3 OUT-1 P
CN62-A 4 CN63-A 4 OUT-2 P
CN62-A 5 CN63-A 5 OUT-3 P
CN62-A 6 CN63-A 6 OUT-4 P
CN62-A 7 CN63-A 7 OUT-5 P CN551-1
CN65-1 M801 DRV1
CN62-A 8 CN63-A 8 OUT-6 P CN551-2 M801 PUNCH MOTOR
CN65-2 M801 DRV2
CN62-A 9 CN63-A 9 OUT-7 P
CN62-A10 CN63-A10 OUT-8 P
CN62-A11 CN63-A11 OUT-9 P
CN62-A12 CN63-A12 OUT-10 P
CN62-A13 N.C. CN63-A13 N.C.
CN62-A14 CN63-A14 PS801 L
3
3
FNS CB
P CN62-B 7 SIG_3 CN63-B 7 CN501-2 PUNCH HP
H CN65-4 PS801 IN PS801
P CN62-B 8 SIG_4 CN63-B 8 CN501-3 SENSOR
CN65-5 PS801 SG
P CN62-B 9 SIG_5 CN63-B 9
P CN62-B10 SIG_6 CN63-B10
P CN62-B11 SIG_7 CN63-B11
P CN62-B12 SIG_8 CN63-B12
4
4
5
5
CN504-1
CN66-2 PS804 5V PUNCH SCRAPS
CN504-2
H CN66-5 PS804 IN PS804
CN504-3 BOX SET SENSOR
CN66-8 PS804 SG
CN66-3 5V NC
CN66-6 IN NC
CN66-9 SG NC
CN531-3 CN531-1 CN502-1
CN66-1 PS802 5V PUNCH SCRAPS
CN531-2 CN531-2 CN502-2 PS802
H CN66-4 PS802 IN CN531-1 CN531-3 CN502-3
CN66-7 PS802 SG FULL SENSOR
6
6
PKDB
CN158-3
7
7
CN69-1 24V
CN158-9
CN69-2 24V
CN158-1 PUNCH SHIFT
P CN69-3 M802 DRVA
CN158-5 M802
P CN69-4 M802 DRVA MOTOR
CN158-7
P CN69-5 M802 DRVB
CN158-11
P CN69-6 M802 DRVB
6-77
CN505-1
CN67-1 PS803 5V PUNCH SHIFT HP
CN505-2
H CN67-2 PS803 IN PS803
CN505-3 SENSOR
CN67-3 PS803 SG
8
8
Crimp
Symbol
Connector
9
9
Relay connector
Faston
I
F
E
B
A
H
D
C
2
OVERALL WIRING DIAGRAM
OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6-78 2
I
F
E
B
A
H
D
C
G
5.1
F/G
623-1-1
F/G
623-1B-8B
24V
623-2B-7B
1
24V
1
623-3B-6B
PGND
623-4B-5B
PGND
622-3-3 623-5B-4B
5. APPENDIX
15
5V
622-4-4 623-6B-3B
16
5V
622-1-1 623-7B-2B
SGND
114
622-2-2 623-8B-1B
SGND
115
621-7-1 623-9A-1A
DTXD
134
621-6-2 623-8A-2A
135
SGND
621-5-3 623-7A-3A
CTS
136
621-4-4 623-6A-4A
ADF (OPTION)
137
DRXD
621-3-5 623-5A-5A
138
SGND
621-2-6 623-4A-6A
139
RTS
2
2
621-1-7 623-3A-7A
140
DSET
623-2A-8A
623-1A-9A
603-1 U 604-7
141
601-20
604-6
601-19
142
604-5
143
601-18 604-4 SCANNER
M1
144
604-2
145
601-16 604-1
603-3 W
601-15
146
601-14
147
617-9-1 606-1
605-1 24V4
148
601-13
601-12
149
617-8-2 606-2
601-11 605-2 CONT EXPOSURE
150
L1
L1 INVB
LAMP
151
601-10
3
3
617-7-3 606-3
601-9 605-3 PGND
152
153
601-8
601-7 617-6-4 615-6-1 612-3
154
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
155
601-6 617-5-5 615-5-2 612-2
274-4 273-16 - 2 272-16A SGND 609-8 PS APS
156
601-5
PS3
157
272-15A LDYIDX
601-3
158
274-2 273-14 - 4 272-14A SGND 617-3-7 615-3-4 613-3
601-2 609-10 5V2
159
INDEX SB Y
MU-412
274-1 273-13 - 5 272-13A LD5V 617-2-8 615-2-5 613-2
601-1
160
609-11 PS APS
(OPTION)
275-12 273-12 - 6
PS4
SCDB
4
4
LDB Y
275-5 273- 5 - 13 611-2
272-5A PWMY+ 609-5 PS APS TIMING
PS2
608-2-2
278-5 277-17 - 1 607-2 EM SCANNER
M2
INDEX SB M
5
5
CN220(PCi B to B)
LDB M
279-5 277- 5 - 13 272-5B PWMM+
279-4 277- 4 - 14 272-4B /LDMENB
HD-106 (OPTION)
6
6
272-1B LD5V
HD
-106
269-1
266-1 12V
282-5 281-17 - 1 280-17A IDXCJTB 269-2
266-2 SGND
IPB 1/2
269-8
283-8 281- 8 - 10 267-4 5V2
136 137 135 134
280-8A /ALMCRST
283-7 281- 7 - 11
7
7
280-7A /LDCALM
SCANNER UNIT 1/2
280-1 SGND
138
286-1 285-13 - 5
8
8
260-A29 RXD-
260-A28 ONLINE+
260-A27 AC_DOWN-
260-A26 ENG_SLP+
260-A25 ENG_SET-
260-A24 RTS+
260-A23 TXD-
260-A22 PSIG0+
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-2 2
I
F
E
B
A
H
D
C
G
5.2
1
1
260-A21 GND
260-A20 PSIG1+
260-A19 PSIG2+
260-A18 GND
271-1 12V 260-A17 PCLK+
260-A16 PSIG3+
5 6
271-2 SGND 260-A15 GND
260-A14 PSIG4+
7
271-3 5V2 260-A13 PSIG5+
260-A12 GND
271-4 SGND 260-A11 PSIG6+
260-A10 PSIG7+
8 9
271-5 3.5V 260-A9 GND
260-A8 SSIG3-
271-6 SGND
10
260-A7 SCLK-
260-A6 GND
2
2
260-A5 SSIG2-
IPB 2/2
260-A4 SSIG1-
260-A3 GND
260-A2 SSIG0-
260-A1 GND
IP-901(OPTION) 2/2
IP-921 (OPTION) 2/2
CCDB
250-1
161
250-2
162
217-50 GND 551-50
217-49 AD_12V 551-49
250-3
163
217-48 AD_12V 551-48
217-47 GND 551-47
250-4
164
217-46 AD_5V 551-46
217-45 AD_5V 551-45
250-5
165
217-44 AD_5V 551-44
217-43 AD_5V 551-43
250-6
166
217-42 AD_5V 551-42
SCANNER UNIT 2/2
3
3
250-7
167
217-40 LVDSCK1+ 551-40
217-39 LVDSCK1- 551-39
250-8
168
217-38 GND 551-38
217-37 AD_D4+ 551-37
250-9
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
169
217-36 AD_D4- 551-36
217-35 GND 551-35
250-10
170
217-34 AD_D3+ 551-34
217-33 AD_D3- 551-33
250-11
171
217-32 GND 551-32
217-31 LVDSCK0+ 551-31
250-12
172
217-30 LVDSCK0- 551-30
217-29 GND 551-29
250-13
173
217-28 AD_D2+ 551-28
217-27 AD_D2- 551-27
250-14
174
217-26 GND 551-26
217-25 AD_D1+ 551-25
8050/CF5001/C500/8150 Overall Wiring Diagram (2/8)
250-15
175
217-24 AD_D1- 551-24
217-23 GND 551-23
250-16
176
217-22 AD_D0+ 551-22
217-21 AD_D0- 551-21
250-17
177
217-20 GND 551-20
217-19 SDO 551-19
250-18
178
217-18 SDI 551-18
217-17 /SEN 551-17
217-16 SCK 551-16
4
4
5
5
OACB
252-1 5V1
171-3-4
173-3 SGND
76
175-1 X2CONT
BOARD
171-4-3
173-4 SGND
TOUCH PANEL
171-5-2
CT6PIN
173-5 12V
77 79
171-6-1
173-6 174-14 LCD_ADJ
6
6
259-2 D- 172-6
251-7 CARDIN
USB
259-3 D+ 174- 6 5V
259-4 GND 170-5-8
251-8 CARD_RXD 172-5
CT12PIN
170-4-9 174- 5 CP
256-1 HT_CLOCK 172-4
251-9 CARD_TXD
256-2 CENTD0 LP
170-3-10 174- 4
256-3 CENTD1 172-3
251-10 WT_LED
256-4 CENTD2 174- 3 FLM
256-5 CENTD3 170-2-11
251-11 ST_LED 172-2
256-6 CENTD4 174- 2 NC
256-7 CENTD5 170-1-12
251-12 ST_SIG 172-1
256-8 CENTD6 174- 1 DSP_OFF
256-9 CENTD7
251-13 SW_SIG
256-10 PR_CLOCK
7
7
256-11 PR_BUSY
251-14 SGND
256-12 ADREQ
256-13 XFLAG
251-15 5V
256-14 HT_BUSY
256-15 N.C
251-16 SGND
256-16 N.C
256-17 N.C
161-1-4
161-2-3
161-3-2
161-4-1
256-18 N.C
256-19 GND
256-20 GND
Amphenol 36pin
256-21 GND
256-22 GND
256-23 GND 176-1 165-3 5V
256-24 GND
256-25 GND 176-2 165-2 GND
OB_INVB
256-26 GND
256-27 GND 176-3 165-1 PWM
256-28 N.C
Appendix-3
FT-31
FT-32
256-29 N.C
256-30 N.C 176-4 158-3 SGND
6PIN
256-31 INT_ISWB
256-32 DAVALB 176-5 158-2 LCD_ADJ
256-33 N.C
256-34 N.C 176-6
162-3
158-1 LCD_24V
162-2
162-1
256-35 N.C
8
8
256-36 AC1284
DB-9 RJ-45
SW2
OB3
OB2
257-9 RI
257-8 CTS
257-7 RTS
257-6 DSR
257-5 GND
257-4 DTR
257-3 TXD
257-2 RXD
257-1 DCD
255-8 GND
255-7 GND
255-6 RX-
255-5 GND
255-4 GND
255-3 RX+
255-2 TX-
255-1 TX+
SWITCH
OB1
SUB POWER
LAN I/F
(RS-232)
KRDS I/F
9
9
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-4 1
I
F
E
B
A
H
D
C
G
5.3
620-1 SIN
134
361A-1-10
620-2 SGND
135
361A-2-9
620-3 RTS
136
PRE- 362-1-2 361A-3-8
CHARGING 24V2 360-1A 24V2
620-4 SOUT
137
PCL Y 362-2-1 361A-4-7 360-2A PCLCONTY
LAMP/Y CONT
620-5 SGND
138
PRE- 363-1-2 361A-5-6
CHARGING 24V2 360-3A 24V2 620-6 CTS
139
1
1
140
PRE- 364-1-2 361A-7-4
600-1 L1 CONT
141
CHARGING 24V2 360-5A 24V2
364-2-1 361A-8-3 600-2 SGND
142
LAMP/C PCL C CONT 360-6A PCLCONTC
600-3 PS4
143
PRE- 365-1-2 361A-9-2
600-4 PS3
144
CHARGING 24V2 360-7A 24V2
PCL K 365-2-1 361A-10-1 360-8A PCLCONTK 600-5 PS2 145
LAMP/K CONT
600-6 PS1 146
368-1-4 361C-1-12 600-7 SGND 147
12V 360-9A 12V
TONER 368-2-3 361C-2-11 600-8 M2 EM 148
DENSITY TDS_SIG 360-10A TONERY_S
600-9 M2 CONT
149
369-2-3
TDS_SIG 360-14A TONERM_S
DENSITY 600-14 SCAN_PC
154
369-3-2 361C-7-6
PROCESS UNIT
SENSOR/M TDS M SGND 360-15A SGND
600-15 SGND
155
2
2
369-4-1 361C-8-5
TDS_VREF 360-16A TDSMVREF
600-16 SCANVREF
156
370-2-3 361C-10-3
TDS_SIG 360-18A TONERC_S
DENSITY 600-19 SGND
159
370-3-2 361C-11-2
SENSOR/C TDS C SGND 360-19A SGND
600-20 SCAN_CK
160
370-4-1 361C-12-1
TDS_VREF 360-20A TDSCVREF
3
3
PGND
DRPS Y
DRUM POTENTIAL
SENSOR BOARD/Y
373-4 367-1-12 361B-9-12 652-1-2 656-1-15
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
DRPS M
656-5-11
POLYGON
MOTOR/Y
657-5
DRUM POTENTIAL
SENSOR BOARD/M
650-11A LOCK
656-6-10
367-5-8 361B-13-8 650-10A TEMP.ERROR 657-6
374-4
24V2 360-13B 24V2
8050/CF5001/C500/8150 Overall Wiring Diagram (3/8)
DRPS C
LASER
DRUM POTENTIAL
SENSOR BOARD/C
4
4
CORRECTION
650-6A B
375-4 367-9-4 361B-17-4 656-11-5 659-5
24V2 360-17B 24V2 650-5A B
375-3 367-10-3 361B-18-3 656-12-4 659-3
SURFK_EV 360-18B SURF_EVK 650-4A A
375-2 367-11-2 361B-19-2 656-13-3 659-4
550-3A A
M7
DRPS K
656-15-1 659-1
CORRECTION
DRPSB K
650-1A 5V2
DRUM POTENTIAL
SENSOR BOARD/K
477-1 361D-8-11 476-6
660-3-13
477-6 361D-3-16 476-1 661-3
650-13B CONT
M4
660-4-12
661-4
POLYGON
475-2-1 361D-2-17
MOTOR/M
650-12B CLOCK
564-2 DRIVE 660-5-11
DRUM SEPARATION
5
5
660-7-9 662-1
378-2 377-1A-11A 496-1A-11A 650-9B 5V2
COLOR REGISTRATION 376-1A 24V2
660-8-8 662-2
SHUTTER SOLENOID 378-1 377-2A-10A 496-2A-10A 650-8B PS
376-2A DRIVE
660-9-7
PS6
LASER
662-3
650-7B SGND
SENSOR/M
376-3A CREG1MON
SENSOR/F
499-2 498-2 379-3 377-4A-8A 496-4A-8A 660-10-6 663-6
376-4A CREG1LED 650-6B B
499-3 498-3 379-2 377-5A-7A 496-5A-7A 660-11-5 663-5
376-5A SGND
PS8 499-4 498-4 379-1 377-6A-6A 496-6A-6A 650-5B B
SD2 CRB/F
660-14-2 663-2
MOTOR/M
376-14A N.C
CORRECTION
6
6
376-4B 5V2
GAMMA SENSOR
558-2 377-8B-4B 496-8B-4B 664-3-13
PS11
651-19 CLOCK
377-10B-2B 496-10B-2B 664-5-11
306-2 376-10B 24V2 651-18 LOCK 665-5
GAMMA SHUTTER
377-11B-1B 496-11B-1B 664-6-10
SOLENOID 306-1 376-11B DRIVE 651-17 TEMP.ERROR 665-6
SD3
491-1-4 666-3
LASER
491-2-3
384-2A EM 664-10-6 667-6
FIXING COOLING FAN/1 651-13 B
7
7
491-3-2
664-11-5 667-5
M10
384-3A H/L
491-4-1 651-12 B
384-4A SGND 664-12-4 667-3
483-1-6 651-11 A
388-3 664-13-3 667-4
384-5A SGND
M9
483-2-5 551-10 A
LASER
651-9 5V2
CORRECTION
388-1 483-3-4
384-7A 5V 664-15-1 667-1
483-4-3 651-8 5V2
387-3 384-8A SGND
387-2 483-5-2
PAPER EXIT SENSOR 384-9A PS
483-6-1
PS12 PS13
387-1 384-10A 5V
655-1-2 668-1-15
669-1
559-1-2
Appendix-5
390-1-2 668-4-12
669-4
384-13A TCNT_DRIVE1 651-6 CLOCK
TOTAL COUNTER C(T) 390-2-1 668-5-11
669-5
8
8
M11
489-2-3
384-6B EM 668-12-4
DETECTION
384-11B H/L
9
9
490-4-1
384-12B SGND
389-3
384-13B SGND
389-2
TONER SUPPLY DOOR OPEN/CLOSE SENSOR 384-14B PS
389-1
PS14
384-15B 5V
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-6 1
I
F
E
B
A
H
D
C
G
5.4
293-2-1
317-3
1
1
312-1
316-1 U
293-1-2
DRUM 317-2
28 32
312-2
316-2 V
MOTOR/Y
M14
317-1 292-1-9
316-3 W
311-9 309-1A CLOCK
292-2-8 301-1 5V2
315-1 313-6 SGND 311-8 309-2A FH
292-3-7
ENCODER 315-2 313-5 PS 311-7 309-3A ENABLE 301-2 12V
SENSOR/Y1 292-4-6
315-3 313-4 5V2 311-6 309-4A H/L1
55
292-5-5 301-3 SGND
311-5 309-5A H/L2
292-6-4 301-4 SGND
DRDB/Y
314-1 313-3 SGND 311-4 309-6A ENA1
292-7-3
ENCODER 314-2 311-3 309-7A ENA2
313-2 PS 292-8-2
SENSOR/Y2 314-3 311-2 302-1 24V1
313-1 5V2 309-8A 5V2
PS60 PS61
292-9-1
311-1
58
309-9A SGND 302-2 PGND
27 31
323-2 V
MOTOR/M 302-5 N.C
M15
324-1 294-1-9
323-3 W
2
2
300-18 P_CMD
321-1 318-4 309-15A ENA1
DRDB/M
320-3 SGND 294-7-3
162
PS62 PS63
294-9-1
318-1 309-18A SGND
164
300-15 P_CTS
297-2-1
165
26 30
330-2 V
MOTOR/C
M16
167
3
3
DRDB/C
328-1 327-3 SGND 325-4 309-6B ENA1
296-7-3
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
327-1 5V2
PS64 PS65
296-9-1
325-1 309-9B SGND
174
300-5 REM/4
299-2-1
175
25 29
337-2 V
MOTOR/K
M17
177
178
DRDB/K
335-1 334-3 SGND 332-4 309-15B ENA1 35-3 CV_SIZE0
298-7-3
4
4
PS66 PS67
298-9-1 35-5 CV_SIZE2
332-1 309-18B SGND
35-6 CV_SIZE3
CV
305-1 304-3-4
353-13 SGND 35-7 CVUP_SIG
305-2 304-2-5
ENCODER SENSOR/BELT1 353-12 PS
305-3 304-1-6 35-8 CPF0
PS69
353-11 5V2
(PARALLEL)
35-9 CPF1
289-1 304-6-1
COIN VENDOR
37-10 GND
356-1 354-7-1
353-7 5V2
356-2 354-6-2 37-9 24V
353-6 SGND
356-3 354-5-3 37-8 COPV_ENB
353-5 CONT
356-4 354-4-4
353-4 CLOCK 37-7 SGND
356-5 354-3-5
5
5
353-3 CW/CCW
TRANSFER BELT 356-6 354-2-6 37-6 OP_RTS
353-2 LOCK
CV
353-1 H/L
356-8 355-4-1
52
37-4 OP_SIN
356-9 355-3-2
(SERIAL)
51
MOTOR 357-4 B
358-5-2 466-5
357-5 24V2 24V2
358-6-1 466-4
357-6 24V2 SGND
359-3 291-1-3 466-3
357-7 SGND 12V
117
6
6
340-8A H/L
M20
465-6-6
349-8 345-4-1 464-6 LTSSDCNT
45
465-3-9
464-9 SGND
350-1 342-7-1 465-2-10
340-7A 5V2 464-10 SOUT2-2
350-2 342-6-2
7
7
COOLING FAN
M24
350-10 346-2-3
471-4-6 463-4-1
43
471-3-7 463-3-2
464-17 STFAN_ER IP
351-1 343-7-1 471-2-8 463-2-3 COOLING FAN
M25
351-2 343-6-2
340-13B SGND 471-1-9 463-1-4
351-3 343-5-3 464-19 PGND
340-12B START/STOP
351-4 343-4-4 572-1 N.C
340-11B CLOCK
351-5 343-3-5
340-10B CW/CCW 572-2 N.C
DEVELOPING 351-6 343-2-6
8
8
340-9B LOCK
MOTOR/C 351-7 343-1-7 572-3 N.C
340-8B H/L
M22
468-2-5
351-11 347-1-4 467-5 SGND
40
468-3-4
467-4 SIN
352-1 344-7-1 468-4-3
340-7B 5V2 467-3 CTS
352-2 344-6-2
340-6B SGND 468-5-2
352-3 344-5-3 467-2 SGND
340-5B START/STOP
352-4 344-4-4 468-6-1
340-4B CLOCK 467-1 SOUT
352-5 344-3-5 469-4
340-3B CW/CCW PGND
DEVELOPING 352-6 344-2-6
340-2B LOCK 469-1
MOTOR/K 352-7 344-1-7 24V2
340-1B H/L
M23
67
SGND
33
352-10 5V2
348-2-3
35
469-5
9
9
352-11 348-1-4
36
469-6
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-8 2
I
F
E
B
A
H
D
C
G
5.5
130-1 - 1
96
179
130-2 - 2
FT16 AC_H
180
POWER PLUG
130-3 - 3 146-1 FT17 AC_N
181
1
1
ACDB
Y/G
130-4 - 4 146-2 FT18 AC_N
182
FT1
FT2
146-2
130-A1 - A4 FT17
97
183
146-1
130-A2 - A3 FT18
98
184
CBR2
CBR1
130-A3 - A2
99
185
130-A4 - A1
FT4
FT3
130-B1 - B4
BT-1
BT-3
BT-2
BT-4
PRCB
130-B2 - B3
101
186
158-4 157-1 SGND
FT5
FT6
130-B3 - B2
158-3 157-2 L3_CONT
130-B4 - B1
100
187
158-2 157-3 L2_CONT
FHCB
131-2 - 2 158-1 157-4 5V2
NF
2
2
EUROPE ONLY
188
131-3 - 3
FT19 AC_N
189
FT7
FT8
131-4 - 4
131-1 - 1
190
153-1 24V1
107
F/G
153-2 NC
131-A1 - A4 FT15
191
102
69
153-3 24VAC(H)
AC(H)
131-A2 - A3
192
103
70
153-4 24VAC(N)
131-A3 - A2
193
104
120-1
131-A4 - A1
120-2
131-B1 - B4
120-3
PRCB
131-B2 - B3
194
105
120-4
131-B3 - B2
3
3
195
AC(N)
106
152-10 PGND
FT9
152-9 -24VIN
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
152-8
196
152-7
197
152-6
198
RL1
SW1
152-5
199
152-4 24V1
200
MAIN POWER SWITCH
152-3
201
8050/CF5001/C500/8150 Overall Wiring Diagram (5/8)
121A-1
109
FT10
152-2
202
152-1
203
96
24V1
204
121A-2
RL2
97
205
4
4
98
206
121A-3
140-1
99
207
121A-4
142-1
208
100
140-2
24V1
101
209
142-2
RL3
210
102
140-3
FIXING UNIT
211
103
142-3
212
104
121B-2
213
105
121B-3
140-4
CH12
214
106
121B-4
142-4
482-1-12 486-1
215
482-2-11 486-2
5
5
216
PAPER EXIT
482-3-10 486-3 FAN/R
M26
217
482-4-9 486-4
218
156-5
156-4
156-2
156-1
155-5 H1(N)
155-4 H1(H)
155-2 H1(N)
155-1 H1(H)
482-5-8 485-1
TRNS2
TRNS1
219
482-6-7 485-2
TRANSFORMER/LCT
220
PAPER EXIT
482-7-6 485-3
TRANSFORMER/MAIN BODY
FAN/M
M27
221
482-8-5 485-4
222
143-1
482-9-4 484-1
223
143-2
482-10-3 484-2
224
PAPER EXIT 141-1
482-11-2 484-3 FAN/F
M28
225
141-2
482-12-1 484-4
226
145-2
145-1
144-2
144-1
227
6
6
PRE-
101-2 NC
REGISTRATION
101-1 AC(H)
SENSOR/1
229
232
2
102-2 SGND
401-7B-10B 402-7-7 405-1
233
3
OACB
102-3 REM/1
401-8B-9B 402-8-6 405-2 NO PAPER
234
4
103-1 12V
236
PAPER FEED
6
PRE-
238
8
CLUTCH/1
7
7
103-3 3.5V
401-14B-3B 566-1-2 408-1
240
103-6 SGND
10
PICK UP
401-15B-2B 566-2-1 408-2
SOLENOID/1
PS31 MC7 MC8 SD7
241
242
104-3 12V
54
104-6 SGND
55
243
104-4 24V1
57
244
104-9 PGND
58
245
401-4A-11A 411-1
Appendix-9
104-2 5V2
63
246
TRAY /1
247
PAPER SIZE/S1
401-6A-9A 411-3
PS33
123-2
248
PAPER SIZE/L1
401-9A-6A 412-3
PS34
123-5
251
252
255
256
DCPS4
FNS
105-1 5V2
415-1B-16B 416-1-13 417-1 105-5 24V1
68 107
257
258
REGISTRATION
415-3B-14B 416-3-11 417-3
PS35
259
105-4 SGND
85
260
132 133
268-2 GND
9
9
262
108-2 SGND
130 131
265
TRAY /2 1/2
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-10 1
I
F
E
B
A
H
D
C
G
5.6
266
106-2 5V2
11
PAPER FEED
415-11B-6B 416-11-3 420-2
CLUTCH/2
267
SCDB
106-5 SGND
12
415-12B-5B 416-12-2 421-1 106-6 SGND
73
PRE-
268
415-13B-4B 416-13-1 421-2 REGISTRATION
106-3 5V2
74
269
CLUTCH/2
1
1
LCT
116
415-14B-3B 567-1-2 422-1 106-8 SGND
270
PICK UP
415-15B-2B 567-2-1 422-2 106-7 12V
SOLENOID/2
271
415-16B-1B 106-1 5V2
117 114
272
ADF
115
106-4 SGND
107-3 5V2
86
415-1A-14A 424-1
273
TSDB
107-6 SGND
87
415-2A-13A 424-2 REMAINING PAPER
274
107-1 5V2
75
415-3A-12A 424-3 SENSOR/2
PS38
275
107-4 SGND
76
DCPS1 2/2
415-4A-11A 425-1
276
107-5 SGND
77
OB1
415-5A-10A 425-2
277
PAPER SIZE/S2 107-2 5V2
78
415-6A-9A 425-3
PS39
278
107-7 12V
79
415-7A-8A 426-1
TRAY /2 2/2
279
2
2
415-8A-7A 426-2
280
PAPER SIZE/L2
415-9A-6A 426-3
PS40
281
415-10A-5A 423-1-5 427-3
282
415-11A-4A 423-2-4 427-2
PAPER SIZE VR/2
283
VR2
415-12A-3A 423-3-3 427-1
284
112-3
112-2
112-1
415-13A-2A 423-4-2
285
415-14A-1A 423-5-1
286
429-1B-16B 430-1-13 431-1 109-1 SGND
138
287
429-2B-15B 430-2-12 431-2 PRE-
109-2 SGND
139
288
REGISTRATION
429-3B-14B 430-3-11 431-3
PS41
SENSOR/3 109-3 5V3
140
DCPS3
IP-921
289
429-4B-13B 430-4-10 432-1 109-4 5V3
290
3
3
291
SENSOR/3
429-6B-11B 430-6-8 432-3
PS42
109-6 SGND
135
292
429-7B-10B 430-7-7 433-1
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
109-7 SGND
137
293
429-8B-9B 430-8-6 433-2 NO PAPER 109-8 12V
136
294
IP-921 (OPTION)
295
429-10B-7B 430-10-4 434-1
296
PAPER FEED
429-11B-6B 430-11-3 434-2 CLUTCH/3
109
297
429-12B-5B 430-12-2 435-1
PRE-
298
8050/CF5001/C500/8150 Overall Wiring Diagram (6/8)
299
CLUTCH/3
429-14B-3B 568-1-2 436-1
300
PICK UP
110-3 NC
110-2 NC
301
429-16B-1B
302
4
4
111-1 24V2
13
SCDB
111-4 PGND
14
429-1A-14A 438-1
303
111-2 24V2
15
TRAY /3
304
111-5 PGND
16
305
111-6 PGND
65
429-4A-11A 439-1
FNS
306
111-3 24V2
66
429-5A-10A 439-2
307
PAPER SIZE/S2 111-10 PGND
71
429-6A-9A 439-3
PS45
LCT
308
111-7 24V2
72
429-7A-8A 440-1
309
111-8 24V2
88
429-8A-7A 440-2
310
PAPER SIZE/L2 111-9 24V2
89
429-9A-6A 440-3
PS46
311
111-11 PGND
TSDB
90
312
111-12 PGND
91
5
5
313
VR3
314
112-1 24V2
M3
315
429-14A-1A 437-5-1 127-4
316
127-6
112-2 24V2
M4
127-7 127-5
21 23
317
443-2-11 444-2 128-2
NO PAPER SENSOR/BP
318
112-3 PGND
M5
443-3-10 444-3
PS47
128-3 128-1
18 20
319
443-4-9 445-1 128-4
320
443-5-8 445-2 128-6
321
PAPER SIZE VR/BP
112-5 PGND
M6
VR4
322
443-7-6 446-1 128-8
323
6
6
443-8-5 446-2
PAPER SIZE/SBP
324
325
443-12-1 447-3
PS49
126-3
328
449-1
329
126-5
449-2 TRAY UP DRIVE MOTOR/3
M38
126-6
330
126-7
450-1 126-10 113-4 PGND
DCPS2
126-8
331
332
126-9
125-2
7
7
451-1
333
125-3
451-2 TRAY UP DRIVE MOTOR/1 125-1 113-1 24V2
M20,M21,M22,M23
M40
125-4
334
452-1-8 125-5
453-1
335
125-7
452-3-6 454-1 125-10 113-3 24V2
337
125-8
452-4-5 454-2 VERTICAL CONVEYANCE SENSOR
338
125-9
33 34 37 38 41 42 45 46 35 36 39 40 43 44 47 48
452-5-4
MC13 PS50
454-3
339
452-6-3 114-1 NC
455-1
340
114-2 24V2
59
452-7-2
Appendix-11
PRCB
114-6 PGND
60
452-8-1
PS51
455-3
342
114-3 24V2
92
456-1-7 458-1
HV1
343
114-7 PGND
456-2-6 458-2
8
8
344
114-8 PGND
93 110
456-3-5 458-3
345
346
456-5-3 458-5
M41
347
114-4 24V2
112
456-6-2 458-6
348
114-5 24V2
113
456-7-1
M41
458-7
349
457-1-4 458-8
110
115-1 24V2
80
457-2-3 458-9
111
PAPER FEED MOTOR
112
457-4-1 458-11
113
115-3 PGND
82
CVDB
350
461-2 124-4
WASTE TONER DOOR SENSOR
354
9
9
121
124-3
PS53
124-2
52 51 95 49 50 94
356
462-1-4 124-6
357
358
462-3-2 124-8
359
462-4-1
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-12 1
I
F
E
B
A
H
D
C
G
5.7
528-2-1
F/G
179
518-15 24V2
510-11 5V2
511-1-11 512-1
ADU
528-1-2 518-14 DRIVE
MC1
510-10 SGND
511-2-10 512-2
CLUTCH/2
180
511-3-9 512-3
CONVEYANCE
510-9 START/STOP FIXING UPPER HEATER LAMP/1
519-2-1 518-13 24V2 511-4-8 512-4
FT23
510-8 CLOCK
181
ADU
519-1-2 510-7 CW/CCW
511-5-7 512-5 TS1
L2
518-12 DRIVE
MC2
FIXING
1
1
CLUTCH/1
511-6-6 512-6
FT25
FT27
510-6 LOCK
CONVEYANCE
UPPER HEATER LAMP/2
510-5 H/L
511-7-5 512-7
526-1
M29
518-11 24V2 511-8-4 512-8
FT20
182
510-4 PGND L3
FT21
FT22
FIXING MOTOR
526-2
EXIT
511-9-3 512-9
SD4
518-10 DRIVE 510-3 PGND
FT26
FT28
FT24
REVERSE/
510-2 24V2
511-10-2 512-10
520-1 552-3-1 132-3-1
183
518-8 PS
EXIT
514-1-6
TH1 132-1-3
PS19
520-3 552-1-3 515-1
185
SENSOR
513-6 5V2
FIXING
518-7 SGND
SOLENOID REVERSE/
SENSOR/1
522-1 521-6-1 513-5 PS
514-2-5 515-2
518-6 5V2
TEMPERATURE
PS16
522-2 521-5-2 513-4 SGND
514-3-4 515-3
518-5 PS
FIXING PRESSURE/
ADU
133-2-1
FIXING UNIT
514-4-3 516-1-3
PS20
522-3 521-4-3 517-1
186
513-3 5V2
SENSOR
518-4 SGND
CONVEYANCE
523-1 521-3-4 513-2 PS
514-5-2 516-2-2 517-2
518-3 5V2
133-1-2
PS17
523-2 521-2-5 514-6-1 516-3-1 TH3
FIXING
517-3
187
FIXING
SENSOR/3
ADU
PS21
EMPERATURE
523-3 521-1-6 518-1 SGND
SENSOR
RELEASE SENSOR EXIT SENSOR
REVERSE
2
2
188
529-1-2 L4
ADU
PRE-
527-16 DRIVE
MC3
569-2 A
570-3-2 571-3-2 137-1
CLUTCH
STRATION
FT29
FT30
570-2-3 571-2-3
3191-01P1
533-1 530-3-1 527-15 SGND 569-3 B
M54
F/G
190
WEB MOTOR
527-14 PS 569-4 B
PS22
533-3 530-1-3
SENSOR
527-13 5V2 134-3-1
191
REGISTRATION
531-1 551-3-1 527-12 5V2 509-1-3 532-1 134-2-2
192
118
FIXING
ADU
119
PRE-
TEMPERATURE
PS23
531-3 551-1-3 527-10 SGND
SENSOR
509-3-1 532-3
PS18
SENSOR
120
REGISTRATION
OPEN/CLOSE
FRONT DOOR
527-9 5V2
118
508-4 506-2B
527-8 PS
119
508-3 506-1B 135-2-1
194
CVDB
527-7 SGND
120
FIXING
3
3
549-1 554-3-1
SENSOR/4
DOOR
527-6 5V2
MS1
FRONT
TH4
TEMPERATURE
INTERLOCK
HP
506-1A
2nd
PS24
549-3 554-1-3
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
SENSOR
527-4 SGND
TRANSFER
505-1 504-1 151-1 5V2
196
527-3 5V2
505-2 504-2 151-2 S_GND
197
527-2 PS
505-3 504-3 151-3 H1_DRIVE
198
PS55
565-3 507-3 PGND
82
527-1 SGND
LEVER
505-4 504-4 151-4 MRL_DRIVE
199
SENSOR
507-4 PGND
83
CONVEYANCE
505-5 504-5 151-5 L2_DRIVE
200
536-2 24V2
537-1 505-6 504-6
201
8050/CF5001/C500/8150 Overall Wiring Diagram (7/8)
M30
202
121
MOTOR
ROLLER
537-4 536-5 B
505-8 504-8 151-8 PWRL_DRIVE
203
537-6
REGISTRATION
536-6 B (REM/2)
502-1A-17A 501-1A-17A 150-6A FUSERSET
204
538-5
4
4
LOOP
207
150-3A FIXTEMP1
M31
503-14A ADUP_SIG
MOTOR
ROLLER
538-4 500-4A
534-5 B
502-5A-13A 501-5A-13A
208
ADU
534-10 A
M32
535-7
MOTOR
502-9A-9A 501-9A-9A 150-10B FIXTEMP3
212
REVERSE
534-11 B 503-9A FEXT_SIG 500-9A
535-11 534-12 B 502-10A-8A 501-10A-8A 150-9B FIXTEMP4
213
503-4A BPNF_SIG
502-14A-4A 501-14A-4A
500-14A
5
5
150-8A H/L
216
524-3 A
525-3 503-1A REG_CONT
502-17A-1A 501-17A-1A
524-4 A 500-17A
M33
150-11A PGND
219
REVERSE/
524-5 B 503-17B BPSDCONT 500-1B
EXIT MOTOR
150-12A H/L
220
524-7 N.C
502-3B-15B 501-3B-15B
CONVEYANCE UNIT
550-1 503-15B AMC1CONT 500-3B
150-2B DRIVE
222
548-6 24V2
550-2 503-14B AMC2CONT
502-4B-14B 501-4B-14B
548-5 24V2 500-4B
150-3B PGND
223
550-3 548-4 A
502-5B-13B 501-5B-13B
503-13B APCLCONT 500-5B
150-4B H/L
224
503-12B MCL2CONT
MOTOR
550-5 500-6B
150-5B EM
225
548-2 B
550-6 503-11B MCL3CONT
502-7B-11B 501-7B-11B
2nd TRANSFER
548-1 B 500-7B
150-6B DRIVE
226
502-8B-10B 501-8B-10B
PRESSURE/RELEASE
539-B11 2
6
6
539-B10 1
DRIVE
TRAY UP
502-11B-7B 501-11B-7B
MOTOR/BP
539-B9 5V2
546-2 555-5-2 503-5B H/L
502-13B-5B 501-13B-5B
500-13B 400-12A PS
231
539-B8 PS
LIMIT
TRAY
502-14B-4B 501-14B-4B
PS25
539-B7 SGND
SENSOR/BP
539-B6 5V2
547-2 555-2-5 503-2B N.C 563-2-1 502-16B-2B 501-16B-2B 400-9A PS
234
539-B4 SGND
SD6
500-17B 24V
UPPER CONVEYANCE
PRCB(2/2) 1/2
539-B3 SGND
542-2 556-2-2 400-6A DRIVE
237
539-B2 PS
92
735-1 24V2
PS27
400-5A 24V2
SOLENOID
238
735-2 NC
SENSOR/1
CONVEYANCE
INTERMEDIATE
93
540-2-1
7
7
539-A11 24V2
731-1 730-16A CHGYCONT
GRID/Y
539-A10 DRIVE
MC4
731-4
INTERMEDIATE
539-A9 24V2
731-5 730-12A DEVEDCY
541-1-2 400-16B N.C
539-A8 DRIVE
MC5
539-A7 SGND
543-2 557-2-2 400-13B PS
244
539-A5 5V2
CHARGER/M
SENSOR/2
400-11B 5V2
246
Appendix-13
544-1-2
SD5
400-9B SGND
248
PICK UP
8
8
CHARGER/C
HV1
BP
539-A1 DRIVE
MC6
PAPER
400-6B SGND
251
CLUTCH/
400-4B VR
253
CHARGER/K
DEVELOPING BIAS/K
9
9
F/G
414-10A 5V2
263
414-9A PS
264
414-8A SGND
265
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-14
I
F
E
B
A
H
D
C
G
5.8
414-7A 24V2
752-1-3 751-1-6 414-6A DRIVE
266
267
572-1
752-2-2 751-2-5
572-2 414-5A 24V2
268
FAN/1
M61
752-3-1 751-3-4
PAPER EXIT
1
1
414-3A 24V2
270
753-1-3 751-4-3
572-4
414-2A DRIVE
271
753-2-2 751-5-2
572-5 414-1A N.C
272
FAN/2
M62
753-3-1 751-6-1
572-6 414-16B N.C
PAPER EXIT
414-15B N.C
754-1-3
572-7 414-14B 5V2
273
754-2-2
572-8 414-13B PS
274
FAN/3
M63
754-3-1
572-9 414-12B SGND
275
PAPER EXIT
572-10 414-11B 5V2
276
1st TRANSFER/Y
737-11 736-2A TRANSYI 414-9B SGND
278
2
2
1st TRANSFER/M
737-8 736-5A TRANSMI 414-7B PS
280
414-6B SGND
737-6 736-7A TRANSC
414-5B 3.3V
282
Crimp
1st TRANSFER/K 736-1B N.C 414-1B SGND
286
Symbol
736-2B N.C
738-10 736-3B SGND
738-9 736-4B GPCONT 428-16A 5V2
287
2nd TRANSFER
HV2 738-8 736-5B 2ND_CONT
428-15A PS
288
736-7B 2ND_GAIN
Connector
738-5 736-8B 2ND_ER 428-13A 5V2
290
3
3
736-11B SEPA_DCI
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
GUIDE PLATE
428-9A PS
294
94
739-1 24V2
Relay connector
Faston
739-2 NC
428-8A SGND
295
95
739-3 PGND
F/G
428-7A 24V2
296
494-4 493-4
391-8B 24V 428-6A DRIVE
297
494-3 493-3
391-7B KEY_CONT
KEY
C(K)
428-5A 24V2
298
8050/CF5001/C500/8150 Overall Wiring Diagram (8/8)
494-1 493-1
COUNTER
391-6B PGND
428-4A DRIVE
299
307-2 391-3B EM
428-1A N.C
302
4
4
FAN/3
FIXING
428-16B N.C
COOLING
710-1-2 392-2
391-8A FFAN_ER
428-13B PS
304
392-3
391-7A H/L
M37
FAN/2
FIXING
392-4
SWITCH
391-6A PGND
INTERLOCK
428-11B 5V2
306
TONER SUPPLY
495-6
391-9B PGND
428-10B PS
MS2
307
495-4
391-5A PAT4_DRIVE
428-9B SGND
308
495-3
391-4A PAT3_DRIVE
741-8-1 428-8B 5V2
309
TONER
BOTTLE
741-7-2 495-1
713-2 391-2A PAT1_DRIVE
711-7 CONT 428-6B SGND
311
INDICATOR LAMP
495-5
716-1 741-6-3 391-1A 24V
711-6 24V2 428-5B 3.3V
312
5
5
PRCB(2/2) 2/2
428-4B VR
TONER
313
716-2 741-5-4
BOTTLE
711-5 CONT 724-18 PGND
472-1-3 428-3B SGND
314
719-1 741-4-5
711-4 24V2
394-1-4
393-1A DRIVE 428-2B T3DET(H)
315
724-17 EM
472-2-2
M48
TONER
393-2A EM
316
BOTTLE
INTAKE FAN
(24V1)
712-1 394-4-1 442-17A N.C
722-2 741-1-8 724-15 5V 393-4A PGND
MC14 MC15 MC16 MC17 711-1 CONT
395-1-4 442-16A 5V2
317
712-2
TONER
724-14 TLD_SIG 393-5A DRIVE
BOTTLE
LEVEL
TONER
712-3
SENSOR/Y
724-12 5V
715-1 393-7A H/L
M44
WRITING
724-11 TLD_SIG
715-2 393-8A PGND
LEVEL
TONER
396-1-4 442-12A VR
321
724-10 SGND
715-3 393-9A DRIVE
396-2-3 442-11A SGND
322
724-9 5V
718-1 393-10A EM
396-3-2 442-10A 5V2
323
6
6
724-8 TLD_SIG
718-2 393-11A H/L
M45
WRITING
396-4-1 442-9A PS
324
TONER
724-7 SGND
718-3 393-12A PGND
SENSOR/C
TSDB
724-6 5V
721-1 393-1B DRIVE
397-2-3 442-7A 5V2
326
724-5 TLD_SIG
721-2 393-2B ER
LEVEL
397-3-2 442-6A PS
327
721-3
TONER
724-3 5V2
725-1 393-4B PGND
WRITING
724-2 PS
725-2
INTAKE FAN/1 INTAKE FAN/2 EXHAUST FAN/1 EXHAUST FAN/2
398-1-3
393-5B DRIVE 442-4A 24V2
329
724-1 SGND
725-3
DOOR
SUPPLY
442-3A DRIVE
330
SENSOR
398-2-2
393-6B EM
DETECTION SENSOR/M DETECTION SENSOR/K OPEN/CLOSE
706-1 A
FAN
M47
706-2 A
703-1
86
706-3 B 703-2
87
704-2 SGND
TONER DCPS1
703-3
M49
MOTOR/Y
88
706-6 24V2
89
704-4 24V2
/HUM
TEMP
442-17B 24V2
333
442-16B DRIVE
334
707-2-5 703-6
DCPS2
704-6 PGND
TEMP/HUMIDITY
707-3-4 705-3 B
701-13A-1A 442-15B 24V2
335
MOTOR/M
705-7 N.C
702-4A
701-10A-4A 700-10A TBY_EN 442-12B PS
338
727-1-6 726-1 A
727-2-5 702-5A
701-9A-5A 700-9A YBCL_DRIVE 442-11B SGND
339
726-2 A
727-3-4 726-3 B 701-8A-6A 442-10B 5V2
702-6A 700-8A TBY_SIG
340
727-4-3
Appendix-15
726-4 B 701-7A-7A
702-7A 700-7A TBM_CLOCK 442-9B PS
341
M51
727-5-2
MOTOR/C
726-5 24V2
727-6-1 702-8A
701-6A-8A 700-6A TBM_EN 442-8B SGND
342
TONER SUPPLY
726-6 24V2
702-9A
701-5A-9A 700-5A MBCL_DRIVE
728-1-6 442-7B 5V2
343
726-7 A
728-2-5 701-4A-10A
8
8
726-8 A
728-3-4 701-3A-11A 442-5B CONT
345
726-10 B 701-2A-12A
702-12A 700-2A SGND
M52
MOTOR/K
726-11 24V2
728-6-1 702-13A
701-1A-13A 700-1A TBO_SIG 442-2B EM
348
TONER SUPPLY
726-12 24V2
701-13B-1B 442-1B H/L
349
702-2B
701-12B-2B 700-12B CHFAN_ON
709-1 708-11 5V2 702-3B
701-11B-3B 700-11B SGND
709-2 708-10 SGND 701-10B-4B
702-4B 700-10B TBC_SIG
709-3 708-9 CONT
709-4 702-5B
701-9B-5B 700-9B CBCL_DRIVE 459-10 5V2
350
708-8 CLOCK
709-5 702-6B
701-8B-6B 700-8B TBC_EN 459-9 PS
351
708-7 CW/CCW
709-6 708-6 LOCK 701-7B-7B
702-7B 700-7B TBC_CLOCK 459-8 SGND
352
709-7
M53
708-4 PGND
709-9 702-9B
701-5B-9B 700-5B KBCL_DRIVE 459-6 PS
354
708-3 PGND
9
9
709-10
TONER BOTTLE MOTOR
702-12B
701-2B-12B 700-2B DBLT_CNT 459-3 H/L
357
702-13B
701-1B-13B 700-1B DBLT_CLOCK 459-2 EM
358
459-1 DRIVE
359
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-16 2