Beruflich Dokumente
Kultur Dokumente
JCI M.E
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Jonson Control York YLAA Chiller
Basic:
System understanding
Nomenclature
Refrigerant Type
Understanding Pressure / Temperature Chart
Intermediate:
Understanding of PH diagram.
Thermal Expansion Valve Adjustment
Refrigeration Cycle.
Advance:
YLAA Refrigeration Cycle.
Capacity Control.
Refrigerant Charging (R410).
Adjusting Sub-cooling and Super heat.
Operation and programming
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Refrigerants
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Refrigerant
R11,R12 OZONE DEPLETION
CFC ODP
CHLORINE DAMAGES
THE OZONE LAYER
R22
HCFC (Less chlorine)
GLOBAL WARMING
CO2
TEWI (98% to 99%
of Chiller GWP)
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Global Warming Potential (GWP)
The number is a comparison to an atom of carbon dioxide CO2 equal to one
with a life of 100 years
GWP
(100a) CO2 = 1.0 HCFC - R22 = 1700
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HFC Refrigerants
R134a and R407C are the new refrigerants most commonly used in Chillers.
R717 Ammonia GWP = Zero. Cooling capacity approximately 8% greater than R22.
Unpleasant effects. COP 1st
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Physical Principles of HVAC systems
0,7 bar
1 bar
90 °C
90 °C 3 000 m ü. M.
100
100 °C
°C
0 m ü. M.
1,5 bar
110°C
110 °C
Air pressure and boiling point of water depend on the height above sea
level
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190
180
170
160
150
140
130
120
110
100
90
80
70
Temperatur
60
50
40
0 1 00 2 00 300 4 00 5 00 600 7 00 8 00 9 00 1 00 0 1 10 0 1 20 0 1 30 0 1 40 0 1 50 0 1 60 0 1 70 0 1 80 0 (k P a )
Pressure
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 (b a r )
D a m p fd r u c k
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Physical Principles of HVAC systems
°C
115 D
B C
100
28,3
-335 419 2257
10
A
0
0 419 2676 2704,3
h (kJ / kg)
Temperature-enthalpy diagram of water at air pressure of 1013 mbar
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Expansion Valve
Compressor
Temperature oC
Temperature oC
Water 12
7
Condenser
Subcooling Evaporator
Chilled Water Chilled Water Low Pressure
OUT IN Superheated
Vapour
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P / H Chart Over View
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PH Chart Curves
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Isobars ( Bar )– Lines of Constant Pressure
Isobar 10 Bar
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Isotherms – Lines of Constant Temperature
Isotherm
10 °C
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Isotitles %30
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Isentropic ( Kj / Kg °K ) – Line of Constant Specific Enthalpy
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Refrigeration Cycle , Sub cool & Super Heat Effect.
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Nomenclature
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Component location
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Component location
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Air-Cooled Reciprocating Chiller
DX Evaporator
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Air-Cooled Reciprocating Chiller
Reciprocating
Compressor
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Stop Valves
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Air-Cooled Reciprocating Chiller
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Condens
Condenser er Coils
Coils
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Air-Cooled Reciprocating Chiller
Condenser
Fans
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Air-Cooled Reciprocating Chiller
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Thermal
Expansion
Valve
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Air-Cooled Reciprocating Chiller
Condenser
Fans
Condenser Condenser
Coils Coils
Thermal
Stop
Expansion
Valves
Valve
DX
Evaporator Reciprocating
Compressor
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PIPEWORK ARRANGEMENT
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Evaporator pressure Drop
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Secondary Components
Service Valves
Shutoff Valves
Filter-Driers
Sight Glasses
Liquid Line Solenoid Valves
Hot Gas Bypass Valve
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Suction Service Valve
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Filter-Driers
Types
Permanent
Removable Core
Removes moisture, scale or other foreign material that may
become mixed in refrigerant
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Filter-Drier
Regardless of type the main purpose is to filter any foreign material from
the refrigerant
Desiccant core removes moisture and small dirt collected in refrigerant
Internal screens filter any solid material (metal chips)
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Filter-Drier
Permanent
Removable Core
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Filter Driers
Evaporator
High-Pressure Vapor
High-Pressure Liquid
Condenser
Low-Pressure Mixture
Low-Pressure Vapor
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Sight Glass
Visual indication whether system is
contaminated with moisture
Green is dry, Yellow is wet
Shows bubbles which could indicate
problem
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Sight Glass
Evaporator
High-Pressure Vapor
High-Pressure Liquid
Low-Pressure Mixture
Condenser
Low-Pressure Vapor
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Solenoid Valve
Automatically actuated valve Usually normally closed
Stops flow of refrigerant when activated
Typically installed in liquid line
Used to eliminate liquid refrigerant “slugging” the compressor at startup
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Evaporator
High-Pressure Vapor
High-Pressure Liquid
Low-Pressure Mixture
Condenser
Low-Pressure Vapor
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Hot Gas Bypass Valve
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Evaporator
High-Pressure Vapor
High-Pressure Liquid
Low-Pressure Mixture
Condenser
Low-Pressure Vapor
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CONTROL / POWER PANEL COMPONENTS (CONT)
Control
Signal input
Control
Signal output
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STATUS KEY
By pressing the STATUS KEY related General Messages
parameter for individual systems,
SYS 1 and, SYS 2 messages will both be Remote Controlled Shutdown
displayed and may be different. Daily Schedule Shutdown
*Flow Switch/Remote Stop
Fault Messages System X Switch Off
System X No Cool Load
System Safeties System X Comps Run
System X High Disch Pressure System X AR Timer
System X Low Suct Pressure System X Zone
System X MP/HPCO Fault Thermostat Off
System X AC Timer
Unit Safeties System X Disch Limiting
Low Ambient Temp System X Suct Limiting
115VAC Under voltage System X % Load Limiting
Low Battery Manual Overide Status
Check Prog/Setup/Option System X Pumping Down
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Entry Keys
The Entry Keys allows the user to view, change programmed values.
The ENTRY keys consist of an UP ARROW key, DOWN ARROW key, and an
ENTER/ADV key.
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Unit KEY
There are eleven programmable options (nine for units
with a single refrigerant system) under the OPTIONS
key. The OPTIONS key is used to scroll through the
list of options by repeatedly pressing the OPTIONS key.
After the selected option has been displayed, the UP
and DOWN arrow keys are then used to change that
particular option. After the option is changed, the ENTER/
ADV key must be pressed to enter the data into memory.
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Capacity Control
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