05–278

DIAGNOSTICS – SFI SYSTEM (April, 2003) 05DIT–01

FUEL PUMP CONTROL CIRCUIT

CIRCUIT DESCRIPTION
In the diagram below, when the engine is cranked, current flows from terminal ST2 of the ignition switch to
the starter relay coil and also current flows to terminal STA of the ECM (STA signal).
When the STA signal and NE signal are input to the ECM, Tr is turned ON, current flows to the coil of the
circuit opening relay, the relay switches on, power is supplied to the fuel pump and the fuel pump operates.
While the NE signal is generated (engine running), the ECM keeps Tr ON (circuit opening relay ON) and the
fuel pump also keeps operating.

Fuel Pump

EFI Relay C/OPN Relay ECM

EFI

FC Tr

Ignition Switch
AM2

ST2

From NE
Crankshaft Position Sensor
Clutch Start Switch*1
Park/Neutral position Switch*2
STA
ST Relay
MAIN
MAIN
FL

Starter

Battery

*1: M/T
*2: A/T
A84734

2004 COROLLA (RM1037U)

Author: Date: 443

 05–279
DIAGNOSTICS – SFI SYSTEM (April, 2003)

WIRING DIAGRAM

Instrument Panel J/B ECM

From Terminal 1 10
5 FC
6 of Ignition B–W 1 2 G–R
IL IG E6
Switch C/OPEN
4 Relay 19
From Terminal B B–R
IG ID
3 of EFI Relay 5 3 F10
4 Fuel
Pump
5 W–B
BH

A84936

INSPECTION PROCEDURE
Hand–held tester:
1 PERFORM ACTIVE TEST BY HAND–HELD TESTER(OPERATION OF CIRCUIT
OPENING RELAY)

(a) Connect the hand–held tester to the DLC3.

(b) Turn the ignition switch ON and push the hand–held tester main switch ON.
(c) Select the item ”DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / FUEL PUMP / SPD”.
(d) Check the relay operation while operating it with the hand–held tester.
Standard: Operating noise can be heard from the relay.
OK Go to step 6

NG

2 INSPECT ECM POWER SOURCE CIRCUIT (See page 05–273)

NG REPAIR OR REPLACE POWER SOURCE

CIRCUIT

OK

2004 COROLLA (RM1037U)

Author: Date: 444

05–280
DIAGNOSTICS – SFI SYSTEM (April, 2003)

3 INSPECT CIRCUIT OPENING RELAY

(a) Remove the circuit opening relay from the instrument

panel J/B.
(b) Check for continuity in the circuit opening relay.
Standard:
Tester Connection Specified Condition
1–2 Continuity
No continuity
3–5 Continuity
(Apply battery voltage to terminals 1 and 2)
E34090
(c) Reinstall the circuit opening relay.
NG REPLACE CIRCUIT OPENING RELAY

OK

4 INSPECT ECM(FC VOLTAGE)

(a) Turn the ignition switch ON.

E3 E6
(b) Measure the voltage between the terminals of the E3 and
E6 ECM connectors.
Standard:
Tester Connection Specified Condition
FC (E6–10) – E01 (E3–7) 9 to 14 V

E01 (–) FC (+)

OK REPLACE ECM (See page 10–11)
ECM Connector A18294

NG

2004 COROLLA (RM1037U)

Author: Date: 445

 05–281
DIAGNOSTICS – SFI SYSTEM (April, 2003)

5 CHECK HARNESS AND CONNECTOR(EFI RELAY – CIRCUIT OPENING RELAY)

Engine Room R/B (a) Remove the EFI relay from the engine room R/B.
(b) Remove the circuit opening relay from the instrument
panel J/B.
(c) Check the resistance between the wire harness side con-
nectors.
EFI Relay Standard (Check for open):
Tester Connection Specified Condition
EFI relay (1) – Circuit opening relay (1)
Below 1 Ω
A65750 EFI relay (3) – Circuit opening relay (5)
Standard (Check for short):
Instrument Panel J/B: Tester Connection Specified Condition
EFI relay (1) or Circuit opening relay (1) – Body ground
10 kΩ or higher
EFI relay (3) or Circuit opening relay (5) – Body ground
(d) Reinstall the circuit opening relay.
(e) Reinstall the EFI relay.

Circuit Opening
Relay A85429 NG REPAIR OR REPLACE HARNESS OR
CONNECTOR

OK

REPLACE ECM (See page 10–11)

6 INSPECT FUEL PUMP (See page 11–7)

NG REPAIR OR REPLACE FUEL PUMP

(See page 11–16)

OK

2004 COROLLA (RM1037U)

Author: Date: 446

05–282
DIAGNOSTICS – SFI SYSTEM (April, 2003)

7 CHECK HARNESS AND CONNECTOR(CIRCUIT OPENING RELAY – FUEL PUMP,

FUEL PUMP – BODY GROUND)

Instrument Panel J/B:
Circuit Opening
Relay
Wire Harness Side:
Fuel Pump Connector
F10
(a) Remove the circuit opening relay from the instrument
panel J/B.
(b) Disconnect the F10 fuel pump connector.
(c) Check the resistance between the wire harness side con-
nectors.
Standard (Check for open):
Tester Connection Specified Condition
Circuit opening relay (3) – Fuel pump (F10–4)
Below 1 Ω
A85429 Fuel pump (F10–5) – Body ground
Standard (Check for short):
Tester Connection Specified Condition
Circuit opening relay (3) or Fuel pump (F10–4) – Body ground 10 kΩ or higher
(d) Reconnect the fuel pump connector.
(e) Reinstall the circuit opening relay.

Front View NG REPAIR OR REPLACE HARNESS OR

A66276 CONNECTOR

OK

REPLACE ECM (See page 10–11)

2004 COROLLA (RM1037U)

Author: Date: 447

 05–283
DIAGNOSTICS – SFI SYSTEM (April, 2003)

OBD II scan tool (excluding hand–held tester):

1 CHECK OPERATION OF FUEL PUMP

(a) Turn the ignition switch ON.

E3 E6
(b) Connect between terminals FC and E01 of the ECM con-
nector.
(c) Check for fuel pressure in the fuel inlet hose when it is
pinched off.
Result: There is pressure in fuel inlet hose.
HINT:
E01 (–) FC (+) At this time, you will hear the fuel flowing sound.
ECM Connector A18294

OK PROCEED TO NEXT CIRCUIT INSPECTION

SHOWN ON PROBLEM SYMPTOMS TABLE
A72879 (See page 05–42)

NG

2 INSPECT ECM POWER SOURCE CIRCUIT (See page 05–273)

NG REPAIR OR REPLACE ECM POWER SOURCE

CIRCUIT

OK

3 INSPECT CIRCUIT OPENING RELAY

(a) Remove the circuit opening relay from the instrument

panel J/B.
(b) Check for continuity in the circuit opening relay.
Standard:
Tester Connection Specified Condition
1–2 Continuity
No continuity
3–5 Continuity
(Apply battery voltage to terminals 1 and 2)
E34090
(c) Reinstall the circuit opening relay.
NG REPLACE CIRCUIT OPENING RELAY

OK

2004 COROLLA (RM1037U)

Author: Date: 448

05–284
DIAGNOSTICS – SFI SYSTEM (April, 2003)

4 INSPECT ECM(FC VOLTAGE)

(a) Turn the ignition switch ON.

E6
(b) Measure the voltage between the terminals of the E3 and
E3
E6 ECM connectors.
Standard:
Tester Connection Specified Condition
FC (E6–10) – E01 (E3–7) 9 to 14 V

E01 (–) FC (+)

ECM Connector A18294 OK REPLACE ECM (See page 10–11)

NG

5 CHECK HARNESS AND CONNECTOR(EFI RELAY – CIRCUIT OPENING RELAY)

Engine Room R/B: (a) Remove the EFI relay from the engine room R/B.
(b) Remove the circuit opening relay from the instrument
panel J/B.
(c) Check the resistance between the wire harness side con-
nectors.
Standard (Check for open):
EFI Relay Tester Connection Specified Condition
EFI relay (1) – Circuit opening relay (1)
Below 1 Ω
A65750 EFI relay (3) – Circuit opening relay (5)
Standard (Check for short):
Instrument Panel J/B: Tester Connection Specified Condition
EFI relay (1) or Circuit opening relay (1) – Body ground
10 kΩ or higher
EFI relay (3) or Circuit opening relay (5) – Body ground
(d) Reinstall the circuit opening relay.
(e) Reinstall the EFI relay.

Circuit Opening
Relay A85429

NG REPAIR OR REPLACE HARNESS AND

CONNECTOR

OK

REPLACE ECM (See page 10–11)

6 INSPECT FUEL PUMP

NG REPAIR OR REPLACE FUEL PUMP

OK

2004 COROLLA (RM1037U)

Author: Date: 449

 05–285
DIAGNOSTICS – SFI SYSTEM (April, 2003)

7 CHECK HARNESS AND CONNECTOR(CIRCUIT OPENING RELAY – FUEL

PUMP,FUEL PUMP – BODY GROUND)

Instrument Panel J/B:
Circuit Opening
Relay
Wire Harness Side
Fuel Pump Connector
F10
(a) Remove the circuit opening relay from the instrument
panel J/B.
(b) Disconnect the F10 fuel pump connector.
(c) Check the resistance between the wire harness side con-
nectors.
Standard (Check for open):
Tester Connection Specified Condition
Circuit opening relay (3) – Fuel pump (F10–4)
Below 1 Ω
A85429 Fuel pump (F10–5) – Body ground
Standard (Check for short):
Tester Connection Specified Condition
Circuit opening relay (3) or Fuel pump (F10–4) – Body ground 10 kΩ or higher
(d) Reconnect the fuel pump connector.
(e) Reinstall the circuit opening relay.

Front View NG REPAIR OR REPLACE HARNESS AND

A66276 CONNECTOR

OK

REPLACE ECM (See page 10–11)

2004 COROLLA (RM1037U)

Author: Date: 450