ROLE OF GRAVITY PRESSRUE: -

As the mixture of (water + molasses) is mixed then addition of pencillin and sulphuric

acid. Due to gravity press, the overflow of the solis transferred to steam pipe and

formaldehyde is added and from 10 –1 2 hrs. plain molasses is formed.

 WATER TREATMENT PLANTS

According to this the high conc. Of alcohol are being treated with water to form less

conc. Alcohol.

However 3 types of water are being used.

a) Raw water

b) Distilled water

c) Traced water

However raw water are a source of water which are widely used and it is also

called (Deep bore well water).

To obtain a pure distilled water we have to remove cation & anion by ion

exchange method.

In cation unit in which H+ ions removes bi carbonates dissolved in co2 & other

organic materials .

After, then we send it in anion nit which hydroxide ion bounded and exchange

with OH + ions

Hco3 + > Co2 + H2O

Anion unit (oH Bond)

In mixed bed process which has mineral free water means cations and anions

both are retained to form Na+ ions.

The addition of small granules i.e. resisns are added to check water conc.

and then recharged.

After then it is transferred to regeneration section then Back wash and

chemical injection is done then the mixed unit is stored in water tank, then

analysis are being introduced to chlorides .

 During this process, it is then transferred to cooling towers then to filtration

Tank (alcohol) having high temp. After then it is condensed. Hence raw water in

tank in collected (All over flow).

After that it is transferred to treatment pumps from where water is transferred

to all the sections .

(1) Alcohol Tank (2) Bottling Plant (3) Molasses etc.

At last it is transferred to mechanical cooling which works at small quantities, now

high temp, of alcohol is provided and hence the solution cools at mechanical cooling.

Recharging Point

(1) Pink

(2) Yellow, Red, Violet

(3) During Practical Test

 INTRODUCTION TO TITRATION

Test for checking the TRS (Total residual sugar) are been performed. It is

performed at temp 270C, hence Brix hydro methyl indicator is added having PH of

8.2.

The prepare material is called worth.

BRIX

It’s the % of molasis of solid term in by H2O by weight addition of Hcl, brought

changes in sugar to glucose & fructose.

Hence hydrolysis process are being done at 70 – 750C for 20 minutes having

gravity upto 1000, hence if the degree is above 750C then sugar will burn off.
ROLE PIAYED BY EFFLUENT PLANT

Heat exchanger

Primary clarifier

Trickling filter (removal of solid particles)

Centrifugal pumps

Double pipe heat exchanger

Decanter

Sludge treatment

Over flow

Clarifier

Digester

Lagoon methane reactor

Gas holder

Flame of methane

Boiler Ethanol Production

 INTRODUCTION TO BOTTLING SECTION: -

Bottling of Alcohol Beverages: -

In this package includes a variety of integrated MRP functions.

• Production planning and scheduling of finished goods (What to make and when)

• Material requirements planning (what to order and when)

• Capacity requirements planning (planning man – hrs and production line time)

• Inventory control for materials (tracks receipts, usage, etc.)

• Supplier order handling (what is on order, when will it arrive)

BAFT (Bureau of alcohol Tobacco and firearms) regulate, all movement of spirits

with a bottling plant.

WATER TREATEMENT TEST :-

(a) Cation Test :-
Raw water collets (Black Pipe)

Strainners are fixed.

All cation attached (Pink Pipe)

Degasser-2
(Removal of CO2)
Air Blower
Collects at Digresser

Pump to anion and Cation

Mixed unit

Stored in Tanks.
(b) Anion Test :-
Sample 1ml + PH indicator Pink Colour

When turns to red required recharging

NaOH (N/50)

Brown Colour

Black Reading 4 is observed

Orange PH (7.5)

Breweries Purpose.

(c) Hard ness Test :-

25 ml of H2O Sample
Buffer
Add 4 big drops of Ammonium

Violet Colour

Euro Chrone Black 4 drops

EDTA Soln. (10ml)

Blue Colour obtained

200 ppm (hardness)

Raw water hardeness.

(d) Treated Water Normal Water

+ +

N/50 Ag N03 N/50 Ag N03

(2 drops) (2 drops)]

(white ppt.) (Cl- Present)

around 7.5

COD Test :-

Potassium Dichromate solution 12.26 in let of distilled water.

25 ml in four and little quality of Ag2 So4 in Each.

a) .25ml (1) Spent wash

b) .5ml (2) Clarifier of liquid

c) 20ml (3) Aeration Tank

d) .50ml (4) Final Clarifier

Addition of 75ml H2 So4 in all four after that we heat then at 100 0C for 2 hrs.

After 2hrs treatment we have to add 150 ml distilled water in each and then we cool.

Add indicator phenolphthalein mochydrate in each.

 FOR Titration

98 grm Ammonium ferrous Sulphate +1 et water + H2So4 20 ml

Ist Bottle 14.3

IInd 13.6 Hence 24.3

IIIrd 21.0 (Blank reading for pure water).

IVth 22.5

Difference = (Blank – Bottle reading)

= Diff x 8000 x Normality

sample taken

= 80,000mg/1 = 10 X 8000 X 0.25

0.25

= 42,800 mg/2 = 10.7 X 8000 X 0.25

0.50

= 132 mg/2 = 3.3 X 8000 X 0.25

5000

= 72mh/2 = 1.8 X 8000 X 0.25

5000