SM HLN567W

DLP PROJECTION TELEVISION
Chassis : L62A(N) REV.3

Model : HLN467WX/XAA
HLN567WX/XAA
DLP PROJECTION TELEVISION CONTENTS

1. Precautions
2. Reference Information
3. Specifications
4. Disassembly and Reassembly
5. Alignment and Adjustments

6. Operation Check &
Troubleshooting for each PCB
Board
7. Exploded View and Parts List
8. Electrical Parts List
9. Block Diagram
10. Wiring Diagram
11. Schematic Diagrams

ELECTRONICS
This Service Manual is a property of Samsung Electronics Co.,Ltd. © Samsung Electronics Co., Ltd. JUN. 2003
Printed in Korea
Any unauthorized use of Manual can be punished under applicable
AA82-00784A
International and/or domestic law.
Precautions
1. Precautions
Follow these safety, servicing and ESD precautions to prevent damage and protect against potential
hazards such as electrical shock and X-rays.
1-1 Safety Precautions
1. Be sure that all of the built-in protective

devices are replaced. Restore any missing (READING SHOULD
protective shields. LEAKAGE NOT BE ABOVE
DEVICE CURRENT 0.5mA)
UNDER TESTER
TEST
2. When reinstalling the chassis and its
TEST ALL
assemblies, be sure to restore all protective EXPOSED METAL
SURFACES
devices, including: nonmetallic control knobs
2-WIRE CORD
and compartment covers.
ALSO TEST WITH
PLUG REVERSED
3. Make sure that there are no cabinet openings (USING AC ADAPTER EARTH
through which people—particularly PLUG AS REQUIRED) GROUND
children—might insert fingers and contact

dangerous voltages. Such openings include
Fig. 1-1 AC Leakage Test
the spacing between the picture tube and the
cabinet mask, excessively wide cabinet
6. Antenna Cold Check:
ventilation slots, and improperly fitted back
With the unit’s AC plug disconnected from the
covers.
AC source, connect an electrical jumper across
the two AC prongs. Connect one lead of the
If the measured resistance is less than 1.0
ohmmeter to an AC prong. Connect the other
megohm or greater than 5.2 megohms, an
lead to the coaxial connector.
abnormality exists that must be corrected
before the unit is returned to the customer.
7. X-ray Limits:
The picture tube is especially designed to pro-
4. Leakage Current Hot Check (Figure 1-1):
hibit X-ray emissions. To ensure continued
Warning: Do not use an isolation
X-ray protection, replace the picture tube only
transformer during this test. Use a leakage-
with one that is the same type as the original.
current tester or a metering system that
Carefully reinstall the picture tube shields and
complies with American National Standards
mounting hardware; these also provide X-ray
Institute (ANIS C101.1, Leakage Current for
protection.
Appliances), and Underwriters Laboratories
(UL Publication UL1410, 59.7).
8. High Voltage Limits:
High voltage must be measured each time ser-
5. With the unit completely reassembled, plug
vicing is done on the B+, horizontal deflection
the AC line cord directly into the power
or high voltage circuits. Correct operation of
outlet. With the unit’s AC switch first in the
the X-ray protection circuits must be
ON position and then OFF, measure the
reconfirmed whenever they are serviced.
current between a known earth ground (metal
(X-ray protection circuits also may be called
water pipe, conduit, etc.) and all exposed
“horizontal disable” or “hold-down”.)
metal parts, including: antennas, handle
brackets, metal cabinets, screwheads and
Heed the high voltage limits. These include
control shafts. The current measured should
the X–ray Protection Specifications Label, and
not exceed 0.5 milliamp. Reverse the power-
the Product Safety and X-ray Warning Note on
plug prongs in the AC outlet and repeat the
the service data schematic.
test.
Samsung Electronics 1-1

Precautions
1-1 Safety Precautions (Continued)

9. High voltage is maintained within specified 15. Observe the original lead dress, especially
limits by close-tolerance, safety-related near the following areas: Antenna wiring,
components and adjustments. If the high sharp edges, and especially the AC and high
voltage exceeds the specified limits, check voltage power supplies. Always inspect for
each of the special components. pinched, out-of-place, or frayed wiring. Do
not change the spacing between components
10. Design Alteration Warning: and the printed circuit board. Check the AC
Never alter or add to the mechanical or power cord for damage. Make sure that leads
electrical design of this unit. Example: Do not and components do not touch thermally hot
add auxiliary audio or video connectors. Such parts.
alterations might create a safety hazard. Also,
any design changes or additions will void the 16. Picture Tube Implosion Warning:
manufacturer’s warranty. The picture tube in this receiver employs
“integral implosion” protection. To ensure
11. Hot Chassis Warning: continued implosion protection, make sure
Some TV receiver chassis are electrically that the replacement picture tube is the same
connected directly to one conductor of the AC as the original.
power cord. If an isolation transformer is not
used, these units may be safely serviced only 17. Do not remove, install or handle the picture
if the AC power plug is inserted so that the tube without first putting on shatterproof
chassis is connected to the ground side of the goggles equipped with side shields. Never
AC source. handle the picture tube by its neck. Some
“in-line” picture tubes are equipped with a
To confirm that the AC power plug is inserted permanently attached deflection yoke; do not
correctly, do the following: Using an AC try to remove such “permanently attached”
voltmeter, measure the voltage between the yokes from the picture tube.
chassis and a known earth ground. If the
reading is greater than 1.0V, remove the AC 18. Product Safety Notice:
power plug, reverse its polarity and reinsert. Some electrical and mechanical parts have
Re-measure the voltage between the chassis special safety-related characteristics which
and ground. might not be obvious from visual inspection.
These safety features and the protection they
12. Some TV chassis are designed to operate with give might be lost if the replacement compo-
85 volts AC between chassis and ground, nent differs from the original—even if the
regardless of the AC plug polarity. These units replacement is rated for higher voltage,
can be safely serviced only if an isolation wattage, etc.
transformer inserted between the receiver and
the power source. Components that are critical for safety are
indicated in the circuit diagram by shading,
13. Some TV chassis have a secondary ground ( ) or ( ).
system in addition to the main chassis ground. Use replacement components that have the
This secondary ground system is not same ratings, especially for flame resistance
isolated from the AC power line. The two and dielectric strength specifications.
ground systems are electrically separated by A replacement part that does not have the
insulating material that must not be defeated same safety characteristics as the original
or altered. might create shock, fire or other hazards.
14. Components, parts and wiring that appear to

have overheated or that are otherwise
damaged should be replaced with parts that
meet the original specifications. Always
determine the cause of damage or overheat-
ing, and correct any potential hazards.
1-2 Samsung Electronics

Precautions
1-2 Servicing Precautions
Warning1: First read the “Safety Precautions” section of this manual. If some unforeseen circumstance creates a conflict between
the servicing and safety precautions, always follow the safety precautions.
Warning2: An electrolytic capacitor installed with the wrong polarity might explode.
1. Servicing precautions are printed on the 6. Insulation Checking Procedure: Disconnect the
cabinet. Follow them. power cord from the AC source and turn the
power switch ON. Connect an insulation
2. Always unplug the unit’s AC power cord from resistance meter (500V) to the blades of the AC
the AC power source before attempting to: (a) plug.
Remove or reinstall any component or
assembly, (b) Disconnect an electrical plug or The insulation resistance between each blade
connector, (c) Connect a test component in of the AC plug and accessible conductive parts
parallel with an electrolytic capacitor. (see above) should be greater than 1 megohm.
3. Some components are raised above the printed 7. Never defeat any of the B+ voltage interlocks.
circuit board for safety. An insulation tube or Do not apply AC power to the unit (or any of
tape is sometimes used. The internal wiring is its assemblies) unless all solid-state heat sinks
sometimes clamped to prevent contact with are correctly installed.
thermally hot components. Reinstall all such
elements to their original position. 8. Always connect a test instrument’s ground
lead to the instrument chassis ground before
4. After servicing, always check that the screws, connecting the positive lead; always remove
components and wiring have been correctly the instrument’s ground lead last.
reinstalled. Make sure that the portion around
the serviced part has not been damaged. 9. When some parts inside the optical engine
(except lamp) are damaged, replace the whole
5. Check the insulation between the blades of the optical engine.
AC plug and accessible conductive parts
(examples: metal panels, input terminals and
earphone jacks).
WARNING : This cover is provided with an interlock to reduce

the risk of excessive ultraviolet radiation.
Do not defeat its purpose or atempt to service without
removing cover completely.
CAUTION : Replace with same type numer DS001AKB

Precautions
1-3 Precautions for Electrostatically Sensitive Devices (ESDs)
1. Some semiconductor (“solid state”) devices 5. Use only a grounded-tip soldering iron when
are easily damaged by static electricity. Such soldering or unsoldering ESDs.
components are called Electrostatically
Sensitive Devices (ESDs); examples include 6. Use only an anti-static solder removal device.
integrated circuits and some field-effect Many solder removal devices are not rated as
transistors. The following techniques will “anti-static”; these can accumulate sufficient
reduce the occurrence of component damage electrical charge to damage ESDs.
caused by static electricity.
7. Do not remove a replacement ESD from its
2. Immediately before handling any semicon protective package until you are ready to
ductor components or assemblies, drain the install it. Most replacement ESDs are
electrostatic charge from your body by packaged with leads that are electrically
touching a known earth ground. Alternatively, shorted together by conductive foam,
wear a discharging wrist-strap device. (Be aluminum foil or other conductive materials.
sure to remove it prior to applying power—
this is an electric shock precaution.) 8. Immediately before removing the protective
material from the leads of a replacement ESD,
3. After removing an ESD-equipped assembly, touch the protective material to the chassis or
place it on a conductive surface such as circuit assembly into which the device will be
aluminum foil to prevent accumulation of installed.
electrostatic charge.
9. Minimize body motions when handling
4. Do not use freon-propelled chemicals. These unpackaged replacement ESDs. Motions such
can generate electrical charges that damage as brushing clothes together, or lifting a foot
ESDs. from a carpeted floor can generate enough
static electricity to damage an ESD.
CAUTION
These servicing instructions are for use by

qualified service personnel only.
To reduce the risk of electric shock do not
perform any servicing other than that contained
in the operating instructions unless you are
qualified to do so.

Reference Information
2. Reference Information
2-1 Tables of Abbreviations and Acronyms
Table 2-1 Abbreviations
A Ampere MV Megavolt
Ah Ampere-hour MW Megawatt
Å Angstrom MΩ Megohm
dB Decibel m Meter
dBm Decibel Referenced to One µA Microampere
Milliwatt µF Microfarad
°C Degree Celsius µH Microhenry
°F Degree Fahrenheit µm Micrometer
°K degree Kelvin µs Microsecond
F Farad µW Microwatt
G Gauss mA Milliampere
GHz Gigahertz mg Milligram
g Gram mH Millihenry
H Henry mI Milliliter
Hz Hertz mm Millimeter
h Hour ms Millisecond
ips Inches Per Second mV Millivolt
kWh Kilowatt-hour nF Nanofarad
kg Kilogram Ω Ohm
kHz Kilohertz pF Picofarad
kΩ Kilohm Ib Pound
km Kilometer rpm Revolutions Per Minute
km/h Kilometer Per Hour rps Revolutions Per Second
kV Kilovolt s Second (Time)
kVA Kilovolt-ampere V Volt
kW Kilowatt VA Volt-ampere
I Liter W Watt
MHz Megahertz Wh Watt-hour

Table 2-1 Abbreviations
ABL Automatic Brightness Limiter I/O Input/output

AC Alternating Current L Left
ACC Automatic Chroma Control L Low
AF Audio Frequency LED Light Emitting Diode
AFC Automatic Frequency Control LF Low Frequency
AFT Automatic Fine Tuning MOSFET Metal-Oxide-Semiconductor-Field-Effect-Tr
AGC Automatic Gain Control MTS Multi-channel Television Sound
AM Amplitude Modulation NAB National Association of Broadcasters
ANSI American National Standards Institute NEC National Electric Code
APC Automatic Phase Control NTSC National Television Systems Committee
APC Automatic Picture Control OSD On Screen Display
A/V Audio-Video PCB Printed Circuit Board
AVC Automatic Volume Control PLL Phase-Locked Loop
BAL Balance PWM Pulse Width Modulation
BPF Bandpass Filter QIF Quadrature Intermediate Frequency
B-Y Blue-Y R Right
CATV Community Antenna Television (Cable TV) RC Resistor & Capacitor
CB Citizens Band RF Radio Frequency
CCD Charge Coupled Device R-Y Red-Y
CCTV Closed Circuit Television SAP Second Audio Program
Ch Channel SAW Surface Acoustic Wave(Filter)
CRT Cathode Ray Tube SIF Sound Intermediate Frequency
CW Continuous Wave SMPS Switching Mode Power Supply
DC Direct Current S/N Signal/Noise
DVM Digital Volt Meter SW Switch
EIA Electronics Industries Association TP Test Point
ESD Electrostatic Discharge TTL Transistor Transistor Logic
ESD Electrostatically Sensitive Device TV Television
FBP Feedback Pulse UHF Ultra High Frequency
FBT Flyback Transformer UL Underwriters Laboratories
FF Flip-Flop UV Ultraviolet
FM Frequency Modulation VCD Variable-Capacitance Diode
FS Fail Safe VCO Voltage Controlled Oscillator
GND Ground VCXO Voltage Controlled Crystal Oscillator
G-Y Green-Y VHF Very High Frequency
H High VIF Video Intermediate Frequency
HF High-Frequency VR Variable Resistor
HI-FI High Fidelity VTR Video Tape Recorder
IC Inductance-Capacitance VTVM Vacuum Tube Voltmeter
IC Integrated Circuit TR Transistor
IF Intermediate Frequency

2-2 IC Line Up
Table 2 - 2 IC Line - Up
ASSY LOC NO COMPONENT DESCRIPTION MAKER

IC100 PCF8591 8-bit A/D and D/A converter 1002-001048
IC101 PCF8574 8-bit I/O Expander 0904-001121
IC108 TA8851 A/V Switch for TV s-terminal 1003-001458
Analog
IC104 TA2020 SOUND AMP 1201-001885
Board
IC108 MSP3421-B11 SOUND PROCESSOR 1003-001458
IC111 UPD64083 3D Y/C SEPARATOR 1204-001935
IC332 74HC04 Hex inverter 0801-000901
IC317 74LCX125 BUS Buffer 0801-002171
IC335 74VHC244 BUS Buffer 0801-002393

IC315 74LCX74 BUS Buffer 0801-002396
IC337 80251G2 MICOM 0903-001202
IC340 PCF8563 Real time clock & calender 0909-001032
IC320 AD9883A A/D Coverter 1002-001292
IC348 FLI2310 Video Deinterlacer/Line Doubler 1204-002078
IC347 SNI Video Enhancer 1003-001503
IC338 max232 driver/receiver 1006-001076
IC314 sil160 TMDS tranceiver 1205-001778
IC322 sil169 TMDS receiver(with HDCP) 1006-001131I
IC329 24C02 EEPROM 1103-000129
Digital IC341 24C16 EEPROM 1103-000138
Board
IC333 24LC21A EEPROM 1103-001164
IC301 km432s2030c DRAM 1105-001336
IC328 PSD834F2-90M FLASH MEMORY 1107-001373
IC331 ms81v04160 IC-FIFO 1109-001144
IC326 7045 Voltage DETECTOR 1203-001109
IC330 Z86129 Caption decoder 1204-001388
IC313 CXA2171 SELECTOR 1204-002079
IC325 VPC3230D VIDEO PROCESS 1204-001926
IC310 JAGASM LCD CONTROLLER, JAGASM 1205-002028

Table 2 - 2 IC Line - Up
ASSY LOC NO COMPONENT DESCRIPTION MAKER

IC116 DMD(HD2) DMD 4719-001079
IC115 SIL151B TMDS Receiver 1006-001131
IC109 BA033 REGULATOR 1203-001293
IC118 24C02 EEPROM 1103-000129
IC120 GS1086 REGULATOR 1203-002328
IC117 DDP1010 DMD Signal Processing ASIC 1204-001942
DMD IC111 74F14 IC seperattor 0803-000117

Board IC119 M29W800AB Flash Memory 1107-001315
IC114 CDCR83 DRAMBUS clock generator 1205-002161
IC113 K4R271669D RAMBUS DRAM 1105-001412
IC108 DAD1000 DMD Power and Reset driver 1003-001458
IC104 SH6742 12V VCM/Spindle Driver 1003-001457
IC107 FDS6930A MOSFET 0505-001630
IC801S ML4824IP1 IC-PFC, PWM, Controller 1203-002268
Power
Board IC802S TNY253P IC-PWM, Controller AA13-00024A

2-3 IMICOM IC BUS LINE-UP
V P C 3 2 3 0 D ( M ain ) ( I C 3 2 5 )
S C L :1 3 S D A :1 4 S lav e A d d r : 0 x 8 8
V P C 3 2 3 0 D ( S ub ) ( IC 3 3 6 )
S C L 1 :2 S D A 1 :3 S C L :1 3 S D A :1 4 S lav e A d d r : 0 x 8 E
S C L 2 :7 S D A 2 :8 A D 9 8 8 3 ( IC 3 2 0 )
S C L 3 :4 S D A 3 :5 I IC 1 B U S S C L :1 3 S D A :1 4 S lav e A d d r : 0 x 9 A
S C L 4 :1 6 S D A 4 :1 7 # :SC L 1
C X A 2 1 7 1 ( IC 3 1 3 )
# :SD A 1
T SC 80251G 2D
( MIC O M) D D P 1010 (IC117)
S lav e A d d r : 0 x 3 4
( IC 3 3 7 ) S C L :1 3 S D A :1 4
F L I 2 3 1 0 ( I C 3 4 8)
S C L :1 3 S D A :1 4 S lav e A d d r : 0 x c 0
S N I ( I C 3 4 7)
S C L :1 3 S D A :1 4 S lav e A d d r : 0 x c 8
Z 86129(IC 330)
MS P 3 4 2 1 G ( IC 1 0 8 )
P C F 8 5 7 4 ( IC 1 0 7 )
P C F 8 5 9 1 ( IC 1 0 0 )
I IC 2 B U S S C L :1 3 S D A :1 4 S lav e A d d r : 0 x 9 2
# :SC L 2
# :SD A 2 uP D 6 4 0 8 3 ( IC 1 1 1 )
S C L :1 3 S D A :1 4 S lav e A d d r : 0 x B 8
T A 8 8 5 1 ( IC 1 0 8 )
T u n e r ( M ain )
S C L :1 3 S D A :1 4 S lav e A d d r : 0 x C 0
T un e r ( Sub )
I IC 3 B U S
S C L :1 3 S D A :1 4 S lav e A d d r : 0 x C 6
# :SC L 3
# :SD A 3
X 2 4 C 1 6 ( IC 3 4 1 )
S C L :1 3 S D A :1 4 S lav e A d d r : 0 x A 0
I IC 4 B U S
# :SC L 4
# :SD A 4 P C F 8 5 6 3 ( IC 3 4 0 )
S C L :1 3 S D A :1 4 S lav e A d d r : 0 x A 2

MEMO

Specifications
3. Specifications
MODEL HLN467W HLN567W
TUNING Frequency Synthesizer
SYSTEM COLOUR NTSC 3.58Mhz
SOUND Virtual Dolby
ANTENNA IMPEDANCE 75 ohm Unbalanced Coaxial
Width 973 mm Width 973 mm

SCREEN SIZE
Length558 mm Length 558 mm
Consumption 200Watts ± 20%
POWER Requirements AC Input Voltage : 120V
Frequency 60 Hz
VHF Channel : 2 ~ 13
TUNING RANGE UHF Channel : 14 ~ 69
CATV Channel : 1,14 ~ 125
SOUND OUTPUT 15 Watts/ 2 CH (R/L)
DIMENSIONS
1047 x 399 x 779mm 1268 x 461 x 924mm
(W x D x H)
WEIGHT 33.5Kg/73.8lbs 49.9Kg/91.5lbs
PROFILE 185mm
TRANSMITTER TYPE TM63 47Keys

MEMO

Disassembly and Reassembly
4. Disassembly and Reassembly
4-1-1 Cabinet Disassembly (HLM4365,HLM5065)
1. After removing the screws, pull the bottom and side holder part of the cabinet back wards.
2. Loosen the screws and remove the supporter. 3. After loosening the screws, remove the lens
cover and fan duct.
4. Loosen the screws. Remove the front mask.

4-1-2 Cabinet Disassembly (HLM437,HLM507)
1. After removing the screws, pull the bottom and side holder part of the
cabinet back wards.
2. Loosen the screws and remove the supporter.

4-2 Lamp Replacement
1. Loosen the screw. 2. Remove the cover.
3. Pull out the lamp.
4. PROCEDURE (1) Select 7(OPTION) with using the joystick

downward, and then select the LAMP
After completing the lamp replacement, enter the CLEAR with using the joysick in the
Service Mode displayed menu.
Press the remote control Keys in the following
sequence: (2) Press the + key to select LAMPCLEAR
OFF.
“Power off ➔ Mute ➔ 1 ➔ 8 ➔ 2 ➔ Power On”
(3) Press the + key, LAMPCLEAR CLEAR
The Service Mode Screen appears in 15 ~ 30 is displayed in the screen.
seconds.
(4) Exit factory mode.

4-3 DLP Engine &PCB Replacement
1. After removing the screws, pull the cabinet backwards.
2. Loosen the screws and pull out the optical engine.

Alignment and Adjustments
5. Alignment and Adjustments

5-1 When Entering Service Mode:
1. Enter the service mode by pressing the remote control keys in the following sequence :
Mute -> 1 -> 8 -> 2 -> Power On
Note : If necessary, re-do steps 1~3.
2. Initial display when the service mode is switched to below OSD
1. DDP1010 (ALL)
2. DNIe (ALL)
3. AD9883 (Component/480P)
4. VPC3230 (RF/VIDEO/480I)
5. JAGADC (PC)
6. FLI2300 (RF/VIDEO/480I)
7. 3D_COMB (ALL)
8. OPTION
SW Version
RELEASE TIME
3. Service Mode Control Key
Main Menu Menu Display
CH UP/DOWN Select item by moving cursor
VOL UP/DOWN Decrease or increase the adjustment values
4. Factory Data :
1) DDP1010
ITEM ADRESS MIN MAX DEFAULT DESCRIPTION
1 POS-Y OxEC 0 31 16 First Valid line in frame
2 POS-X OxEC 0 511 147 First active pixel in line
3 LAMP Ox24 1 2 2 1:OSRAM, 2:TOSH/PHIL
4 DELAY Ox21 0 359 223 Color wheel index delay calibration value
5 V-FLIP Ox3 0 1 1 Vertical Flip Operation

6 H-FLIP Ox3 0 1 1 Horizontal Flip Operation

7 GAMMA Ox09 0 15 4 GAMMA Value Selection
2) DNIe : ALL
1 R_GAIN 0x2B1 0 255 120 Red_Gain control
2 G_GAIN 0x2B1 0 255 120 Green_Gain control
3 B_GAIN 0x2B2 0 255 120 Blue_Gain control
4 R_OFFSET 0x2B2 0 255 128 Red_Offset control
5 G_OFFSET 0x2B3 0 255 128 Green_Offset control
6 B_OFFSET 0x2B3 0 255 128 Blue_Offset control
7 SYNC_MODE 0x211 0 1 1 SYNC_MODE selection
8 RAST_H 0x215 0 2047 1504 H_SYNC Value
9 PROC_SET 0x220 0 255 PC / DVI: SNI enable / disable selection

Ox44
RN : Ox66
10 PATT_SEL 0x230 0 14 0 SNI Pattern select
11 KNOB_RED 0x280 0 2047 91 Slope value selection (when input Cb is positive number)
12 KNOBBLUE 0x281 0 2047 91 Slope value selection(when input Cb is negaitive number)
13 C_SEL 0x298 0 1 RF : 0 C-A daptation application select
RN : 1
14 S_BR(DDP) 0x00 0 255 DVI : 254 DDP1010 sub_Brightness adjust
COM : 252
PC: 253
RF : 247
15 S_CT(DDP) 0x01 0 511 DVI : 106 DDP1010 sub_contrast adjust
COM : 118
PC : 107
RF : 135

3) AD9883 : COMPONENT 2,3, 480P
1 Y-GAIN 0 255 150 Red_Gain control
2 Y_OFFSET 0 127 60 Red_Offset control
3 CR_GAIN 0 255 150 Green_Gain control
4 CR_OFFSET 0 127 58 Green_Offset control
5 CB_GAIN 0 255 150 Blue_Gain control
6 CB_OFFSET 0 127 58 Blue_Offset control
7 AUTOCOLOR DTV Auto color
8 AD_RESET
4-1) VPC3230 (RF ~ S VIDEO)
1 BR_M 0x52 0 255 152 Main Bright Adjust
2 CT_M 0x53 0 63 36 Main Contrast Adjust
3 SAT_M 0x30 0 4090 1900 Main Saturation Adjust
4 TINT_M 0xDC 0 255 132 Main Tint value setting
5 RFS_M 0x53 0 2 2 Main Horizontal Peaking Filter Selection

0 : broad, 1 : med, 2 : narrow
6 PK_M 0x53 0 7 2 Main Peaking Gain Selection
7 PKCOR_M 0x53 0 1 1 Main Peaking Coaring ON/OFF

8 BR_S 0x52 0 255 152 Sub Bright Adjust
9 CT_S 0x53 0 63 36 Sub Contrast Adjust
10 SAT_S 0x30 0 4090 1900 Sub Saturation Adjust
11 TINT_S 0xDC 0 255 132 Sub Tint value setting
12 PFS_S 0x53 0 2 2 Sub Horizontal Peaking Filter Selection
0 : broad, 1 : med, 2 : narrow

13 PK_S 0x53 0 7 2 Sub Peaking Gain Selection
14 PKCOR_S 0x53 0 1 1 Sub Peaking Coaring ON/OFF
15 IFC_M 0x21 0 3 2 bit[4:4] IF compensation
16 CBW_M 0x21 0 3 3 bit[6:5] chroma bandwidth selector

00 narrow, 01 normal
10 broad, 11 wide

18 LPF2_M 0x52 0 3 0 bit[9:8] horizontal lowpass filter for Y/C

0 bypass, 1 filter 1
2 filter 2, 3 filter 3
19 CBW2_M 0x21 0 1 0 bit[10] horizontal lowpass filter for high-
resolution chroma
0 0/1 bypass/filter enabled
20 IFC_S 0x21 0 3 2 Sub IF compensation
21 CBW_S 0x21 0 3 3 Sub chroma bandwidth selector
22 LOWP_S 0x21 0 1 1 enable Sub luma lowpass filter
23 LPF2_S 0x52 0 3 0 Sub Horizontal LPF for Y/C
24 CBW_S 0x52 0 1 0 Sub Horizontal LPF for Chroma
4-2) VPC3230 (480i)
ITEM ADDRESS MIN MAX DEFAULT DESCRIPTION
1 BR_M 0x92 0 255 191 Main Bright Adjust
2 CT_M 0x92 0 63 31 Main Contrast Adjust
3 SATCB_M 0x90 0 63 38 Main Saturation_Cb Adjust
4 SATCR_M 0x90 0 63 40 Main Saturation_Cr Adjust
5 TINT_M 0x91 0 63 32 Main Tint value setting
6 IFC 0x21 0 3 0 IF compensation
7 CBW 0x21 0 3 3 chroma bandwidth selector
8 LOWP 0x21 0 1 1 enable luma lowpass filter
5) JaguarADC : PC
1 R_GAIN 0xf8 0 255 128 R_GAIN Adjust
2 R_OFFSET 0xf9 0 255 64 R_OFFSET Adjust
3 G_GAIN 0xfa 0 255 128 G_GAIN Adjust
4 G_OFFSET 0xfb 0 255 64 G_OFFSET Adjust
5 B_GAIN 0xfc 0 255 128 B_GAIN Adjust
6 B_OFFSET 0xfd 0 255 64 B_OFFSET Adjust
7 AUTOCOLOR Jaguar ADC Autocolor

6) FLI2300 : RF, VIDEO, 480I
1 CT 0x302 0 255 138 Contrast Adjust
2 BR 0x303 0 255 128 Brightness Adjust
3 SAT 0x304 0 255 177 Saturation Adjust
4 LOW_FREQ 0x16E 255 32 Set motion threshold for low frequency
signals. Defines the lower limit of low
frequency motion, below which motion is
not detected
5 HIGH_FREQ 0x16F 0 255 88 Contains motion threshold for high
frequency signals
6 MULTI_MTN 0x170 0 255 56 Contains motion threshold for multiburst
signals
7 Y_BR 0x34E 0 2046 1023 Contains the 2s complement brightness
control parameter for Y/G data
8 CB_BR 0x350 0 2046 1023 Contains the 2s complement brightness
control parameter for Cb/B data. Set to
0x000 for CbCr.
9 CR_BR 0x352 0 2046 1023 Contains the 2s complement brightness
control parameter for Cr/R data. Set to
0x000 for CbCr.

10 NR 0x130 0 1 1 Noise reducer bypass control
bit[6] 0 = Noise reduction on
1 = Noise reduction off
7) 3D_COMB : ALL
1 DYCOR Ox04 0 15 1 Y motion detection coning bit [7,4]
2 DYGAIN Ox04 0 15 10 Y motion detection gain bit [3,0]
3 DCCOR Ox05 0 15 2 Y motion detection coning bit [3,0]
4 DCGAIN Ox05 0 15 10 Y motion detection gain bit [3,0]

8) OPTION : ALL
ITEM MIN MAX DEFAULT DESCRIPTION
1 AUTOPOWER off AUTO POWER ON/OFF Power ON/OFF
2 EER_RESET EEPROM RESET
3 WBCONTROL on White Balance Control
4 COLOR on Color on/off
5 DVCO Digital VCD Adjust
6 WBDEFSET off White Balance Setting
7 USERRESET User Reset
8 LAMPLIFE Lamp time display
9 LAMPCLEAR Lamp time clear

10 MUTE_TIME 0 255 700 Tuning mute time selection
11 FAN_NUM 2 3 3 FAN Number selection

No. Item Picture Description Remarks
1. When the power cord is plugged in and the power 1. Flickering of the Lamp LED indicator
Normal switch on the right of set is pressed --------------- The means that the lamp is about to be
Samsung Electronics
operation red LED indicator should be lit. (Domestic) turned on.
[LED Status] 2.When the power cord is plugged in, the LED indicator 2. The ON state of the Lamp LED
is not lit. (Overseas) indicator means that the lamp has
3.When the set is turned on via the remote control, the been turned on.
Lamp LED indicator at the center is lit.
4.When the timer setting function is used, the Menu
LED indicator at the top is lit.
Failure Type Picture Inspection Items Remarks
1. Check whether or not the power cord is connected.

When the 2. Check whether the power switch on the right of set has
Domestic Based on a 61" TV been pressed.
3. Check the line filter fuse.
5-2 Contents Failure Repair Methods
Power LED
indicator 4. Check the connections of the ANALOG CN111 and
does not CN511 connectors.
light up. 5. Check the connection of the DIGITAL CN307 connector
and check whether LED indicator OP301 (one) is lit.
Power Switch 6.Check the connection of the DIGITAL CN303 connector
and check whether 5V power has been supplied to
pin #5.
1. Check whether the temperature sensor connector Temperature

When the attached to the engine has been inserted normally into sensor
Abnormal CN305 on the DIGITAL board.
Temperature 2. Check whether the temperature sensor is normal when
LED indicat- both terminals have been short-circuited (connected).
or flickers.
Timer+
1. Check that the fan operates when LED for timer,
standby/ Cover lamp
standby or abnormal temperature blinks.
LED blinking
2. Check that the cover detection switch is inserted at
at abnormal
CN310 on the digital board when LED for timer,
temperature
standby or abnormal temperature blinks.
Power/LED
3. When LED for timer, standby or abnormal temperature
blinking at
blinks, check that the lamp cover is properly assembled
abnormal
and that the switch-pressing boss(inside) is not bent.
temperature
5-7
Alignment and Adjustment
5-8
1. If the 3 LED indicators flicker from the time the set is

turned on, it means:
1) The CN106 connector on the DMD board is not inserted
properly.
2) The MDR cable that connects the DIGITAL board to the
DMD board is not connected properly.
3) If the lamp does not turn on even after turning it on three
times, by powering off/on 15 second intervals: CN106
! The B+ 380V power is not supplied to the ballast
MDR cable
(The cable is not connected properly between the power
and the ballast.)
When the @ The cable connected to the CN110 terminal on the
Timer, Lamp, DMD board and the CN2 terminal on the ballast is short-
and Abnormal circuited or not connected.
Temperature # The lamp does not turn on because 5V has not been
LED indicators supplied to blue pin #1 on the CN2 terminal of the
flicker simulta- ballast.
neously. $ 5V is supplied to the CN2 terminal on the ballast but the
lamp does not turn on because the ballast has a failure.
1 (If the lamp is replaced and 5V is supplied normally to
the CN2 terminal, suspect a ballast failure if the lamp still
Ballast CN2 terminal does not turn on.)
Color wheel
% The ballast is normal but the lamp doest not turn on. connector
(When 5V is supplied to CN2 and 385V to CN1, but the
Color wheel index connector
lamp does not turn on, try replacing the lamp. If it turns
Ballast CN1 terminal on, that means it was a lamp failure.)
*When measuring voltage, 4) The color wheel engaged to the engine does not operate,
make sure to measure the Lamp connector
voltage between the two or the connector which indicates the operation of the
terminals. color wheel is not connected properly, and therefore
does not allow the lamp to turn on. The cause can be
determined when the set still does not turn on after
attempting to turn it on three times.
5) Another digital board or the DMD board has a failure.
Conclusively, if the three LED indicators flicker, first
check the above five items, then check the various
connector connections, and then suspect a failure of the
lamp or the ballast.
Samsung Electronics
1) Means that the lamp is turned on normally.
Samsung Electronics
* Description of LED indicator operations
! The Lamp LED indicator flickers while turning on the lamp.
1 The set is @ The mechanism is designed in such a way that if three turning-on
normal trials (with 15 second intervals between each trial) fail, the set
should be powered off (reset) and then three turning-on trials
should be tried again.
Failure Failure if the LED indicator is normal but the screen is not displayed.
Name
First Check whether the External LED Only the Lamp LED indicator should be turned on.
indicator of the set is normal.
Second Check whether the DIGITAL board All of the three LED indicators should be turned on.
LED indicators inside the set are lit. * You can observe those LED indicators through the cabinet holes
2 at the back of the set. All three LED indicators should be turned on.
Third Check whether the set When the lamp is turned off, replace it.
lamp is turned on. * When you turn on the set again after replacing the lamp,
- It should turn on within 30 seconds. (For 50 and 61 inch TVs)
*If more than one minute passes before it turns on, or if it does not
turn on, replace both the ballast within the engine and the lamp.
Check the lamp.
5-9
5-10
Remove the cover lamp screw as shown Remove the screws on both sides Pull the lamp out while holding its Lastly, assemble the cover lamp.
in the figure below. knob, and then replace it with a Check whether the new lamp
of the lamp.
new one. turns on.
Fourth Cover lamp

[Lamp
replacement]
The screen should be turned on.
Open the back cover of the set and short Check whether the power and the lamp enable Repair plan
the protection switch. signal have been supplied to the ballast.
1. Check whether 5V is supplied to the blue terminal of CN2 1) If 5V is applied to the CN2 terminal of the ballast,
Fifth Press the switch to cause a short. 2. Check whether DC 380V is supplied to both end
terminals of CN1 but the lamp does not turn on, replace the ballast.
[Ballast 2) When 5V is not supplied, replace first the engine.
operation If the lamp still does not work, replace the DMD
check] CN2 board attached to the engine.
2
CN1 * For repair methods of the DMD board, refer to
separate instructions.
On the right side of
the back of the set.
Check the signal supply procedure. Method for inspecting whether signals are DMD board inspection method
[Check whether the signals are supplied from the being supplied from the digital board to
analog board to the digital board] the DMD board
Sixth
[The lamp is 1) Check in which mode the screen does not display. Check the output of the IC314 terminal. 1) Check whether +26V and -26V is being supplied to
normal, 2) If the RF, VIDEO, DVD, or DTV mode screen If the signal output state is normal, susp- the DMD board.
but a blank does not display, check the Analog CN511 termi- ect the DMD board. -> If the voltage is abnormal, replace the tantal cond-
screen fail- nals, Digital CN309 connector connections, and enser (C116, C110: When failure occurs intermittently.)
ure occurs.] their signaling. * Refer to the Digital Board Description If the problem continues after replacement, then rep-
3) If the DVI or PC mode screen does not display, Diagram. lace the power drive IC (IC108).
replace and inspect the digital board. 2) If the DMD voltage is normal, replace the panel, or
4) If the screen does not display in any mode, check reassemble the panel.
whether the signals are being output from the (Try to fix the four silver screws again.)
digital board.
* Refer to the DMD Board Description Diagram.
Samsung Electronics
Remove the heat sink attached to the DMD Horizontal raster failure occurs. Vertical line failure occurs.
board and follow the directions given below. [Check whether the output of * Check whether it occurs within
1) Replace the heat sink. Fix the DMD by tigh- the R NETWORK RA101~ the regular wide range.
Samsung Electronics
tening the screws again. RA104 terminals of the DMD (Less than 26mm for 50-inch TV)
2) Check signaling for each part. board are normal.]
Seventh
[DMD state 1) If it appears at regular intervals
inspection of less than 26mm, check the
2 method] DMD fixing state.
→ Loosen the four silver screws
* Refer to the DMD Panel PIN Terminals * Refer to the DMD
and then re-assemble them.
Characteristics Diagram. Board Description Diagram
2) If the vertical lines do not occur
at regular intervals, or the inter-
vals are more than 26mm, or
irregular, replace IC117
(DDP1010).
Check the noise state of the color wheel. Fan noise Ballast noise
1) If the noise of color wheel is loud, replace 1) Check the revolving state of 1) Check whether there is noise from the ballast, if noise is too loud,
the engine or the color wheel. the fan to inspect whether replace the ballast.
2) When the color wheel is replaced, make sure the fan wire is caught on the
to adjust the delay value of 1.DDP1010 to wings, then check the bear-
factory settings. ing noise.
(Adjust to the position where the color red is
Noise strongest.)
failure
3
For 50 inch
50-inch: Two fans CN2

61-inch: Three fans
CN1
The color wheel is attached as shown in the
following figure. Loosen the screws which fix
the outer parts and then replace the color wheel.
5-11
5-12
Loosen the three screws as shown in the following figure and then adjust the
If the lower part of image is well aligned horizontally but the upper
DMD board by turning it to the left, right, up, or down.
part is not aligned horizontally (PC mode is best for viewing.)
* For factory settings, set the POS-X & the POS-Y values of DDP1010 to the
1) To repair the upper distortion failure, separate the screen and put
center.(16/147)
an inlay into the buss of the cabinet back on the mirror fixing part.
1) Separate the digital board.
2) Loosen the three screws shown in the following figure and then perform the
image adjustment.
[Screen state]
Screen image Part where distortion occurs.

adjustment
failure (Tilt)
4
Failure state Repair procedure

1) Colors are mixed at the corners. 1) Loosen the screw of the part as shown in the following figure.
2) It checked-out okay while in the white pattern. (Lower part failure state) 2) Move the mirror so that there is no skipped color and then fix the
mirror using U/V bond.
Screen
color skip
5 failure
Displayed at the corners of the screen.
Samsung Electronics
No Item Repair procedure
Samsung Electronics
The screen does not display in a specific mode. Replace the PCB digital
2 [The screen is abnormal in the PC and DVI modes.] board ASSY.
Replace the PCB digital

3 When the menu function of the TV or the OSD has a failure.
board ASSY.
Failure state Check the color wheel noise state. Check the fan noise state.
4
Noise failure [Shoo is heard.]
Factory adjustment state check items
Factory settings to check Description Remarks

Description
POS-Y Screen upper and lower adjustments
POS-X Screen left and right adjustments

Make sure to choose TOS/PHIL for 50-inch and
LAMP
OSR for 61-inch
Adjust to the value where the color red is strongest. (Fix to the
5 DELAY Terminal that controls the motor of the color wheel.
position where the degree of red is strongest in a red screen)
When the upper and lower portions of the screen are When the screen has reversed images,
V-FLIP normal, it is normal adjust to the normal state.
When the left and right portions of the screen are When the screen has reversed images,
H-FLIP normal, it is normal. adjust to the normal state.
When the value is 4 it is normal. But, for the productions Change the values to from 1 to 4 until the screen is not saturated
GAMMA from July, 2002, it is normal when the value is 1. and becomes normal. Set to the found value.
5-13
5-14
No. Factory Item Description Remark
R-GA IN Red color adjustment for the high-light parts of the screen Initial value: 120
G-GA IN Fixed to 120

B-GA IN Blue color adjustment for the high-light parts of the screen Initial value: 120
R-OFFSET Red color adjustment for the low-light parts of the screen Initial value: 128
2.DNIe G-OFFSET Fixed to 128
B-OFFSET Blue color adjustment for the low-light parts of the screen Initial value 128
Middle items: not relevant

Brightness adjustment for the low-light parts of the screen The value differs for DTV, PC, and DVI modes.
S-BR(DDP)
(RF: the initial value is 250.)
Brightness adjustment for the high-light parts of the screen
S-CT(DDP) The value differs for DTV, PC, and DVI mode.
6 R-GA IN Red color adjustment for the high-light parts of the screen Initial value: 255
G-GA IN Fixed to 230
B-GA IN Blue color adjustment for the high-light parts of the screen Initial value: 255
R-OFFSET Red color adjustment for the low-light parts of the screen Initial value: 128
2.MN82860 Fixed to 120
G-OFFSET
B-OFFSET Blue color adjustment for the low-light parts of the screen Initial value: 255
Middle items: not relevant
S-BR(DDP) Brightness adjustment for the low-light parts of the screen

S-CT(DDP) Brightness adjustment for the high-light parts of the screen
The value for DVI mode is 108.
(Initial value: 120)
Samsung Electronics
No. Factory Item Description Remarks
The Default is OFF. When turned ON, the set turns on
Samsung Electronics
AUTO POWER
automatically when the power cord is plugged in.
EER-RESET Clears the EEP-ROM.
To perform color adjustment in a specific mode such

WBCONTROL The Default is ON. Performs screen color adjustment.
as DTV or PC mode, select OFF and then adjust.
The Default is ON. Removes color when color adjust-

COLOR ment is needed for broadcasted color bar signals.
DVCO No specific function
When performing an EER-RESET while turned ON,

7.OPTION Only when the software is to be replaced, set to ON
WBDEFSET make sure to adjust the auto-color, image, and delay
and perform an EER-RESET in order to clear all items.
settings again.
The last item that should be reset during the set

USERRESET shipment process.
LAMPLIFE Time for which the lamp has been used.
Clears the lamp time and sets to "0". Used when

LAMPCLEAR shipping the set or replacing the lamp.
MUTE_TIME Time which the screen will be black while switching

channels.
DNIe DEMO Operational state of the DNle function The models which do not have the DNle function do
not have this item.
FAN NUM 50-inch has two fans and 61-inch has three fans.
This item is used to identify it.
5-15
5-16
Lamp/Ballast Management By Model bal last lamp
* Make sure to use a lamp which is

BP47- 00003A BP96- 00224B assembled with a case produced for
61-inch
apparatus projection.
* Osram lamp ballast
43- or 50-inch AA47- 00008A BP96- 00224A * Toshiba lamp ballast
Samsung Electronics
5-3 ASSY PCB ANALOG Service Manual


ASSY PCB DIGITAL Characteristics
Samsung Electronics
5-4 ASSY PCB DIGITAL Service Manual
Identification Problems
Check whether the IDENT terminals for the fan, the temperature sensors, and the detectors are set to
GND (0V). As a temporary fix, you may connect the IDENT terminals to the GND and connect the
INDEX terminals of the fan or the temperature sensor to the GND in order to operate the set normally.
However, make sure to replace the failed parts for safety.
5-19
5-20
Digital Board
Key-Scan
Flash
Remocon-IR Microprocessor 2
(PSD834)
IIC-BUS (TSC80251G2D) EEPROM
1 (24C16)
Main-Y/C
DVD-480i Video Decoder 10
(VPC3230)
SDRAM
64M
Main-CVBS Caption
Decoder 11
(Z86129)
Sub-CVBS Frame
Video Decoder 7 De-Interlacer
12 Memory 6
(VPC3230) ( FLI2310 )
(MSM5412222)
A/D SDRAM
8 13 TMDS TO PCB
Converter 64M*2
(Sii160) DMD
(AD9883)
DVD-480P/HD1/HD2 Component 3 Video

Switch 9 enhancer
(CXA2171) (DNIe)
DVI 24 bit Scaler 5

4 Scaler
(SiI169) (JagASM 1) (JagASM 2)
PC INPUT
(DVI-D) SDRAM SDRAM
PC INPUT
64M*2 64M
(D-SUB)
Samsung Electronics



5-24
ASSY PCB DIGITAL IC Characteristics
IC NAME Characteristics Remark

1. Enables switching between VGA and UXGA modes.
2. Enables switching between 4:3 and 16:9 modes.

(Used to change image size in COMPONENT 1, 2, 3, DVI and PC modes,
which are externally input.)
3. Receives HDTV signals, which are MPEG2 signals.
(Receives COMPONENT 1 (480P DVD), 2, and 3 signals, which are externally input.)
4. Directly interfaces the DVI digital signals to the IC314 (SILCOM INAGE 161) receiver.
5. Performs auto adjustment.
1. Enables switching between VGA and UXGA modes.

2. Enables switching between 4:3 and 16:9 modes.
(Used to change image size in RF, PIP, and DVD (480i) modes,
which are externally input.)
3. Supports OSD.
1. Scaleable Bandwidth 25~162 MHz

2. Low Power 3.3V
3. PIN 90~97: Even 8-bit red signaling
99~1~6: Even 8-bit green signaling
9~16: Even 8-bit blue signaling
48~55: ODD 8 BITS RED signaling (what’s the difference between this and the
next one in the list? Why is BITS RED capitalized?) * Even output terminal
58~65: Odd 8-bit red signaling waveform No colored waveform is
68~75: Odd 8-bit blue signaling output. The odd terminal has no
output waveform
4. 76:H-SYNC
77: V-SYNC operation check.
* For inspection on the outputs of the end terminals,
check the even bit terminal for each color (red, blue, green).
1. Performs DE_INTERLACING.
2. Receives inputs from 480i, 480P, 720P, 1080i, VGA, XGA.
3. Outputs to 480P, 720P, 1080i, 1080P, VGA, XGA.
Samsung Electronics
DMD Board Schematic and Major Terminal Characteristics
Samsung Electronics
Term- Spec Remark
MOTOR inal
DRIVER 1 12V
POWER 2
DRIVER 3
4 Not
Flash
8M
5-5 ASSY PCB DMD Service Manual
TMDS Term-
(sii161) Spec Remark
inal
1 Not
DMD PANEL DMD 2 GND

Driver
COLOR WHEEL
(DDP1010) 3 INDEX
0V/2V
CW/OFF:5V
RDRAM 4 5V
CW/ON:7V
128M
IC NAME Characteristics
Term- * The power supply for operating the DMD. Term-
1 2 3 4 5 6 7 8 Spec Remark
inal It generates +26V and -26V by using DC 3.3V and inal
DC 12V and provides power to the panel. 1 SCI Turns on the lamp.
SPEC DC 5V DC 12V GN Terminal (If it does not generate DC+- 26V, make sure
2 GND
to replace it.)
* The IC which drives the motor for the color wheel LAMPL H:LAMP OFF
3
by using DC12V. ITZ L:LAMP ON
5-25
DMD Board BLACK DIAGRAM



Description of Terminal Characteristics

5-30
Engine Failure Inspection Flow Chart for the DMD Board
No. Description Key Point Remark

1) Check whether the DC380V power * For domestic model, it is needed to

1) When the power cord is plugged in, check whether the master power switch
2) DC 380V is automatically supplied to the ballast. is supplied to the ballast.
is turned on.
* The US model has no master power.
1) When the power key is pressed via the remote control, the * 12V must be supplied to operate the
1) Check whether 5V and 12V are
micom of the digital board outputs high (5V) PWR signals. motor. (The voltage of the motor driving
supplied to the CN 106 terminal.
2) The power board operates normally. 5V and 12V are supplied power is 12V.)
to the DMD CN106 terminal.
1) The MTR Reset signal is supplied to the R188 terminal of the 1) After the set is powered on, check * If 5V is not detected, the motor will
motor IC104 from the micom on the digital board and then the whether 5V is detected on pin No.49 not operate.
motor starts to drive. of IC104.
2) If the color wheel rotates for a certain time and then stops, * After a while, the sound generated by
check whether the color wheel sensor is normal. the rotating color wheel is heard.
(Check the waveform on the No.2 terminal
below CN110.)
* When SCI is high (5V), the lamp litz of

CN107 is low (0V).
1) Check whether the signal (SCI: START CONTROL INPUT) 1) Check whether CN107 #1 * CN107 #1 terminal voltage changes to
that turns on lamp #1 of CN107 on the DMD board is high (5V). signal is 5V. pulse waveform 14 seconds after
(for 50 inch TV) the time that the
voltage is 5V.
* When about 4 seconds have passed
after changing to pulse waveform, the
1) If the voltage between R301 and screens are displayed on the set.
1) Method for checking whether the DDP1010 IC RESET is normal.
R302 is 3V, it is normal.
1) Check whether the signal and the voltage are output normally 1) A waveform should be output on the
to the data line of DMD panel. data line.
* Refer to the remarks.
Samsung Electronics
Lamp/TV On/Off Timing Chart & DMD Board Checkpoints
Based on the
Samsung Electronics
50-inch TV.
After 4 seconds
(SET RASTER appears.)
The time it takes for the color

wheel to start to drive.
The time it takes for the

lamp to turn on.
Contact point Total time required for fully turning on the screen is 28 seconds.
5-31
5-32
Description of the Characteristics of the Power Board Terminals
Used to
connect the
master switch.
AC110V~220V
5-6 ASSY PCB POWER Service Manual
input terminal
Supplies the DC 385V
power to the ballast.
Term-
nal Terminal
Spec Terminal Spec
Used Supplies DC voltage to the PCB DMD Terminal
Spec Terminal Terminal
Used Supplies DC voltage to the PCB ANALOG and the PCB DIGITAL.
First, check whether power is supplied normally when high voltage (5V) is applied to terminal 15 of CN801, as for the power
Reference
of the TV in general. Then, repair it, if necessary.
Samsung Electronics
SERVICING AND CONTROLLING LAMP (1/1)
1. How to control a lamp (time of application : Mar. 2003)
Samsung Electronics
Kinds of lamp used and method of indicating on lamp bracket (See the table below.)
Form of label on lamp Classification

Label has a different background color depending on lamp.
Class. Lamp (Watt) Label Color
Form of label on lamp
1 Lamp (Watt) Label Color
Maker driving power, "Assy Lamp Code"
2 TOSHIBA 100W (WHITE)
Bar Code
3 OSRAM 100W (BLUE)
4 OSRAM 120W (GREEN)
Label of the lamp code attached on cabinet
5 PHILIPS 100W (RED)
30mm
Lamp Code
ASSY LAMP CODE NO (T/O/P) l amp code
20mm
assy code
5-7 SERVICING AND CONTROLLING LAMP
BAR CODE
|| | | | | || |
How to indicate label inside (lamp) and outside a set (cabinet)
Outside the set ( left of the cabinet of a set) Inside the set (lamp bracket)
* The left side of the cabinet * On the lamp shield cover inside of the set
5-33
CHECKPOINTS AND MEASURES TO TAKE WHEN CHANGING DLP A’SSY (1/2)
5-34
1. When changing A’ssy PCB Digital
1) Press the buttom in order of Mute -> 1 -> 8 -> 2 -> Power on.
2) Factory item : 1. DDP1010 (All)
Item Initial value 50 Inch 61 Inch Description

POS - Y 16 When changing a digital board, existing data which has been adjusted
POS - X 147 get initialized. So, it may result in the shift of picture position.
-. When changing the Assy PCB digital, be sure to use TOS/PHILPS
for 50 inch.
OSR -. When changing the Assy PCB digital, the default of a lamp for 61 inch
Lamp OSR TOS/PHILS
is set to OSR.
Note) If lamp label is attached later, select lamp according to the
color.
223 When changing a digital board, existing data which has been adjusted
Delay
get initialized. So, it may result in the shift of picture position.
V-FLIP Normal
H-FLIP Normal
GAMMA 4
2. DNle (All) :
1) When changing the Assy PCB digital, the items below change to a certain value so it is necessary to check
the state of the screen.
Item Initial value Description

R-GAIN 120 Do re-adjustment when high light zone has a difference in color.
G-GAIN 120 Fixed
B-GAIN 120 Perform re-adjustment when high light has a difference in color.
R-OFFSET 128 Do re-adjustment when low light zone has a difference in color.
G-OFFSET 128 Fixed
B-OFFSET 128 Do re-adjustment when low light zone has a difference in color.
S_CT Difference by Input Mode RF:135 / DTV:118 / DVI:112(NOW:106) / PC:107
2) Above items are easy to adjust if you set the color of Factory option to Off.
Samsung Electronics
CHECKPOINTS AND MEASURES TO TAKE WHEN CHANGING DLP ASSY (2/2)
2. When changing Engine

1) Factory item :
Samsung Electronics
1. DDP1010 Delay

POS - Y 16 The position of picture may be shifted depending on the state of engine.
POS - X 147
When changing a color wheel attached on the engine, color may change
DELAY 223
due to the deviation of where color wheel sensor is assembled.
2. R,G Gain and R,B Offset of Dnle items is needed to adjust if the screen has a problem.
8. Option items

lamp life 0 When changing lamp, set the value to "0".
lamp clear Make the data clear and then lamp life "0" hour.
3. When changing Color Wheel

1. Do adjustment for Delay of DDP1010 if it has a difference in Red.

Delay 223 When color wheel is changed the same case as engine, color may
change due to the deviation of where color wheel is assembled.
4. When changing Lamp, clear the lamp life on 8. Option item. For defective lamp, write in a defect form with the time used.

lamp life 0 When changing lamp, set the value to "0".
lamp clear Make the data clear and then lamp life "0" hour.
5-35
5-8 Lens and Mirror Cleaning
1. Mix the alcohol and ethyl in appropriate proportions.
2. Use a clean cotton cloth or a cleaning paper.
3. Clean the top of the lens by turning it as shown. The pattern starts at the
center and proceeds outward, as shown below:
4. Use minimal pressure when rubbing the mirror. Otherwise, the surface
will be damaged.
5-9 Focus Adjustment for projection Lens
1. Input the Cross hatch pattern or lion head pattern

from the pattern generator.
2. Lift up the Focus Cover in the Optical Engine.

(Fig. 1)
3. Move the focus adjustment dial to the colckwise

or counter clockwise until the picture is clearly
displayed. (Fig. 2)
4. Reposition the Focus Cover in the Optical Engine.

(Fig. 3)
5. Check the focus adjustment.
6. Repeat adjustment 1~5, If nessary.


5-10 Engine Service Method
5-10-1 Lamp replacement Method
Lamp replacement
1) Failure type : The screen is dark due to low brightness.

The lamp does not operate.
2) Reference drawings: Refer to Service Manual.
Lamp replacement Method

0. Place the set on a flat, wide space.
(If the set is placed on an uneven space, the lamp
may not be well fitted during replacement.)
1. Remove one screw on the right side of the back.
2. Remove the lamp door.
3. Loosen the two screws which hold the lamp in place.
(The screws can be loosened but cannot be removed.)
4. Hold the knob of the lamp and pull it out.
5. Re-assemble with a new lamp in the reverse order.

5-10-2 BALLAST replacement Method
< Failure type : The lamp does not operate.
1. Loosen the two screws which hold the lamp in place, and then remove the lamp.
2. Loosen the screw which holds the connector in place.
3. Loosen the four screws on the ballast board.
4. Replace it with a new board and re-assemble it in the reverse order.

5-10-3 Color Wheel : When wheel noise occurs.
1. Remove the three screws.
2. Remove the dust-

preventing tape.
3. Lift up the C/W

cover.
Loosen the two screws

and remove the lamp.

Remove the five screws.

Lift up the bracket and the light tunnel.
❈ Be careful not to dirty the light tunnel with foreign materials.
Remove the screw

at the side of the
light tunnel.
Remove the three screws

and replace the * Caution: Never touch the color wheel.
color wheel ASSY. Touch only the instruments.

5-10-4 Screen Tilt : When the screen tilts, or the image position deviates.
Remove the bottom

cover.
Remove the cover of the Fix the safety switch on the right with tape so that
signal terminal. the set can be turned on after removing the bottom cover.

Remove the four screws on the upper and lower part

of the digital board bracket, and remove the whole
assembly without removing the cable.

Place the digital board and the bracket on Fix the safety switch on the right with tape
the back, and keep the cables connected. so that the set can be turned on after removing
the bottom cover.
Remove the two screws on the left and the one screw
on the bottom right, without removing the engine.
❈ Even when those screws are removed, the board
does not separate, it can be moved within the
adjustable range because there is a spring screw
at the center that holds it.

Turn on the TV to send signals.

Then, adjust the screen position,
by holding both of the upper corners
of the DMD board.
❈ When adjusting the screen, it is better for two people to work together.
On person should direct the picture position while the other person looks
at the screen.
❈ The movement direction of the board and the picture are opposite.
- When the board is lifted upward, the screen descends down.
- When it is tilted to the left, the screen tilts to the right.
❈ When the picture adjustment is completed:

First, tighten the two screws on the left of the DMD board
and then slowly tighten the one screw on the bottom right.
Be careful not to touch the board while screwing.
(When using an electric-powered screwdriver, be careful that
the torque is not too high.)

5-10-5 Failure that occurs when the vertical line or the raster is skipped: Always, make sure to
replace the DMD board.
White or Black
VERTICAL LINE
HORIZONTAL Black Bar

< Service Method >
Remove the two screws on the left and the one screw
on the bottom right, without removing the engine.
❈ When those screws are removed, the board will
not separate. It can be moved within the adjustable
range because there are spring screws in the
center area which hold it.
Remove the three spring

screws at the center area
completely.
❈ After replacing it with a new DMD board, tighten screw spring #3

using weak power (below 8kgf).
Then, lightly tighten screws #1 and #2 without tightening them
completely.

After assembling the engine into the set,

connect the cables and then perform the same
procedures for screen tilt adjustment.
❈ When the adjustment is completed, assemble it by half, as

shown in the figure, and re-check the picture position.
If there is no problem, assemble the bottom cover and
tighten the screws.

5-10-6 Foreign Material Failure: Foreign material appears on the screen like a rainbow with pink
and pale green streaks.

< Service Method >

1. Remove the three screws.
2. Remove the dust-

preventing tape.
3. Lift up the C/W

cover.
Loosen the two screws

and remove the lamp.

Remove the five screws.

Lift up the bracket and the light tunnel.
Remove the screw

at the side of the
light tunnel.
Light Tunnel
Fine dusts stick to the light

in the out direction.
❈ Blow out the dust with strong bursts of air, and then re-assemble in reverse order.
Make sure to work in a clean room to avoid dust getting in again.
❈ Since the existing dust might not be completely cleared,
change the direction of the light tunnel after cleaning with bursts of air.
- Switch the light input part to the output part, and the light output part to the
input part, on a 180 degreeangle.
- This failure can occur only when there is dust on the output part. Any dust on the
input parts are extinguished by heat
❈ Re-assemble the ASSY in reverse order.

5-10-7 Servicing Material Classification
1. LAMP ASSY
1) Toshiba lamp 43" and 50" in

common - Serial number is
marked FXXXXXXXX on the
marking area.
2) OSRAM 61"
- Only 61" is marked on the
marking area.
2. COLOR WHEEL ASSY
1) COLOR WHEEL
2) HOLDER (MOLD)
3) SENSOR PCB
4) SENSOR CABLE
5) COLOR WHEEL SIGNAL CABLE
3. DMD ASSY 4. 92 x 92 FAN ASSY

FAN + SQUARE RUBBER

5-11 Side Panel Buttons

The buttons on the side panel control your TV’s basic features, including the on-screen menu
system. To use the more advanced features, you must use the remote control.
Œ TV/Video
Press to switch between viewing TV programs and sig-
nals from connected components.
´ Menu
œ HLN467W
Press to see the on-screen menu.
HLN567W
ˇ † Channel …
Press to channels and move between items on the on-
screen menu.
¨ Volume +, –
Press to lower or raise the volume and to select items
when using the on-screen menu.
ˆ Power
Press to turn the TV on and off.
• To select an external source signal with using the TV/Video button on the side panal, (1) Press
the TV/Video button, (2) use the channel up/down buttons to move to source signal that you
prefer, and (3) press the volume +/- buttons to select it. (Note : To select an external source
signal with using the TV/Video button on the remote control , use the joystick button to select
the source signal that you prefer)
5-12 Side Panel Jacks
Use the side panel jacks to connect a component that is used only occasionally
(a camcorder, video game or PC, for example) .
Œ VIDEO INPUT JACK

Connect the video signal from a camcorder or video game.
´ AUDIO INPUT JACKS

Connect the audio signal from a camcorder or video game.
ˇ S-VIDEO INPUT JACK

Connect an S-video signal from a camcorder or video game.
(S-Video 3 jack and Audio L/R input 3 are used in conjunc-
tion.)
… HLN467W
HLN567W

5-15 Rear Panel Jacks
Use the rear panel jacks to connect components such as a VCR.

You can connect two different components such as two VCRs, a Set-Top Box and a DVD player etc.,
because there are two sets of video input jacks and one set of component video input jacks on the rearpanel of your TV.
For more information, please see “ Connections”.
Œ ANTENNA terminals
Two independent cables or antennas can be connected to these ˆ COMPONENT1 jacks (Y, Pb, Pr, L, R)
terminals. Use ANT-A and ANT-B terminals to receive a signal Use these jacks to connect the component video/audio signals
from VHF/UHF antennas or your cable system. Use the ANT-A from a DVD player when using the component video input jacks.
OUT terminal to send the signal being received by the ANT-A
terminal out to another component (such as a Cable Set Top Note: Only 480i and 408p formats are supported.
Box).
The PIP channel can be received only when a signal source is Ø Component 2, 3 jacks (Y, Pb, Pr, L, R)
connected to ANT-A. Receives the DTV video/audio signals from a set top box.
Note: Only 480p, 720p and 1080i formats are supported.
´ S-VIDEO INPUT jacks
Connects an S-Video signal from an S-VHS VCR or DVD player. ∏ PC AUDIO INPUT jacks
Connect these to the audio-output jacks on your PC.
ˇ VIDEO/AUDIO INPUT jacks(VCR1, VCR2)
Connect video/audio signals from external sources,such as a ” DVI (Digital Video Interface) jack
VCR or DVD players. Receives the digital signals from a set top box or PC etc.
¨ VIDEO/AUDIO MONITOR OUT jacks ’ RS-232C jack

Sends a video signal from the TV to an external source, such as This jack is used for the service personnel.
a VCR.
Note: Monitor Out is available only in RF, Video and S-Video
modes. ˝ PC VIDEO INPUT jack
Connect to the video output port on your PC.

5-16 LED Display Check
The three lights on the side panel indicate the status of your TV.
… HLN467W/HLN567W
Indicator Light Key

:Light is On
: Light is Blinking
: Light is Off
• It takes about 30 seconds for the TV to warm up, so normal brightness may not appear immediately.
• The TV has a fan to keep the inside lamp from overheating. You’ll occasionally hear it working.

5-17 Remote Control
You can use the remote control up to a distance of about 23 feet from the TV. When using the remote.
always point it directly at the TV. The remote control can also operate your VCR, cable box, and DVD player.
1. POWER 17. Fav.CH (Favorite Channel)

turns the TV on and off. Press to switch between your favorite
channels.
2. +100
Press to select cable channels over 100 18. S.Mode
on TV. Adjust the TV sound by selecting one of the
3. Menu preset factory settings (or select your per-
Displays the main on-screen menu. sonal, customized picture setting.)
4. CH(Channel) and VOL 19. P.Mode

(Volume) Adjust the TV picture by selecting one of the
Controls volume, channel selection. preset factory settings (or select your per-
sonal, customized picture setting.)
5. Mute
Press to mute the TV sound. 20. VCR controls
Controls VCR tape functionsL Rewind, Play,
6. Display Fast Forward, Stop, Pause.
Press to display information on the
TV screen. 21. PIP controls
7. Aspect Source: Press to select one of the available
Press to change the screen size. signal sources for the PIP window.
Scan: Press to scan the memorized
8. Surround channels.
Press to hear the Dolby surround effect. Locate: Press to move the PIP window to
any of the four corners of the
9. MTS(Multichannel TV screen.
Television Stereo) Swap: Exchanges the video signal that is
Press to choose stereo, mono or Separate currently displayed on the main scree-
Audio Program (SAP broadcast). n with the signal in the PIP window.
Size: Press to make the PIP window larger
10. Mode or smaller.
Selects a target device to be controlled CH(PIP): Displays the available channels in
by the Samsung remote control. sequence. (These buttons change
(ile., TV, VCR, Cable, or DVD) channels in the PIP window only.)
11. Pre-ch
Tunes to the previous channel. 22. V.chip
Press to set up and activate the parental
12. TV/Video locks.
Press to display all of the available video
sources. (i.e., TV, VCR, DVD, DTV, PC) 23. Set
Used during set up of this remote control,
13. Joystick so that it will work compatibly with other
Use to highlight on-screen menu items devices. (VCR, cable box, DVD, etc.)
and change menu values.
14. DNIe 24. Sleep

Activates DNIe (Digital Natural Image Press to select a preset time interval for
engine) automatic shutoff.
15. PIP 25. Add/Erase

Activates picture in picture. Press to add or erase chanels in the TV’s
memory. Use the Add/Erase button to
16. Still
memorize/erase the fine tuning after
Press to stop the action during aparticular
fine tuning channels.
secene. Press again to resume normal
video.

Troubleshooting
6. Operation Check & Troubleshooting for each PCB Board

6-1 Main Board Troubleshooting
6-1-1 No RF Signal
TM-block Check(CN115,CN116)11P(33V),
8P(5V),18P AFT(2.5V),19P VIDEO_OUT(2.0V)
Check ANT A or B: Check ANT A

when the voltage of the CN101 3Pin
RF-SW port is low.Check ANT B
when the voltage of the port is 9V.
Check the input/output status of IC108

(TA8851AN):Pin50 (Main), Pin53 (Sub) and
Pin46 (output).

Troubleshooting
6-1-2 Video Signal Check
Abnormal
Check the connection using the
MENU KEY.
Normal
When the IC101 input connection After checking the video input
is detected,enter 5V. 4P(V1),5P(V2)6P(V3), mode,check the IC108 port. V1(Pin7),
7P(S1),9P(S2),10(S3),11P(COMPONENT1), V2(Pin19),V3(Pin13),S1(Y-Pin9,C-Pin11),
12P(COMPONENT2) S2(Y-Pin21,C-Pin23),
S3(Y-Pin15,C-Pin17)
In Video Mode (V1,V2,V3) Check the 3D-COMB,

IC111 88P and 3D-COMB input signals of IC111 Abnormal
84P (Y-OUT) and 83P (C-OUT).
Normal
Check IC108 (TDA8851AN) output. Check the Power on/off of the

Y-OUT(Pin44), C-OUT(Pin42) 3D-COMB. L122(9V),C216(2.5V)
C263(3.3V),R232(SCL),R233(SDA)
Check the Power on/off.

IC105 Pin39(8V), IC107 Pin2(13.5V)
Input Source Check(IC105) RF:SIF_M(Pin67),SIF_S(Pin69)

A VIDEO:R1(C321),L1(C319),R2(C330),L2(C329),
R2(C330),L3(C196),R3(C206)
COMPONET1:DVD-R(C211),DVD-L(C214)
COMPONET2:DTV1-R(C209),DTV1-L(C205)
COMPONET3:DTV2-R(C222),DTV2-L(C230)
IC105 Output Check. Check the R(C135)L(C130) Abnormal

Signals. When the VOL is "Up",check if the VIAS MSP3421 (IC105)
VOL is increasing. Check the MON-R(R142), ERROR
MON-L(R143) Signals.
Normal
IC104 (TA2020) Output Check. In the case of Abnormal

"No MUTE" or "R140(0V) Mute." check the 5V. TA2020 (IC104)
Check the L and R output of CN103(7V VIAS). ERROR
STAND-BY(5V) Check the

CN111 Pin27
Check R278 5V after the Power Key.
Analog 5V

Troubleshooting
6-2 Drive Board Troubleshooting

6-2-1 When the Color Wheel is not working
Check the 5V and 12V of CN106

when the power is on.
Check the 5,6Pin (74.25MHz), 8Pin (3.3V),

9,10,27(5V),18Pin (0V) of CN108
Check if CN105 is properly connected.
Check IC119 VCC,GND
Check IC119 11,12Pin 3.3V.

Check if the output of the 28,26Pin
is working.
Check the 5Pin waveform of IC107,IC105 and IC101.

Check whether CN105 is connected with the 61,53,52,
62,55,54,63,57 and 56Pin of IC104.
The three connections generate
the same type of waveform and use
900Hz. The waveform is shifted
by half clock.
Check R185 : 2.3V
Check the power on/off and GND

of IC110. Check R193(3.3V), R189(5V)
Check the connection

of R184,R185
R112(5V), R113(5V), R114(0V), R122(3KHz,5V),
R104(900Hz) and R188(5V). If the electric power
of IC104 is well connected, then IC104 is defective.
Check the voltage and GND of ID117 in addition IC117 is

to the IC120 2,4 Pin (2.5v) and IC121 (3.3V). The PCB is
defetive. defective.

Troubleshooting
6-2-2 Whem the LAMP does not turn on
Check the 5V and 12V of CN106

while the power is on.
Check CN108 5,6 Pin (74,25MHz),

8Pin (3.3V),9,10,276 (5V), 18Pin (0V)
Check the connection of CN107.
Check the operation of the Color Wheel.
Check IC106,IC111 Power on/off, Check VCC,

R369(3.3V,300Hz), R166(3.3V,300Hz) ,R175(5V,300Hz)
POWER Board, BALLAST or LAMP

is defective

Troubleshooting
6-2-3 Check the images on the screen
∗ When the One-sixteenth horizontal stripes:
Check if the waveform of RA104,RA106,RA102

and RA101 indicate 26V, 7.5V and 126V.
Replace the DMD Panels and sockets if there is

nothing wrong with the waveform.
The PCB is defective if the error continues

to occur even after replacing the panels.

Troubleshooting
∗ When the screen trembles or flickers:
Check R300,R297 74.25MHz
Check IC103 1Pin, R387 150Hz
Check R329(45KHz), R327(60Hz), Check the voltage and GND of IC115.

R319(45KHz), R311(66MHz) If the problem continues,replace IC115.
Check the VCC and GND of IC117.
Check R294(2.5V), R293(0V), R291(0V) If any abnormality is found, then

R295(25MHz), R296(25MHz), R292(50MHz), the IC117 or the PCB is defective.
R258(3.3V)
Check the VCC and GND of IC114.

If any abnormality is found, then
Check if R279 and R267 are at 400MHz
the IC114 is defective.
(by using 1GHz Probe).
Check IC113 VCC, GND.

Check IC102 2,4Pin is 1.8V. If any abnormality is found, then
Check R282 1.5V the IC113 is defective.
Check X102 3Pin and R290 100MHz

Troubleshooting
∗ When the screen does not apear:
Check the Color Wheel.
Check if the lamp is on.
Check CN107 3Pin, R201,R231 0V Check the VCC and GND of IC111.
If the problem continues, replace IC111.
Check R358 0V
Check the VCC,GND of IC108

R242(0V),R243(3.3),R238(3.3V),R244(3.3V),
Check if the waveform of RA104,RA106,RA102, R244(2.27MHz),R150(900Hz),R149(900Hz),
RA101 are 26V, 7.5V, -26V. R148(150Hz),R147(150Hz),R211(3.3V),R121(0V),
BD5(12V),R111(26V),R118(-26V),R1837.5V),R240(3.3V)
Check IC103 1Pin, R387 150MHz

If there is something wrong with waveform of
C103 or C102, then the IC108 is defective.
R277(7.5V), BD11(3.3V)
If any abnormality is found, then the
R423,424,R284,R235,R207,R234,R431,R422(3.3V)
PCB is defective.
R306,R299 (0V)

Troubleshooting
6-3 Digital Board Troubleshooting

6-3-1 IR(Remocon) Signal Check
Check the connector of the IR PCB.

Check the Harness connected
to the Digital B'd.
Check the R910 signals of IC337 (MICOM) ->

5V, It's okay if a certain pattern of waveform
is generated upon pressing the Remocon key.
6-3-2 LED Signal Check
Check the connector of the LED PCB.

Check the Harness connected to the Digital B'd.
Check the signals of the Digital B'd connector

(CN303). -> LED is on : 3~5V
LED is off : 0V

6-3-3 KEYPAD Signal Check
Check the connector of the KEYPAD


(CN307). -> Key is pressed : 0V
Key is not pressed : 5v
6-3-4 FAN_INT Signal Check
Check the FAN. Check the Harness

connected to the Digital B'd.

(CN315,317 and 320).
-> Pin 1 : 0V Pin 2 : 0V Pin 3 : 7v
If there is a defect, the voltage of Pin1

will be 5V.

Troubleshooting
6-3-5 Cover_INT Signal Check
Check the connector of the Cover of the PCB.


(CN310) -> If there is a defect, the voltage
of Pin2 will be 5V.
6-3-6 TEMP_INT Signal Check
Check the connector of the TEMP.


(CN306). -> If there is a defect, the voltage
of Pin3 will be 5V.

Troubleshooting
6-3-7 Power on/off Check
STAND-BY (5V) CN307 Pin1, D309 Pin3 Check
CN307 Pin9,11,13 Check -> 5V

D336 Pin3 Check -> 5V
Digital 5V, D3.3V/J3.3V IC305,308,318 Pin1 Check -> 5V
+3.3_DTV_PLL/+3.3_DTV_ADC IC307,306,327 Pin3 -> 5V
+2.5V_FLI IC305,308,318 Pin3 Check -> 3.3V
IC306,307,327 Pin2,4 Check -> 2.5V
CN307 Pin5 Check -> 7V

Analog 7V/5V IC309 Pin3 Check -> 7V
IC309 Pin2,4 Check -> 5V
Fan 7V CN307 Pin1 Check
6-3-8 Caption Check
Inspect the input port of IC330 (Z86129).

H-Sync(Pin5), CVBS(Pin7), 5VA(Pin12)
Inspeck the output port of IC330 (Z86129).

Check the output of Text (Pin2,3,18) and
Box (Pin17)

Troubleshooting
6-3-9 Antenna Signal Check
Antenna Signal Check

VIDEO 1 , 2 , 3 CN309 Pin 27,29 signal check.
S-VIDEO 1 , 2 , 3
IC325 (VPC3230) Input check

Pin 10,29,36,46,52,59,69,76 ->5V
Pin 71 -> CHROMA, Pin 72 -> LUMA
Pin 62,63 -> 20.25MHz(CLK)
IC325 (VPC3230) Output check

Pin 57 -> 60Hz (VSYNC)
Pin 56 -> 15.62KHz(HSYNC)
Pin 53 -> 30Hz(VFIELD)
Pin 27 -> 27MHz, Pin 28 -> 13.5MHz
Pin 31~34, 37~44, 47~50 -> Data
IC348 (S23100) Input check

IC315(74LCX74) check
Pin 1 -> HSYNC
Pin 1 -> 3.3V
Pin 2 --> VSYNC
Pin 13 -> VFIELD
Pin 3 -> VFIELD_FLI
Pin 11 -> V_VSYNC
Pin 191 -> 13.5MHz
Pin 9 -> VFIELD_FLI
Pin 21~28, 29~40 -> Data
IC319(K4643232) check IC348 (S2310) Output check

Pin 1 -> 3.3V Pin 119 -> VSYNC Pin 118 -> HSYNC
Memory Check Pin 125 -> FLICLK(27MHz)
Pin 130~137, 148~155 -> Data
IC311(JAGASM) check
BD312, L314 -> 2.5V L324 -> 3.3V
R367 -> DataCLK
IC304(K4643232) check R368 -> VSYNC(60Hz)
Pin 1 -> 3.3V R331 -> HSYNC(44.25KHz)
Memory Check R332 -> DataEN
RA315, 312, 309, 307, 304, 302 -> Data
IC347(SNI) Input check

L309, L311 -> 3.3V
Pin 206 -> DataCLK
Pin 208 -> VSYNC(60Hz)
Pin 207 -> HSYNC(44.25KHz)
IC347(SNI) Output check

Pin 12 -> DataCLK
RA361, 357, 359 -> Data
IC314(Sil 160) Input check

L327 -> 3.3V
Pin 80 -> DataCLK
Pin 78 -> DataEN
Pin 1~6, 9~16, 99, 100 ->Data
IC314(Sil 160) Output check

Pin 34, 35, 39, 40, 42, 43, 45, 46 -> Data

Troubleshooting
6-3-10 DVD(480P), DTV1, DTV2
CM309 Pin 19.21,23,13,15,17,7,9,11

DVD(480P),DTV1, DTV2 signal check
IC303(CXA2151Q) Input check

Pin 12,40,28 -> 5V
Pin 7,8,9 -> DVD(480P) signal
Pin 1,2,3 -> DTV1 signal
Pin 20 -> CLK:4MHz(AC,100mV:
IC317(74LCX125) check IC313(CXA2151Q) Output check

Pin 3 -> HYSNC Pin 25,26,27 -> Output Data
Pin 6 -> VSYNC Pin 22 -> HSYNC
Pin 23 -> VSYNC
IC320(AD9883A) Input check

Pin 11,22,23,26,27,39,42 -> 3.3V
Pin 43,48,54 -> Input signal
Pin 31,29 -> VSYNC
PIn 30 -> HSYNC
IC320(AD9883A) Output check

Pin 2~9,12~19,70~77 -> Output Data
Pin 64 -> HSYNC
Pin 66 -> VSYNC
Pin 65 -> SOGOUT_ADC
Pin 67 -> DataCLK
IC310(JAGASM) check
IC301,302(K4643232) check BD308,L310 -> 2.5V L322 -> 3.3V
Pin 1 -> 3.3V R430 -> DataCLK
Memory Check R397 -> VSYNC(60Hz)
R396 -> HSYNC(44.25KHz)
R395 -> DataEN
RA324,323,321,319,318,316,314,311,
308,306,303,301 -> Data
Go to [IC311(JAGASM) check]

Troubleshooting
6-3-11 PC & DTV In
CN312
PC & DTV In BD306,305,304 -> RGB Data
IC317(74LCX125) check R858 -> HSYNC

Pin 11 -> HYSNC R857 -> VSYNC
Pin 8 -> VSYNC
6-3-12 DVI In
CN311
DVI In R681,682,679,680,677,678,
683,684 -> Data
IC314(Sil151 or Sil169) Input check

L349 -> 3.3V
Pin 80,81,85,86, 90,91,93,94 -> Data
Pin 2 -> TMDS_OE
IC314(Sil151 OR sIL169) Output check

Pin 10~17,20~27,30~37 -> Data
Pin 44 -> DataCLK
Pin 46 -> DataEN
Pin 47 -> VSYNC
Pin 48 -> HSYNC

Troubleshooting
6-3-13 PIP check
CN307
PIP check Pin 29 -> CHROMA2 sinal check
CN309
Pin 25 -> CVBS2 signal check
IC336(VPC3230) Input check

Pin 59 -> 5V Pin 52 -> 3.3V
Pin 71,72 -> Data signal
Pin 62,63 -> CLK(20.25MHz)
IC336(VP3230) Output check

Pin 31~34,37~40,41~44,47~50 -> Data
Pin 53 -> VFIELD
Pin 56 -> HSYNC
Pin 57 -> VSYNC
Pin 27 -> 27MHz
Pin 28 -> 13.5MHz
IC331(MS81V04160) check
Pin 11,12 -> 3.3V
Memory check
Go to [IC321(FLI2200) check]
6-3-14 RSC-232 check
IC338(MAX232E) check
Pin 16 -> 5V
RSC-232 check Pin 13 -> Receive signal
Pin 14 -> Transmit signal
Pin 11 -> TXD
Pin 12 -> RXD

Troubleshooting
6-3-15 DDC check
DDC check
IC333(24LC21AT) check
Pin 8 -> 5V
Pin 7 -> VSYNC
PC DDC check Pin 6 -> DDC_SCL
Pin 5 -> DDC_SDA
IC329(MN24C02M8) check
Pin 8 -> 5V
DVI DDC check Pin 7 -> VSYNC
Pin 6 -> DDC_SCL
Pin 5 -> DDC_SDA
6-4-16 MICOM & MEM check
IC337(TSC80251) check
MICOM & MEM check Pin 44 -> 5V
R917 -> Reset signal
IC328(PSD834) check
Pin 8.31 -> 5V
Pin 41 -> Reset signal

Troubleshooting
6-4 Power Board Troubleshooting
P ower O N
A b n o m al
S T B 5 .0 V C h e c k th e I C 8 0 2 S ,R S F 8 0 1 ,D S 8 0 2
N o m al
PFC A b n o m al
C h e c k th e I C 8 0 1 S ,F Q AF 16 N50, F D 8 0 2 S
(380V ) D 8 1 6 ,D 8 1 7
P WM O U T P U T
S1 5 .0 V N o m al
D 5 .0 V
A 6 .5 V A b n o m al
P WM C h e c k th e
D 1 2 .0 V OUT PUT H /S - D I O D E ( MBRF 1 0 1 0 0CT , F F PF 1 0 U2 0 D N
A 1 2 .0 V
F 7 .0 V N o m al
T 3 0 .0 V
C h e c k th e O th e r b o ar d ( D ig ital B o ar d o r D M D B o ar d ) o r C ab le .

MEMO

Exploded View & Parts List
7. Exploded View & Parts List
7-1 HLN467WX/XAA
You can search for the updated part code through ITSELF web site.
URL : http://itself.sec.samsung.co.kr
No Code No Description Specification Q’ty Remark S.N.A
1-1 BP64-00127A KNOB-SIDE,COVER;52Q7,AL T1.0 1 S.N.A

1-2 BP64-00247B WINDOW-LED;56L5,ACRYL,T2.0,TAPE WF-724 2 1 S.N.A
1-3 BP64-00071A INDICATOR LED;507W,ACRYL 1 T0059 S.N.A
1-4 BP63-00142A COVER-GRILL;46L5,HIPS,HB,GRAY 1 S.N.A
1-5 BP96-00321A ASSY COVER P-FRONT;46L5,AL EXTR,SILVER H 1 M0001
1-6 BP67-00051A SCREEN FRESNEL;SAM 46WF,PMMA,2.0MM,PITC 1 T0053 S.N.A
BP67-00053A SCREEN LENTI;SAM 46 WL,PMMA,1.2MM,PITCH 1 T0054 S.N.A
1-7 BP61-00262A BRACKET-SCREEN BOT;46L5,AL6063,BLK,EXTR 1 S.N.A
2-1 BP61-00259A BRACKET-MIRROR TOP(T);46L5,AL6063,BLK,EX 1 S.N.A
2-2 AA63-00021G SPACER-MIRROR;524J,434J,PVC,-,-,-,BLK,-, 3 S.N.A
2-3 BP67-00040A MIRROR-FRONT,DM1;43,GLASS,810*472*434,F 1 T0134
2-4 AA63-00021U SPACER-MIRROR BOT;47Q7,PVC HB,L770,BLK 1 S.N.A
2-5 BP61-00337A BRACKET-MIRROR ASSY;SECC,46L5 1 S.N.A
2-6 BP61-00304A HOLDER-FRONT TOP;56L5,ABS HB,130,BLK,EXT 3 S.N.A
2-7 BP61-00364A HOLDER-FRONT,TOP;PC-ABS G/F20 BLK,56L5,B 2 S.N.A
2-8 BP96-00324B ASSY COVER P-BACK TOP;46L5,HIPS,V0,GRY,D 1 T0131 S.N.A
3-1 BP63-00066A COVER-LAMP;46L5,ABS,HB,GRAY 1 S.N.A
3-2 BP63-00064A COVER-FRONT LEFT;46L5,AL6063,EXTR 1 S.N.A
3-3 BP63-00065A COVER-FRONT RIGHT;46L5,AL6063,EXTR 1 S.N.A
3-4 BP63-00054A COVER-DUCT;56L5,PC-ABS,V0,GRY 1 S.N.A
3-5 BP64-00225A CABINET-BACK BOT;46L5,HIPS,V0,GRAY 1 T0269
3-6 AA61-01198A HOLDER-TERMINAL;507W,HIPS V0,GRY,G4309 1 S.N.A
3-7 BP96-00139A ASSY MISC P-SUPPORT BACK;507W 1 S.N.A
3-8 BN63-00316A SHIELD-CASE,D-BOT;50L2,SPTE,T0.5 1 S.N.A
3-9 BP96-00153A ASSY COVER P-SHIELD,JACK;507W,PBS,T0.2,C 1 S.N.A
3-10 BP94-00502W ASSY PCB MISC-DIGITAL;HLN507WX/XAA,L62A, 1 T0132
4-1 BP91-00787D ASSY MISC-ENINGE,MECHA;46 DLP ENGINE,TO 1 S.N.A
4-2 BP96-00322B ASSY COVER P-MAIN;46L5,HIPS,V0,GRY,XAA 1 T0158 S.N.A
4-3 BP94-00565D ASSY PCB MISC-LINE FILTER; 1 T0137
4-4 BP94-00087A ASSY PCB POWER;HLM437WX/XAA,L62A 1 T0133
4-5 BP94-00500Q ASSY PCB MAIN-ANALOG;HLN567WX/XAA,L62A 1 T0073

7-2 HLN567WX/XAA
You can search for the updated part code through ITSELF web site.
URL : http://itself.sec.samsung.co.kr
No Code No Description Specification Q’ty Remark S.N.A
1-1 BP64-00127A KNOB-SIDE,COVER;52Q7,AL T1.0 1 S.N.A

1-2 BP64-00247B WINDOW-LED;56L5,ACRYL,T2.0,TAPE WF-724 2 1 S.N.A
1-3 BP64-00071A INDICATOR LED;507W,ACRYL 1 T0059 S.N.A
1-4 BP63-00143A COVER-GRILL;56L5,HIPS,HB,GRAY 1 S.N.A
1-5 BP96-00300B ASSY COVER P-FRONT;56L5,AL EXTR,SILVER,H 1 M0001
1-6 BP67-00052A SCREEN FRESNEL;SAM 56WF,PMMA,2.0MM 1 T0053 S.N.A
BP67-00054A SCREEN LENTI;SAM 56 WL,PMMA,2.1MM 1 T0054 S.N.A
1-7 BP61-00384A BRACKET-SCREEN HOLE;AL6063 EXTR BLK,56 1 S.N.A
2-1 BP61-00223A BRACKET-MIRROR TOP(T);,AL6063,,,,BLK,EXT 1 S.N.A
2-2 AA63-00021N SPACER-MIRROR,SIDE;50J6,PVC HB,L545,BLK 3 S.N.A
2-3 BP67-00059A MIRROR-FRONT;Mirror Front 56,glass,1048 1 S.N.A
2-4 AA63-00021L SPACER-MIRROR,TOP;50J6,PVC HB,BLK,L1020 1 S.N.A
2-5 BP61-00305A BRACKET-MIRROR ASSY;BLK,56L5 1 S.N.A
2-6 BP61-00304A HOLDER-FRONT TOP;56L5,ABS HB,130,BLK,EXT 3 S.N.A
2-7 BP61-00240A BRACKET-FRONT TOP;56L5,AL6063,BLK,EXTR 1 S.N.A
2-8 BP96-00302B ASSY COVER P-BACK TOP;56L5,HIPS V0,GRY,D 1 T0131
3-1 BP63-00052B COVER-LAMP;56L5,ABS,HB,GRY,SV012P 1 S.N.A
3-2 BP63-00050B COVER-SIDE LEFT;56L5,ABS,HB,GRY,SVM4102, 1 S.N.A
3-3 BP63-00051B COVER-SIDE RIGHT;56L5,ABS,HB,G4309,SVM41 1 S.N.A
3-4 BP63-00054A COVER-DUCT;56L5,PC-ABS,V0,GRY 1 S.N.A
3-5 BP64-00212A CABINET-BACK BOT;56L5,HIPS,V0,,,,,GRAY, 1 T0269 S.N.A
3-6 AA61-01198A HOLDER-TERMINAL;507W,HIPS V0,GRY,G4309 1 S.N.A
3-7 BP96-00139A ASSY MISC P-SUPPORT BACK;507W 1 S.N.A
3-8 BN63-00315A SHIELD-CASE,D-TOP;50L2,SPTE,T0.5 1 S.N.A
3-9 BP96-00152A ASSY COVER P-SHIELD CASE,BOT;507W,SPTE,T 1 S.N.A
3-10 BP94-00385A ASSY PCB MISC-DIGITAL;HLN617WX/XAA,L62A 1 T0132
4-1 BP91-00787E ASSY MISC-ENINGE,MECHA;56 DLP ENGINE,TO 1 S.N.A
4-2 BP96-00297E ASSY COVER P-MAIN;56L5,HIPS,V0,GRY,XAA 1 T0158 S.N.A
4-3 BP94-00565D ASSY PCB MISC-LINE FILTER; 1 T0137
4-4 BP94-00089A ASSY PCB POWER;HLM617WX/XAA,L62A 1 T0133
4-5 BP94-00500Q ASSY PCB MAIN-ANALOG;HLN567WX/XAA,L62A 1 T0073

7-3 Exploded View of Optic
NO. CODE NO. DESCRI PTION QUANTITY REMARK

1. 1 AA47- 00007A L AMP- MERCURY-TS 1
1. 2 AA47- 00005A L AMP- MERCURY-OS 1
2 BN64- 00094A GL ASS- UV F I L T ER 1
3 BN64- 00092A GL ASS- COL OR WHEEL 1
4 BN67- 00058A MIRROR- L IGHT TUNNEL 1
5 BN67- 00061A L ENS- I L L - E1 1
6 BN67- 00062A L ENS- I L L - E2 1
7 BN67- 00059A MIRROR- I L L - M1 1
8 BN67- 00063A L ENS- I L L - E3 1
1. L AMP- MERCURY 9 BN67- 00060A MIRROR- I L L - M2 1
10 BN67- 00064A L ENS- I L L - E4 1
24. L ENS- PRJ- E1 11 4719- 001079 DMD PANEL 1

12 BN64- 00093A GL ASS- TI R PR IS M 1
13 BP67- 00032A LENS- PRJ- ASSY 1 ASSY OF L ENS- PRJ- E1~E10 & MIRROR- RPJ - F OL D
14 - LENS- PRJ- E10 1
15 - LENS- PRJ- E9 1
23. L ENS- PRJ- E2 9. MIRROR- I L L - M2
10. L ENS- I L L - E4 8. L ENS- I L L - E3
19 - MIRROR- PRJ- FOL D 1
20 - LE NS- PRJ- E5 1
21 - LE NS- PRJ- E4 1
22. L ENS- PRJ- E3 22 - LE NS- PRJ- E3 1
23 - LE NS- PRJ- E2 1
21. L ENS- PRJ- E4 24 AA67- 00183A LE NS- PRJ- E1 1 ASPHERICAL L ENS
20. L ENS- PRJ- E5
2. GL ASS- UV F I L TER
3. GL ASS- COL OR WHEEL
4. MIRROR- L I GHT TUNNEL
5. L ENS- I L L - E1
19. MIRROR- PRJ- F OL D

6. L ENS- I L L - E2
18. L ENS- PRJ- E6
17. L ENS- PRJ- E7 7. MIRROR- I L L - M1
16. L ENS- PRJ- E8
15. L ENS- PRJ- E9 11. DMD PANEL
14. L ENS- PRJ- E10
12. GL ASS- TI R PRI SM

7-4 Exploded View of Engine
CODE- CODE-
NO. CODE-NO NAME 1 NAME 2 CODE-NAME 3 Specification Quantity
50" 50" BP96-00087A ASS’Y ENG.-MECHA
61" 61" ASS’Y ENG.-MECHA

A2 A2 BP67-00032A ASS’Y-P/J LENS
A4-1 A4-1 BP96-00224A (43",50") ASS’Y-LAMP 61": BP96-00224B

A4-2 A4-2 BP96-00224B 61"
E1 E1 91-00755A ASSY-THERMOSTAT Part:4712-001020 1
A5 A5 DUCT-FAN ASSY PC+ABS 1

E3-1 AA47-00008A (43",50") LAMP-BALLAST-TS 370V,0.33A,100W,150x73mm
E3-2 BP47-00003A 61" LAMP-BALLAST-OS 380V,0.4A,135W,150x73mm

S28 BAL+DUC 6003-000010 SCREW-TAPTITE BWH,+,B,M3,L10,ZPC(YEL) 4
S27 FAN+DUC 6003-001360 SCREW-TAPTITE HH,+,B,M4,L12,ZPC(YEL) 2
M6 AA63-00584A COVER-L/T PC+GF20% 1

D2 BN62-00006A H/SINK-C/WHEEL AL 1
P11 BN61-00218A CLIP-UV FILTER SUS t+0.2 1
09 AA64-00094A GLASS-UV FILTER GLASS,T1.1,26x26,NTR,AOI+12

S7 CLT+HSC 6001-00259 SCREW-TAPTITE BH,+,M3,L8,ZPC(YEL) 3
S9 S/L+CLT 6001-000259 SCREW-TAPTITE BH,+,M3,L8,ZPC(YEL) 2
A1 BP96-00250A ASS’Y-C/WHEEL
M4 AA63-00585A COVER-CTRL MRR PC+GF20% 1
P8 AA61-01181A SPRING-CTRL MIRROR SUS t0.3 1

P7 AA61-01179A SPRING-LENS(E3) SUS T=0.2 1
P4 AA61-01168A BRKT-MIRROR(E1) SUS t=0.3 1
M3 AA61-01165A HOLDER-LENS(E3) PC+GF20% 1
S15 AA61-01194A SPRING COIL-CTRL MRR Purchase 3
M5 AA61-01163A HOLDER-CTRL MRR PC+GF20% 1

M9 AA63-00583A COVER-CONTROL CAP ABS VO 1
E2 ASSY-I/R 1
P10 AA61-01172A BRACKET-RMC SECC T=1.0 1
07 BN67-00063A LENS-ILL-E3 PI=31,R1=0,R2=23.2(ASP),B270,T=6.5 1

08 BN67-00060A MIRROR-ILL-M2 GLASS,39x36,NTR,T3,FRONT COATING 1
S29 ACM+B/E 6003-000259 SCREW-TAPTITE BH,+,B,M3,L8,ZPC(YEL) 3
S14 S/L+H/L 6003-000257 SCREW-TAPTITE PH,+M2,L6,ZPC(YEL),SM20C 3

S19 P/R+B/R 6003-000259 SCREW-TAPTITE BH,+B,M3,L8,ZPC(YEL) 1
S20 B/R+C/M 6003-000259 SCREW-TAPTITE BH,+B,M3,L8,ZPC(YEL) 1
S16 CCM+HCM 6001-000768 SCREW-TAPTITE BH,+,M2,L12,ZPC(YEL),SM20C 3

S21 CCC+CCM 6003-000259 SCREW-TAPTITE BH,+,B,M3,L8,ZPC(YEL) 2
S13 CCM+H/L
S17 SCM+HCM 6003-000257 SCREW-TAPTITE PH,+,M2,L6,ZPC(YEL),SM20C 3
D1 AA61-01164A HOLDER-PANEL AL 1
P3 AA61-01166A BRKT-LENS(E4) SUS 1

T3 AA60-00150A SPACER RUBBER-PRISM RUBBER 2
2 BN67-00064A LENS-ILL-E4 PI=42,R1=98,281,R2=54,766,BSC7,T=8
S3 B/L+H/P 6001-000871 SCREW-MACHINE BH,+,M2,L6,ZPC(YEL),SWRCH10R 4
A3 BP96-00249A ASS’Y-DMD PANEL
S24 AA61-01195A SPRING COIL-DMD 3
S25 D/P+AHP 6001-000942 SCREW-MACHINE PH,+,M3,L30,ZPC(YEL),SWRCH10A 3
P1 AA61-01169A BRKT-ENGINE BOTTOM SECC t=1.6 1
M1 AA61-01182A BASE-ENGINE PC+GF30% 1
P5 AA61-01178A SPRING-L/T SUS T+0.2 1

M7 AA63-00582A COVER-DUST ABS VO 1
P6 BP63-00018A SHIELD-OFF LIGHT SECC t=1.0 1

P9 MD60-00003 SPACER-RUBBER 1
E4 BP31-00002A SUB FAN 60x60x15 1

BP60-00013A SPACER DUST COVER SPONGE PE FOAM BLK VO 1
BP60-00013B SPACER DUST COVER SPONGE PE FOAM BLK VO 1
BN63-00420A COVER DUST-ENGINE PC+ABS 1
BN65-00001A CLAMP-CORE NYLON 66 DAQC105 2
BP60-00013B SPACER-DUST COVER SPONGE PE FOAM VO BLK(280mm) 1
AA65-30105C CLAMP WIRE NYLON 66 1
AA61-00097A HOLDER-WIRE NYLON 66 1
AA65-30010B CLAMP-WIRE NYLON 66 1
AA61-20129B HOLDER-WIRE CLAMP NYLON 66 1
3 BN67-00058A MIRROR-LIGHT TUNNEL 1
5 BN67-00061A LENS-ILL-E2 1
4 BN67-00062A LENS-ILL-E1 1
1 BN67-00059A MIRROR-ILL-M1 GLASS,41x28,NTR,T3,FRONT COATING 1
6 BN64-00093A GLASS-TIR PRISM BSC7,T36,53,45x38,NTR 1

S11 E/B+BBE 6001-001627 SCREW-MACHINE PWH,+,M4,L12,ZPC(YEL),SWRCH18A,FP 7
S18 HLB+BBE 6001-001627 SCREW-MACHINE PWH,+,M4,L12,ZPC(YEL),SWRCH18A,FP 4
S6 SLT+B/E 6003-000257 SCREW-TAPTITE PH,+,M2,L6,ZPC(YEL),SM20C 5

S22 FAN+BSF 6003-000279 SCREW-TAPTITE BH,+,M3,B,L20,ZPC(YEL) 2
S22 BSF+BBE 6003-000279 SCREW-TAPTITE BH,+,M3,B,L20,ZPC(YEL) 2

S26 BOL+B/E 6003-000259 SCREW-TAPTITE BH,+,B,M3,L8,ZPC(YEL) 1
S5 ACW+B/E 6003-000259 SCREW-TAPTITE BH,+,B,M3,L8,ZPC(YEL) 3

S29 ACC+B/E SCREW-TAPTITE BH,+,B,M3,L8,ZPC(YEL) 3
< 50” : 61” Optical materials >

50" DLP 61" DLP
MAKER DESCRIPTION CODE NO MAKER DESCRIPTION CODE NO
HTL LAMP-MERCURY-TS AA47-00007A OSRAM LAMP-MERCURY-OS BP47-00002A
HTL LAMP-BALLAST-TS AA47-00008A OSRAM LAMP-BALLAST-OS BP47-00003A
OCLI 50"W MIRROR-FRONT BP67-00033A OCLI 61"W MIRROR-FRONT BP67-00035A
TOPPAN 50" LENTI AA67-00169A TOPPAN 61" LENTI BP64-00099A
TOPPAN 50" FRESNEL AA67-00172A TOPPAN 61" FRESNEL BP64-00098A

Electrical Parts List
8. Electrical Parts List
8-1 HLN467WX/XAA Service List
IC063 AA13-00024A IC HYBRID;-,TNY253P,-,8PIN,-,- 1

TS801S AA26-00055B TRANS SWITCHING;,HLK436W,AC80V,AC80~280V 1
T0080 AA26-90001E TRANS MATCHING;-,300ohm/75ohm,NTSC,40-89 1
OP01 AA32-00015A MODULE REMOCON;FRP-3521H31,38KHZ,940MM,M 1
T0077 AA39-10007Y CBF POWER CORD;-,EP2/YES,SPT-2 18AWGx2C, 1
T0116 AA39-40001B CABLE RCA;,1500MM 1
CN115 AA40-00049A TUNER;TCPN3081PC19C(S),TCPN3081PC19C(S), 1
T0137 AA94-11905A ASSY PCB MISC-LED;HLM507WX/XAA,L62A 1
T0137 AA94-11911A ASSY PCB MISC-DETECTOR SWITCH;HLM507WX/X 1
T0074 BP59-00016A REMOCON;TM63,LCD,58,G6671B,EX,S/S,DLIE 1
T0135 BP67-00032A LENS-PRJ,ASSY;PJT,F10.9,F/2.45 1
T0134 BP67-00040A MIRROR-FRONT,DM1;43",GLASS,810*472*434,F 1
T0133 BP94-00087A ASSY PCB POWER;HLM437WX/XAA,L62A 1
T0073 BP94-00500Q ASSY PCB MAIN-ANALOG;HLN567WX/XAA,L62A 1
CIS2 BP94-00502S ASSY PCB MISC-SIDE A/V;HLN467WX/XAA,L62A 1
T0098 BP94-00502T ASSY PCB MISC-CONTROL;HLN467WX/XAA,L62A, 1
T0132 BP94-00502W ASSY PCB MISC-DIGITAL;HLN507WX/XAA,L62A, 1
T0137 BP94-00565D ASSY PCB MISC-LINE FILTER; 1
BP96-00076A ASSY SPEAKER;,8OHM,25W,001282/001144,100 1
T0130 BP96-00082A ASSY COVER P-TERMINAL BOARD;HLM507W,HIPS 1
T0258 BP96-00087D ASSY ENGINE P-DLP TN46;46" DLP,TOSHIBA 1
T0128 BP96-00224A ASSY COVER P-LAMP(TN);43"50"46"56" DLP , 1
T0127 BP96-00249A ASSY COVER P-DMD;DLP(SVC),DMD ASSY 1
T0126 BP96-00250A ASSY COVER P-COLOR WHEEL;DLP(SVC),COLOR 1
T0125 BP96-00251A ASSY COVER P-FAN;DLP(SVC),FAN ASSY 1
M0001 BP96-00321A ASSY COVER P-FRONT;46L5,AL EXTR,SILVER H 1
T0131 BP96-00328A ASSY COVER P-BACK BOT;46L5,HIPS,V0,G4309 1

Electrical Parts List
8-2 HLN567WX/XAA Service List
IC063 AA13-00024A IC HYBRID;-,TNY253P,-,8PIN,-,- 1

TS801S AA26-00055B TRANS SWITCHING;,HLK436W,AC80V,AC80~280V 1
T0080 AA26-90001E TRANS MATCHING;-,300ohm/75ohm,NTSC,40-89 1
OP01 AA32-00015A MODULE REMOCON;FRP-3521H31,38KHZ,940MM,M 1
T0077 AA39-10007Y CBF POWER CORD;-,EP2/YES,SPT-2 18AWGx2C, 1
T0116 AA39-40001B CABLE RCA;,1500MM 1
T0137 AA94-11905A ASSY PCB MISC-LED;HLM507WX/XAA,L62A 1
T0137 AA94-11911A ASSY PCB MISC-DETECTOR SWITCH;HLM507WX/X 1
T0074 BP59-00016A REMOCON;TM63,LCD,58,G6671B,EX,S/S,DLIE 1
T0135 BP67-00032A LENS-PRJ,ASSY;PJT,F10.9,F/2.45 1
T0134 BP67-00059A MIRROR-FRONT;Mirror Front 56 ,glass,1048 1
T0133 BP94-00089A ASSY PCB POWER;HLM617WX/XAA,L62A 1
T0073 BP94-00500Q ASSY PCB MAIN-ANALOG;HLN567WX/XAA,L62A 1
CIS2 BP94-00502S ASSY PCB MISC-SIDE A/V;HLN467WX/XAA,L62A 1
T0098 BP94-00502T ASSY PCB MISC-CONTROL;HLN467WX/XAA,L62A, 1
T0132 BP94-00385A ASSY PCB MISC-DIGITAL;HLN617WX/XAA,L62A 1
T0137 BP94-00565D ASSY PCB MISC-LINE FILTER; 1
BP96-00076A ASSY SPEAKER;,8OHM,25W,001282/001144,100 1
T0130 BP96-00082A ASSY COVER P-TERMINAL BOARD;HLM507W,HIPS 1
T0258 BP96-00087E ASSY ENGINE P-DLP TN56;56 DLP,TOSHIBA 1
T0128 BP96-00224A ASSY COVER P-LAMP(TN);43"50"46"56" DLP , 1
T0127 BP96-00249A ASSY COVER P-DMD;DLP(SVC),DMD ASSY 1
T0126 BP96-00250A ASSY COVER P-COLOR WHEEL;DLP(SVC),COLOR 1
T0125 BP96-00251A ASSY COVER P-FAN;DLP(SVC),FAN ASSY 1
M0001 BP96-00300B ASSY COVER P-FRONT;56L5,AL EXTR,SILVER,H 1
T0131 BP96-00299A ASSY COVER P-BACK BOT;56L5,HIPS,V0,G4309 1

Block Diagram
9. Block Diagram
9-1 System Block Diagram
A /V In 3
K e y p ad &
S iD E B o ar d S p e ak e r F AN Scr een
S - V id e o 3 IR
SIGNAL
P C & D T V R G B In POWER
D V I In M ir r o r
A /V In 1 ,2
D ig ital
S - V id e o 1 ,2
H D C o m p o n e n t 1 ,2
B o ar d
D V D C om ponent 1
A n alo g
P C A u d io In D r iv e r
R F I n 1 ,2 B o ar d D M D P an e l
B o ar d
R F O ut
A /V O u t
C o lo r W h e e l
M o to r
A C In p u t SMP S B allas t O p tic

L am p
B o ar d B o ar d S y s te m

9-2 Analog Board Block Diagram
R F - SW
R F In 1
M ain - T V A u d io - M u te
M ain
R F In 2 R F SW
T uner I2 C
R F O ut
Sub T uner Sub- T V M ain Y /C
M ain S I F
Sub- C V B S
Sub SIF
S p e ak e r O u t
C ap - C V B S
M ain L /R A /V S W R E SE T
P C L /R
D ig ital S o u n d M o d u le S u b L /R P o w e r _O n
A /V O u t CVBS
A /V I n 1 ,2 ,3
3D C omb
S - V id e o Y /C
1 ,2 ,3
33V , 5V
12V 8V 12V
12V R e g u lato r
5V
3 .3 V , 5 V - S T 9V
R e g u lato r - 5V
P o w e r _O n 5V - ST
5V - 5V
R e g u lato r SIGNAL
H D C o m p o n e n t 1 ,2 POWER D T V 1 ,2
17V 1 3 .5 V
R e g u lato r
D V D C om ponent 1 DV D

9-3 Digital Board DNIe Block Diagram
K e y p ad
CLK- T x
LED SD R A M
T MD S 24 T MD S
64Mx 2 DAT - T x
D V I In R e c e iv e r T r an s m itte r
P C & D T V In SD R A M RE SE T
Jag A S M
64Mx 2 D D P _R E A D Y
C o m p o n e n t 2, 3
YCC 24 48 24 L A MP L IT Z
Co m po nent 1 C X A2171 A D9883A
(4 8 0 i, 4 8 0 p) P WR G O O D
24
Jag A S M SN I SY NC V A L
Sub- C V B S 16
V P C 3230
A u d io - M u te C o m p o n e n t 1 (4 8 0i) I2C
P o w e r _O n Y C bC r 16 24
F L I2 3 1 0
V P C 3230
M ain Y /C
SD R A M
I C 2 64M
R F - SW RGB
C ap - C V B S T E MP - IN T
Z86129
RE SE T C O V E R - IN T
ST 5V
MIC O M F L A SH
5V 2 .5 V
12V R e g u lato r 80C 251 P SD 834 F A N 1 - IN T
5V - D F A N 2 - IN T
3 .3 V
5V - A R e g u lato r SIGNAL
5V - ST POWER F AN 12V

9-4 Driver Board Block Diagram
16 DA D1000 15 R E SE T
CL OCK
G e n e r ato r SC P D MD P ower
& R E S E T D r iv e r SC P
L V DS
R am b u s
DRAM 5V
CLK- T x
T MD S DD P 1010 3 .3 V
DAT - T x R e c e iv e r F las h
Mem or y
DAT A
C W- IN D E X P r ocessor
36
P W R _G O O D
SY NC - V A L
L A MP - L IT Z
L A MP - O n
M o to r M D 1 ,2 ,3
I2 C C o n tr o lle r
5V 1 .8 V
R e g u lato r
5V
SIGNAL
3 .3 V POWER
12V R e g u lato r

9-5 Power Board Block Diagram
T o B a llas t, 3 8 0 V F 7 .0 V
K A78R12
A 1 2 .0 V
M ain
M u lti- C o il D 1 2 .0 V
T r an s K A 378R12
E E R3543 D 5 .0 V
E E R4042 A 5 .0 V
R e c tifie r M ain
S 1 5 .5 V
S w itc h in g I C
K A 1 M0 88 0D T 3 0 V /1 0 m A
P F C C o il P h o to - C o u p le r E r r or A MP
P C 817 K A431L Z
PFC P h o to - C o u p le r
P C 817
ML 48 24
R e lay R e lay P o w e r _O n
D r iv e r
R e c tifie r
RB V - 606 P h o to - C o u p le r
P C 817
S tan d - b y T RANS S tan d - b y 5V - ST

R e c tifie r K A78R05
T NY254P E E 1916 5 .0 V
N L F r o m E M I F ilte r

Wiring Diagram
10. Wiring Diagram
F R O NT L E D
3P I N
P C B -R M C
5P I N
SE N SO R
2P
C N 100
E NG I NE C /W B allast
C N 705A A SSA Y
G T 3P I N
3P
L I NE F L T . F r om L in e filter
SE N SO R
T E MP
G T 1P I N DMD F AN L AMP F AN
G T 3P I N G T 3P I N 3P I N 3P I N
4P
C /W C N 105
DMD DR IV E
Jack P C B
SI D E A /V
PC B
C N 106
9P I N
4P
SE N SO R C N 110
12V , 5V
3P
C N 802 12V , 5V C N 107
9P I N L A M P E NA B L E
( 33V ,5V D ,5V A ,12V ) T o B allast C N 702A
PO WE R
20P I N
C N 801 G T 801
C N 108
AC 30P I N P D 801S G T 3P I N
11P I N
PC B
CORD
30 P I N 4 PIN K ey P ad
C N 304
8P I N
8 PIN C N 111 C N 103
DIG IT AL
C N 501
PC B
C N 307
20P I N
C N 319
30P I N
30P I N
G T 1P I N
C O NT R O L P C B
MAIN
3P I N
PC B C N 510
C N 320
L AMP F AN
3P I N
30 P I N C N 315
DMD F AN
C N 102
C N 309
3P I N
32P I N
32P I N
C N 317
B allast F A N
C N 311 COVER
C N 310
2P I N
C N 101
2P I N
17P I N DV I
C N 511 COVER PR O TE C T ION
R igh t
C N 305
4P I N
PR O TE C T ION S/W
C N 301
C N 312
3P I N
Sp eak er C N 306
3P I N
15P I N R S-232C
( S e q u e n c e D o w n lo a d ) ( T em p .Sen sor
C N 316
C N 303
C N 206 C N 201 C N 202

14P I N
C N 204 C N 205 9P I N PC C N 313
C N 314
14P I N
SV SV RCA RCA RCA 2P I N B atter y
L eft
Sp eak er ( P r o g r a m D o w n L o a d Jac k )

Schematic Diagrams
11. Schematic Diagrams

11-1 ANALOG
11-1-1 ANALOG
TP18
TP19
TP18
TP19

Schematic Diagrams
11-1-2 CONNECTOR
TP08
TP08 TP09
TP09
TP10
TP11
TP12
TP10
TP13 TP15
TP14 TP16
TP17
TP11
TP12
TP13
TP14
TP15 TP16 TP17

Schematic Diagrams
11-1-3 AV INPUT

Schematic Diagrams
11-1-4 3D-COMB

Schematic Diagrams
11-1-5 SOUND
TP01
TP05
TP02
TP06
TP07
TP03
TP01 TP04
TP20
TP03 TP02
TP05
TP04
TP06
TP07
TP20

Schematic Diagrams
11-2 DIGITAL
11-2-1 DIGITAL
TP01
TP04
TP01 TP02 TP05 TP02
TP06
TP03
TP03
TP04
TP05
TP06

Schematic Diagrams
11-2-2 DTVMUX
TP07
TP08
TP12
TP14
TP13
TP09
TP15
TP10
TP18
TP11 TP10
TP07 TP17
TP08 TP16
TP09 TP11
TP07
TP08
TP12
TP09
TP13
TP14 TP15 TP16 TP17 TP18

Schematic Diagrams
11-2-3 AD9883
TP20
TP19
TP21
TP19
TP22 TP20
TP21
TP22

Schematic Diagrams
11-2-4 SIL169
TP23
TP24
TP25
TP26
TP23
TP24
TP25
TP26

Schematic Diagrams
11-2-5 VPC3230
TP27
TP30
TP29
TP31
TP32
TP28
TP33
TP27
TP29
TP28
TP30
TP35
TP34
TP39
TP38 TP31
TP37
TP40
TP32
TP36
TP33
TP34 TP35 TP36 TP37 TP38 TP39 TP40

Schematic Diagrams
11-2-6 VPC2
TP41
TP43
TP44
TP45
TP46 TP42
TP41
TP43
TP47
TP42
TP48
TP44
TP45
TP46
TP47
TP48

Schematic Diagrams
11-2-7 FLI2310
TP49
TP50
TP50
TP49

Schematic Diagrams
11-2-8 JANG1
TP53
TP54
TP55
TP56
TP54
TP53
TP55
TP56

Schematic Diagrams
11-2-9 JAG2
TP57
TP58
TP59
TP60
TP58
TP60
TP57
TP59

Schematic Diagrams
11-2-10 SDRAM

Schematic Diagrams
11-2-11 SNI
TP61
TP63 TP62
TP62
TP61
TP64
TP63
TP64

Schematic Diagrams
11-2-12 SII160

Schematic Diagrams
11-2-13 MICOM

Schematic Diagrams
11-2-14 KEYPAD

Schematic Diagrams
11-3 DMD
11-3-1 SIL161
TP01
TP02
TP03
TP01
TP02
TP03

Schematic Diagrams
11-3-2 DDP1010
TP06 TP04
TP07
TP05
TP08
TP06
TP04
TP07
TP05 TP09
TP10
TP11
TP12
TP08
TP09
TP13
TP10
TP11 TP12 TP13

Schematic Diagrams
11-3-3 CW
TP14
TP15
TP14
TP15

Schematic Diagrams
11-3-4 FLASH
TP16
TP17
TP19
TP18
TP18
TP19
TP16
TP17

Schematic Diagrams
11-3-5 DMD

Schematic Diagrams
11-3-6 DAD1000
TP09
TP09
TP11 TP20
TP12
TP20
TP10 TP10
TP11
TP21 TP22
TP12
TP20
TP25
TP23
TP21
TP24
TP22

Schematic Diagrams
11-4 POWER

SM HLN567W

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DLP PROJECTION TELEVISION

Chassis : L62A(N) REV.3

DLP PROJECTION TELEVISION CONTENTS

4. Disassembly and Reassembly

5. Alignment and Adjustments

7. Exploded View and Parts List

8. Electrical Parts List

10. Wiring Diagram

11. Schematic Diagrams

1-1 Safety Precautions

1. Be sure that all of the built-in protective

children—might insert fingers and contact

Samsung Electronics 1-1

1-1 Safety Precautions (Continued)

14. Components, parts and wiring that appear to

1-2 Samsung Electronics

1-2 Servicing Precautions

WARNING : This cover is provided with an interlock to reduce

CAUTION : Replace with same type numer DS001AKB

Samsung Electronics 1-3

1-3 Precautions for Electrostatically Sensitive Devices (ESDs)

These servicing instructions are for use by

1-4 Samsung Electronics

2-1 Tables of Abbreviations and Acronyms

Table 2-1 Abbreviations

Samsung Electronics 2-1

Table 2-1 Abbreviations

ABL Automatic Brightness Limiter I/O Input/output

2-2 Samsung Electronics

ASSY LOC NO COMPONENT DESCRIPTION MAKER

IC332 74HC04 Hex inverter 0801-000901

IC317 74LCX125 BUS Buffer 0801-002171

IC335 74VHC244 BUS Buffer 0801-002393

Samsung Electronics 2-3

ASSY LOC NO COMPONENT DESCRIPTION MAKER

DMD IC111 74F14 IC seperattor 0803-000117

2-4 Samsung Electronics

2-3 IMICOM IC BUS LINE-UP

Samsung Electronics 2-5

2-6 Samsung Electronics

MODEL HLN467W HLN567W

TUNING Frequency Synthesizer

SYSTEM COLOUR NTSC 3.58Mhz

SOUND Virtual Dolby

ANTENNA IMPEDANCE 75 ohm Unbalanced Coaxial

Width 973 mm Width 973 mm

Consumption 200Watts ± 20%

POWER Requirements AC Input Voltage : 120V

SOUND OUTPUT 15 Watts/ 2 CH (R/L)

WEIGHT 33.5Kg/73.8lbs 49.9Kg/91.5lbs

TRANSMITTER TYPE TM63 47Keys

Samsung Electronics 3-1

3-2 Samsung Electronics

4. Disassembly and Reassembly

4-1-1 Cabinet Disassembly (HLM4365,HLM5065)

4. Loosen the screws. Remove the front mask.

Samsung Electronics 4-1

4-1-2 Cabinet Disassembly (HLM437,HLM507)

2. Loosen the screws and remove the supporter.

4-2 Samsung Electronics

4-2 Lamp Replacement

1. Loosen the screw. 2. Remove the cover.