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A Method for Use of Cyclic

Symmetry Properties in Analysis


of Nonlinear Multiharmonic
E. P. Petrov
Center for Vibration Engineering, Vibrations of Bladed Disks
Mechanical Engineering Department,
Imperial College London, An effective method for analysis of periodic forced response of nonlinear cyclically sym-
South Kensington Campus, metric structures has been developed. The method allows multiharmonic forced response
London SW7 2AZ, UK to be calculated for a whole bladed disk using a periodic sector model without any loss of
accuracy in calculations and modeling. A rigorous proof of the validity of the reduction of
the whole nonlinear structure to a sector is provided. Types of bladed disk forcing for
which the method may be applied are formulated. A multiharmonic formulation and a
solution technique for equations of motion have been derived for two cases of description
for a linear part of the bladed disk model: (i) using sector finite element matrices and (ii)
using sector mode shapes and frequencies. Calculations validating the developed method
and a numerical investigation of a realistic high-pressure turbine bladed disk with
shrouds have demonstrated the high efficiency of the method. 关DOI: 10.1115/1.1644558兴

Introduction of bladed disks with underplatform dampers by 关7,8兴 and


shrouded bladed disks 关9兴, differ from the above-mentioned paper
It is well known that in analysis of linear vibration, use of
by modeling the bladed disk and friction forces, but use similar
cyclically symmetric properties of bladed disks allows the analy- approaches to account for the cyclic symmetry, which are based
sis of a whole bladed-disk assembly to be reduced to analysis of on assuming that excitation and vibrations are monoharmonic and
its one sector, which usually comprises a blade, a disk sector and, leaving aside the question about applicability of the method de-
possibly, parts of shrouds adjoined to the blade. Methods for use veloped for linear structures with cyclic symmetry to a nonlinear
of the cyclic symmetry properties of linear mechanical structures structure. Multiharmonic vibrations of bladed disks are analyzed
in analysis of natural frequencies and mode shapes, and in forced in 关10,11兴 although the method for calculation of the cyclically
response analysis, have been developed more than 30 years. Many symmetric bladed disks is not elaborated in either paper.
papers on the subject including papers 关1–3兴, together provide a In this paper an effective method for analysis of steady-state
theoretical basis and methods for analysis of linear vibrations of nonlinear vibrations of cyclically symmetric bladed disks sub-
cyclically symmetric structures. It has been shown that cyclic jected to arbitrary distributed in space and periodic in time loads
symmetry allows a sector model to be used instead of a whole is proposed.
bladed disk model, which decreases number of degrees-of- At the beginning the possibility for reduction of calculation of
freedom in the resulting equations by a factor equal to the number vibrations of a whole bladed disk to analysis of its sector model is
of blades in a bladed disk, without any compromise with model- rigorously proved and conditions of the method applicability are
ing accuracy. Coupling of vibrations of all sectors can be ac- derived. Types of forcing that can occur in practice of bladed disk
counted for by special boundary conditions imposed on the inter- analysis and satisfy to the conditions are discussed. Then the non-
faces where a sector considered interacts with neighboring ones. linear equations of multiharmonic motion are formulated for a
This method of taking into account cyclic symmetry, for linear sector model for two cases: 共i兲 using finite element matrices and
systems, has become conventional and numerous applications in 共ii兲 using frequency response function matrices. Further decrease
analysis of linear vibrations of bladed disks and other structures of computational efforts by exclusion of linear degrees-of-
have been developed. An option allowing use of cyclic symmetry freedom is introduced for the latter case. A technique for using
has become a standard in the majority of commercial finite ele- complex arithmetic for the calculation of the multiharmonic non-
ment programs. linear equations of motion together with the necessary transforma-
In contrast to the case of linear systems for nonlinear systems, tion into domain of real numbers for their solution is developed.
up to date, there has been no a rigorously formulated and univer- Calculations validating the developed method are performed and a
sal method available in the literature that would take advantages numerical investigation of a realistic high-pressure turbine bladed
of cyclic symmetry for analysis of strongly nonlinear vibrations in disk with shrouds is carried out.
a consistent way.
There are very few papers on numerical analysis of strongly Basis of the Method
nonlinear vibration of cyclically symmetric structures but calcula-
Bladed Disks of Cyclically Symmetric Design: Sector and
tion techniques and investigations provided in papers 关4,5兴 for a
Order of Cyclic Symmetry. Bladed disks are designed in ma-
models with cubic nonlinear springs should be noticed.
jority of cases to be cyclically symmetric. Cyclically symmetric
One of first calculations of cyclically symmetric bladed disks bladed disks are such bladed disks for which it is possible to find
with gaps was proposed in 关6兴, where single degree-of-freedom a rotationally periodic, ‘‘cyclic’’ part of the structure which can
and beam models of blades are explored. Later papers on analysis form the whole bladed disk by simple rotations of this part rela-
tively to the axis of the symmetry. The rotation angles have to be
Contributed by the International Gas Turbine Institute and presented at the Inter-
national Gas Turbine and Aeroengine Congress and Exhibition, Atlanta, GA, June
multiples of 2 ␲ /N where integer number N is so-called ‘‘order of
16 –19, 2003. Manuscript received by the IGTI December 2002; final revision March the cyclic symmetry,’’ which is equal to the number of cyclic parts
2003. Paper No. 2003-GT-38480. Review Chair: H. R. Simmons. in the whole structure. This cyclic part is sometimes called also

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uted over sector nodes and different only in a fixed phase shift, ␦ t,
between adjacent sectors, then these excitation forces can be writ-
ten in the form
p j 共 t 兲 ⫽p共 t⫹ 共 j⫺1 兲 ␦ t 兲 (2)
where ␦ t⫽⫾T/N and T is the period of the force variation, or
␦ t⫽0 when the phase shift between the forces applied to different
sector is 0.
For this kind of excitation and when linear and nonlinear prop-
erties of the bladed disk are cyclically symmetric it is possible to
write explicit relationship between displacements of all sectors.
This relationship has the form
q j 共 t 兲 ⫽q共 t⫹ 共 j⫺1 兲 ␦ t 兲 (3)
where q is the vector of displacements of first sector, which is also
periodic with period T. The relationship given by Eq. 共3兲 is the
Fig. 1 A cyclically symmetric bladed disk; „a… a whole struc- major relationship which allows all forces applied to a sector of
ture, „b… a sector the bladed disk including forces of interaction with adjacent sec-
tors to be expressed in terms of its own displacements only. As a
result the dynamic equation for a sector can be written in the form
that describe vibrations of the whole bladed disk. Validity of this
‘‘sector’’ reflecting the fact that the cyclic part can be in many relationship can be proved by substitution of Eqs. 共2兲 and 共3兲 into
cases separated from the whole structure by two planes passing Eq. 共1兲. As a result of such substitution one obtains a system of N
through the symmetry axis with angle 2 ␲ /N between them. The equations of identical form:
structure possesses all cyclic symmetry properties also for a gen- Kq共 t j 兲 ⫹Cq̇共 t j 兲 ⫹Mq̈共 t j 兲 ⫹fi 共 q共 t j 兲兲 ⫹fl 共 q共 t j ⫺ ␦ t 兲 ,q共 t j 兲兲
eral case when surfaces separating the cyclic part can have very
complex and curved shapes. Because of that word ‘‘sector’’ is ⫹fr 共 q共 t j 兲 ,q共 t j ⫹ ␦ t 兲兲 ⫽p共 t j 兲 (4)
used in this paper in a general meaning assuming that there is no
restrictions on shapes of the sector boundaries. where t j ⫽t⫹( j⫺1) ␦ t and j takes values from 1 to N. One can
see that these equations differ for different sectors by the phase of
As evident all co-factors, N j , of N⫽N *1 N*
2 N 3 . . . , if such ex- the time variable only and the solution found, q(t), for one sector
ist, and all possible combinations of multiplication of these co-
from Eq. 共4兲 satisfies equations for all sectors.
factors are also orders of cyclic symmetry. In order to take a
Moreover, comparing in Eq. 共4兲 fl and fr allows a relationship
maximum of advantages of using cyclic symmetry properties the
for forces of interaction between the considered sector and adja-
largest possible order of cyclic symmetry is used in analysis. This
cent to it on left and right boundaries to be written in the follow-
choice of the cyclic symmetry order provides the smallest sector
ing form:
of the cyclically symmetric bladed disk and accordingly the small-
est number of degrees-of-freedom in the sector model. Number of fr 共 t 兲 ⫽fl 共 t⫹ ␦ t 兲 . (5)
blades that has to be included into one sector depends on a design
This property together with Eq. 共3兲 provides us a basis for
of a bladed disk. For bladed disks of gas turbine engines a sector
calculation of forced response of the whole cyclically symmetric
can usually include only one blade 共as shown in Fig. 1兲 and num-
bladed disk using its sector model without introduction of any
ber of sectors, N, is equal to the number of blades, although there
assumptions and loss of accuracy of the calculations even for the
are cases when bladed disks have such design that the sector has
case of nonlinear vibrations with strong nonlinear forces of any
to include two or more blades.
kind.
Major Relationships and Applicability Conditions. If a
bladed disk is cyclically symmetric its equations of motion can be Types of Forcing That can be Analyzed by the Method.
written in the following form: The condition formulated for excitation forces by Eq. 共2兲 together
with the cyclic symmetry of the bladed disk are the only condi-
Kq j ⫹Cq̇ j ⫹Mq̈ j ⫹fi 共 q j 兲 ⫹fl 共 q j⫺1 ,q j 兲 ⫹fr 共 q j ,q j⫹1 兲 ⫽p j 共 t 兲 tions that have to be satisfied to apply the method proposed. Types
(1) of the excitation forces that occur in analysis of vibration of
bladed disks and satisfy to this condition are briefly discussed in
where j⫽1,N is a sector number; K, C, and M are conventional this section.
linear stiffness, damping and mass matrices of one sector which
are the same for all sectors of the cyclically symmetric system; Excitation of Traveling Wave Type. This type of excitation is
q j (t) is a vector of displacements of j-th sector; p j (t) is a vector one of the most customary in analysis of vibrations of bladed
of excitation forces; fi (q j ) is a vector of nonlinear forces which disks. It is typical for rotating bladed disks when they are excited
are dependent only on displacements of the considered jth sector; by aerodynamic or other forces that travel relatively to the bladed
fl (q j⫺1 ,q j ) and fr (q j ,q j⫹1 ) are forces of nonlinear interaction of disk due to the bladed disk rotation with constant speed while
jth sector and sectors adjacent to it from the left and from the preserving their spatial distribution. In cylindrical coordinates, r,
right, they are dependent on displacements of the considered, jth z, and ␸, distribution and travelling of these forces can be ex-
sector and neighboring ( j⫺1)th and ( j⫹1)th sectors. Due to the pressed in the form: p⫽p(r,z, ␸ ⫾ ␻ t), where sign ‘‘⫺’’ corre-
cyclic symmetry the functional dependencies of vectors fi (q j ), sponds to forward travelling wave and sign ‘‘⫹’’ correspond to
fl (q j⫺1 ,q j ) and fr (q j ,q j⫹1 ) on the displacements are the same for backward travelling wave. All forces of this type satisfy to the
all sectors, and, moreover, fl (q j ,q j⫹1 )⫽fr (q j ,q j⫹1 ), although condition given by Eq. 共2兲. In our method no restrictions on dis-
different displacements can produce different force values. tribution of the forces over a bladed disk are imposed and these
Equation 共1兲 represents a system of N matrix equations. In this forces can be distributed arbitrarily. Being expanded into Fourier
system of equations subscript values 0 and N⫹1 appearing in series with respect to bladed disk circumferential coordinate, ␸,
q j⫾1 for j⫽1 and j⫽N are replaced by N and 1 accordingly since they can comprise many harmonic components. The rotation
first sector interacts with Nth sector. If arbitrary periodic excita- speed, ␻, determines the period of the excitation: T⫽2 ␲ / ␻ and
tion forces, p j (t), applied to each jth sector are similarly distrib- phase shift is determined as ␦ t⫽⫾T/N, where sign ‘‘⫺’’ corre-

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spond to the forces travelling forward and sign ‘‘⫹’’ corresponds in the sector; and 丢 is a symbol of the Kronecker matrix product
to the forces travelling backward with respect to the bladed disk. operator, 关12兴. This operator maps here vector H and matrix I into
The conventional engine-order excitation is a particular kind of the following rectangular matrix:
the travelling wave forcing considered here. For engine-order ex- HT 丢 I
citation the forces are distributed along the circumferential direc- 共 1⫹ 共 2n⫹1 兲 共 N q ⫻N q 兲
tion of the bladed disk as a sine or cosine function. A number of
waves along the circumference is prescribed by the engine order. ⫽ 关 I,cos m 1 ␶ I,sin m 1 ␶ I, . . . , cos m n ␶ I,sin m n ␶ I兴
共 N q ⫻ 共 2n⫹1 兲 N q 兲
Excitation That is Stationary in Space. This type of excitation
is characteristic for analysis of bladed disk vibration when the (9)
bladed disk is immobile, as in static test rigs with shakers attached where N q is size of vector q.
to the bladed disk, although it can also occur in rotating bladed
disks under a special kind of excitation when the excitation forces Formulation Using a Finite Element Sector Model. In ac-
are moving together with the rotating bladed disk. The stationary cordance with the multi-harmonic balance method, the expansion
excitation forces can be expressed in the form p from Eq. 共7兲 is substituted into the equation of motion 共4兲, after
⫽p s (r,z, ␸ )p t (t) where p s (r,z, ␸ ) is a function of spatial distri- this Eq. 共4兲 is sequentially multiplied by (cos m j␻t) and (sin m j␻t)
bution of the forces and p t (t) is a periodic function of the force for all harmonics from the expansion and integrals over the vibra-
variation in time. The conditions of the method applicability can tion period, T, are calculated. As a result, the Eq. 共4兲 of motion in
be satisfied in the following cases. time domain is transformed into a frequency domain equation in
the following form:
1. A case when distribution of forces is the same for each of all
sectors of the bladed disk, i.e., when the function of the spatial Z共 ␻ 兲 Q⫹F共 Q兲 ⫽P (10)
distribution, p s (r,z, ␸ ), is periodic with the period equal to a sec- where F(Q)⫽ 兵 F0 (Q),F(1c ) (Q),F(1s ) (Q), ... ,F(ns ) (Q) 其 T
is a vector
tor angle, T ␸ ⫽2 ␲ /N: of harmonic components of nonlinear forces; P
p s 共 r,z, ␸ 兲 ⫽p s 共 r,z, ␸ ⫹T ␸ 兲 . (6) ⫽ 兵 P0 ,P(1c ) ,P(1s ) , . . . ,P(ns ) 其 T is a vector of harmonic components
of the excitation forces, and Z( ␻ ) is the dynamic stiffness matrix
For this case Eq. 共2兲 is satisfied and phase shift between forces of the linear part of the system, constructed for all harmonic com-
applied to different sectors is zero, i.e., ␦ t⫽0. ponents, i.e.,
2. The method proposed can also be applied for a more com-
plex case, when the function of the spatial distribution can differ Z⫽diag关 Z0 ,Z1 , . . . ,Zn 兴 (11)
for several sectors. However, to apply the method for this case a where

冋 册
period for this spatial distribution has to exist. This period, T ␸ ,
can stretch over a group that comprises several sectors, i.e., T ␸ K⫺ 共 m j ␻ 兲 2 M m j␻C
Z0 ⫽K; and Zj ⫽ .
⫽n s 2 ␲ /N where n s is the number of sectors in the group. In order ⫺m j ␻ C K⫺ 共 m j ␻ 兲 2 M
to satisfy Eq. 共2兲 the group of n s sectors has to be considered as a (12)
new ‘‘super’’ sector. Number of such ‘‘super’’ sectors in the whole This equation is nonlinear with respect to the harmonic compo-
system is determined as N * ⫽N/n s . This allows this case to be nents of the displacements, Q.
reduced to the case considered in the previous paragraph although In order to take into account conditions imposed on the sector
with smaller magnitude of the order of the cyclic symmetry. of cyclically symmetric bladed disk by Eqs. 共3兲 and 共5兲 one can
partition the vector of sector displacements into three vectors: 共i兲 a
vector of displacements at nodes located at the left boundary of
Multiharmonic Formulation of Equations of Motion Us- the sector, ql ; 共ii兲 a vector of internal displacements, qi , and 共iii兲
ing a Sector Model a vector of displacements at nodes located at the right boundary of
the sector, qr .
Multiharmonic Expansion of Displacements. In cases The major relationship, Eq. 共3兲, imposes constraints on dis-
where the excitation forces are periodic, it is usually desirable to placements of the nodes located at left, ql , and right, qr , bound-
find steady-state, periodic regimes of response variation. For a aries of the sector where this sector interacts with adjacent ones.
search of the periodic vibration response the variation of all qr 共 ␶ 兲 ⫽ql 共 ␶ ⫹ ␣ 兲 (13)
degrees-of-freedom 共DOF兲 of the system in time can be repre-
sented as a restricted Fourier series, which can contain as many where ␣ ⫽⫾2 ␲ /N and sign ‘‘⫹’’ or ‘‘⫺’’ is chosen here accord-
and such harmonic components as are necessary to approximate ingly to the direction of the rotation of the excitation forces in Eq.
the sought solution, i.e., 共2兲.
These constraints can be formulated with respect to harmonic
n
coefficients for displacements at the right, Qr , and left, Ql ,
q共 t 兲 ⫽Q0 ⫹ 兺 共Q
j⫽1
共c兲
j cos m j ␻ t⫹Q共j s 兲 sin m j ␻ t 兲 (7) boundaries with the help of Eq. 共8兲 in the form
共 HT 共 ␶ 兲 丢 I兲 Qr ⫽ 共 HT 共 ␶ ⫹ ␣ 兲 丢 I兲 Ql . (14)
where Q(j c ) and Q(j s ) ( j⫽1 . . . n) are vectors of harmonic coeffi-
cients for system DOFs upon cosine and sine components marked The vectors of the multiharmonic expansion, H共␶兲, with a constant
phase shift, ␣, are related as
by superscripts ( c ) and ( s ) accordingly; Q0 is a vector of constant
components of the displacements; m j ( j⫽1 . . . n) are specific H共 ␶ ⫹ ␣ 兲 ⫽TH共 ␶ 兲 (15)
numbers of harmonics that are kept in the displacement expansion where matrix of the transformation, T, takes the following form:
in addition to the constant component. Equation 共7兲 can be rewrit-
ten in more concise and convenient for our derivation form: T⫽diag关 t 0 ,t1 , . . . ,tn 兴 (16)
where
q共 ␶ 兲 ⫽ 共 HT 丢 I兲 Q

冋 册
(8)
cos m j ␣ ⫺sin m j ␣
where H⫽ 兵 1,cos m1␶,sin m1␶, . . . ,cos mn␶,sin mn␶其 is a vector of
T
t 0 ⫽1 and tj ⫽ for j⫽1 . . . n.
harmonic functions used in the multiharmonic expansion; Q sin m j ␣ cos m j ␣
⫽ 兵 Q0 ,Q(1c ) ,Q1(s ) , . . . ,Q(nc ) ,Qn( s ) 其 T is a total vector including all From Eq. 共14兲 and Eq. 共15兲 the following relationship between
harmonic coefficients for the sector DOFs; ␶ ⫽ ␻ t is dimension- harmonic coefficients for the displacements at right and left
less time, I is identity matrix of size equal to the number of DOFs boundaries can be derived:

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Qr ⫽ 共 T 丢 I兲 Ql . (17) Equation 共10兲 can now be rewritten, with taking into account the
block diagonal structure of the matrix Z, separately for each jth
Selecting from Eq. 共17兲 expressions for each jth harmonic of the harmonics in the following form:
displacements one can write a relationship between coefficients of
the multiharmonic expansion at left and right sector boundaries: Z j Q j ⫹F j 共 Q兲 ⫽P j ; 共 j⫽0,n 兲 . (23)

再 冎 冋 册再 冎
It should be noted that vector of jth harmonics of the nonlinear
Q共rc 兲 cos m j ␣ I ⫺sin m j ␣ I Q共l c 兲 forces, F j (Q), is dependent on all multiharmonic components of
⫽ (18)
Q共rs 兲 j sin m j ␣ I cos m j ␣ I Q共l s 兲 j
displacements, Q, because of that all harmonics components of
Eq. 共23兲 are interdependent.
and then harmonic coefficients of all sector displacements can be The expression given by Eq. 共19兲 for all sector displacements
expressed through displacements at internal and left boundary through internal displacements and displacements of nodes lo-
nodes in the form cated at left boundary is transformed into the following form:

再冎冋 册再 冎
冦 冧冤 再冥 冎
再 冎
I 0 0 0 Ql I 0
Q共l c 兲 Ql Ql
Qi ⫽ 0 I ⫽G j . (24)
Q共i c 兲 0 I 0 0 Q共l c 兲 Qi j Qi
Qr e im j ␣
I 0
j
Q共rc 兲 cos m j ␣ I 0 ⫺sin m j ␣ I 0 Q共i c 兲 j
⫽ Matrix of this transformation, G j , allows Eq. 共20兲 to be rewritten
Q共l s 兲 0 0 I 0 Q共l s 兲
for each jth harmonic in the form:
Q共i s 兲 0 0 0 I Q共i s 兲 j
Q共rs 兲 EFE
j 共 Q̃ 兲 ⫽Z̃ j Q̃ j ⫹F̃ j 共 Q̃ 兲 ⫺P̃ j ⫽0; 共 j⫽0,n 兲 (25)
sin m j ␣ I cos m j ␣ I

再冎
j 0 0
Q共l c 兲 where Z̃ j ⫽G*j Z j G j ; F̃共Q̃兲⫽G*F共Q̃兲 and P̃⫽G*P and an asterisk
‘‘*’’ denotes Hermitian conjugate. A relationship between vectors
Q共i c 兲
⫽G j . (19) of residuals expressed in real numbers, EFE j , and in complex
Q共l s 兲 numbers, EFE , takes the following form:
j
Q共i s 兲 j

Relationships for harmonic coefficients of the interaction forces j ⫽


EFE 再 Re共 EFE
j 兲
Im共 EFE
j 兲
冎. (26)
are derived from Eq. 共5兲 and their form is similar to Eqs. 共17兲 and
共19兲 but F should be written instead of Q. Mutiharmonic Formulation Using Sector Frequency Re-
Cyclic symmetry properties are taken into account by substitut- sponse Function Matrices. For many practical cases a formu-
ing Eq. 共19兲 into Eq. 共10兲. This allows equation of motion of the lation based on a use of dynamic compliance or frequency re-
sector to be obtained in terms of displacements of the one sector sponse function 共FRF兲 matrices can be significantly more efficient
only whereas taking into account forces applied to the sector from than the formulation which uses finite element 共FE兲 matrices di-
adjacent parts of the bladed disk. Moreover, the number of un- rectly. These cases are, for example, when number of DOFs where
knowns in the equation is reduced by excluding displacements on nonlinear interaction occurs is much smaller that total number of
right boundary of the sector and thus results in the following DOFs in a sector model or when information about dynamic prop-
equation: erties of a bladed disk with nonlinear interactions is provided by
mode shapes and natural frequencies calculated by conventional
EFE 共 Q兲 ⫽Z̃共 ␻ 兲 Q̃⫹F̃共 Q̃兲 ⫺P̃⫽0 (20) FE software.
The multiharmonic formulation using sector FRF matrices can
where Z̃⫽GT ZG; F̃(Q̃)⫽GT F(Q̃); P̃⫽GT P; G⫽diag关G0 , be made with a use of complex arithmetic. The dynamic stiffness
G j , . . . ,Gn ] and G j is a matrix used in Eq. 共19兲 for expression of matrices of the sector, Z̃ j (m j ␻ ), used in Eq. 共25兲 for each of the
all sector DOFs through internal and left boundary DOFs for each multiharmonic components describe linear forces. These matrices
harmonic. are independent on vibration amplitudes and Eq. 共25兲 can be mul-
Equation 共20兲 represents a nonlinear set of equations with re- tiplied by à j ⫽Z̃⫺1
j (m j ␻ ) order to obtain equations in the follow-
spect to Q̃⫽ 兵 Ql ,Qi 其 T which describes vibration of a whole ing form:
bladed disk exactly using a finite element model for one sector
only. EFRF
j 共 Q̃兲 ⫽Q̃ j ⫹Ã j 共 F̃ j 共 Q̃兲 ⫺P̃ j 兲 ⫽0; 共 j⫽0,n 兲 (27)

Formulation With Use of Complex Arithmetic. Special where à j ⫽is a sector FRF matrix determined for j-th harmonic of
structure of matrix, Z, allows the computational efforts necessary the multiharmonic expansion. This is a sector matrix that is cus-
for evaluation of the vector of residuals, E共Q兲 to be reduced. This tomary used in analysis of linear vibration of bladed disks. It can
is achieved by formulation with a use of complex numbers, which be obtained by direction inversion of dynamic stiffness matrix of
allows all relationships to be simplified and, moreover, size of the the sector, Z̃ j (m j ␻ ). However for structures with large number of
matrices to be reduced by a factor of two. In order to make such DOFs such calculation of the FRF matrix require large computa-
formulation the complex vectors for each jth harmonics of dis- tional expenses, because of that special techniques are applied that
placements, Qjj , nonlinear forces, F j , and excitation forces, P j are discussed in the following sections.
are introduced in the following form:
Exclusion of Linear Degrees-of-Freedom From the Nonlinear
Q j ⫽Q共j c 兲 ⫹iQ共j s 兲 ; P j ⫽P共j c 兲 ⫹iP共j s 兲 ; F j ⫽F共j c 兲 ⫹iF共j s 兲 Equations. Usually in models of practical bladed disks a number
(21) of DOFs where nonlinear interaction forces are applied is much
smaller than the total number of degrees-of-freedom in a sector. A
where i⫽ 冑⫺1 and all complex quantities in order to differ them use of the FRF matrices allows all DOFs where only linear forces
from their real counterparts are written here and further in the are applied to be excluded easily and without any loss of accuracy
paper using a different font. A matrix of complex dynamic stiff- and completeness of the model. As a result the resulting equation
ness for each jth harmonics, Z j , is introduced as is formulated only with respect to DOFs where nonlinear forces
are applied and size of this equation and accordingly computa-
Z j ⫽ 关 K⫺ 共 m j ␻ 兲 2 M兴 ⫺im j ␻ C. (22) tional expense are reduced usually in many times or orders.

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In order to exclude linear DOFs Eq. 共27兲 can be rewritten in the of linear damping described by matrix C and interaction between
form where vector Q̃ j is partitioned into a vector of nonlinear different modes caused by this damping are small.
DOFs, Q̃nln P j , introduced in Eq. 共29兲
The vector of complex amplitudes, Q̃nln
j , and a vector of linear DOFs, Q̃ j :
lin
can be very efficiently calculated as

EFRF
j 共 Q̃ 兲 ⫽ 再 冎再
Q̃lin
j
Q̃nln
j
⫹ nln
à j F̃
0
j 共 Q̃ 兲

nln ⫺Ã j P̃ j ⫽0 (28)
Pj ⫽
Q̃nln
Nm

兺 共 1⫺i ␩
␾rm
* P̃ j
j
␾rm
nln
. (33)
rm j 兲 ␻ rm j ⫺ 共 m j ␻ 兲
2 2 j
r⫽1
where Ãnln
j is a minor of matrix à j corresponding to nonlinear
DOFs. Selecting from Eq. 共28兲 equations corresponding to non- Multiplication of large vectors, ␾rm * P̃ j , involving all sector
j
linear DOFs we obtain the sought for equation of significantly DOFs provides a single coefficient for each mode shape, which is
reduced size: usually called ‘‘a modal force.’’ These modal forces take into ac-
EFRF count arbitrary distribution of the excitation forces over all nodes
j 共 Q̃ 兲 ⫽Q̃ j ⫹Ã j F̃ j 共 Q̃ 兲 ⫺Q̃P j ⫽0
nln nln nln nln nln
(29)
of the sector model. For a case when distribution of the excitation
where Q̃ nln
⫽ 兵 Q̃nln nln
0 ,Q̃1 , n 其 is a vector comprising all non-
. . . ,Q̃nln forces over a sector is preserved for all rotation frequencies addi-
tional decrease of computational efforts can be achieved since for
linear harmonic P j ⫽(Ã j P̃ j )
coefficients. Q̃nln nln
is a vector of com-
this case calculation of the modal forces involving many degrees-
plex amplitudes determined for nonlinear DOFs of the bladed disk
of-freedom is carried out only one time. At the same time for this
excited by j-th harmonic of the excitation forces. These ampli-
case values of the forces can be varied with variation of the rota-
tudes are determined for a completely linear system when the
tion frequency when a coefficient of variation is common for
nonlinear forces appearing at contact interfaces of the bladed disk
forces applied to all DOFs. As a result calculations of Q̃nln P j for
are not taken into account. The vector of excitation forces, P̃ j ,
each current value of the rotation speed, ␻, is performed by sum-
can include forces applied to all DOFs of the structure, as linear
mation of mode shapes, ␾rm nln
, containing only nonlinear DOFs,
and as nonlinear. FRF matrix including all DOFs, Ã j , is used to j
which usually represent a very small fraction of all DOFs in a
evaluate vector à j P̃ j and then components corresponding to non-
sector model. In this summation each such mode, ␾rm nln
, is multi-
linear DOFs are selected from the resulting vector to form Q̃nlnPj .
j
plied by a simple coefficient which is product of the modal force
Calculation of Sector Frequency Response Function Matrices. and an explicitly given function of the rotation frequency.
The sector FRF matrix can be efficiently generated from natural
frequencies, ␻ rm j , and mode shapes, ␾rm j , calculated for the sec-
tor for a harmonic number needed, m j , in order to avoid very Solution of Nonlinear Equations
numerically inefficient operation of the matrix inverse
Nonlinear Equations Formulated in Real Numbers. One of
Nm
␾rm j ␾rm
* the most efficient methods for solution of the nonlinear equations
à j ⫽Z̃⫺1
j 共 m j␻ 兲⯝ 兺 共 1⫺i ␩
r⫽1
j

rm j 兲 ␻ rm j ⫺ 共 m j ␻ 兲
2 2
(30) is the Newton-Raphson method which possesses quadratic conver-
gence when an approximation is close enough to the solution. An
iterative solution process is expressed by the following formula:

冋 册
where subscript ‘‘r’’ is a number of the mode shape in a family of ⫺1
modes with m j circumferential waves of displacements; ␩ rm j is ⳵ E共 Q̃共 k 兲 兲
Q̃共 k⫹1 兲 ⫽Q̃共 k 兲 ⫺ E共 Q̃共 k 兲 兲 (34)
damping loss factor determined for rth mode of the family with ⳵ Q̃
m j waves, and N m is the number of modes that are used in the
where superscript ( k) indicates the number of the current iteration.
modal expansion. In many cases small numbers of modes, N m ,
kept in the expansion provides sufficient accuracy in the FRF Vector of residuals, E(Q̃( k ) ) can be taken for this equation as from
matrix calculation 共analysis of the accuracy obtained for FRF ma- FE and as from FRF formulation.
trices of bladed disks models is performed in 关13兴兲. For a case of FE model performing differentiation of Eq. 共20兲
It should be noted that Eq. 共30兲 is exact when all sector modes with respect to Q̃, one can obtain the following expression for
of the family of modes with m j waves are included in the expan- derivatives of the residuals:
sion and when the damping matrix, C̃, represents ‘proportional’ ⳵ E共 Q̃共 k 兲 兲 ⳵ F̃共 Q̃共 k 兲 兲
damping 共i.e., it can be expressed as a linear combination of the ⫽Z̃共 ␻ 兲 ⫹ ⫽Z̃共 ␻ 兲 ⫹K̃nln共 Q̃兲 (35)
stiffness matrix and mass matrix兲. ⳵ Q̃ ⳵ Q̃
The following form of presentation for the damping matrix de-
scribes as structural, frequency-independent damping and as vis- where K̃nln(Q̃) represents a so-called ‘‘tangent’’ stiffness matrix,
cous damping: i.e., a stiffness matrix describing stiffness properties of the non-
linear contact interfaces in vicinity of current values of the dis-
1 placements, Q̃. An efficient method for analytical derivation
C̃ j ⫽ ␮ 1 K̃⫹ ␮ 2 K̃⫹ ␮ 3 M̃ (31) which provides explicit, extremely fast and exact expressions of
m j␻
the stiffness matrices and the nonlinear forces at contact interfaces
where first summand describes structural, hysteresis damping and with friction forces, gaps and interferences can be found in papers,
two other summands correspond to damping of viscous type; here 关14,15兴.
␮ k (k⫽1,2,3) are coefficients that can be determined theoretically The case of a use of FRF sector matrices can be efficiently
or experimentally. The modal damping loss factors can be then analyzed using complex arithmetic and is considered below.
expressed through these coefficients in the form:
␩ rm j ⫽ ␮ 1 ⫹m j ␻ 共 ␮ 2 ⫹ ␮ 3 / ␻ rm
2
兲. (32) Nonlinear Equations Formulated in Complex Numbers
j Although nonlinear equation of motion can be formulated and
Assuming here ␮ 2 ⫽ ␮ 3 ⫽0 one can describe pure hysteresis conveniently evaluated using complex arithmetic but at the stage
damping, and when ␮ 1 ⫽0 the damping is pure viscous. In many of their iterative solution by Newton-Raphson method they have
cases the modal damping loss factors, ␩ rm j , are determined di- to be transformed back into domain of real numbers. This is very
rectly from experiments for each modes included into Eq. 共30兲. important and necessary requirement since residuals, E j , are not
The expansion given by Eq. 共30兲 can be accurate enough in many analytic functions of complex vectors, Q̃ j , and as result of this
practical cases even when damping is not ‘‘proportional’’ but level their derivatives, ⳵ Ei / ⳵ Q̃ j cannot be defined.

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action force, f (x), on relative displacement, x, 共stiffness coeffi-
cient, c, of the spring is taken to be 103 N/mm); 共iii兲 a gap ele-
ment, which does not produce any force unless the prescribed gap
is closed and when the gap is closed then interaction force is
proportional to the relative displacement 共a gap value is taken to
be 0.5 mm and stiffness coefficient when the gap is closed is equal
to 105 N/mm). Explicit expressions for tangent stiffness matrix
and for multiharmonic components of the interaction forces pro-
duced by these elements are used in for calculations in the form as
they are analytically derived in papers 关14,15兴. For all these inter-
face elements forced response of the bladed disk exhibits strongly
nonlinear behavior. First five harmonics 共from 0 to 4兲 are kept in
multiharmonic expansion of the forced response and maximum
displacements for all three coordinates, x, y, and z, of displace-
ments at the nodes where the nonlinear interface elements were
Fig. 2 Models of the bladed disk compared: „a… a sector
calculated. Results obtained by using the sector model and by
model, „b… the whole structure
using the whole bladed disk are identical. This is demonstrated in
Fig. 3, where lines plot results obtained with the whole bladed
disk model and results obtained with the proposed method are
shown by circles, squares and triangles for x, y, and z coordinates
After calculation of complex residuals for a sector, E j , which accordingly.
can be made very efficiently using FRF formulation, vector of real
residuals is calculated from their complex counterparts as Realistic High-Pressure Turbine Bladed Disk. As an ex-
ample of a practical application a turbine high-pressure bladed
E⫽ 兵 E0 ,Re共 E1 兲 ,Im共 E1 兲 , . . . ,Im共 En 兲 其 T . (36) disk shown in Fig. 4 is considered. The bladed disk comprises 92
The matrix of derivatives of the residuals involved into Eq. 共34兲 is shrouded blades. The damping loss factor is set to 0.003 and ex-
calculated for the case when complex FRF sector matrices are citation by 4, 6, 8, and 16 engine orders is considered in the

冋 册
used by the following way: analysis. Natural frequencies of the high-pressure turbine disk
normalized with respect to the first blade-alone frequency are
D00 Re共 D01兲 Im共 D02兲 ¯ Im共 D0,2n 兲 shown in Fig. 5 for all possible nodal diameter numbers from 0 to
Re共 D10兲 Re共 D11兲 Re共 D12兲 ¯ Re共 D1,2n 兲 46. These frequencies are calculated for the case where there is no
⳵ EFRF contact between shrouds.
⫽I⫹ Im共 D10兲 Im共 D11兲 Im共 D12兲 ¯ Im共 D1,2n 兲 Nonlinear forces can occur under certain circumstances during
⳵ Q̃ vibration as a result of contact interaction between blade shrouds.
¯ ¯ ¯ ¯ ¯
These nonlinear forces and nonlinear stiffness matrices of the con-
Im共 Dn0 兲 Im共 Dn1 兲 Im共 D12兲 ¯ Im共 Dn,2n 兲 tact interface were calculated using friction contact interface ele-
(37) ments developed in 关14兴. The contact interface elements allow to
where take into account unilateral nature of the force normal to the con-
tact surface, friction forces with accounting for the normal load
⳵ F̃i ⳵ F̃i ⳵ F̃i variation and they also allow consistent determination of all stick-
D00⫽Ainln ; Di,2i ⫽Ainln 共 c 兲 ; Di,2i⫹1 ⫽Ainln 共 s 兲
⳵ Q0 ⳵ Qi ⳵ Qj slip and contact-separation transitions that occur under the vibra-
tions.
for i⫽0,n. As seen in first row of matrix, ⳵ EFRF / ⳵ Q̃, real and Eleven of the friction interface elements are distributed over
imaginary parts of D0 j are alternating and all the other rows con- nodes of left boundary and eleven interface elements on the right
tain only real or imaginary parts of Di j ( j⫽0,2n) and these rows boundary of the sector shroud contacts 共locations of the elements
are also alternating. on the right sector boundary are shown by circles marked by letter
‘‘A’’ in Fig. 4共c兲.
Numerical Results Full finite element model of the bladed disk comprises about 15
millions DOFs and the finite single-sector model contains 162,708
Comparison of Results Obtained With the Proposed degrees-of-freedom 共DOFs兲. Number of DOFs in nonlinear equa-
Method and With a Whole Bladed Disk Model. In order to tions is reduced to 66 by applying the developed method for ex-
validate the method forced response of cyclically symmetric sys- clusion of linear DOFs from resulting equation while preserving
tems obtained with proposed method was compared with results accuracy and all dynamic properties of the initial model since
obtained using whole models of structures when cyclic symmetry during this reduction there is no any loss of information about
properties were disregarded. influence of the excluded DOFs. In all calculations performed the
As an example of a bladed disk that was calculated using a maximum displacement is determined as
sector model and a whole bladed disk model, is shown in Fig. 2. max 冑x 2 ( ␶ )⫹y 2 ( ␶ )⫹z 2 ( ␶ ). Ratio between amplitudes of all
The whole bladed disk consists of eight sectors and is modeled by ␶苸关0,2␲ 兴
hexahedral finite elements with a total number of degrees-of- nodes of the bladed disk is varied with excitation frequency and is
freedom in the model equal to 5760; the sector model comprises dependent on the shroud contact conditions but for the bladed disk
720 DOFs. Excitation by first engine order harmonic is considered analyzed the displacements have higher levels at the blade tip in
and the damping loss factor was accepted to be 0.003. Nonlinear the frequency ranges considered. Because of that the maximum
interface elements are applied between adjacent blades at a middle displacement is plotted in all figures for a representative node
node of blade tip faces and as illustrated in Fig. 2 by boxes with located at the blade tip. The node is shown by a circle marked by
arrows. letter ‘‘B’’ in Fig. 4共c兲.
The nonlinear interface elements produce forces that are depen- In Fig. 6 the maximum displacement is shown as a function of
dent on relative displacements of the adjacent blades. Three dif- excitation frequency for different values of clearances 共Fig. 6a兲
ferent types of the nonlinear interface elements were examined: 共i兲 and interferences 共Fig. 6b兲 between shrouds of adjacent sectors.
a friction damper 共with the friction coefficient 0.3; the normal Excitation of engine order type by 4EO is applied to the bladed
force 2 * 105 N and stiffness coefficient 4 * 104 N/mm); 共ii兲 a disk and 4th harmonic component is used in the displacement
spring with cubic dependence, f (x)⫽cx 3 , of the nonlinear inter- expansion. For comparison forced responses of linear systems are

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Fig. 4 Finite element model: „a… a sector of the bladed disk, „b…
shroud of the sector model with shrouds adjacent to it, „c… in-
terface nodes where friction and impact forces are considered

quency is increasing. Far from resonances the amplitudes are so


small that shrouds cannot contact during vibrations and the system
has forced responses identical to the linear system. For clearance
10⫺4 mm the shrouds come to contact over the whole excitation
frequency range. This causes significant reduction of the response
level over the analyzed frequency range and even disappearance
of one of three resonance peaks that the linear system without
shroud contacts has. Moreover, the forced response characteristics
takes a more complicated shape, as on can see for frequency range
after first resonance and in vicinity of second resonance. For the
latter zoomed view is shown to see the curve in more detail. For
the bladed disk with interferences shown in Fig. 6共b兲 one can see
that force response exhibits softening characteristics when in-
crease of amplitudes is accompanied by decrease of resonance
frequencies.
This happens because increase of amplitude of displacements
causes more nodes at the shroud contact surfaces to go out of
contact and to slip. For interference values 10⫺4 , 10⫺5 , and
10⫺6 mm nonlinear effects become evident in the vicinity of reso-
nance and for their values 5 * 10⫺7 , 10⫺7 , and 0 forced response is
different from the linear system compared over the whole fre-
quency range. For these small interference values the amplitudes
are much higher that those of the linear system in frequencies
ranges far from the resonance whereas they are many times lower

Fig. 3 Comparison of results obtained with the proposed


method and with using the whole bladed disk model: „a… a case
of friction dampers, „b… nonlinear spring elements with nonlin-
ear cubic dependence of forces on displacements, „c… gap ele-
ments

plotted also by thin lines: 共i兲 in Fig. 6共a兲 forced response of the
bladed disk without shroud contacts is plotted and 共ii兲 in Fig. 6共b兲
forced response of the bladed disk when all nodes are always in
full contact without slip is plotted. As seen for the bladed disk
with clearances 10⫺2 mm and 10⫺3 mm the system starts exhibit-
ing strongly nonlinear behavior in vicinities of resonance peaks
where vibration displacement are large enough to close the clear-
ance between shrouds. The nonlinear forced response has stiffen- Fig. 5 Natural frequencies of a tuned bladed high-pressure
ing characteristics when with increase of amplitude resonance fre- turbine disk and the analyzed frequency range

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Fig. 6 Forced response of the bladed disk for excitation by
4EO: „a… a case of different clearance values, „b… a case of dif- Fig. 7 Forced response of the bladed disk for excitation of
ferent interference values different engine orders: „a… a case with gap between shrouds of
0.01 mm, „b… a case with interferences of 10À6 mm

than those of the linear system at the resonance. This observation when the absolute blade amplitudes are smaller. For both cases of
is explained by different effects of the shroud nonlinear interac- the considered clearances and the interferences the friction damp-
tion for excitation frequencies far and close to the resonance. For ing is significant although for the case with the interferences its
out-of-resonance regimes the friction damping produced at shroud effect much more evident.
contact surfaces does not affect significantly level of amplitudes
and major effect on the amplitudes is due to decrease of shroud
contact stiffness when some or all of the contact nodes lose tem- Conclusions
porarily contact. For the resonance regime the friction damping is An effective method for analysis of periodic forced response of
a major cause of the reduction of the amplitude level while change nonlinear cyclically symmetric structures has been developed.
of the stiffness is also reflected in the decrease of the resonance A rigorous proof of the validity of the reduction of the whole
frequency value. nonlinear structure to a sector is provided for a general case of
Effects of the clearances and interferences on nonlinear forced nonlinear forces of arbitrary character and nature. Types of bladed
response excited by different engine orders is demonstrated in Fig. disk forcing permitting application of the method are discussed.
7 where cases of the clearance value 10⫺2 mm 共Fig. 7共a兲兲 and the The method allows multiharmonic nonlinear forced response
interference value 10⫺6 mm 共Fig. 7共b兲兲 are analyzed. Forced re- for a whole bladed disk to be calculated using a sector model
sponses of the corresponding linear systems are also plotted for without any loss of accuracy in calculations and modeling. A mul-
comparison by thin lines. For the case of the system with the tiharmonic formulation for equations of motion has been derived
clearances one can see that the higher engine order number, the for two widely used techniques of description of the linear part of
lower amplitude level when shroud contact occurs. a bladed disk model with the large number of degrees-of-freedom:
This is explained by the fact that to close the gap between 共i兲 using sector finite element matrices; 共ii兲 using sector natural
adjacent shrouds their relative displacements have to be large mode shapes and frequencies. An approach for a use of complex
enough. Amplitudes are the same for adjacent blades of the cycli- arithmetic in the multiharmonic formulation and in the solution of
cally symmetric bladed disk but a phase shift between the domi- the nonlinear equations of motion has been examined. A technique
nant harmonics of the displacements is proportional to the excita- for reduction of size of the nonlinear multiharmonic equations by
tion engine order number. For larger engine order numbers due to exclusion of linear DOFs from the resulting equations has been
larger phase shift the relative displacements can be larger even developed.

182 Õ Vol. 126, JANUARY 2004 Transactions of the ASME

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The numerical investigations show high efficiency of the pro- 关6兴 Wagner, L. F., and Griffin, J. H., 1990, ‘‘Blade Vibration With Nonlinear Tip
posed method. The identity of the results obtained with the devel- Constraint: Model Development,’’ ASME J. Turbomach., 112, pp. 778 –785.
关7兴 Csaba, G., 1998, ‘‘Forced Response Analysis in Time and Frequency Domains
oped method using a sector model and with a whole bladed disk of a Tuned Bladed Disk With Friction Dampers,’’ J. Sound Vib., 214共3兲, pp.
model has been demonstrated for different types of nonlinear 395– 412.
forces produced by nonlinear interfaces: 共i兲 friction dampers; 共ii兲 关8兴 Panning, L., Sextro, W., and Popp, K., 2002, ‘‘Optimization of the Contact
gaps; 共iii兲 cubic nonlinear springs. A practical, large finite element Geometry Between Turbine Blades and Underplatform Dampers With Respect
model of a shrouded turbine bladed disk has been analyzed with to Friction Damping,’’ ASME Paper GT-20002-30429.
accounting for friction forces, clearances, and interferences at 关9兴 Yang, B. D., Chen, J. J., and Menq, C. H., 1999, ‘‘Prediction of Resonant
Response of Shrouded Blades With Three-Dimensional Shroud Constraint,’’
nodes located at surfaces of shroud contacts.
ASME J. Eng. Gas Turbines Power, 121, pp. 523–529.
关10兴 Chen, J. J., and Menq, C. H., 1999, ‘‘Prediction of Periodic Response of
Acknowledgments Blades Having 3D Nonlinear Shroud Constraints,’’ ASME Paper 99-GT-289.
关11兴 Petrov, E., and Ewins, D., 2002, ‘‘Analysis of Nonlinear Multiharmonic Vi-
The author is grateful to Rolls-Royce plc. for providing the brations of Bladed Disks With Friction and Impact Dampers,’’ Proc. of the 7th
financial support for this project and for giving permission to pub- National Turbine Engine HCF Conference, Universal Technology Corporation,
lish this work. Dayton, OH.
关12兴 Graham, A., 1981, Kronecker Products and Matrix Calculus With Applica-
tions, John Wiley and Sons, New York.
References 关13兴 Petrov, E. P., Sanliturk, K. Y., and Ewins, D. J., 2002, ‘‘A New Method for
关1兴 Thomas, D. L., 1979, ‘‘Dynamics of Rotationally Periodic Structures,’’ Int. J. Dynamic Analysis of Mistuned Bladed Disks Based on Exact Relationship
Numer. Methods Eng., 14, pp. 81–102. Between Tuned and Mistuned Systems,’’ ASME J. Eng. Gas Turbines Power,
关2兴 Williams, F. W., 1986, ‘‘An Algorithm for Exact Eigenvalue Calculations for 122, pp. 586 –597.
Rotationally Periodic Structures,’’ Int. J. Numer. Methods Eng., 23, pp. 609– 关14兴 Petrov, E., and Ewins, D., 2002, ‘‘Analytical Formulation of Friction Interface
622.
Elements for Analysis of Nonlinear Multiharmonic Vibrations of Bladed
关3兴 Wildheim, J., 1981, ‘‘Vibrations of Rotating Circumferentially Periodic Struc-
Disks,’’ ASME Paper GT-20002-30325.
tures,’’ Q. J. Mech. Appl. Math., 36, Part 2, pp. 213–229.
关4兴 Vakakis, A. F., 1992, ‘‘Dynamics of a Nonlinear Periodic Structure With Cy- 关15兴 Petrov, E. P., and Ewins, D. J., 2002, ‘‘Robust Analysis of Periodic Vibration
clic Symmetry,’’ Acta Mech., 95, pp. 197–226. of Structures With Friction and Gaps Based on Analytical Derivation of Non-
关5兴 Samatanayake, S., and Bajaj, A. K., 1997, ‘‘Subharmonic Oscillations in Har- linear Interface Elements,’’ Proceedings of 5th World Congress on Computa-
monically Excited Mechanical Systems With Cyclic Symmetry,’’ J. Sound tional Mechanics, July 7–12, Vienna University of Technology, Vienna,
Vib., 206共1兲, pp. 39– 60. Austria.

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