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HE U.S. ARMY CORPS OF ENGINEERS The IEEE Gold Book, since 1980 was the “series and par-
power reliability enhancement program allel” reliability methodology and the “minimal cut-set
sponsored a survey effort to determine the method” that estimated the frequency and duration of
various reliability/availability (R/A) analy- load point interruptions.
sis software tools available for utility, commercial, and in- The different reliability approaches identified include:
dustrial electrical and mechanical R/A analysis. The n zone branch
research quickly indicated that many users were utilizing a n reliability block diagram
wide variety of analysis tools and techniques with differ- n event tree
ent results. Many reliability models calculate only the re- n Monte Carlo
liability of load points within an industrial and n Boolean algebra
commercial power system and fail to address the key indi- n failure modes, effects, and criticality analysis (FMECA)
ces required by industry, namely, reliability and annual n cut set
down time at of load points and the frequency and dura- n spreadsheet methodology.
tion of load point interruptions. Although many users Some of these analytical approaches will be analyzed by
were using different analysis techniques, the only recom- the Reliability Analysis Technique Working Group of The
32 mended methodology presented in IEEE Standard 493, IEEE Gold Book in the future to determine the accuracy of
1077-2618/03/$17.00©2003 IEEE
their results and how closely they can verify operational ment reliability data sources are based on extensive sur-
anomalies. For example, many methodologies fail to ac- veys over many years. An accurate understanding of com-
count for the open- and short-circuit failure modes of elec- ponent reliability and maintenance actions will provide
trical equipment that have a significant impact on system the necessary availability indices for your reliability anal-
reliability indices. Other methodologies fail to account for ysis approach.
the complex switching activities within a power system
that are required to restore the network configuration from The IEEE Gold Book Standard Network
a failed state to an operational state. Several key reliability A standard network was required to enable comparisons
indices for industrial and commercial customers are a between different methodologies. After considerable ex-
knowledge of the reliability and the frequency and dura- amination of actual industrial and commercial power sys-
tion of load point interruptions within their electrical tem network configurations, the single-line diagram of
power system networks at their facilities. The IEEE Gold Book Standard Network was defined by the
A reliable equipment data source is key to an accurate Reliability Analysis Technique Working Group of The
analysis. Data sources, such as The IEEE Gold Book and the IEEE Gold Book (Fig. 1). The equipment reliability data
Power Reliability Enhancement Program (PREP) data- corresponding to each labeled component of the network is
base, provide the user with the necessary data parameters defined in Table 1.
to evaluate the reliability of industrial and commercial The IEEE Gold Book Standard Network is a dual utility
power system network configurations. These two equip- source system with standby generation similar in
(2 of 4 Required)
600 V
3 3 3 3
1,500 kW 1,500 kW 1,500 kW 1,500 kW
1 Utility 6 6 6 6 1 Utility
1 mi 15 kV 300 ft 300 ft 300 ft 300 ft 15 kV
5 5
Generator Bus
2 22 2
300 ft 4,000 8 4,000 8 300 ft
15 15
800 ft 16 15 16 16
1,000 ft
400 13 2,000 ft 1000 ft 2,000 ft 1,000 ft
Noncritical
13 13 13 13 13 13
26 Bus duct, [1], p. 206, per circuit ft 0.99999982 12.9 0.000125 0.999815959
34
configuration to many mission-critical n Automatic source transfer at main
electric systems serving both military switchgear.
and commercial facilities. The service A RELIABLE n Automatic source transfer at me-
transformers supply a double-ended
4,000-A, 600-V bus that we refer to as
EQUIPMENT chanical switchgear.
the main switchgear. This bus serves the DATA SOURCE IS Discussion of Three Reliability
critical load through uninterruptable Models and Their Methodologies
power supply (UPS) systems connected KEY TO AN
to circuits A and B. The downstream Spreadsheet Reliability Model
UPS system and critical distribution ACCURATE Spreadsheet reliability, which is very
have not been modeled at this time. Me- similar to zone branch methodology, is
chanical equipment is served from the ANALYSIS. a Microsoft Excel spreadsheet. The
800-A, 600-V, double-ended bus sup- model is based on the fact that electrical
plied from the main switchgear. The net- systems are created using groups of elec-
work is supplied by two independent 15-kV primary trical components connected either in series or parallel
distribution feeders. There are four diesel engine genera- between various types of protective devices, such as fuses
tors at the facility, where two out of four generators are re- or circuit breakers. To use the model, an electric system is
quired to meet the network load demands at all times. The divided into zones, representing the collection of electric
reliability indices of the load points shown in Fig. 1 (i.e., components connected between protective devices. For
outputs A, B1, B2, C, D, E1, and E2) will be evaluated by each zone, the model provides a means for entering the
the three analytical methodologies. The following reliabil- quantity and type of electrical components, such as ca-
ity indices will be evaluated: bles, breakers, or switches that are in each zone. The
n frequency of load point interruptions (interruptions model of 70 zones is 230 columns wide by 286 rows tall.
per year) Details of the model are presented in [1]. An overall pic-
n annual duration of load point interruptions (hours ture of the layout of the spreadsheet mode is shown in Fig.
per year) 2, showing the relative positions of the various major ar-
n average duration of load point interruptions (hours eas of the model.
per interruption) Zones in the spreadsheet methodology are defined as a
n reliability level of power supply to the load point. segment of a power distribution system in which a fault at
tool that calculates system reliability and/or availability, cut sets weighted by their failure rates.
utilizing Boolean algebra for electric or mechanical sys-
tems based on the reliability and/or availability of indi- λ SYSTEM = λ CS , 1 + λ CS , 2 + λ CS , 3 +K+λ CS , n .
vidual components, how those components are intercon-
nected, and performance criteria for the system based on (1)
mission requirements. GO can be used as a design tool for
most systems by trying a number of different system con-
rSYSTEM =
figurations, and by computing the system reliability/avail-
ability for each, the design engineer can find a minimum λ CS , 1 rCS , 1 + λ CS , 2 rCS , 2 + λ CS , 3 rCS , 3 +K+λ CS , n rCS , n
cost method to achieve the desired reliability/availability. ,
λ CS , 1 + λ CS , 2 + λ CS , 3 +K+λ CS , n
The basic building block of a GO model is the node.
Nodes can be either logical or physical, depending on their
model function. All nodes have exactly one output. Physi- (2)
cal nodes correspond to actual pieces of equipment and where
n r = failure duration in hours
have a reliability associated with them. They have either
n rCS = failure duration of a cut set
zero or one input signal(s); that is, they may or may not be
n λ = failure rate in failures per year
dependent on prior equipment for successful operation.
n λCS = failure rate of a cut set.
Logical nodes correspond to interconnections within the
system or represent constraints imposed by mission re- Within an individual cut set, the reliability indices of
quirements. Logical nodes have multiple inputs, and im- the individual components are used to calculate the indi-
plement either the logical AND, OR, or M-out-of-N ces of the cut set through the standard equations for the
combination of probabilities in series and parallel combi-
operation. The Boolean algebra diagram of the network is
nations. The failure rates of series components or paths are
shown in Fig. 3. added, and failure duration is calculated on the same
The Boolean algebra approach uses component avail- weighted basis, as described above for the system. Indices
ability information and a user defined model of the equip- for cut sets consisting of parallel components or paths are
ment or system to solve an expression to approximate the calculated as follows. These equations are taken from [1]
availability of the system’s output. The model is based on and are simplifications of more complex expressions
the physical connections of the equipment and the way cer- based on the assumption that the mean time to repair
tain components interact; for example, all components in a (MTTR) in hours is small compared to the mean time be-
single line are required to be powered down during main- tween failures (MTBF) in years, i.e., that inherent avail-
36 tenance on that line. ability is high.
Utility
Cable
15 kV
Disc SW
Fuse
Cable
300 ft
Xformer
Bus
DVCT
Breaker
50%
and
1
and
1
o or
Breaker
Cable
1
Breaker
1
al
216
Pump Pump
λ CS = λ 1 λ 2 ( r1 + r2 ) 1 Start A
(3)
2 Replace A 1
r1 r2 B
rCS = .
( r1 + r2 ) 3 Replace B 1
C D
(4)
For a third order cut set (three parallel paths): 4 Replace C 1
2 D
λ CS = λ 1 λ 2 λ 3 (r1 r2 + r2 r3 + r3 r1 ) 3 D
E D
(5)
5 Replace D 1
r1 r2 r3 2 4 F
rCS = .
(r1 r2 + r2 r3 + r3 r1 ) 3
E
4
4
F
F
(6) 6 Replace E 1
In most industrial power systems, at least one first order 2 4 F
cut set exists (typically the failure of the last bus supplying 3 4 F
a single radial feeder to a load). Therefore, the lower order
5 G 4 F
cut sets dominate the results, and it is seldom necessary to
calculate cut sets of higher than third order [1]. 7 Replace F 1
Cut sets were developed by the “top down” method of 2 4 6
generation [4]. Logic diagrams were developed from the 2 4 7
single-line diagram in which an outage at the bus of inter- 3 4 6
est is represented by a true condition at the output of the 3 4 7
last logic gate. The failure states of the individual compo-
I EEE I NDUSTRY A PPLI CA TI ONS MA GA ZI NE • JA N|FEB 2003 • WWW.I EEE.ORG/I A S
5 G 4 6
5 G 4 7
Util Gen Util 8 Replace G 1
1 Bus 2
Fail 6 Fail 5 2 4 6
Fail 4
2 4 7
Tie Tie 3 4 6
FDR FDR 3 4 7
Fail 7 Fail 8 5 6 4 6
5 8 4 6
5 6 4 7
F G 5 8 4 7
9 Eliminate Duplicates 1
2 4 6
Bus D The E Bus
A Breaker B 2 4 7
Fault 1 Fail 3 Fault 2 3 4 6
3 4 7
5 4 6
5 8 4 6
C 6 4 7
5
5 8 4 7
10 Eliminate Supersets 1
B
2 4 6
2 4 7
3 4 6
A 3 4 7
5 4 6
Main Bus A 5 8 4 7
Outage
16 4 5
38 Logic diagram for outage of main bus A. Development of cut sets for outage of main bus A.
nents are the initial inputs to the logic The calculated inherent availabilities
gates. To simplify the representation of are high, in excess of “five nines,” for the
the system, all paths between two buses ASSUMPTIONS main and generator buses and slightly
that consist only of series elements are
first combined into a single failure event
MUST BE less than that for the mechanical and
noncritical buses. In our experience,
using (1) and (2) before creating the logic DEFINED IN these values are typical of those obtained
diagram. Each failure event is assigned a by other methods for systems of similar
number and each logic gate a letter. ORDER FOR configuration. Detailed comparison and
Working from the output back to the in- discussion of the results of the different
put, each gate is replaced by the logical THEIR RESULTS methods is anticipated as a future paper
permutation of its inputs. prior to incorporating that analysis into
n An OR gate is replaced by a verti-
TO BE The IEEE Gold Book.
cal arrangement of the inputs, in-
creasing the number of cut sets. MEANINGFULLY Comparison of Results
n An AND gate is replaced by a hori-
COMPARED The availability indices at each output lo-
zontal arrangement of the inputs, cation within The IEEE Gold Book Stan-
increasing the order of the cut set. dard Network calculated by the various
Figs. 4 and 5 show the logic diagram methodologies were in close agreement.
and cut-set development for an outage at main switchgear The differences are dependent upon the unique characteris-
bus A, respectively. tics of each model (e.g., in minimal cut set, the number of
cut sets considered). Similar comparison of the other reli-
Results ability indices, i.e., failure rate, failure duration, and down-
Calculated reliability indices for the selected output buses are time, can be made. The major difference between the
shown in Tables 2-4 for each reliability methodology. The de- minimal cut set and the spreadsheet methodologies are the
tailed calculation of these indices, as well as the calculation of indices at the mechanical switchgear buses A and B that
the indices for the defined events, are found in [2]-[4]. were attributed to internal model assumptions on handling
redundant paths and common mode failures that were not One of the primary advantages of the spreadsheet reli-
considered at the time of publication of the papers. ability model is that its zone methodology accounts for the
isolation and protection characteristics of network protec-
Conclusion tive devices. One of the limitations of the model at this
It is very difficult to compare reliability models unless the stage of its development is that it cannot account for the
network configuration, equipment reliability parameters, complex network switching and restoration procedures
network operating configurations, switching, and network necessary to restore a faulted network to a normal operating
reconfiguration procedures are standardized. This article configuration. Later additions will accommodate complex
has presented the basic single-line diagram and equipment switching activities between the zones similar to the zone-
reliability data for The IEEE Gold Book Standard Network branch methodology.
configuration. Future papers evaluating load point reli- Application of the minimal cut-set methodology to The
ability indices by different reliability methodologies will IEEE Gold Book Standard Network results in calculated
be presented by the Reliability Analysis Working Group values of inherent availability that appear reasonable based
of The IEEE Gold Book. on past experience with the results of other methods ap-
The spreadsheet reliability model was created to run plied to similar systems. Minimal cut set methodology can
on an IBM-compatible PC using Microsoft Excel Version be implemented with simple spreadsheet calculations. For
5.0 spreadsheet program. Accompanying text files are in simple systems, such as The IEEE Gold Book Standard Net-
Microsoft Word for Windows Version 6.0. The model work (which is reasonably representative of many mis-
spreadsheets and text files are copyright-reserved free sion-critical installations), this provides an alternative to
programs. You may use, copy, and distribute this soft- commercial analysis software.
ware free of charge under the conditions supplied with To provide availability analysis of the fuel oil system re-
40 the software. quires a well-defined model of the facility. The compo-
nents of the model must include an accurate representation [6] J. Propst. (2000). Reliability Software and Documentation, Reliabil-
of the system configuration, operational characteristics, ity Model Spreadsheet Software. Equilon Enterprises, LLC. [On-
and user requirements. These components translate into a line]. Available: http://www.ieee-pcic.org
single-line drawing, theory of operation, and functional re-
quirements of all loads, critical and noncritical.
The Boolean algebra utilized in the GO methodology [7] J.E. Propst, “Calculating electrical risk and reliability,” IEEE Trans.
approach uses component availability information and a Ind. Applicat., vol. 31, pp. 1197-1205, Sept./Oct. 1995.
user-defined model of the equipment or system to solve an
expression to approximate the availability of system’s out- [8] D.O. Koval, “Zone-branch reliability methodology for analyzing in-
put. The model is based on the physical connections of the dustrial power systems,” IEEE Trans. Ind. Applicat., vol. 36, pp.
equipment and the way certain components interact; for
1212-1219, Sept./Oct., 2000.
example, all components in a single line are required to be
powered down during maintenance on that line. [9] W.H. Dickinson, P.E. Gannon, C.R. Heising, A.D. Patton, and D.W.
A reliable data source is key to an accurate analysis. McWilliams, “Fundamentals of reliability techniques as applied to
Data sources, such as The IEEE Gold Book and the PREP industrial power systems,” Conf. Rec. IEEE Industry and Commer-
database, provide the user with the necessary data pa- cial Power Systems Tech. Conf., 1971, pp. 10-31.
rameters to perform an analysis. An accurate under-
standing of component reliability and maintenance
actions will provide the necessary availability numeric [10] C. Singh and R. Billinton, System Reliability Modeling and Evalua-
for the analysis approach. tion. London, UK: Hutchinson, 1977.
Acknowledgments [11] J.R. Dunki-Jacoabs, “An argument and procedure for conceptual
The authors would like to thank Zhenfu Dong, a power power system design studies,” in Conf. Rec. 39th Annu. Petroleum
system graduate student at the University of Alberta, for
and Chemical Industry Conf., 1993, pp. 1-10.
validating the reliability indices generated by the minimal
cut set and reliability spreadsheet methodologies.
[12] D.J. Smith, Reliability Maintainability and Risk. London, UK:
References Butterworth, 1993.
[1] Design of Reliable Industrial and Commercial Power Systems (The
41