004 Danfoss Hardware en

Danfoss training
Hardware
Diese Unterlagen sind als informierende, schulungsbegleitende Unterlagen erstellt worden, sind aber auch
teilweise zum Selbststudium geeignet.
Diese Unterlagen sind nach bestem Wissen und Gewissen erstellt. Wir übernehmen keine Haftung für etwaige
Fehler. Ebenso übernehmen wir keine Haftung für etwaige daraus resultierende Schäden oder
Mangelfolgeschäden.
Nur fü
für den internen Gebrauch!
Diese Unterlage ist nur für KRONES - Servicepersonal bestimmt!

Bei Fragen oder Anregungen stehen wir Ihnen gerne zur Verfügung.
__________________________________________________________________________________
This documentation was created as an informatory, training supplementary document. It is also suitable for self-
studying.
This documentation was created to the best of our knowledge. We assume no liability for possible mistakes. We
also assume no liability for potentially resulting disadvantages or complications.
For internal use only!
This documentation is for KRONES Service only!

If you have any further questions or suggestions please don’t hesitate to contact us.
Krones AG
KD Trainingscenter Serviceengineering (TCSE)
Böhmerwaldstraße 5
93073 Neutraubling
Trainingcenter.service@krones.com
Nur für interne Zwecke!

© KRONES AG, KD Trainingcenter 1
krones ag – kd tcse – Danfoss Hardware
Danfoss hardware
g FC 300 overview
g Option A to D
g Operator panel (LCP)
g Fans and brake resistance
g Type code
g Connection overview
g Structure of the power section
g Structure of the control board
g Profibus option
g Krones hardware plan
2
KRONES AG 2008 - No utilisation, copying and/or distribution without author's consent.

Option C
Identification (extended I/O)
plate
Plug-in operator
panel (LCP)
Option A
(Profibus, DeviceNet)
Option B
(encoder)
"Safe stop"
Terminal 37 Graphical
display (LCP)
Plug-in control
connections
Plug-in Option D
ventilator
(External 24 V power supply)
3
Identification plate:
Here you can find the type code used for delivery.
"Safe stop"
TheVLT® Automation Drive FC 302 is prepared for safe stop in accordance with EN 954-1,
category 3. This function prevents the drive from being started unintentionally.
Plug-
Plug-in ventilator:
The rotary speed of the cool-air ventilator is controlled by the temperature and can be
removed for cleaning and remounted very quickly and easily.
Plug-
Plug-in control connections:
The spring-loaded terminals using plug-in technology offer a high level operational
reliability are easy to start-up and quick to service.
Options:
all FC 300 can be individually adapted to suit the requirements of the application in
question. Options can be retrofitted by "plug and play".
Plug-
Plug-in operator panel (LCP):
The LCP can be disconnected during operation and then plugged in again. Settings can be
easily copied from one inverter to the other with the aid of the LCP or PC.
Graphical display:
Offers optimum user friendliness. You can select from 27 specified languages in 4 language
packages (including Chinese) or even transfer your own languages with the aid of a PC.

Option A
MCA 101 – Profibus DP V1 interface

The card operates according to the PROFIBUS DP
standard.
MCA 104 – DeviceNet interface

Bus card for Rockwell Allen-Bradley
MCA 121 – EtherNet/IP interface

HTTP for diagnostics via an integral web server
Prepared for parameterisation with MCT 10 software
via TCP/IP
Danfoss offers protocols for:
CIPTM (Common Interface Protocol, CLX),
PROFInet (not yet available)
4
MCA 101 – Profibus DP V1 interface

Using the PROFIBUS DP V1 interface increases the data transfer efficiency. With it, I/O address areas
can be saved in the PLC.
The PROFIBUS DP standard guarantees high compatibility
Extensive diagnostics and parameterisation opportunities
Up to 12 MBit transfer speed
Cyclic and acyclic parameterisation using PROFIBUS DP V1 with Danfoss FC, PROFIdrive or VIK-Profil
Additional information can be read in the manual covering the option in question.
MCA 104 – DeviceNet interface

The open, user-oriented structure of DeviceNet allows control tasks to be achieved reliably and
efficiently.
The communication model allows an independent definition of which information is needed and
when it is to be made available.
Strict ODVA performance and standardisation regulations for unlimited compatibility
Additional information can be found in the manual covering the option in question.
MCA 121 – EtherNet/IP interface

Allows a connection to Ethernet/IP-based networks such as for Rockwell automation systems via
CIPTM (Common Interface Protocol)
Ethernet-based field bus systems allow for a uniform bus architecture from the contol level to the
field.
At Krones, the Profibus,

Profibus, the DiviceNet and, only for Rockwell (CLX), the EtherNet/IP
EtherNet/IP interface are
used.

Option B
MCB 101 – extended I/O option
•Expands the number of freely-programmable
control inputs and outputs
MCB 102 – encoder option

The following encoder types are supported:
TTL encoder, SSI and EnDat interface, SinCos
HIPERFACE
MCB 103 – resolver option
5
MCB 101 – extended I/O option

3 digital inputs, opto-decoupled 0-24 V
2 analog inputs 0- 10 V [10 bit resolution with sign]
2 digital outputs NPN/PNP, switchable to 24 V
1 analog output 0/4 to 20 mA
MCB 102 – encoder option

Universal encoder evaluation for the dynamic operation of standard
asynchronous motors or brushless servomotors (PM motors).
The encoder power supply is integrated
MCB 103 – resolver option

Allowsthe operation of brushless servomotors or standard asynchronous
motors in Flexvektor mode with a resolver return.
Option B is not used at Krones.

Option C
MCO 305 – Motion control option

Freely programmable application
controller for the FC 300.
MCB 113 – extended I/O and relay option

•7 digital inputs
•2 analog outputs
•4 load relays
6
Not used by Krones!

Option D
MCB 107 - external 24 V power supply

Allows the connection of an external 24 V (DC) source for
supplying the control card and all integrated options.
Once the mains power supply has been turned off, this
allows the controller, the control panel and, if necessary,
a field bus interface to remain active.
7
MCB 107 - external 24 V power supply

Network data of the external 24 V supply:
Input voltage 24V DC +/- 15 %
(max. 37 V for 10 seconds)
Max. input current 2.2 A
Capacitive input load < 10µF
ON delay < 0.6 sec.
Available at Krones. However, is not installed.

LCP 102 – graphical operator panel
Supports 27 languages and special characters
LCP
Precise status messages
Quick menu for brief start-ups
Help in plain text
Copying function and password protection
Alarm protocol and reset
LCP 101 – numerical operator panel

Display of the status messages
Quick menu for brief start-ups LCP remote

installation package
Access to all device parameters
Manual on-site operation and selection of the
operating mode
Reset
8
The LCP operator panel can be disconnected during operation and then
plugged in again.
LCP 101 is not used at Krones.

Fans and brake resistance

Exchangable fans
The fans can be removed quickly and easily for easy cleaning and
then be used once again.
•The speed is regulated by the temperature
•It is not necessary to dismantle the device
•If need be, the device can remain installed
•Designed for the service life of the device
Braking resistance
The energy generated during the braking procedure is absorbed by the resistance
and allows for a maximum braking torque.
•For effectively braking heavy loads or centrifugal masses
•Maximum braking performance thanks to optimum adjustment
•External installation allows the dissipation loss (heat) which is generated to be
transferred
9
Braking resistance
Incorrent parameterisation in the FC 300 can lead to the resistance
becoming damaged or to the drive being released uncontrollably.
This can, for example, result in the filler carrousel running down and
becoming impossible to control.

Identification plate / code
Par. 15-4* – type data

Par. 15 – 45 – type code (current)
10
The current type code can be displayed with parameter 15-45. The complete
code can be read by pressing the info. button.
E. g.
P K75 -> 0.75 kW output
IP 00 No protection against electric shock, no protection against

solid foreign bodies, no protection against water
IP 20 Protection against touching with your fingers and
medium-sized solid foreign bodies, no protection against
water
IP 21 Protection against touching with your fingers and
medium-sized solid foreign bodies, protection against
dripping water
IP 54 Protection against touching with all kinds of aids and
damaging dust deposits inside, protection against water
being jetted from all directions
IP 55 Protection against touching with all kinds of aids and
damaging dust deposits inside, protection against jetted
water
IP 66 Protection against strong water jets right up to flooding
.

Connection overview
g Power section
g Control board
11
Connection overview
Power section:
section:
The diagram shows an overview of the terminals. The power supply is
connected to terminals 91 (L1), 92 (L2) and 93 (L3), the motor to terminals
96 (U), 97 (V) and 98 (W). These designations can also be found on the
terminals of the FC 300 frequency inverter. If necessary, a braking resistor
can also be connected to terminals 81 and 82.
Control section:
section:
The device processes analog signals via terminals 53 (V or mA) and 54 (V or
mA). These inputs can be programmed either as a set-point value, actual
value or thermistor input. Terminals 27 and 29 can be used via parameters
as a digital input or output. Analog output 42 can display process data such
asl 0 - Imax. The relay outputs can control a mechanical brake and display the
current status or a warning. Several inverters can be controlled and
monitored by serial RS485 communication via terminals 68 (P+) and 69 (p-).
The terminating resistors can be simply switched using switch S801. The
switch from PNP to NPN logic is also performed by a parameter.

Power section
Supply voltage Rectifier Inverter Output
DC bus
(DC link) DC-link reactors DC-link Brake IGBT Brake resistor
capacitor (optional)
12
Supply voltage(3~): 380-500 V, 50/60 Hz

Rectifier (B6): Converts supply voltage into direct voltage
.
DC-
DC-link: Direct voltage = √2 * supply voltage;
400 V mains-> UDC ≈ 560 V
DC-
DC-link reactors:
reactors: Reduce among other things the circuit
feedback and current ripple
DC-
DC-link capacitor:
capacitor: Smooths out direct voltage and acts as an
eEmergency power supply unit
Inverter: Converts direct voltage into
alternating voltage
Output: Vairable alternating voltage 0-1000 Hz at 0-
100% of the supply voltage
Shielded cabling: max. 150 m
Non-shielded cabling: max. 300 m
Observe EMC
Brake resistor:
resistor: To break down overvoltages in the DC link
(generator operation)

FC300 control board
Option A
Connection LCP
(control unit) Option B
Status LED´s Option C
Bus termination Function terminal 53&54

RS-485 voltage or current
RS 485
USB
Control terminals
Option D
13
The control board

This is the brain of the frequency inverter. All options are joined to the
control board via plug-in connectors. The control cables can be connected to
the FC 300 using spring-loaded terminals.

Spring-loaded terminals, control board

Assembly Contacting Disassembly
rigid flexible tinned wire end ferrules wire end ferrules

without collar with collar
14
The automation drive is supplied as standard with plug-in, two-layer,

spring-loaded control terminals.
Screw-on control terminals are optionally available.
The power terminals are always screw-on

Control terminals
P. 5-00 terminals, logic = PNP or NPN

P. 5-01 mode, terminal 27 = input ot output
P. 5-02 mode, terminal 29 = input ot output
15
Terminal assignment
Dig. inputs: terminal 18, 19, 32, 33
Dig. inputs/outputs: terminal 27, 29
Pulse inputs: terminal 29, 33
Analog inputs: terminal 53, 54 (not isolated)
Analog outputs: terminal 42
Relay 01: AC: 240 V, 2 A DC: 60 V, 1 A

Relay 02: terminal 04-05 AC: 400 V, 2 A DC: 80 V, 2 A
terminal 04-06 AC: 240 V, 2 A DC: 60 V, 1 A
Terminal 37 = safe stop

Terminal 37 must be switched if the motor is to operate
When delivered, terminal 37 is switched with a bridge
"Safe stop" does not provide electrical safety!
"Safe

Terminal 37 = "safe stop"

protection equipment Power supply Power supply
safety block
category 3
or 4
„freewheel“ „freewheel“
Terminal
37
Terminal 37
Safe Safe
Short-
Short-cicuit-
cicuit-proof cable EN964-
EN964-2
(installed shrouded or separately)
separately) duct duct
If not in the same switchgear cabinet
Activating the "safe stop" will enable the frequency inverter output (motor free-wheeling)
safety!
The automation drive "Safe stop" does not provide electrical safety!
16
Terminal 37 = "safe
"safe stop"
stop"
FC 302 is prepared as standard stop category 0 (EN 60204-1) safe stop in
accordance with safety category 3 (EN 954-1) and SIL 2 (EN 13849-1).
Terminal 37 must be switched if the motor is to operate
When delivered, terminal 37 is switched with a bridge
In par. 5-19, the message displayed when the safe stop is triggered can be
changed. The function of the "safe stop" itself cannot be changed.
Advantages: Disadvantages:
Disadvantages:
- The frequency inverter - No controlled stop function possible
remains active - Additional safety block
- No additional 24V
No contactor required
-Fast start / stop

Analog input and RS-485 bus termination
S201 (A53) = OFF (voltage input)

S202 (A54) = OFF (voltage input)
S801 (bus termination) = OFF
17
Function of switch S801

"OFF" position -> Bus termination for RS-485 interface deactivated
"ON" position -> Bus termination for RS-485 interface activated
Function of switch S201 & S202

Switch S201: selector switch, terminal 53
Switch S202: selector switch, terminal 54
Switch position I: Operating mode = current input

Signal range = 0 / 4 bis 20 mA
Switch position U: Operating mode = voltage input
Signal range = (FC 301) 0 to +10 V;
(FC 302) 0 to ±10 V
IMPORTANT!
The terminal's operating mode can be switched during operation. The
selected function is activated the next time the power is turned on.
on

MCA 101 Profibus DP - option
g MCA101 connection and start-up
Initialise the profibus interface to enable

the settings.
Par. 9-72: reset interface
Parameters:
8 - 10 Control word profile
9 - 18 Profibus slave address (all DIP switches “ON“)
9 - 22 PPO type
9 - 63 Baud rate
18
Profibus interface
This is the interface which enables communication betweeen the frequency
inverter and the PLC.
With this interface, it is possible to set/adjust parameters and save data
directly with a laptop.
At Krones, the profibus addresses are set with the DIP switch (hardware
solution); his means that only the profibus can be read out under parameter
parameter 9-18.

MCA 101 Profibus DP - analysis
g Analysis of the profibus fault
(Please also see Profibus FC300 manual)
Module status MS
Network status NS
Terminating resistor
Profibus slave
address 0..125
Par. 9 - 18
To spot the cause of a VLT profibus malfunction,
check whether the cyclical data transmission with the
profibus master is working. To do so, evaluate the
LEDs LD200/LD201 and LD202/LD203 on the control
panel.
19
For more precise and detailed informatio, see th MCA 101 interface manual.

Hardware plan: machine drive brake resistance
emergency stop
decelerated
“Safe stop“
-> t. 37
400V 3 P supply via motor protection;

group motor protection is also possible.
Due to the integrated “safe stop“ (FC300),

a mains contactor is not required!
20

Profibus
bus termination
RS485
bus termination Analog inputs
Safe stop input

from safety relay
Profibus MCA 101

T101 Hardware Plan:
21

Any questions?
22


004 Danfoss Hardware en

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

004 Danfoss Hardware en

Hochgeladen von

Copyright:

Verfügbare Formate

Danfoss training

Diese Unterlage ist nur für KRONES - Servicepersonal bestimmt!

For internal use only!

This documentation is for KRONES Service only!

Nur für interne Zwecke!

Nur für interne Zwecke!

Nur für interne Zwecke!

MCA 101 – Profibus DP V1 interface

MCA 104 – DeviceNet interface

MCA 121 – EtherNet/IP interface

MCA 101 – Profibus DP V1 interface

MCA 104 – DeviceNet interface

MCA 121 – EtherNet/IP interface

At Krones, the Profibus,

Nur für interne Zwecke!

MCB 102 – encoder option

MCB 103 – resolver option

MCB 101 – extended I/O option

MCB 102 – encoder option

MCB 103 – resolver option

Option B is not used at Krones.

Nur für interne Zwecke!

MCO 305 – Motion control option

MCB 113 – extended I/O and relay option

Not used by Krones!

Nur für interne Zwecke!

MCB 107 - external 24 V power supply

MCB 107 - external 24 V power supply

Available at Krones. However, is not installed.

Nur für interne Zwecke!

LCP 101 – numerical operator panel

Quick menu for brief start-ups LCP remote

LCP 101 is not used at Krones.

Nur für interne Zwecke!

Fans and brake resistance

Nur für interne Zwecke!

Identification plate / code

Par. 15-4* – type data

IP 00 No protection against electric shock, no protection against

Nur für interne Zwecke!

Nur für interne Zwecke!

Supply voltage(3~): 380-500 V, 50/60 Hz

Nur für interne Zwecke!

FC300 control board

Status LED´s Option C

Bus termination Function terminal 53&54

The control board

Nur für interne Zwecke!

Spring-loaded terminals, control board

rigid flexible tinned wire end ferrules wire end ferrules

The automation drive is supplied as standard with plug-in, two-layer,

Screw-on control terminals are optionally available.

The power terminals are always screw-on

Nur für interne Zwecke!

P. 5-00 terminals, logic = PNP or NPN

Relay 01: AC: 240 V, 2 A DC: 60 V, 1 A

Terminal 37 = safe stop

Nur für interne Zwecke!

Terminal 37 = "safe stop"

Nur für interne Zwecke!

Analog input and RS-485 bus termination

S201 (A53) = OFF (voltage input)

Function of switch S801