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a r t i c l e i n f o a b s t r a c t
Article history: Nanofiltration (NF) and reverse osmosis (RO) membranes have a high potential to remove low molecu-
Received 8 April 2010 lar weight trace contaminants in water that cannot be removed efficiently by conventional biological
Received in revised form 9 September 2010 or physico-chemical treatments. However, membrane performance depends on several parameters
Accepted 18 September 2010
involved in membrane synthesis. Multi-parameter optimization strategies, such as genetic algorithms
Available online 25 September 2010
(GAs) are extremely promising to minimize time and material consumption to direct membrane synthe-
sis towards better separation properties (selectivity) of the targeted compounds combined with useful
Keywords:
fluxes.
Nanofiltration
Optimization
Cellulose acetate membranes were prepared via phase inversion. The optimized parameters included
High throughput compositional (polymer concentration, solvent) and also, for first time when using GA as optimization
Micropollutants strategy in membrane synthesis, non-compositional on the level of the membrane synthesis process and
Water post treatment (temperature, annealing time), which have a great impact on membrane performance.
Genetic algorithms Dead-end filtrations were carried out to evaluate the membranes in their potential to retain ibuprofen
in water by using high-throughput (HT) experimentation. Ibuprofen was selected as it is one of the
smallest molecules among relevant micropollutants present in drinking water. As result, membranes
with ibuprofen retention up to 96% and permeabilities in the normal range of cellulose acetate (CA)-
based RO membranes were obtained. Thus prepared membranes also showed promising NaCl retention
and twice the permeability compared to membranes prepared via a classical parameter-by-parameter
optimization.
© 2010 Elsevier B.V. All rights reserved.
0376-7388/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.memsci.2010.09.026
26 A. Cano-Odena et al. / Journal of Membrane Science 366 (2011) 25–32
throughput (HT) experimentation offer an interesting and effi- 2.2. Membrane synthesis and post-treatment
cient approach to direct the search. Combinatorial techniques and
self-adaptive evolutionary strategies allow for searching in a multi- Membrane solutions consist of CA dissolved in a mixture of
dimensional solution space, focused in the regions that appear to be solvents/non-solvents in a variable ratio. The polymer content
the most promising. Genetic Algorithms (GAs) have been used for ranges from 12 to 25 wt% and the methanol content between 0 and
optimization in many areas. In comparison with other methods, 25 wt%. Acetone concentration was kept constant at 20 wt% as it is a
they present the advantage of tolerating well noisy experimen- common solvent for CA and had been fixed in CA membrane formu-
tal data (as is often the case with the syntesis and screening of lations in previous work [21]. Dioxane completes the composition
NF-membranes) and they are convenient to be used in combina- up to 100 wt%.
tion with HT experimentation to screen the full population [12]. CA membranes were prepared via phase inversion. A 250 m
GAs are stochastic search techniques inspired by the principles of thick film of the polymeric solution was deposited on top of a
evolution and natural selection found in nature. The successive polypropylene/polyethylene non woven support (Viledon FO2471,
generations of experiments are created by applying evolutionary Freudenberg, Germany) impregnated with methanol, by using a
operators (mutation and cross-over). A membrane that is experi- custom-build blade knife and an automatic film coater permitting
mentally found to be more successful will have more offspring and the simultaneous casting of up to 8 membrane solutions (Braive
more variants in the following generation of experiments. Pop- Instruments, Belgium) at a low casting speed (0.67 m/min). After
ulations thus evolve in a self-adaptive way towards the optimal a certain evaporation time (30, 60, 90 or 120 s), the nascent films
solution [9]. GAs have already been used in the pharmaceutical were immersed in a coagulation bath (distilled water at 4 ◦ C) to
industry [10], material development [11] and catalysis [10] leading induce the polymer precipitation and were kept there for 20 min.
to successful implementation. These tools have also proven already Afterwards a thermal annealing treatment followed, by immers-
to be extremely useful in membrane technology to develop better ing the membranes during a certain fixed time (2, 6, 10 or 14 min)
performing membranes, directing membrane composition towards in a water bath at constant temperature (65, 70, 75, 80 or 85 ◦ C).
improved separation properties [13–15]. In such an approach, it is The membranes were stored in distilled water at room temperature
possible to obtain maximum output while minimizing time and until use.
material consumption [14]. Also, they have been used to select the
operating variables of an RO-process [16].
Despite their potential, the use of these optimization strategies 2.3. High-throughput filtration experiments
would be extremely time and material consuming. The availabil-
ity of HT experimentation enables rapid and accurate collection of Membrane performance was evaluated in dead-end filtration
large data sets, essential for the implementation of combinatorial experiments of feed solutions of 5 mg/l ibuprofen in water. They
synthesis, together with miniaturization (cost and waste reduction) were carried out by using an in-house designed High-Throughput
[17,18]. module (Fig. 1) built in collaboration with Agila (Belgium). It allows
The aim of this work is the optimization of CA-based NF/RO the simultaneous execution of 16 membrane filtrations and the
membranes prepared via phase inversion to be applied for salt and minimization of membrane size (1767 cm2 membrane active area).
micropollutants removal in aqueous streams. The influence of both To ensure a tight sealing, porous metallic plates were used as
compositional and, for first time, non-compositional parameters support for mounting membranes which were sealed with Viton
will be explored by using GA. Membrane performance for ibuprofen O-rings. The feed solution was constantly stirred at 700 rpm to
retention from water as a test case will be determined. Ibuprofen minimize concentration polarization and fouling.
is a non-steroidal anti-inflammatory drug (NSAID). It is selected The experiments were carried out at room temperature and at
as it is one of the smallest molecules of relevant micropollutants constant pressure (40 bar), provided by N2 . Permeates were col-
currently present in drinking water [19]. Its successful removal lected as a function of time in closed glass vials, weighed and
may also indicate retention of all other micropollutants present in analyzed. The fraction collected during the first 15 min was dis-
the water. Moreover, ibuprofen is the third most consumed phar- carded. All experiments were carried out in duplicate. In case that
maceutical worldwide [20]. Although its concentration in water is the variability of the measurements was higher than a 10% relative
normally below the ‘Human Health Limit’ (HHL), a general con- standard deviation (RSD) a third replicate was done. Permeabili-
cern about their presence in drinking water exists due to the lack ties (L m−2 h−1 bar−1 ) were determined gravimetrically. Retentions
of detailed knowledge about the potential mixture toxicity, which were calculated as (1 − Cp /Cf ) × 100% where Cf and Cp refer to the
occurs for combinations of certain pharmaceutical compounds that solute concentration of the initial feed and of the permeate, respec-
lead to health risks despite being present in very low concentrations tively. Additional filtration experiments were done with a 5 g/l NaCl
[19]. Finally, for selected cases, the membrane performance will be in water at 40 bar.
also evaluated for NaCl retention in water in order to compare it
with the performance obtained via a classical optimization strategy.
2.4. Equipment
Fig. 1. High throughput (HT) module for dead-end filtration experiments: (a) overview and (b) detail of the positions of the membranes in the HT module.
Fig. 2. (a) Absolute position of the threshold (A), target 5B) and data point (C); (b) representation in the two-dimensional coordinate space with coordinates in the range [0,
100].
28 A. Cano-Odena et al. / Journal of Membrane Science 366 (2011) 25–32
between two annealing times differing in a few seconds only with- integer “s” which can be 1 or −1.
out significant experimental error or two annealing temperatures
xinew = xiold + s(xiold ) (7)
differing in one degree only.
The parents for every next generation were selected with the In order to keep the value in the range when the result of the
roulette wheel method, proportional to their fitness (OF). In the quantitative mutation exceeds the lower or upper limits of the
present study, only crossover and quantitative mutation were range, the algorithm automatically assigns the opposite extreme
applied. The probability or frequence to apply each operator (Wi ) value.
depends on the relationship between the values of OFbest and
OFmean , as expressed in Eqs. (4) and (5): 3. Results and discussion
B × OFmean
Wcrossover = (4)
OFmean The components of the membrane precursor solutions were
selected based on literature results. Methanol was selected as
Wmutation = 1 − Wcrossover (5)
non-solvent as the membranes produced with methanol exhibited
where B is a control parameter and is set to 1. higher permeabilities and on average relatively higher retentions
Qualitative mutation was not considered as it involves the (for NaCl) compared to membranes prepared with other non-
addition or elimination of one of the components. In our set- solvents [21]. It is also known that incorporating additives to the
ting, the exclusion of one of the parameters would lead to an casting solution permits obtaining CA membranes with a wide vari-
unfeasible combination (for instance, lacking annealing time or ety of molecular weight cut offs (MWCO) ranging from RO to UF
polymer). Crossover creates new individuals by exchanging a frag- [24].
ment of the digits between two individuals at a random position
in the sequence of parameters. In quantitative mutation (hereafter 3.1.1. First generation
referred to as mutation) the value for one randomly selected param-
eter changes. If the parameter is continuous, Eq. (6) is applied: The 48 first generation membranes were generated stochasti-
cally. The population size was selected to be a multiple of 16 due to
xinew = (1 + t) · xiold (6)
practical reasons, as the available HT setups permit 8 membrane
where t is a random number that controls both the direction and syntheses and 16 membrane tests simultaneously. In previous
relative size of the mutation, sampled uniformly from the range similar optimizations, a population size of 64 was selected for 8
[−0.5, +0.5]. parameters [15]. Since the total number of parameters to be opti-
The mutation method was inspired by the work of Wolf and co- mized here is only 6, 48 seemed to be an adequate population
workers [23]. However, in the present study, in order to improve size now. For each parameter, a value was randomly selected in
coverage of the design space, values cannot just mutate by ±50%, the ranges presented in Section 2.2. As a result, a vector with 5
but also by any smaller fraction. The compositional parameters elements was obtained in each case, which corresponds to PI con-
were rounded to the nearest integer weight percentage, to avoid centration, methanol concentration, evaporation time, annealing
unfeasibly small variations of the compositional ratios, potentially time and annealing temperature, respectively. Note that although
exceeding the precision of the experimental method and apparatus. the independent parameters were each drawn from a uniform dis-
Whenever xinew is out of range, a new t is drawn and the procedure tribution, the resulting distribution of the dependent parameter
is repeated. dioxane is not uniform.
The mutation of a non-compositional, discrete parameter is cal- Some of the membranes in the first generation were defective,
culated with Eq. (7). The value changes into the nearest higher or with extremely high permeabilities and practically no retentions.
lower value, depending on the direction, determined by a random If the retention was lower than the threshold (50%) the value 0 was
A. Cano-Odena et al. / Journal of Membrane Science 366 (2011) 25–32 29
Table 1
Frequency of the operators, membrane performance and OF values of the four generations.
Generation W crossover W mutation OF mean OF best Membrane Retention (%) Perm OFm/OFb OFb − OFm
assigned to the retention coordinate. However, since the perme- ing crossover. The probability of applying the crossover operator,
ability coordinate was always different than 0 (no threshold has which creates more diversity in the population, was lower than
been defined) it was still possible to calculate a value for the OF, in the previous generations. All 48 membranes could be tested
in an attempt to not exclude very permeable membranes. If the and none presented defects. The OFmean /OFbest ratio (OFmean is 43.2
permeability was higher than the target (2 L m−2 h−1 bar−1 ) and and OFbest 85.32) is higher compared to the first and third gener-
the retention was below the threshold, the permeability coordi- ation (0.506, 0.405 and 0.366, respectively). Also, according to a
nate was set to ‘100’ and the OF value for these cases was constant Student’s t-test, the OF values in the fourth generation are higher
to avoid giving too much importance to the permeability. The best than random sampling (first generation) at a 5% significance level.
value (OFbest ) was 86.2 obtained for membrane M1-8, with 87.73% The retention of the membrane with the best performance is 77.8
ibuprofen retention and 1.01 L m−2 h−1 bar−1 water permeability. and its permeability 1.31 L m−2 h−1 bar−1 . Nevertheless, most of the
The mean OF value (OFmean ) of this generation was 34.9, which is membranes in this generation present, in general, higher retentions
an indication of a relatively low overall performance. In view of than in the preceding ones with only 8 membranes below the reten-
the results, the membranes with the highest permeabilities gener- tion threshold, compared to 10, 15 and 17 in the first, second and
ally have a relatively low polymer contents (12–15 wt%), which is third generations, respectively. However, the permeabilities are in
in agreement with the literature [25,26]. Nevertheless, membranes general, lower.
with a low polymer concentration do not always have a high per- The summary of the results of the four generations is presented
meability, as there are many other factors involved, which is exactly in Table 1.
the reason of doing a combinatorial optimisation.
Fig. 4. Water permeability and ibuprofen retention of all the membranes of the four generations, including target and also iso OF lines.
Within the group of 10 membranes with the highest permeabil- [7]. The methanol content (non-solvent) varies, since both very low
ities (Table 3), a low polymer concentration (maximum 15 wt%) concentration (3 wt%) and high concentrations (≥20 wt%) are found
seems to be a common feature (9 of 10 membranes). It is known in the list. Most of the membranes present relatively low evapora-
that an increase in polymer concentration in the membranes solu- tion times (7 of 10 membranes have evaporation times up to 60 s).
tions leads to denser membranes, thus with lower permeabilities The minimum evaporation time (30 s) is overrepresented mean-
Table 2
Selection of the 10 membranes with the highest OF values. Results are the average of 3 replicates at 40 bar, room temperature. P: permeability (L m−2 h−1 bar−1 ); R: retention
(%).
Membrane CA (wt%) Methanol (wt%) Dioxane (wt%) Acetone (wt%) Ev time (s) An time (min) T (◦ C) OF P R
Table 3
Selection of the 10 membranes with the highest permeabilities. Results are the average of 3 replicates at 40 bar, room temperature.
Membrane CA (wt%) Methanol (wt%) Dioxane (wt%) Acetone (wt%) Ev time (s) An time (min) T (◦ C) Permeability (L m−2 h−1 bar−1 )
M4-15 13 10 57 20 90 6 75 5.9
M3-18 18 10 51 20 90 2 80 4.9
M3-31 13 3 61 20 60 6 75 4.8
M2-27 12 23 45 20 30 6 80 2.7
M1-13 15 16.5 48.5 20 30 10 65 2.5
M1-29 12 15.1 52.9 20 30 6 70 2.25
M2-2 12 12.4 56 20 90 6 75 1.7
M2-10 13 20.1 47 20 30 6 75 1.7
M3-48 12 23 45 20 30 6 75 1.7
M2-16 13 6 61 20 60 2 80 1.49
Table 4
Selection of the 10 membranes with the highest ibuprofen retention. Results are the average of 3 replicates at 40 bar, room temperature.
Membrane CA (wt%) Methanol (wt%) Dioxane (wt%) Acetone (wt%) Ev time An time (min) T Retention (%)
M4-28 12 14 54 20 90 6 75 98.30
M4-8 21 12 47 20 60 6 75 97.43
M4-18 19 7.5 54 20 30 2 75 95.80
M2-29 22 17.8 40 20 60 14 85 95.80
M3-13 18 21 41 20 60 2 85 94.49
M1-15 22 9.4 48.6 20 90 14 85 94.03
M2-39 19 7.5 54 20 30 14 85 92.87
M3-17 22 7 51 20 60 6 70 92.72
M1-38 21 2.4 56.6 20 60 14 85 92.30
M4-17 18 6 56 20 90 2 80 92.06
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