NFC INSTITUTE OF ENIGNEERING & TECHNOLOGICAL

TRAINING, MULTAN
PROFESSIONAL SKILLS DEVELOPMENT
PROGRAM
(July 2010 – June 2011)
ID/2010-2011
Sr Course Cours
. Program Duration Schedule e
N Fee
o. (RS)
1. PLC One July 05 – 09, 12,40
Week 2010 0/-
2. Electrical Equipment: Fault Analysis & Application of One July 19 – 23, 9,900
Protective Devices Week 2010 /-
3. Instrumentation & Control System One August 02 – 06, 9,900/
Week 2010 -
4. Improving Operational Efficiency of Boiler & Furnace One Septem 20 – 24, 9,900/
Week 2010 -
5. Distributed Control System (DCS) One October 04 – 08, 12,40
Week 2010 0/-
6. Operation & Maintenance of Rotary Equipment One October 18 – 22, 9,900/
Week 2010 -
7. Electrical Machinery: Trouble Shooting & One November 01– 9,900/
Maintenance Week 05, 2010 -

8. Health Safety & Environment (HS&E) One November 22– 12,40

Week 26, 2010 0/-
9. Instrumentation & Process Control One December 06– 9,90
Week 10, 2010 0/-
10 Refresher Course for Electrical Technicians One December 20– 9,900/
. Week 24, 2010 -
11 Industrial Corrosion Control One January 03 –07, 12,40
. Week 2011 0/-
12 Refresher Course for Instrument Technicians One January 17 – 21, 9,900/
. Week 2011 -
13 Operation & Maintenance of Rotary Equipment One February 07 – 9,900/
. Week 11, 2011 -
14 PLC One February 21 – 12,40
. Week 25, 2011 0/-
15 Industrial Water Treatment One March 07 – 11, 9,900/
. Week 2011 -
16 Refresher Course for Electrical Technicians One April 04 – 08, 9,900/
. Week 2011 -
17 Distributed Control System (DCS) One May 16 – 20, 12,40
. Week 2011 0/-
18 Health Safety & Environment (HS&E) One June 13–17, 2011 12,40
. Week 0/-
(Dr. Tahir Imran Qureshi)
Head PSDP
WORKING WITH PLC
- Introduction/History of PLC
- Understanding the benefits of PLC’s in Industrial Control
- Identifying the basic components of PLC system
- Use electric ladder logic symbols and diagrams
- Use PLC ladder logic symbols to program a circuit
- Install components in a typical PLC system
- Apply the fundamentals of electric motor control
- Program and test a tank level control application
- Apply basic PLC trouble shooting concepts
- Document PLC ladder programs

ELECTRICAL EQUIPMENT: FAULT ANALYSIS & APPLICATION OF PROTECTIVE DEVICES

Contents
- Function & importance, current limiting cartridge fuses & classes of fuses.
- Circuit breaker principles, low voltage power circuit breakers, types of high
voltage circuit breakers, selection & application of circuit breakers.
- Vibration measurement analysis & interpretation.
- Function & importance, current & potential transformers, types of protective relays.
- Branch circuit over current protection, motor running protection, calculation of feeder size
- Generator & transformer protection.
- Important of fault level, source of short circuit current & their behavior, industrial
short circuit current calculations, system neutral grounding & its reasons, four
Methods of neutral grounding

INSTRUMENTATION & CONTROL SYSTEM

CONTENTS

- Introduction to instrumentation & process control

- Final control element, construction, operation, material selection, sizing
- and applications.
- Pressure level, flow temperature, PH, Conductivity, OPR Analysis, Chromatography
pytometery
- Selection of sensors, transmitter pneumatic/ electronic
- Controllers pneumatic & electronics 3 mode control application
- P& I Drawing, Spec generation installation of instruments
- Control centre facilities
- Control loops feed back, feed forward, ratio, cascade, 2 elements, 3 elements
- Demonstration & hands on practice sessions.

IMPROVING OPERATION EFFICIENCY OF BOILER & FURANCE

CONTENTS

- Fuel & combustion principle

- Boiler fundamentals
- Techniques to Optimize boiler Operation
- Boiler Water treatment
- Boiler maintenance
- Boiler Chemical cleaning
- Boiler inspection & testing
- How to achieve better boiler performance
- Energy conservation in steam system
- Steam distribution system
DISTRIBUTED CONTROL SYSTEM (DCS)
CONTENTS
- Basic system architecture. Nodes, Networks,
Modules, Gateways, and Gas equipments.
- How getting start log on and off the workstation.
- Load the workstation software.
- Load the gas personality.
- Control the work space with safe view.
- Displaying a custom graphic, Use custom graphic change zone
to operate process point (loops).
- Models of operation manual, automatic PID cascade etc
- Operating group display.
- Operating various point type.
- Operating HPM cascades from Gas group display.
- Operating HPM cascades from Native window group display.
- Operating on/off control points.
- Responding to process alarms.
- Using the system menu.
- Operate CL/HPM program from a TPS native window.
- Integrated key board

OPERATION & MAINTENANCE OF ROTARY EQUIPMENT

CONTENTS OF COURSE

- Introduction to maintenance strategy

- Preventive maintenance
- Introduction to rotary equipment
- Pump Classification and application
- Operation problems of pumps and their remedies
- Disassembly, assembly and maintenance of pumps
- Compressor classification and applications
- Compressor Operations
- Steam Turbine operation & maintenance
- Maintenance of drive components
- Bearings: application and maintenance
- Shaft seals application and maintenance
- Equipment installation and alignment
- Maintenance of conveyers
- Maintenance of electric motors

ELECTRICAL MACINERY: TROUBLE SHOOTING & MAINTENANCE

CONTENTS

- A-C single phase motors

- A-C three phase induction motors
- Synchronous motors
- A-C generators
- D-C motors
- D-C generators
- Transformers and switchgears
- Batteries
- Maintenance of techniques
- Problem diagnostic techniques
- Testing of transformer oil with modern oil test
ENVIRONMENT & SAFETY AWARENSES

CONTENTS

- Ecology and ecosystem

- Natural cycles
- Environmental legislation and regulations
- Ozone depletion
- Green House effect
- Acid Ra
- Air pollution and quality standards/ NEQS
- Water pollution and quality standards/NEQS
- Diverse pollutants and their adverse effects
- Industrial noise pollution
- BOD/COD
- Municipal and industrial waste water treatment
- Sludge treatment
- Management for occupational health and safety
- Industrial air contaminant control
- Industrial hazards, recognition and prevention
- Fire, explosion and their control
- Active protection systems
- Personal and equipment protection in the working environment
- Safety training programs

INDUSTRIAL CORROSION CONTROL

CONTENTS

- Electro Chemistry
- Basic Corrosion
- Cathodic Protection
- Corrosion Resistance Material
- Corrosion Testing and Monitoring
- Selection of Material

INSTRUMENTATION FOR PROCESS ENGINEERS

CONTENTS
- Introduction to instrumentation & control, ISA Symbols & glossary.
- Flow, Level, Pressure & Temperature, Measurement in Process Industries,
Sensors, Transmitters.
- Final control elements, Construction, Material selection & sizing.
- Analysis, pH, OPR Analysis, Chromatography.
- P& I Drawing, Instrumentation, Installation and system Design.
- Control Centre Facilities.
- Demonstration & hands-on Practice

PROCESS & EQUIPMENT DESIGN

CONTENTS

- Objective of Process design

- Initial Consideration and Specification
- Safety Consideration
- Process Selection
- Environmental factors in Process design.
- Feasibility Study market assessment
- Scope of mass and energy balances in design
- Interaction of Process design and Process Control
- Heat exchanger design and Selection
- Pumps Design and Selection
- Mass transfer equipment design and selection
- Pressure vessel design
- Pressure vessels testing techniques

REFRESHER COURSE FOR ELECTRICAL TECHNICIANS

CONTENTS
- A. C. and D. C. circuits.
- Batteries, Construction and maintenance
- Transformers, principle, construction, parallel operation,
Connections, Maintenance and Application.
- Testing of transformer oil with modern transformer oil tester.
- Three phase induction and synchronous motor principles, construction
Operation, maintenance and application
- Electrical safety, fuses, circuit breakers, MCB, GFCI, grounding
- and overload relays.
- A. C. Control equipment. Motor starts, motor control centre and
Control Panel wiring
- Conduit selection and installation
- Cables and conductors, construction, splicing selection and application.

REFRESHER COURSE FOR INSTRUMENT TECHNICIANS

CONTENTS
- Sensors, transmitters for level, temperature, flow & Pressure, their Operating Principles
- Calibrations repair & maintenance
- Pneumatic & electronic supply system, standard signals
- Receivers, recorders, controller & final control elements
- Electrical & mechanical installation Practice
- Safety in handling test instruments
- pH & conductivity
- ISA symbols & glossary

MODERN PLANT OPERATION

CONTENTS

- Boiler fundamentals & operation problems

- Pump operation
- Corrosion problems in heat exchanger and cooling water system and their remedies.
- NPSH Calculation, Cavitation, Air Binding.
- General Safety Measures in plants.
- Methodology for pressure, flow and temperature measurement
- Pressure, Temperature & flow measuring devices.
- Compressor operation.
- Advance power generation techniques.
- Energy Conservation in power plants
- Combustion principles.
- External water treatment.
- Maintenance of Pumps.
- Seals, Packing, Bearing, Handling of Flanges.
- Basic electricity.
- Introduction to heat exchanger and their operation.
- Pollution control techniques.
 Industrial Water Treatment

Contents

- Basic calculations
- Chemistry of water
- Water contaminants
- Scale and deposit formation: Problem & remedies
- Corrosion – Problems and remedies
- Unit operations of water treatment
- Boiler water- external and internal treatment
- Cooling water system and treatment
- Waste water disposal techniques

WORKING WITH PLC

- Introduction/History of PLC
- Understanding the benefits of PLC’s in Industrial Control
- Identifying the basic components of PLC system
- Use electric ladder logic symbols and diagrams
- Use PLC ladder logic symbols to program a circuit
- Install components in a typical PLC system
- Apply the fundamentals of electric motor control
- Program and test a tank level control application
- Apply basic PLC trouble shooting concepts
- Document PLC ladder programs

PROCESS & EQUIPMENT DESIGN

CONTENTS
- Objective of Process design
- Initial Consideration and Specification
- Safety Consideration
- Process Selection
- Environmental factors in Process design.
- Feasibility Study market assessment
- Scope of mass and energy balances in design
- Interaction of Process design and Process Control
- Heat exchanger design and Selection
- Pumps Design and Selection
- Mass transfer equipment design and selection
- Pressure vessel design
- Pressure vessels testing techniques

PROCESS & EQUIPMENT DESIGN

CONTENTS

- Objective of Process design

- Initial Consideration and Specification
- Safety Consideration
- Process Selection
- Environmental factors in Process design.
- Feasibility Study market assessment
- Scope of mass and energy balances in design
- Interaction of Process design and Process Control
- Heat exchanger design and Selection
- Pumps Design and Selection
- Mass transfer equipment design and selection
- Pressure vessel design
- Pressure vessels testing techniques

REFRESHER COURSE FOR ELECTRICAL TECHNICIANS

CONTENTS
- A. C. and D. C. circuits.
- Batteries, Construction and maintenance
- Transformers, principle, construction, parallel operation,
Connections, Maintenance and Application.
- Testing of transformer oil with modern transformer oil tester.
- Three phase induction and synchronous motor principles, construction
Operation, maintenance and application
- Electrical safety, fuses, circuit breakers, MCB, GFCI, grounding
- and overload relays.
- A. C. Control equipment. Motor starts, motor control centre and
Control Panel wiring
- Conduit selection and installation
- Cables and conductors, construction, splicing selection and application.

REFRESHER COURSE FOR INSTRUMENT TECHNICIANS

CONTENTS
- Sensors, transmitters for level, temperature, flow & Pressure, their Operating Principles
- Calibrations repair & maintenance
- Pneumatic & electronic supply system, standard signals
- Receivers, recorders, controller & final control elements
- Electrical & mechanical installation Practice
- Safety in handling test instruments
- pH & conductivity
- ISA symbols & glossary
MODERN PLANT OPERATION

CONTENTS

- Boiler fundamentals & operation problems

- Pump operation
- Corrosion problems in heat exchanger and cooling water system and their remedies.
- NPSH Calculation, Cavitation, Air Binding.
- General Safety Measures in plants.
- Methodology for pressure, flow and temperature measurement
- Pressure, Temperature & flow measuring devices.
- Compressor operation.
- Advance power generation techniques.
- Energy Conservation in power plants
- Combustion principles.
- External water treatment.
- Maintenance of Pumps.
- Seals, Packing, Bearing, Handling of Flanges.
- Basic electricity.
- Introduction to heat exchanger and their operation.
- Pollution control techniques.
Industrial Water Treatment

Contents

- Basic calculations
- Chemistry of water
- Water contaminants
- Scale and deposit formation: Problem & remedies
- Corrosion – Problems and remedies
- Unit operations of water treatment
- Boiler water- external and internal treatment
- Cooling water system and treatment
- Waste water disposal techniques

OPERATION & MAINTENANCE OF ROTARY EQUIPMENT

CONTENTS OF COURSE

- Introduction to maintenance strategy

- Preventive maintenance
- Introduction to rotary equipment
- Pump Classification and application
- Operation problems of pumps and their remedies
- Disassembly, assembly and maintenance of pumps
- Compressor classification and applications
- Compressor Operations
- Steam Turbine operation & maintenance
- Maintenance of drive components
- Bearings: application and maintenance
- Shaft seals application and maintenance
- Equipment installation and alignment
- Maintenance of conveyers
- Maintenance of electric motors

Industrial Water Treatment

Contents

- Basic calculations
- Chemistry of water
- Water contaminants
- Scale and deposit formation: Problem & remedies
- Corrosion – Problems and remedies
- Unit operations of water treatment
- Boiler water- external and internal treatment
- Cooling water system and treatment
- Waste water disposal techniques

Refresher Course for Electrical Technicians

Contents
- A.C. and D.C. Circuits.
- Batteries, construction and maintenance.
- Transformers, principle, constructions, parallel operation, connection,
maintenance and application.
- Testing of transformer oil with modern transformer oil tester.
- Three Phase induction and synchronous motor principles, construction,
operation, maintenance and applications.
- Electrical safety, fuses, circuit breakers, MCB, GFCI, grounding and
overload relays.
- A. C. control equipment. Motor startes, motor control centre and
Control Panel wiring.
- Conduit selection and installation.
- Cables and conductors, construction, splicing, selection and application

DISTRIBUTED CONTROL SYSTEM (DCS)

CONTENTS
- Basic system architecture. Nodes, Networks,
Modules, Gateways, and Gas equipments.
- How getting start log on and off the workstation.
- Load the workstation software.
- Load the gas personality.
- Control the work space with safe view.
- Displaying a custom graphic, Use custom graphic change zone
to operate process point (loops).
- Models of operation manual, automatic PID cascade etc
- Operating group display.
- Operating various point type.
- Operating HPM cascades from Gas group display.
- Operating HPM cascades from Native window group display.
- Operating on/off control points.
- Responding to process alarms.
- Using the system menu.
- Operate CL/HPM program from a TPS native window.
- Integrated key board

ELECTRICAL EQUIPMENT: FAULT ANALYSIS & APPLICATION OF PROTECTIVE DEVICES

Contents
- Function & importance, current limiting cartridge fuses & classes of fuses.
- Circuit breaker principles, low voltage power circuit breakers, types of high
voltage circuit breakers, selection & application of circuit breakers.
- Vibration measurement analysis & interpretation.
- Function & importance, current & potential transformers, types of protective relays.
- Branch circuit over current protection, motor running protection, calculation of feeder size
- Generator & transformer protection.
- Important of fault level, source of short circuit current & their behavior, industrial
short circuit current calculations, system neutral grounding & its reasons, four
Methods of neutral grounding

INSTRUMENTATION & CONTROL SYSTEM

CONTENTS

- Introduction to instrumentation & process control

- Final control element, construction, operation, material selection, sizing
- and applications.
- Pressure level, flow temperature, PH, Conductivity, OPR Analysis, Chromatography
pytometery
- Selection of sensors, transmitter pneumatic/ electronic
- Controllers pneumatic & electronics 3 mode control application
- P& I Drawing, Spec generation installation of instruments
- Control centre facilities
- Control loops feed back, feed forward, ratio, cascade, 2 elements, 3 elements
- Demonstration & hands on practice sessions.

IMPROVING OPERATION EFFICIENCY OF BOILER & FURANCE

CONTENTS

- Fuel & combustion principle

- Boiler fundamentals
- Techniques to Optimize boiler Operation
- Boiler Water treatment
- Boiler maintenance
- Boiler Chemical cleaning
- Boiler inspection & testing
- How to achieve better boiler performance
- Energy conservation in steam system
- Steam distribution system

ELECTRICAL MACINERY: TROUBLE SHOOTING & MAINTENANCE

CONTENTS

- A-C single phase motors

- A-C three phase induction motors
- Synchronous motors
- A-C generators
- D-C motors
- D-C generators
- Transformers and switchgears
- Batteries
- Maintenance of techniques
- Problem diagnostic techniques
- Testing of transformer oil with modern oil test
ENVIRONMENT & SAFETY AWARENSES

CONTENTS

- Ecology and ecosystem

- Natural cycles
- Environmental legislation and regulations
- Ozone depletion
- Green House effect
- Acid Ra
- Air pollution and quality standards/ NEQS
- Water pollution and quality standards/NEQS
- Diverse pollutants and their adverse effects
- Industrial noise pollution
- BOD/COD
- Municipal and industrial waste water treatment
- Sludge treatment
- Management for occupational health and safety
- Industrial air contaminant control
- Industrial hazards, recognition and prevention
- Fire, explosion and their control
- Active protection systems
- Personal and equipment protection in the working environment
- Safety training programs