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Please file these diagrams in your operating instructions.

Elektroschemasatz
Electrical diagrams

Alpha 488 S

Art. Nr. 0304495 – Version 8


Herausgeber:

Komax AG
Industriestrasse 6
6036 Dierikon
Switzerland

Telefon +41 41 455 0 455


Telefax +41 41 450 4 266
Email info.din@komaxgroup.com
Internet komaxgroup.com

Stand Juni 2018, Änderungen vorbehalten

Der Nachdruck dieser Anleitung, auch auszugsweise, gleichgültig in welcher Form,


ist ohne ausdrückliche, schriftliche Genehmigung des Herausgeber verboten.

Gegenüber Darstellungen und Angaben in dieser Anleitungen sind technische Ände-


rungen, die zur Verbesserung der Maschine notwendig werden, vorbehalten.

Publisher

Komax AG
Industriestrasse 6
6036 Dierikon
Switzerland

Phone +41 41 455 0 455


Fax +41 41 450 4 266
E-mail info.din@komaxgroup.com
Internet komaxgroup.com

Issued June 2018. Subject to change.

Reproduction of these instructions or parts of them in whatever form is not permitted


without express written permission from the publisher.

Komax reserves the right to make technical changes necessary to improve the ma-
chine that could diverge from figures and information in these instructions.

© 2018 by Komax AG lua


.ToC_1.1 .ToC_1.2 .ToC_1.3 .ToC_1.4 .ToC_1.5 .ToC_1.6 .ToC_1.7 .ToC_1.8 .ToC_1.9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

table of contents / Inhaltsverzeichnis table of contents / Inhaltsverzeichnis


sheet description Beschreibung sheet description Beschreibung A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A Blatt Blatt
2 Maschin dates Maschinendaten 200 Computer Computer
3 Block diagram Blockschaltbild 300 Master tables Master Tabellen
4 ECat-Bus ECat-Bus 301 Master tables Master Tabellen
5 Cover Haube 302 Towerlight, lens with light device connector Towerlight, Lupe Gerätesteckdose
6 Cover Deposit Haube Ablage 303 Door-Interlock / cover double wire draw- Türverriegelung / Abdeckhaube Doppelkabe
100 Main Power Transformer Haupteinspeisung Transformator 304 Option USV Option USV
B 101 Periphery 3xPhase national voltage Externe Geräte 3xPhase Netz 305 option hold-up device Option Hochhalter B
102 Power supply Motor regulator Speisung Motoren-Regler SheetDescrGerm4 306 Peripheral equipment Peripheriegeräte
103 Control circuit Motor regulator Steuerung Motoren-Regler 307 Peripheral equipment Peripheriegeräte
104 EtherCAT-Bus EtherCAT-Bus 308 Peripheral equipment Peripheriegeräte
105 Motor 1-3 Wire drive, Cutting Head, Transfer Unit Motor 1-3 Kabelantriebseinheit, Messereinheit, Tra SheetDescrGermLine4
106 Motor 4-6 Twisting Unit Linear/Rotary,Swivel Unit Motor 4-6 Verdrilleinheit Längsachs/Verdrillachs, SheetDescrGermLine4
107 Motor 6-9 Swivel Unit S2 Rotary, Swivel Unit S1/S2 Motor 6-9 Schwenkeinheit S2 Schwenken, Schwenkeinh
108 transfer bridge Transfer Brücke Motor/Encoder
109 transfer bridge Sec. Encoder Transferbrücke Sec. Encoder C
C
110 air conditioning unit, Power supply 24V Klimagerät, Speisung 24VDC/48VDC SheetDescrGerm4
111 Computer 230VAC and option Schuko Steckdosen 230VAC
112 Input/Output Input/Output
113 Periphery 1xPhase 230VAC // 24VDC Periphery 1xPhase 230VAC // 24VDC SheetDescrGerm4
114 Contactor control Schützenansteuerung
115 Cover Haube
116 Wire deposit Kabelablage
we reserve all rights in this document and in the information contained therein. Reproduction, use or

117 Supply print Speisung Print


D D
118 Homing sensor, Input Rückstellsensor, Input
119 Amplifier Kraftsensor
disclosure to third parties without express authority is strictly forbidden. © Komax AG

120 Sensor on swivel unit S1 Sensor Schwenker S1


121 Sensor on swivel unit S2 Sensor Schwenker S2
122 Operator front plate Bedienerfrontplatte
123 Operation unit Bedieneinheit
124 Operation unit Bedieneinheit
125 Wire draw-in Kabeleinzug
E 126 Presureregulator, Piece counter Druckregler, Stückzähler E
127 Transfer and hold module S2 Transfer-und Festhaltemodul S2
128 Valve assembly base Ventilbatterie Basisgestell
129 Valve assembly Swivel unit S2 Ventielbatterie Schwenkeinheit S2
130 Standard / Option transfer and hold module Valve Standard / Option Transfer-und Festhaltemodul S2 Valve
131 wire puller Auszugeinheit
132 Twisting Head Verdrillerkopf
133 Transfer Bridge Transfer Brücke
F F
134 Transfer Bridge Input/Out Transfer Brücke Input/Out

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: table of contents Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: .ToC_1
Inhaltsverzeichnis Released: mim 24.05.2018 Next Sheet: 2
Serial No.: 001-xxx Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
.ToC_1.1 .ToC_1.2 .ToC_1.3 .ToC_1.4 .ToC_1.5 .ToC_1.6 .ToC_1.7 .ToC_1.8 .ToC_1.9
2 .1 2 .2 2 .3 2 .4 2 .5 2 .6 2 .7 2 .8 2 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A
Maschinendaten Machine data
Kabel : 4 x 4.00mm2 Cable : 4 x 4.00mm2
Sicherung : 32 AT Fuse : 32 AT

/300.A1
B Master Tabellen /301.A1 B

Gezeichnete Optionen Drawed options


Kabelhochhalter hold-up device /305.A1

USV USV /304.A1

Türverriegelung Door-Interlock /303.A7

LED K341 LED K341 /302.D1


C C
Signalmast Tower light /302.D1

Lupe Lens with light /302.D8

Gerätesteckdose Device connector /302.D8

Abdeckhaube Doppelkabeleinzug safety cover double wire draw-in /303.A1

Kurze offene Enden short open ends /130.A1

Gezeichnete Module Drawed modules


we reserve all rights in this document and in the information contained therein. Reproduction, use or

D D
/306.B5
K106-6 K106-6 /306.B8
disclosure to third parties without express authority is strictly forbidden. © Komax AG

/306.D5
ads117 ads117 /306.D8
/306.F5
Heissprägetdrucker k26 Hotstamp k26 /306.F8
/308.C4
komax 371 komax 371 /308.C9
/308.E4
Spliceüberwachnung Splice check /308.E9
/307.B5
PAWO CSU PAWO CSU /307.B9
/307.D5
SLU 3000 SLU 3000 /307.D9
E E
Litzenfarbe Funktion Wire color Function
GELB-GRUE Schutzleiter yellow/green protection ground earth

HELLBLAU Neutralleiter light blue neutral

GRAU Hauptstromkreis Wechsel-/Gleichstrom grey AC/DC controll circuite

F ROSA Steuerstromkreise mit Gleichstrom pink DC voltage controll circuit F

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: Maschin dates Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 2
Released: mim 24.05.2018 Next Sheet: 3
Serial No.: 001-xxx Maschinendaten Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
2 .1 2 .2 2 .3 2 .4 2 .5 2 .6 2 .7 2 .8 2 .9
3 .1 3 .2 3 .3 3 .4 3 .5 3 .6 3 .7 3 .8 3 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

3
X95
3 A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

F101 // 6,3AT

F102 // 10AT

F103 // 10AT
Q3
PE-S L1-P L1-P L1-P L1-P L1-P L1-P L1-P L1-P L2-P L2-P L2-P L2-P L2-P L2-P L2-P L2-P L3-P L3-P L3-P L3-P L3-P L3-P L3-P L3-P
208V 230V 380V 400V 415V 440V 460V 480V 208V 230V 380V 400V 415V 440V 460V 480V 208V 230V 380V 400V 415V 440V 460V 480V 16A
Q2

32A

T1_
all fuses

B B
4120VA
50-60Hz 230V 3A 230V 3A 230V 3A 120V 0.5A 230V 5A
Z1 L1-S L2-S L3-S 0-S 0-S 120-S 230-S

1
Vx102 Vx103 Vx104 Vx105

3 Vx201 Vx202

48V DC

24V DC
Vx107 Vx108 Vx109 Vx110 Vx114

Q4
F101 K1
16A

MCI Chanel definition


C C
F103 F102

K2 K2h
X101 Default Input

Komax mci seal module S1 A5 MCI1


Komax mci 7xx press S1 A5 MCI2
Komax mci seal module S1 A5 MCI3
Komax mci 7xx press S1 A5 MCI4
K3h A1-SMe Komax mci seal module S2 A6 MCI1
Komax mci 7xx press S2 A6 MCI2
we reserve all rights in this document and in the information contained therein. Reproduction, use or

Option A6 MCI3
D Contr. ICT A10 A6 MCI4 D

X104
disclosure to third parties without express authority is strictly forbidden. © Komax AG

Q1
K1/K2/K3
K3

E1 G1
X20/X21

G2
AC K1h
3
E AC E
DC
Fan 1 Fan 2
P P DC
X90 3
M N N X601 X602

PE PE

F MAIN POWER Motor Servo Controller ACS Heath exchanger Power supply Computer Periphery Periphery F
Terminal 1xPhase 230VAC 3xPhase national voltage

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: Block diagram Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 3
Released: mim 24.05.2018 Next Sheet: 4
Serial No.: 001-xxx Blockschaltbild Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
3 .1 3 .2 3 .3 3 .4 3 .5 3 .6 3 .7 3 .8 3 .9
4 .1 4 .2 4 .3 4 .4 4 .5 4 .6 4 .7 4 .8 4 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A
Steuerschrank / Cabinet --> ECAT Verkabelung

PC 1- PC 2- Regulator Regulator Regulator Regulator Regulator SMe I/O I/O Ext.


Net-Card. Net-Oneb. Net-Oneb. Net-Card. In Out In Out In Out In Out In Out In Out In Out
TopWin ECat N1 N2 N3 N4 N5 A1 A2 A3

MCI-Modul
ECat-Modul
B B
In Out In Out In Out In Out In Out

MRSe MRSe
A5 A6 MMCe MMCe MMCe
MCI 1 MCI 2 MCI 3 MCI 4 MCI 1 MCI 2 MCI 3 MCI 4 A7 A8 A9

C C
Seite 1 MCI-Modul

Seite 2 MCI-Modul
Station 1 Station 2 Station 3 Station 4 Station 5 Station 6
Station 7 ICT
mci761 mci711 mci761 mci711 mci761 mci711
A10
mci792 mci712 mci792 mci712 mci792 mci712
mci721 mci721 mci721
mci722 mci722 mci722
we reserve all rights in this document and in the information contained therein. Reproduction, use or

D D
disclosure to third parties without express authority is strictly forbidden. © Komax AG

Seite 1 --> ECAT Verkabelung

Seite 2 --> ECAT Verkabelung

Station 1 Station 2 Station 3 Sation 4 Station 5 Station 6 Station 7 Sation 8


IP3000 IP3000 IP3000

In Out In Out In Out In Out In Out In Out In Out In


E E

F F

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: ECat-Bus Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 4
Released: mim 24.05.2018 Next Sheet: 5
Serial No.: 001-xxx ECat-Bus Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
4 .1 4 .2 4 .3 4 .4 4 .5 4 .6 4 .7 4 .8 4 .9
5 .1 5 .2 5 .3 5 .4 5 .5 5 .6 5 .7 5 .8 5 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

Steuerschrank Maschine Basishaube


A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A 14 22 14 22
S101A S101B

A1.In1A.+ 13 21 13 21
/115.C1 0.34 mm2 brown
A1.In1A
/115.C1 0.34 mm2 white
A1.In1B.-
/115.C1 0.34 mm2 brown
A1.In1B
/115.C1 0.34 mm2 white

4/7/10m Haube Zelle 1

B B
S102A 2 3 S102B 2 3

1 VX102

1 VX102
A1.In2A.+ 1 1
/115.C4 0.34 mm2 brown
A1.In2A
/115.C4 0.34 mm2 white

2
A1.In2B.-
/115.C4 0.34 mm2 yellow

3
A1.In2B
/115.C4 0.34 mm2 green
Grundeinheit

4
Option Abdeckhaube Doppelkabeleinzug

S102C 2 3 S102D 2 3 C
C

1 1

Option Abdeckhaube Doppelkabeleinzug /303.A1

4/7/10m Haube Zelle 2


A1.In4A.+
we reserve all rights in this document and in the information contained therein. Reproduction, use or

A1.In4A S103A 2 3 S103B 2 3

D A1.In4B.-
D
1 VX103

A1.In4B 1 VX103
A1.In3A.+ 1 1
A1.In5A.+ /115.E1 0.34 mm2 brown
A1.In3A
disclosure to third parties without express authority is strictly forbidden. © Komax AG

A1.In5A /115.F1 0.34 mm2 white


2

A1.In3B.-
A1.In5B.- /115.F1 0.34 mm2 yellow
3

A1.In3B
4 M Version A1.In5B /115.F1 0.34 mm2 green
4

7/10m Haube Zelle 3

S104A 2 3 S104B 2 3
1 VX104

1 VX104

A1.In4A.+ 1 1
A1.In5A.+ /115.E4 0.34 mm2 brown
E A1.In5A /115.F4
A1.In4A E
0.34 mm2 white
2

A1.In4B.-
A1.In5B.- /115.F4 0.34 mm2 yellow
3

7 M Version A1.In4B
A1.In5B /115.F4 0.34 mm2 green
4

10m Haube Zelle 4

S105A 2 3 S105B 2 3
1 VX105

1 VX105

A1.In5A.+ 1 1
/115.E7 0.34 mm2 brown
A1.In5A
/115.F7 0.34 mm2 white
2

A1.In5B.-
F 10 M Version /115.F7 0.34 mm2 yellow
F
3

A1.In5B
/115.F7 0.34 mm2 green
4

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: Cover Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 5
Released: mim 24.05.2018 Next Sheet: 6
Serial No.: 001-xxx Haube Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
5 .1 5 .2 5 .3 5 .4 5 .5 5 .6 5 .7 5 .8 5 .9
6 .1 6 .2 6 .3 6 .4 6 .5 6 .6 6 .7 6 .8 6 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

Steuerschrank 4/7/10m Haube Ablage Zelle 1 vorne B107A Oben (PNP) B107B unten(NPN)
A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

1 Vx107-B107

1 Vx107-B107
GND OUT Vcc GND OUT Vcc

1 VX107

1 VX107
A1.In7A.+
/116.C1 0.34 mm2 brown
A1.In7A
/116.C1 0.34 mm2 white

2
A1.In7B.-
/116.C2 0.34 mm2 yellow

3
A1.In7B
/116.C2 0.34 mm2 green

4
4/7/10m Haube Ablage Zelle 1 hinten B108A Oben (PNP) B108B unten(NPN)

B B

1 Vx108-B108

1 Vx108-B108
1 VX108

1 VX108
GND OUT Vcc GND OUT Vcc
A1.In8A.+
/116.E1 0.34 mm2 brown
A1.In8A
/116.E1 0.34 mm2 white

2
A1.In8B.-
/116.E2 0.34 mm2 yellow

3
Grundeinheit A1.In8B
/116.E2 0.34 mm2 green

4
A1.In10A.+
4/7/10m Haube Ablage Zelle 2 B109A Oben (PNP) B109B unten(NPN)

A1.In10A
A1.In10B.-
C C

1 Vx109-B109

1 Vx109-B109
A1.In10B

1 VX109

1 VX109
A1.In14A.+
A1.In9A.+ GND OUT Vcc GND OUT Vcc
A1.In14A /116.C3
A1.In9A 0.34 mm2 brown
A1.In14B.- /116.C3 0.34 mm2 white

2
A1.In9B.-
A1.In14B /116.C4 0.34 mm2 yellow

3
A1.In9B
4 M Version /116.C4 0.34 mm2 green

4
7/10m Haube Ablage Zelle 3 B110A Oben (PNP) B110B unten(NPN)
we reserve all rights in this document and in the information contained therein. Reproduction, use or

A1.In14A.+

1 Vx110-B110
A1.In14A
D D
1 VX110

A1.In14B.- 1 VX110 GND OUT Vcc GND OUT Vcc

1 X16
A1.In10A.+
A1.In14B /116.C5
A1.In10A 0.34 mm2 brown
/116.C5
disclosure to third parties without express authority is strictly forbidden. © Komax AG

0.34 mm2 white


2

2
A1.In10B.-
/116.C6 0.34 mm2 yellow
3

3
A1.In10B
7 M Version /116.C6 0.34 mm2 green
4

4
10m Haube Ablage Zelle 4 B114A Oben (PNP) B114B unten(NPN)

1 Vx114-B114

1 Vx114-B114
1 VX114

1 VX114

A1.In14A.+ GND OUT Vcc GND OUT Vcc


/116.C7 0.25 mm2 brown
E /116.C8
A1.In14A E
0.25 mm2 white
2

2
A1.In14B.-
/116.C8 0.25 mm2 yellow
3

3
A1.In14B
/116.C8 0.25 mm2 green
4

4
4/7/10m Ablage Schlecht Kabel B211 Oben (PNP)

1 Vx114-B115

1 Vx114-B115
1 VX211

1 VX211

A2.In11+ GND OUT Vcc


/116.E4 0.25 mm2 brown
A2.In11
/116.E4 0.25 mm2 white
2

2
A2.In11-
F /116.E3 0.25 mm2 yellow F
3

10 M Version 3
0.25 mm2 green
4

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: Cover Deposit Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 6
Released: mim 24.05.2018 Next Sheet: 100
Serial No.: 001-xxx Haube Ablage Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
6 .1 6 .2 6 .3 6 .4 6 .5 6 .6 6 .7 6 .8 6 .9
100 .1 100 .2 100 .3 100 .4 100 .5 100 .6 100 .7 100 .8 100 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

Pri_L1
/101.A1
Pri_L2
/101.A1 A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A Pri_L3
/101.A1
Pri_N
/101.A1
X95 101 103 105
PE
/101.A1

6.00 mm2 blue


6.00 mm2 grey

6.00 mm2 grey

6.00 mm2 grey

32A X200 101 X200 102 X200 106 X200 104 X200 100 X200 103 X95 102 X95 104 X95 106 X200 117 X102 125
230/400VAC
2 4 6

yellow-green

yellow-green

yellow-green

yellow-green

yellow-green
Q2 B
yellow-green
B

2.50 mm2 grey

2.50 mm2 grey

2.50 mm2 grey


1 3 5

6.00 mm2

6.00 mm2

6.00 mm2

6.00 mm2

2.50 mm2
6.00 mm2 grey

6.00 mm2 grey

6.00 mm2 grey

6.00 mm2

PE
PE-
L1-

L2-

L3-

N-

PE.Mounting_platte
PE PE

PE-S L1-P L1-P L1-P L1-P L1-P L1-P L1-P L1-P L2-P L2-P L2-P L2-P L2-P L2-P L2-P L2-P L3-P L3-P L3-P L3-P L3-P L3-P L3-P L3-P
208V 230V 380V 400V 415V 440V 460V 480V 208V 230V 380V 400V 415V 440V 460V 480V 208V 230V 380V 400V 415V 440V 460V 480V
PE.Door PE.Base_plate

C C

Z1
T1

250-440VAC
35A 4120VA
50-60Hz 230V 3A 230V 3A 230V 3A 120V 0.5A 230V 5A
L1-S L2-S L3-S 0-S 0-S 120-S 230-S

1.50 mm2 PA / black

1.50 mm2 grey


we reserve all rights in this document and in the information contained therein. Reproduction, use or

2.50 mm2 grey

2.50 mm2 grey

2.50 mm2 grey


D D
L1

N
L2

L3

PE

101
X100
disclosure to third parties without express authority is strictly forbidden. © Komax AG

6.00 mm2 blue


6.00 mm2 grey

6.00 mm2 grey

6.00 mm2 grey

1 3 5
F101

2 4 6 8
Option USV Q4
6,3AT

Auxilary switch
Q1 /304.C6 6.3A..10.0A
to adjust to 6.8 A X100 401
1 3 5 7 2 4 6
40A Pri_L3
Pri_L2

1.50 mm2 grey


E E
6.00 mm2 blue
6.00 mm2 grey

6.00 mm2 grey

1.50 mm2 grey

1.50 mm2 grey


6.00 mm2 grey

1.50 mm2 grey


6.00 mm2 yellow-green X102 320 X101 110
PE1 X90 101 102 103 104 105
SekL1_230V_K2

SekL2_230V_K2

SekL3_230V_K2

N_PC_TopWin

Sek_L1_1x230V

Sek_L1_1x230V

Sek_L1_1x230V

Sek_L1_1x230V

Sek_L1_1x230V

Sek_L1_1x230V
PE
X90 L1 L2 L3 N PE

MAIN POWER Haupteinspeisung


/102.A1

/102.A1

/102.A1

/110.A1

/110.A1

/111.A1

/113.A1

/114.A1

/124.A4
F F
6mm2 5.0 kVA

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: Main Power Transformer Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 100
Released: mim 24.05.2018 Next Sheet: 101
Serial No.: 001-xxx Haupteinspeisung Transformator Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
100 .1 100 .2 100 .3 100 .4 100 .5 100 .6 100 .7 100 .8 100 .9
101.1 101.2 101.3 101.4 101.5 101.6 101.7 101.8 101.9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

PE PE
/100.A8 /102.A1
A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A /100.A8
Pri_N

Pri_L3
/100.A8 1.50 mm2 grey X200 105
Pri_L2
/100.A8 1.50 mm2 grey
Pri_L1
/100.A8 1.50 mm2 grey

X95 401 403 405


2.50 mm2 grey

2.50 mm2 grey

2.50 mm2 grey

B B

yellow-green
1 3 5

Q3

6.00 mm2
2 4 6
230/400VAC
16A
1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey

C C
2 4 6

K1 1 3 5
/114.F7
1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey

X602 101 201 301 X600 101 102


we reserve all rights in this document and in the information contained therein. Reproduction, use or

X602 215 115 214 114 213 113 212 112 211 111 210 110 X602 105 205 305 X602 104 204 304 X602 103 203 303 X602 102 202 302
53 63 73
D D
K2h 54 64 74
disclosure to third parties without express authority is strictly forbidden. © Komax AG

/114.F8

X600 N PE
X602 315 415 314 414 313 413 312 412 311 411 310 410 X602 L1 L2 L3 PE05 X602 L1 L2 L3 PE04 X602 L1 L2 L3 PE03 X602 L1 L2 L3 PE02 X602 L1 L2 L3 PE01

E E

Connection MCI7xx-press Machine Power-Supply Machine Power-Supply Machine Power-Supply Machine Power-Supply
first press second press third press fourth press
Wire color 3x208VAC 3x400VAC 3x208VAC 3x400VAC 3x208VAC 3x400VAC 3x208VAC 3x400VAC
black 1 X602.410 X602.L1 X602.310 X602.L1 X602.413 X602.L1 X602.313 X602.L1
black 2 X602.411 X602.L2 X602.311 X602.L2 X602.414 X602.L2 X602.314 X602.L2
black 3 X602.412 X602.L3 X602.312 X602.L3 X602.415 X602.L3 X602.315 X602.L3
black 4 X602.L1 X602.410 X602.L2 X602.310 X602.L1 X602.412 X602.L1 X602.312
black 5 X602.L2 X602.411 X602.L3 X602.311 X602.L3 X602.413 X602.L2 X602.313
F yellow/green X602.PE X602.PE X602.PE X602.PE X602.PE X602.PE X602.PE X602.PE F

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: Periphery 3xPhase national voltage Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 101
Released: mim 24.05.2018 Next Sheet: 102
Serial No.: 001-xxx Externe Geräte 3xPhase Netz Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
101.1 101.2 101.3 101.4 101.5 101.6 101.7 101.8 101.9
102 .1 102 .2 102 .3 102 .4 102 .5 102 .6 102 .7 102 .8 102 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

SekL3_230V_K2
/100.F6
SekL2_230V_K2 A
/100.F6
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A /300.B2 /300.B3
SekL1_230V_K2
/100.F5 N2
N1
PE PE
/101.A8 /110.A1 2 4 6

K2 1 3 5

1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey

DC+

DC-
PE

W
V
U
X1_1 X1_2 X1_3 X1_4 X1_5 X1_6 X1 X1_1 X1_2 X1_3 X1_4 X1_5 X1_6
B B
53 63 73

K3h 54 64 74

yellow-green

yellow-green
1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey


1.50 mm2

1.50 mm2
1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey

C C
X102 425 X102 325

X103 130 132 134 X103 431 433 435 X103 331 333 335

X103 330 332 334 X103 131 133 135


X103 430 432 434
X102 226 X102 225
we reserve all rights in this document and in the information contained therein. Reproduction, use or

yellow-green

yellow-green
D D
1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey


1.50 mm2

1.50 mm2
disclosure to third parties without express authority is strictly forbidden. © Komax AG

1.50 mm2 yellow-green

1.50 mm2 grey


1.50 mm2 grey

X1 X1_1 X1_2 X1_3 X1_4 X1_5 X1_6 X1 X1_1 X1_2 X1_3 X1_4 X1_5 X1_6
E X1 X1_1 X1_2 X1_3 X1_4 X1_5 X1_6 E

N3 N4 N5

/300.B5 /300.B6 /300.B8


F F

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: Power supply Motor regulator Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 102
Released: mim 24.05.2018 Next Sheet: 103
Serial No.: 001-xxx Speisung Motoren-Regler SheetDescrGerm4 Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
102 .1 102 .2 102 .3 102 .4 102 .5 102 .6 102 .7 102 .8 102 .9
103 .1 103 .2 103 .3 103 .4 103 .5 103 .6 103 .7 103 .8 103 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

GND_(24V)
/110.F5
A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A 24V_DC
/110.F4

/300.B2 /300.B3 /300.B5 /300.B6 /300.B8


X104 442 X105 151
N1 N2 N3 N4 N5

Ident+ Ident- +24V GND Ident+ Ident- +24V GND Ident+ Ident- +24V GND Ident+ Ident- +24V GND Ident+ Ident- +24V GND
B B

X2_1 X2_2 X2_3 X2_4 X2_1 X2_2 X2_3 X2_4 X2_1 X2_2 X2_3 X2_4 X2_1 X2_2 X2_3 X2_4 X2_1 X2_2 X2_3 X2_4

2 2 2 2 2

ECAT ID 9/10
ECAT ID 1/2

ECAT ID 3/4

ECAT ID 5/6

ECAT ID 7/8
C C
1 1 1 1 1

0.50 mm2 pink 0.50 mm2 pink 0.50 mm2 pink 0.50 mm2 pink 0.50 mm2 pink
we reserve all rights in this document and in the information contained therein. Reproduction, use or

0.50 mm2 pink 0.50 mm2 pink 0.50 mm2 pink 0.50 mm2 pink 0.50 mm2 pink

D D
disclosure to third parties without express authority is strictly forbidden. © Komax AG

E E

F F

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: Control circuit Motor regulator Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 103
Released: mim 24.05.2018 Next Sheet: 104
Serial No.: 001-xxx Steuerung Motoren-Regler Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
103 .1 103 .2 103 .3 103 .4 103 .5 103 .6 103 .7 103 .8 103 .9
104 .1 104 .2 104 .3 104 .4 104 .5 104 .6 104 .7 104 .8 104 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

/300.C2
N1
Net-Oneb. Net-Oneb. Net-Card X3 X4 X3
1 1 1 1 A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A 1 1
2 2 2 2 2 2
3 3 3 3 3 3
4 4 4 4 4 W546 4
PC PC PC
5 5 5 5 5 5
TW /104.A1 ECAT ECAT /104.A4 /104.A7
6 6 6 6 6 6
Out IN OUT 7 7 7 7
7 /104.A3 7 /104.A5 /104.A8
8 8 8 8 8 8

N1
/300.C2

N2

/300.C3
X4 X3 X4 X3 X4 X3
B B
1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3
4 4 4 4 4 W548 4
5 5 5 5 5 5
/104.B1 /104.B4 /104.B7
6 6 6 6 6 6
7 /104.B3 7 7 /104.B5 7 7 /104.B8 7
8 8 8 8 8 8
/300.C3

N2

N3

/300.C5

/300.C5

N3

N4

/300.C6

/300.C6

N4

N5

/300.C7
C X4 ECAT IN ECAT OUT ECAT IN ECAT OUT ECAT IN C
1 1 1 1 1 1
2 2 2 2 2 2
3 3 3 3 3 3

Ether_Cat_Out

Ether_Cat_Out
Ether_Cat_In

Ether_Cat_In
4 4 4 4 4 4
MRSe
5 5 5 5 5 5
/104.C1 /104.C4 A5
6 6 6 6 6 6
7 /104.C3 7 7 /104.C5 7 7 /104.C8 7
8 8 8 8 8 8
A1

A1
/300.C8

N5

/301.C3

/301.C3

A2

/300.E5

/300.E5

A2
we reserve all rights in this document and in the information contained therein. Reproduction, use or

D ECAT OUT ECAT IN D


ECAT OUT ECAT IN
ECAT OUT ECAT IN 1 1
ECAT OUT ECAT IN 1 1
1 1 2 2
disclosure to third parties without express authority is strictly forbidden. © Komax AG

1 1 2 2
2 2 3 3
2 2 3 3
3 3 4 4
3 3 4 4 MMCe
4 4 MMCe MMCe MMCe MMCe 5 5
4 4 MRSe MRSe 5 5
MRSe 5 5 6 6 A9
5 5 A7 A7 6 6 A8 A8
A6 A6 6 6 7 /104.D8 7
A5 6 6 7 /104.D6 7
7 /104.D4 7 8 8
7 /104.D2 7 8 8
8 8
8 8

E E

EBUS_Out

EBUS_In
F F

/300.E5

A2

A3

/301.E5
Created: ik 06.06.2007 File Name: D00043401_015
Machine type: A488-S Sheet Description: EtherCAT-Bus Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 104
Released: mim 24.05.2018 Next Sheet: 105
Serial No.: 001-xxx EtherCAT-Bus Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
104 .1 104 .2 104 .3 104 .4 104 .5 104 .6 104 .7 104 .8 104 .9
F
A

E
D
C
we reserve all rights in this document and in the information contained therein. Reproduction, use or Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe
disclosure to third parties without express authority is strictly forbidden. © Komax AG an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

105 .1
105 .1

U
1.50 mm2 black1

x15_1

M15
M
3~
2

V
1.50 mm2 black2

x15_2
N1
/300.C2

Wire_Pull

W
1.50 mm2 black3

x15_3

Serial No.:
Machine type:
PE
4
1.50 mm2 yellow-green

x15_4

001-xxx
A488-S

105 .2
105 .2

1
Reserviert
X9 1

1
0.14 mm2 black

2
Reserviert
2

2
0.14 mm2 grey/pink

3
Reserviert
3

3
0.14 mm2 white/green

4
REFSIN_OUT
4

4
0.14 mm2 pink

5
REFCOS_OUT
5

5
0.14 mm2 yellow

6
DATA
6

6
0.14 mm2 blue
7

_____

Sheet Description:
7
N1

DATA

Encoder
8
/300.C2

7
0.14 mm2 red
Wire_Pull

8
SIN_OUT
9

8
COS_OUT 0.14 mm2 grey

9
9 10
ENC+10V 0.14 mm2 green
0.14 mm2 brown/green

105 .3
105 .3

ENC_0V
0.14 mm2 brown

11 12
Reserviert

10 11 12
0.14 mm2 purple
10 11 12 13 14 15

U
1.50 mm2 black1
X25_1

M14
M
3~
2

V
1.50 mm2 black2
N1

X25_2
/300.C2

105 .4
105 .4

Cutting_Head

W
1.50 mm2 black3
X25_3

PE
4
1.50 mm2 yellow-green
X25_4

Motor 1-3 Wire drive, Cutting Head, Transfer Unit


1
Reserviert
X10 1

1 0.14 mm2 black


2

Reserviert
2

2
0.14 mm2 grey/pink
3

Reserviert
3

0.14 mm2 white/green


4

REFSIN_OUT

105 .5
105 .5

0.14 mm2 pink


5

REFCOS_OUT
5

0.14 mm2 yellow


6

DATA

Motor 1-3 Kabelantriebseinheit, Messereinheit, Tra SheetDescrGermLine4


6

0.14 mm2 blue


7

_____
7
N1

DATA
Encoder
/300.C2

0.14 mm2 red


8

SIN_OUT
Cutting_Head

COS_OUT 0.14 mm2 grey


9
9 10

ENC+10V 0.14 mm2 green


ENC_0V 0.14 mm2 brown/green
0.14 mm2 brown
11 12

Reserviert
10 11 12

0.14 mm2 purple

Doc.No:

Used in ArtNr:
10 11 12 13 14 15

105 .6
105 .6

0304495
D00043401

Index:
1

1.50 mm2 black1


x15_1

M13

Created: ik
M
3~
2

015
V

Released: mim
Changed: mim

1.50 mm2 black2


N2

x15_2
/300.C3

1.50 mm2 black3


bridge carrier servo

x15_3

PE
4

1.50 mm2 yellow-green


x15_4

105 .7
105 .7

Level/State: Serie
06.06.2007

24.05.2018
24.05.2018
1

Reserviert
X11 1

0.14 mm2 black


2

Reserviert
2

0.14 mm2 grey/pink


3

Reserviert
3

0.14 mm2 white/green


4

REFSIN_OUT
Language: english
4

0.14 mm2 pink


5

REFCOS_OUT
5

0.14 mm2 yellow


6

DATA
6

0.14 mm2 blue


File Name: D00043401_015
7

_____
7
N2

DATA
Encoder
8
/300.C3

0.14 mm2 red


8
105 .8

SIN_OUT
105 .8
Sheet Group:
9

8
bridge carrier servo

COS_OUT 0.14 mm2 grey


9
9 10

ENC+10V 0.14 mm2 green


ENC_0V 0.14 mm2 brown/green
0.14 mm2 brown
11 12

Reserviert
10 11 12

0.14 mm2 purple


10 11 12 13 14 15

Sheet-No:
105 .9

Next Sheet:

105 .9
Total Sheet: 51
106
105
F
A

E
D
C
F
A

E
D
C
we reserve all rights in this document and in the information contained therein. Reproduction, use or Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe
disclosure to third parties without express authority is strictly forbidden. © Komax AG an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

106 .1
106 .1

U
1.50 mm2 black1

X25_1

8.5
2000U/min
M21
V

M
3~
2

V
1.50 mm2 black2
N2

X25_2
/300.C3

W
1.50 mm2 black3

twister twisting servo

Serial No.:
X25_3

Machine type:
PE

PE
4
1.50 mm2 yellow-green

X25_4

001-xxx
A488-S

106 .2
106 .2

1
Reserviert +5V
X6 1

1
0.14 mm2 black

2
Reserviert GND
2

2
0.14 mm2 grey/pink

3
Reserviert A+/Cos+
3

3
0.14 mm2 white/green

4
REFSIN_OUT B+/Sin+
4

4
0.14 mm2 pink

5
REFCOS_OUT Z+ Dat+
5

5
0.14 mm2 yellow

6
DATA U+
6

6
0.14 mm2 blue
V+
7

_____

M21

Sheet Description:
7
N2

DATA W+
/300.C3

Encoder
8

7
0.14 mm2 red

8
SIN_OUT Sinc +8V
9

8
0.14 mm2 grey
twister twisting servo

COS_OUT A-/Cos-

9
9 10
ENC+10V 0.14 mm2 green
B-/Sin-
0.14 mm2 brown/green

106 .3
106 .3

ENC_0V Z-/Dat-
0.14 mm2 brown

11 12
Reserviert U-

10 11 12
0.14 mm2 purple
V-
Z-
10 11 12 13 14 15

U
1.50 mm2 black1
x15_1

8.5
2000U/min
M20
M
3~
2

V
1.50 mm2 black2
N3

x15_2
/300.C5

106 .4
106 .4

W
1.50 mm2 black3
swivel 1 swivel servo

x15_3

PE
4
1.50 mm2 yellow-green
x15_4

Motor 4-6 Twisting Unit Linear/Rotary,Swivel Unit


1
Reserviert
X7 1

1 0.14 mm2 black


2

Reserviert
2

2
0.14 mm2 grey/pink
3

Reserviert
3

0.14 mm2 white/green


4

REFSIN_OUT

106 .5
106 .5

0.14 mm2 pink


5

REFCOS_OUT
5

Motor 4-6 Verdrilleinheit Längsachs/Verdrillachs, SheetDescrGermLine4


0.14 mm2 yellow
6

DATA
6

0.14 mm2 blue


7

_____

M20
7

DATA
N3

Encoder
8
/300.C5

0.14 mm2 red


8

SIN_OUT
9

0.14 mm2 grey


swivel 1 swivel servo

COS_OUT
9
9 10

ENC+10V 0.14 mm2 green


ENC_0V 0.14 mm2 brown/green
0.14 mm2 brown
11 12

Reserviert
10 11 12

0.14 mm2 purple

Doc.No:

Used in ArtNr:
10 11 12 13 14 15

106 .6
106 .6

0304495
D00043401

Index:
1

1.50 mm2 black1


X25_1

8.5
5000U/min
M22

Created: ik
M
3~
2

015
V

Released: mim
Changed: mim

1.50 mm2 black2


N3

X25_2
/300.C5

1.50 mm2 black3


twister carrierservo

X25_3

PE
4

1.50 mm2 yellow-green


X25_4

106 .7
106 .7

Level/State: Serie
1

06.06.2007

24.05.2018
24.05.2018

Reserviert
1
X8 1

0.14 mm2 black


2

Reserviert
2

0.14 mm2 grey/pink


3

Reserviert
3

0.14 mm2 white/green


4

REFSIN_OUT
Language: english
4

0.14 mm2 pink


5

REFCOS_OUT
5

0.14 mm2 yellow


6

DATA
6

0.14 mm2 blue


File Name: D00043401_015
7

M22

_____
N3

DATA
/300.C5

Encoder
8

0.14 mm2 red


8
106 .8

SIN_OUT
106 .8
Sheet Group:
9

COS_OUT 0.14 mm2 grey


twister carrierservo

9
9 10

ENC+10V 0.14 mm2 green


ENC_0V 0.14 mm2 brown/green
0.14 mm2 brown
11 12

Reserviert
10 11 12

0.14 mm2 purple


10 11 12 13 14 15

Sheet-No:
106 .9

Next Sheet:

106 .9
Total Sheet: 51
107
106
F
A

E
D
C
F
A

E
D
C
we reserve all rights in this document and in the information contained therein. Reproduction, use or Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe
disclosure to third parties without express authority is strictly forbidden. © Komax AG an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

107 .1
107 .1

U
1.50 mm2 black1

x15_1

8.5
2000U/min
M19
M
3~
2

V
1.50 mm2 black2
N4

x15_2
/300.C6

W
1.50 mm2 black3

swivel 2 swivel servo

x15_3

Serial No.:
Machine type:
PE
4
1.50 mm2 yellow-green

x15_4

001-xxx
A488-S

107 .2
107 .2

1
Reserviert
X12 1

1
0.14 mm2 black

2
Reserviert
2

2
0.14 mm2 grey/pink

3
Reserviert
3

3
0.14 mm2 white/green

4
REFSIN_OUT
4

4
0.14 mm2 pink

5
REFCOS_OUT
5

5
0.14 mm2 yellow

6
DATA
6

6
0.14 mm2 blue

M19
7

_____

Sheet Description:
7
N4

DATA

Encoder
8
/300.C6

7
0.14 mm2 red

8
SIN_OUT
9

8
0.14 mm2 grey
swivel 2 swivel servo

COS_OUT

9
9 10
ENC+10V 0.14 mm2 green
0.14 mm2 brown/green

107 .3
107 .3

ENC_0V
0.14 mm2 brown

11 12
Reserviert

10 11 12
0.14 mm2 purple
10 11 12 13 14 15

U
1.50 mm2 black1
X27_1

8.5
2000U/min
M18
M
3~
2

V
1.50 mm2 black2
N5

X27_2
/300.C7

107 .4
107 .4

W
1.50 mm2 black3
swivel 1 pulloff servo

X27_3

PE
4
1.50 mm2 yellow-green
X27_4

Motor 6-9 Swivel Unit S2 Rotary, Swivel Unit S1/S2

Motor 6-9 Schwenkeinheit S2 Schwenken, Schwenkeinh


1
Reserviert
X13 1

1 0.14 mm2 black


2

Reserviert
2

2
0.14 mm2 grey/pink
3

Reserviert
3

0.14 mm2 white/green


4

REFSIN_OUT

107 .5
107 .5

0.14 mm2 pink


5

REFCOS_OUT
5

0.14 mm2 yellow


6

DATA
6

0.14 mm2 blue

M18
7

_____
N5

7
/300.C7

DATA
Encoder
8

0.14 mm2 red


8

SIN_OUT
9

0.14 mm2 grey


swivel 1 pulloff servo

COS_OUT
9
9 10

ENC+10V 0.14 mm2 green


ENC_0V 0.14 mm2 brown/green
0.14 mm2 brown
11 12

Reserviert
10 11 12

0.14 mm2 purple

Doc.No:

Used in ArtNr:
10 11 12 13 14 15

107 .6
107 .6

0304495
D00043401

Index:
1

1.50 mm2 black1


X17_1

8.5
2000U/min
M17

Created: ik
M
3~
2

015
V

Released: mim
Changed: mim

1.50 mm2 black2


N5

X17_2
/300.C8

1.50 mm2 black3


swivel 2 pulloff servo

X17_3

PE
4

1.50 mm2 yellow-green


X17_4

107 .7
107 .7

Level/State: Serie
06.06.2007

24.05.2018
24.05.2018
1

Reserviert
X14 1

0.14 mm2 black


2

Reserviert
2

0.14 mm2 grey/pink


3

Reserviert
3

0.14 mm2 white/green


4

REFSIN_OUT
Language: english
4

0.14 mm2 pink


5

REFCOS_OUT
5

0.14 mm2 yellow


6

DATA
6

0.14 mm2 blue


File Name: D00043401_015
M17
7

_____
7
N5

DATA
Encoder
8
/300.C8

0.14 mm2 red


8
107 .8

SIN_OUT
107 .8
Sheet Group:
9

0.14 mm2 grey


swivel 2 pulloff servo

COS_OUT
9
9 10

ENC+10V 0.14 mm2 green


ENC_0V 0.14 mm2 brown/green
0.14 mm2 brown
11 12

Reserviert
10 11 12

0.14 mm2 purple


10 11 12 13 14 15

Sheet-No:
107 .9

Next Sheet:

107 .9
Total Sheet: 51
108
107
F
A

E
D
C
F
A

E
D
C
we reserve all rights in this document and in the information contained therein. Reproduction, use or Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe
disclosure to third parties without express authority is strictly forbidden. © Komax AG an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

108 .1
108 .1

red

(6) 1
(6) 1

U
green

X25_1

0,098 Nm
3000U/min
mn4.2
white

M
2
2

3~
V
brown
N4

X25_2
/300.C6

black

3
3

W
white

bridge transfer servo

Serial No.:
X25_3
green/yellow

Machine type:
PE

4
4
yellow

/108.E3
GND
X25_4

001-xxx
A488-S
N4
/300.C6

108 .2
108 .2

5V

M7(1)1 1
M7(1)_1 1
X24 1
+5V red
GND

2
2
2

A+ blue
A+

3
3
3

B+ green
B+

4
4
4

C+ white
Z+

5
5
5

U+ yellow/black
U+

6
6
6

V+ violet/black
V+

7
7
7

W+ brown/black

mn4.2
/108.E2
W+

Sheet Description:
8
8
8

TX
8V
9

GND black
bridge transfer servo

A-

1
1
A- brown
B-

2
2
B- violet
Z-

3
3

108 .3
108 .3

C- yellow
U-

4
4
U- red/black
V-

5
V- green/black
5

transfer bridge
W-

6
6
W- blue/black
10 11 12 13 14 15

1
M7 1
A7.Motor

(7) 1
(7) 1
1

2
2
PH_A+

0.50 mm2 white 0.50 mm2 white

Transfer Brücke Motor/Encoder


2

3
3
2
2
2
PH_A-

0.50 mm2 brown 0.50 mm2 brown

M7
A7
M2

2~
A488 S

/301.B7

MOTOR

handover unit

3
3
3

4
4
Übergabe einheit

PH_B+

0.50 mm2 green 0.50 mm2 green

108 .4
108 .4

5
5
4
4
4
PH_B-

0.50 mm2 yellow 0.50 mm2 yellow

6
6
A7.Encoder

M7.Enc1 1
M7(1) 1
M7(1)_ 1
1
GND

0.18 blue 0.18 blue


GND
2
+5V

2
2
2
2

0.18 purple 0.18 purple


+5V
A+

3
3
3
3

0.18 black 0.18 black


A+

108 .5
108 .5

A-

4
4
4
4

A-

0.18 brown 0.18 brown

M7
A7

RX
/301.B7

ENCODER

B+
handover unit

5
5
5
5
Übergabe einheit

0.18 red 0.18 red


B+
B-

6
6
6
6

B-

0.18 orange 0.18 orange


C+

7
7
7
7

0.18 yellow 0.18 yellow


C+
C-

8
8
8
8

C-

0.18 green 0.18 green

Doc.No:

Used in ArtNr:

108 .6
108 .6

1
A8.Motor 1

0304495
A8.Motor

D00043401
1

(8) 1
(8) 1
1

2
2
PH_A+

0.50 mm2 white 0.50 mm2 white

Index:
2

3
3
2
2
2
PH_A-

0.50 mm2 brown 0.50 mm2 brown


M8

Created: ik
A8

015
2~
Basis

Released: mim
Changed: mim
A488 S

/301.D8

MOTOR

3
3
3

4
4
PH_B+

0.50 mm2 green 0.50 mm2 green


4

5
5
4
4
4
PH_B-

0.50 mm2 yellow 0.50 mm2 yellow


6
6

108 .7
108 .7

Level/State: Serie
A8.Encoder

06.06.2007

24.05.2018
24.05.2018
1

M8.Enc 1
(2) 1
(2) 1
1
GND

0.18 blue 0.18 blue


GND
2
+5V

2
2
2
2

0.18 purple 0.18 purple


+5V
A+

3
3
3
3

0.18 black 0.18 black


A+

Language: english
A-

4
4
4
4

A-

0.18 brown 0.18 brown


M8
A8

RX
/301.D8

ENCODER

File Name: D00043401_015


B+

5
5
5
5

0.18 red 0.18 red


B+
108 .8

B-

108 .8
6

Sheet Group:
6
6
6
6

B-

0.18 orange 0.18 orange


C+

7
7
7
7

0.18 yellow 0.18 yellow


C+
C-

8
8
8
8

C-

0.18 green 0.18 green


Sheet-No:
108 .9

Next Sheet:

108 .9
Total Sheet: 51
109
108
F
A

E
D
C
F
A

E
D
C
we reserve all rights in this document and in the information contained therein. Reproduction, use or Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe
disclosure to third parties without express authority is strictly forbidden. © Komax AG an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

1
M9.Motor 1
A9.Motor

(9) 1
(9) 1
1

2
2

109 .1
PH_A+
0.50 mm2 white 0.50 mm2 white
109 .1

3
3
2
2
2
PH_A-
0.50 mm2 brown 0.50 mm2 brown

M9
A9

2~
Basis
A488 S

/301.B8

MOTOR

3
3
3

4
4
PH_B+
0.50 mm2 green 0.50 mm2 green

Serial No.:
4

5
5
4
4
4
PH_B-
0.50 mm2 yellow 0.50 mm2 yellow

Machine type:
6
6

001-xxx
A488-S
A9.Encoder

M9.Enc. 1
(3) 1
(3) 1
1
GND

0.18 blue 0.18 blue

GND

109 .2
109 .2

2
+5V

2
2
2
2

0.18 purple 0.18 purple

+5V
A+

3
3
3
3

0.18 black 0.18 black

A+
A-

4
4
4
4

A-
0.18 brown 0.18 brown

M9
A9

RX
/301.B8

ENCODER

B+

5
5
5
5

0.18 red 0.18 red

B+

Sheet Description:
B-

6
6
6
6

B-
0.18 orange 0.18 orange
C+

7
7
7
7

0.18 yellow 0.18 yellow

C+

109 .3
109 .3

C-

8
8
8
8

C-
0.18 green 0.18 green

transfer bridge Sec. Encoder

Transferbrücke Sec. Encoder


109 .4
109 .4

109 .5
109 .5

34

+UB
N1.A.Sec.Enc. 1

A+
1
2

0.34 mm2 green


B+
3

0.34 mm2 yellow


4

31

A-
N1

GND
5

TX

0.34 mm2 white


/300.C2

Doc.No:
5V
3
6

0.34 mm2 brown


Line A Sec. Encoder

Used in ArtNr:
A-
7

0.34 mm2 pink


B-
8

33

B-

0.34 mm2 grey

109 .6
109 .6

GND

0304495
D00043401

Index:
Created: ik

015
Released: mim
Changed: mim
34

+UB
N1.B.Sec.Enc._X23 1

A+
1
2

0.34 mm2 green


B+
3

0.34 mm2 yellow


4

31

A-

109 .7
109 .7

N1

GND
5

TX

Level/State: Serie

0.34 mm2 white


/300.C2

5V
3
6

0.34 mm2 brown


Line B Sec. Encoder

A-
7

0.34 mm2 pink


B-
8

06.06.2007

24.05.2018
24.05.2018
33

B-

0.34 mm2 grey


9

GND

Language: english
File Name: D00043401_015
109 .8

109 .8
Sheet Group:
Sheet-No:
109 .9

Next Sheet:

109 .9
Total Sheet: 51
110
109
F
A

E
D
C
110 .1 110 .2 110 .3 110 .4 110 .5 110 .6 110 .7 110 .8 110 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

N_PC_TopWin N_PC_TopWin
/100.F7 /111.A1
PE PE A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A /102.A2 /111.A1
Sek_L1_1x230V
/100.F7

X101 111 X200 112 X200 115 X200 113 X101 211 X200 114
X102 126 X101 410
X102 321 X102 120 X102 122
yellow-green

yellow-green
yellow-green
yellow-green

yellow-green
1.50 mm2 PA / black

1.50 mm2 PA / black

1.50 mm2 PA / black

1.50 mm2 grey


1.50 mm2 grey

1.50 mm2 grey


B B
1.50 mm2

1.50 mm2
1.50 mm2
1.50 mm2

1.50 mm2
L N PE PE N L
Buffer 24V 20A 250ms DELTA V in: 22.8 - 28.8VDC 100-240V
V out: 24VDC G1 AC

Jumper Back-up Threshold 85-264VAC

CB VB
I Inhibit
Vin - 1V R Ready G2
E1 Fix 22V B Buffering
G3 +Vs
L
PE 48VDC
+V -V DC
C 420W N 24V C
PE
+V +V +V +V -V -V -V -V +V +V +V -V -V -V
L N PE

1.50 mm2 grey

1.50 mm2 grey


1.50 mm2 grey
we reserve all rights in this document and in the information contained therein. Reproduction, use or

102 103
1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey


D X100 X100
D
disclosure to third parties without express authority is strictly forbidden. © Komax AG

F102 F103
10AT 10AT

X100 402 X100 403


X105 351

1.50 mm2 grey


GND_(24V)

1.50 mm2 grey

E E
GND_(24V)

X107 170 X107 176


X104 343 X104 140 X105 150
24V_DC.+24V_DC

GND_(24V)

GND_(24V)

GND_(24V)
24V_DC

24V_DC

24V_DC

24V_DC

GND(48V)
+48V_DC
/200.D5
/103.A1

/117.A1

/114.A1

/113.A1

/113.A1

/117.A1

/103.A1

/114.A1

/117.A1
F F

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: air conditioning unit, Power supply 24V Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 110
Released: mim 24.05.2018 Next Sheet: 111
Serial No.: 001-xxx Klimagerät, Speisung 24VDC/48VDC SheetDescrGerm4 Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
110 .1 110 .2 110 .3 110 .4 110 .5 110 .6 110 .7 110 .8 110 .9
F
A

E
D
C
we reserve all rights in this document and in the information contained therein. Reproduction, use or Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe
disclosure to third parties without express authority is strictly forbidden. © Komax AG an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

/100.F7
/110.A8
/110.A8

111.1
111.1

PE
N_PC_TopWin

Sek_L1_1x230V

Serial No.:
Machine type:

001-xxx
A488-S

111.2
111.2

L
L_PC_TopWin

L
/200.D1 1.50 mm2 grey
X101 112

N
N_PC_TopWin
/200.D1

N
1.50 mm2 PA / black
X102 121

Sheet Description:
PE_PC_TopWin

Computer
/200.D1 1.50 mm2 yellow-green

PE
X200 116

PE X20

111.3
111.3

1.50 mm2

1.50 mm2 grey

L
L_PC_Linux
1.50 mm2 PA / black

L
/200.A1
yellow-green

N
N_PC_Linux
/200.A1

N
PE_PC_Linux

Computer
/200.A1

PE
PE X21

Schuko Steckdosen 230VAC


Computer 230VAC and option

111.4
111.4

X221-4 L
X101 L1

1.50 mm2 grey


N
X102 N

1.50 mm2 PA / black

1.50 mm2 yellow-green


PE
X102 PE

111.5
111.5

X221-4 L
X101 L1

1.50 mm2 grey


N
X102 N

1.50 mm2 PA / black

Doc.No:
1.50 mm2 yellow-green

Used in ArtNr:
PE
X102 PE

111.6
111.6

0304495
Option

D00043401

Index:
X221-4 L
X101 L1

1.50 mm2 grey


Created: ik

015
N
X102 N

Released: mim
Changed: mim

1.50 mm2 PA / black

1.50 mm2 yellow-green


PE
X102 PE

111.7
111.7

Level/State: Serie
06.06.2007

24.05.2018
24.05.2018

Language: english
File Name: D00043401_015
111.8

PE
N_PC_TopWin

111.8
Sheet Group:
/124.A4
/113.A1

Sheet-No:
111.9

Next Sheet:

111.9
Total Sheet: 51
112
111
F
A

E
D
C
112 .1 112 .2 112 .3 112 .4 112 .5 112 .6 112 .7 112 .8 112 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

/301.E3 /301.E3 /301.E3 /301.E3 /301.E3 /301.E3 /301.E3 /301.E3 /301.E3

A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A A3 A3 A3 A3 A3 A3 A3 A3 A3
Input 01 Input 02 Input 03 Input 04 Input 05 Input 06 Input 07 Input 08 Input 09

Input 01 Input 02 Input 03 Input 04 Input 05 Input 06 Input 07 Input 08 Input 09

- + I - + I - + I - + I - + I - + I - + I - + I - + I

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

A3.In1 A3.In2 A3.In3 A3.In4 A3.In5 A3.In6 A3.In7 A3.In8 A3.In9

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

B B
In301

In302

In303

In304

In305

In306

In307

In308

In309
/113.B3

/113.B3

/113.B3

/113.B3

/113.B3

/113.B3

/113.B3

/113.B4

/113.B4
/301.E3 /301.E3 /301.E3 /301.E6 /301.E6 /301.E6 /301.E6 /301.E6

A3 A3 A3 A3 A3 A3 A3 A3

Input 10 Input 11 Input 12 Output10 Output11 Output12 Output13 Output14


Input 10 Input 11 Input 12 Output 10 Output 11 Output 12 Output 13 Output 14

C C
- + I - + I - + I GND Out GND Out GND Out GND Out GND Out

1 2 3 1 2 3 1 2 3 1 2 1 2 1 2 1 2 1 2

A3.In10 A3.In11 A3.In12


A3.Out10 A3.Out11 A3.Out12 A3.Out13 A3.Out14
1 2 3 1 2 3 1 2 3
1 2 1 2 1 2 1 2 1 2

Out311
Out310

Out312

Out313

Out314
In311
In310

In312
we reserve all rights in this document and in the information contained therein. Reproduction, use or

/113.B5

/113.B5

/113.B5

/113.B5
/113.B4

/113.B4

/113.B4

/113.B4
D D
disclosure to third parties without express authority is strictly forbidden. © Komax AG

/301.E6 /301.E6 /300.D6 /300.D6

A3 A3 A2 A2

Output15 Output16 Output 9 Output 10


Output15 Output 16 Output 9 Output 10

GND Out GND Out GND Out GND Out

1 2 1 2 1 2 1 2

E E
A3.Out15 A3.Out16 A2.Out9 A2.Out10

1 2 1 2 1 2 1 2
Out315

Out316

Out209

Out210
/113.B5

/113.B5

/113.B4

/113.B4

F F

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: Input/Output Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 112
Released: mim 24.05.2018 Next Sheet: 113
Serial No.: 001-xxx Input/Output Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
112 .1 112 .2 112 .3 112 .4 112 .5 112 .6 112 .7 112 .8 112 .9
113 .1 113 .2 113 .3 113 .4 113 .5 113 .6 113 .7 113 .8 113 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

N_PC_TopWin N_PC_TopWin
/111.A8 /114.A1
24V_DC 24V_DC A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A /110.F4 /131.A1
GND_(24V) GND_(24V)
/110.F5 /131.A1
Sek_L1_1x230V
/100.F7

X101 411 X102 420 X104 340 X105 450

/112.D1

/112.D2
/112.D3

/112.D5

/112.D6
/112.D7

/112.D7
/112.D8
/112.B1
/112.B2

/112.B3
/112.B4

/112.B5
/112.B6

/112.B7
/112.B7

/112.B8

/112.E3

/112.E4

/112.E1
/112.E2
1.50 mm2 PA / black
1.50 mm2 grey

1.50 mm2 grey

1.50 mm2 grey


B B

In301

In311

Out311
In302

In303

In304

In305

In306

In307

In308

In309

In310

In312

Out209

Out210

Out310

Out312

Out313

Out314

Out315

Out316
/114.F8

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink

0.34 mm2 pink


K3 1

/303.A8
X611 313 413 314 414 315 415 316 416 317 417 318 418 320 420 421 322 422 323 423 324 424
1.50 mm2 grey

C X611 I301 I302 I303 I304 I305 I306 I307 I308 I309 I310 I311 I312 O209 O210 O310 O311 O312 O313 O314 O315 O316 C

DoorInterlock(GND)
/114.F7

K1h 54

53 X611 408 GND GND GND GND GND GND GND GND GND
we reserve all rights in this document and in the information contained therein. Reproduction, use or

1.50 mm2 grey

D D
X611 GND GND GND GND GND GND GND GND GND GND
1.50 mm2 PA / black

11

Option SLU3000
disclosure to third parties without express authority is strictly forbidden. © Komax AG

GND_DC

/303.A7
/126.B3
/114.E2
14 12 K122

/118.E3
1.50 mm2 grey

1.50 mm2 grey

+24V_DC_S

Druckregler Speisung

DoorInterlock(24V)
E E
X601 101 201 102 202 103 203 104 204 105 205 106 206 X603 101 201 102 202 103 203
107 207 108 208 109 209 110 210

X611 401 24S 24S 24S X611 403 24V 24V 24V 24V 24V 24V 24V 24V 24V

N PE L1 N PE PE L1 N PE PE PE X603 L1 N PE L1 N PE L1 N PE X611 24S 24S 24S 24S X611 24V 24V 24V 24V 24V 24V 24V 24V 24V 24V
X601 L1 L1 N L1 N PE L1 N L1 N PE PE PE
L1 N L1 N L1 N

+24VDC_S +24VDC
SLU 3000 /307.D5
F Module 1xPhase Option SLU3000 /307.D9 F

Created: ik 06.06.2007 File Name: D00043401_015


Machine type: A488-S Sheet Description: Periphery 1xPhase 230VAC // 24VDC Doc.No: D00043401
Changed: mim 24.05.2018 Sheet-No: 113
Released: mim 24.05.2018 Next Sheet: 114
Serial No.: 001-xxx Periphery 1xPhase 230VAC // 24VDC SheetDescrGerm4 Used in ArtNr: 0304495
Index: 015 Level/State: Serie Language: english Sheet Group: Total Sheet: 51
113 .1 113 .2 113 .3 113 .4 113 .5 113 .6 113 .7 113 .8 113 .9
114 .1 114 .2 114 .3 114 .4 114 .5 114 .6 114 .7 114 .8 114 .9
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. Vervielfältigung, Bekanntgabe

Sek_L1_1x230V
/100.F8
N_PC_TopWin N_PC_TopWin
/113.A8 /124.A4 A
an Dritte oder Verwertung seines Inhaltes sind ohne unsere ausdrückliche Zustimmung verboten. © Komax AG

A 24V_DC
/110.F4
+48V_DC
/110.F6

X107 470 X104 440 X102 220 X101 210

/301.C4 /301.B3 /301.C3 /301.C3 /301.B4


/301.C4
A1 A1 A1 A1 A1
Input 6A Input 6B Input16A A1
1.50 mm2 grey

1.50 mm2 grey

24V_SW
B C.contr. Em.stop4 B
24V/48V einschalten Rückmeldung K1 Rückmeldung K2 Rückmeldung K3 option
24V/48V switch on feedback K1 feedback K2 feedback K3 option
GND 24V_SW - + I - + I - + I ES11 ES12 ES21 ES22
1 2 3 4
/114.E8 /114.E8 1 2 1 2 3 1 2 3 1 2 3 1 2 3 4
1 2 3 4
K3 3 K3 5 A1.In6A A1.In6B A1.In16A
A1.24V_SW A1.ES4
1 2 3 1 2 3 1 2 3
1 2