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Concept Proposal

Enhancing the maintenance


management process
Internet Data Centers using
eMaintenance

Devices World Sdn Bhd


Research & Development
Suite 02S, 2330 Century Square,
Jalan Usahawan,
63000 Cyberjaya
Tel: 60.3.8318.8660
Email: info@devicesworld.net

Operations
26 Jalan TPP5/2
47100 Puchong.
Tel: 60.3.8061.4979
Fax: 60.3.8061.2795
Enhancing the maintenance management process
for Internet Data Centers using eMaintenance

Executive Summary

1. The proposal for e-Maintenance

Electronic Maintenance (eMaintenance) is a maintenance management concept whereby


maintenance tasks are managed electronically using real-time data obtained over the
Internet.

iSCADA is a web-based SCADA solution that offers a cost-effective and efficient means to
implement eMaintenance. It enables you to remotely monitor and manage te
maintenance of critical data center facilities line backup generators, UPS, precision air
conditioners and HSSD fire suppression systems.

eMaintenance offers an unprecedented level of transparency, efficiency and availability. It


compliments and supervises over your conventional maintenance processes that rely on
period manual inspections and tests.

2. Benefits of eMaintenance using iSCADA

2.1 High System Availability

All critical system parameters are monitored 24x7. In the event of any alarms or
failures, maintenance personnel are alerted by SMS and email immediately. Prompt
actions in restoring system abnormalities and failures will prevent escalation of
outages and ensure minimal downtime.

2.2 Enhanced Transparency in Maintenance Management

Every event is recorded in a central server, leaving behind and audit trail giving
management at all levels direct access to maintenance data. Useful statistics and Key
Performance Indicators (KPIs) like Availability Index and Downtime of every
subsystem are available online to any authorized user within your organization.

2.3 Improved Maintenance Efficiency

With a 24x7 monitoring system in place, routine physical inspections can be reduced
to a minimum, drastically improving the efficiency of the entire maintenance
management.

2.4. Fast Deployment and Highly Scalable

Delivered through on a managed services model, we can bring data to your desktop
in days instead of weeks or months. Scale upwards effortlessly from one system at
one site to multiple systems across thousands of sites.
iSCADA System Architecture

Critical parameters from your equipment are detected by an embedded internet Gateway
retrofitted to your equipment, and automatically transmitted over the Internet to the
iSCADA Server. The Gateway connects to the Internet via your local ISP. All information
is logged and processed at the Server and made available to any authorized user from
any Internet connection.

The server may be configured to send out mobile alerts via SMS, pager and email.

Data Center infrastructure from all sites

Backup UPS Air Fire


Generator System Cond. Protection

RS485

Gateway Slave

Internet

Mobile Alerts

iSCADA Server

Real time Benchmarking Global access


Real time Monitor / Alarm
Statistics & Reports eMaintenance
5V Out Gateway
(+)
(+)
10
9
Slave
8
Located in - + + -
7 LINE LINE DATA 9-24V
GenSet Room Dry Contacts inside OUT IN OUT IN
6 Gen Set Panel
(at Basement) TNB Failure
5
GenSet - On/Off
4
GenSet - Over Speed
3

9-24V IN
GenSet - Low Oil Pressure

Data IN
2 Slave
GenSet - High Water Temp.
1

Terminating Resistor: 120 Ohm, 1/4W


Installed at the last Slave 1x1.5mm PVC (Signal)
2x1.5mm PVC (Power)
2x1.5mm Screen Twisted Pair (Data)
- + - + + -
DATA DATA 9-24V
IN OUT IN

9-24V IN 5V Out
Data OUT

(+)
5V Out
(+)
Dry Contacts inside A/C2
10 Gateway / Slave
A/C2 - Critical Alarm
9
Slave A/C2 - Maintenance Alarm
8
Located in 7
A/C2 - Water Detection

UPS Room 6
(inside A/C 5
Dry Contacts inside A/C1 + - + - a b c 10 9 8 7 6 5 4 3 2 1
blower#1) 4 5V OUT INPUTS
A/C1 - Critical Alarm
3
9-24V IN

A/C1 - Maintenance Alarm


Data IN

2
A/C1 - Water Detection
1

1x1.5mm PVC (Signal)


2x1.5mm PVC (Power)
2x1.5mm Screen Twisted Pair (Data)

5V Out
9-24V IN
Data OUT

(+)
5V Out
(+)
Power Dry Contacts inside UPS DB
10
240VAC from Supply & UPS -
Gateway 9
nearest DB Charger UPS -
8
Located in UPS - Snap-On mounting holes at bottom of Device
7 Recommended Screws: Phillips Pan Head M3x10 self taping
UPS Room UPS -
Direct Line 6
(near A/C DB)
from Telekom 5
Dry Contacts inside FAP
4
FAP - Gas Discharged
3
Battery 2
FAP - First Alarm
All dimensions in mm.
FAP - Common Fault
1

iSCADA Monitoring System


1x1.5mm PVC (Signal) Single Line Diagram
3x2.5mm PVC (AC Mains) Data Center
2 core telephone cable (Internet)

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