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ZR/ZT 15-45
ZR/ZT 15-45 compressors are designed as fully integrated and
compact (silenced) packages with drive motor, coolers, moisture
Water-cooled
drains and filtration along with a controller to ensure optimum
efficiency and reliability. The Full Feature versions include
the integration of a choice of drying technologies to ensure
compliance with your air requirements and make the best use
of your valuable floor space.
Air-cooled
Incoming air
Hot unsaturated air
Cooled saturated air
Hot saturated air
Dry compressed air
Cooling water
Condensate
Insulation
The integrated concept, the converter-motor-compressor Oil
combination, offers various advantages:
• process reliability.
ZR 55 VSD-FF
front view
A variety of benefits HIGHEST RELIABILITY ENERGY SAVINGS
1. AIR FILTER 6. TWO-STAGE TOOTH ELEMENT
SAE fine 99.5%; SAE coarse 99.9%.The robust Lower energy consumption compared to
Set to meet your specific demands and tackle your daily challenges, air inlet filter offers a long lifetime and high single stage compression systems as no
Atlas Copco offers you the ZR/ZT rotary tooth compressors. reliability for long service intervals and venting of the pressure is required, ensuring
Immediately ready to supply high quality oil-free air, this powerful low maintenance needs. For the harshest that the minimum power consumption of
solution provides you with the exceptional reliability, efficiency environments, maintenance intervals are the unloaded state is reached rapidly.
and integration you are looking for. pre-calculated.To facilitate maintenance even
further, the air filter is very easy to replace.
As the air filter and silencer are combined,
sound insulation is ensured.
8. INTEGRATED DRYER
Saver cycle technology reduces the energy
2 3. ELECTRONIC WATER DRAINS
consumption of the integrated air treatment
6 Mounted vibration-free on the frame, in light load conditions. As the condensate
the drains communicate with the compressor separation is integrated, water separation is
controller to ensure the constant removal improved and the Pressure Dew Point (PDP)
of condensate. This not only improves becomes more stable.
9 water separation, but also extends your
ZR 55 VSD-FF compressor’s lifetime. A large diameter drain
3
port removes the potential for clogging,
providing trouble-free operation.
QUIET OPERATION
ENVIRONMENTALLY FRIENDLY AND COST-EFFECTIVE 9. SOUND INSULATED CANOPY
No separate compressor room is required as
To ensure that we can meet your exacting requirements when TOTAL SUPERVISION AND MONITORING the sound insulated canopy allows for
it comes to compressed air quality, you are able to choose from installation in most working environments.
4. ELEKTRONIKON®
either refrigerant or adsorption drying technology. Producing 3 dB less than previous Pack units,
For a quality end product and reliable production process, Advanced Elektronikon® control and monitoring
the Z compressors are only available in
Atlas Copco offers the unique range of MD adsorption dryers, system, designed for integration in a (remote)
WorkPlace Air System™ versions.
specially designed to work with proven oil-free air Z-compressors. process control system.
As the industry leader committed to meeting the needs of the most Only oil-free compressors deliver oil-free air. Whether your
demanding customers, Atlas Copco requested the renowned TÜV activities are in pharmaceutical production, food processing,
institute to type-test its ZR/ZT range of oil-free rotary tooth critical electronics or a similarly exacting industry, it is essential TÜV (Technische Überwachungsverein/Technical Monitoring Association)
compressors. Using the most rigorous testing methodologies to eliminate risk. That’s why you need an Atlas Copco risk-free reporting on the Atlas Copco ZR/ZT range of oil-free rotary tooth compressors.
available, all possible oil forms were measured across a range of solution: oil-free compressors especially for applications
temperatures and pressures. The TÜV found no traces of oil at all demanding the highest levels of purity. Zero oil means zero risk.
in the output air stream. Thus Atlas Copco not only became Zero risk of contamination. Zero risk of damaged or unsafe
the first compressor manufacturer to receive CLASS 0 certification, products. Zero risk of losses from operational downtime.
but also exceeded ISO 8573-1 CLASS 0 specifications. Above all, zero oil means zero risk of ruining your hard-won
reputation.
1
HIGH NOISE OPERATION
Generated by the compressor: ± 10 bar
THE ROTARY TOOTH WORKING PRINCIPLE SEPARATE COMPRESSOR ROOM Used at the point of use: ± 8 bar
Raised installation & energy costs
Pressure loss: ± 2 bar
1 2 3 4
as a result of high pressure drop
1. Atmospheric air is drawn through the inlet port into 4 SINGLE POINT CONNECTIONS
5
the compression chamber as a result of the rotational action 2
of the tooth rotors. 4
5 SINGLE POINT MONITORING
2. Air is trapped between the teeth of the male and female
rotors.
As energy can represent over 70% of a compressor’s lifecycle With Atlas Copco’s VSD (Variable Speed Drive) technology, we In today’s competitive production environments, being able to reduce complete analysis and accurate management. Fully customizable
costs (LCC), optimizing energy consumption is essential. In fact, provide you with a partner on the road to unrivalled cost savings. costs, increase efficiency and guarantee maximum uptime is high on to meet your specific needs, this solution – made up of four
considering that the generation of compressed air can account for By mirroring compressed air demand, the ZT 22 VSD, ZR/ZT 37 everyone’s priority list. With AIRConnect™, Atlas Copco offers you different levels of functionality – stands for exceptional convenience
more than 40% of a plant’s total electricity bill, it is even crucial. VSD and ZR/ZT 55 VSD make major energy savings a reality. a sophisticated modular package for advanced remote monitoring, and absolute peace of mind.
The High Price of Fluctuating Demand VSD: Variable Volume, Controlled Costs Product Service
Traditional compressors working with a ‘full load, no load’ Because there is no unnecessary power generated, VSD compressors
control operate between two set pressure points. When maximum can reduce energy costs by 35% or more. Lifecycle (LCC) costs of
pressure is reached, the compressor goes off load. During periods the compressor can be cut by an average of 22%. In general, AIRConnect™ Notification AIRConnect™ Analysis
of medium to low air demand, the no load power consumption can the extra cost of a VSD compressor compared to a fixed speed one
be excessive – wasting large amounts of energy. can be earned back after just one to two years. Via SMS or e-mail, this simple monitoring system makes sure Obtain detailed reports regarding the behavior of your
you and your Atlas Copco authorized service partner are compressed air system and get all required information to
notified of the most crucial events occurring in the compressor, maximize system use and limit energy consumption.
facilitating an instant and appropriate response.
LCC of a standard compressor LCC of a VSD compressor • Automated desktop monitoring and logging helps
• Early warning of potential problems helps to avoid to reduce operator costs.
shutdowns and failures. • Avoid shutdowns and increase system availability.
Energy Consumption
• Improved reliability and increased lifetime • Implement energy saving measures and reduce
of non-consumable parts. energy costs.
Energy Consumption Investment
• Reduced time-intensive administration through
Investment Maintenance
pro-active scheduling of maintenance.
Maintenance Installation • No need for regular machine checks, saving time and costs.
Installation Average 35% Energy Savings
ADVANCED POSSIBILITIES
Issuing service and warning indications, the Elektronikon® operating AIRConnect™ Visualisation AIRConnect™ Supervision 24
system allows you to control and monitor your compressor in order
Know exactly what is happening in your compressed air system Offering continuous surveillance, AIRConnect™ Supervision 24
to increase its efficiency and reliability. Easily expandable with
without leaving your desk and benefit from real-time is Atlas Copco’s high-end subscription service answer to your
a ModBUS/ProfiBUS interface and Internet communication functions,
transparency. All information is at your fingertips, from advanced monitoring needs. From event notification through
the Elektronikon can be adapted to your specific needs. For optimal
installation status to trends and system performance. real-time visualization and system analysis to immediate
ease of use, the easy-to-read display can be programmed in any
response, this sophisticated solution covers it all.
2 languages out of a total of 23. The standard control mode DSS • Minimal installation costs through single
eliminates unloaded power consumption, resulting in energy savings Ethernet-based box. • 24/7 remote system monitoring & online visualization
of up to 10%. To ensure the highest level of safety, the compressor • Detailed status monitoring and logging for reduced for reduced operator costs.
is automatically shut down in the event of a fault. operator costs. • Limited intervention costs thanks to remote problem
• Limited loss of productivity thanks to SMS event & event diagnosis.
notification system. • Less downtime and inconvenience for maximum
• Minimum running costs through measured productivity, since early warning of potential problems
cost saving initiatives. helps to avoid shutdowns and failures.
Peace of mind Optimize your system
Some applications may need or may benefit from additional and easily integrated compatible equipment providing the lowest
With the ZR/ZT range, Atlas Copco does not just offer the most Choose from a wide range of Atlas Copco after sales products options and more refined control and air treatment systems. cost compressed air.
reliable and efficient compressors. From filter kits to a complete and services that will have your ZR/ZT performing at its best To meet these needs, Atlas Copco has developed options
piping installation, Atlas Copco can take responsibility for your for years to come. Qualified Atlas Copco support is available
entire compressed air system to provide you with best-in-class air. in over 150 countries.
Options
www.atlascopco.com