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WARRANT

Y WDR LOG =now()


DEFECIEN
CY
REQUEST OWNER
Issue Date
Forecast Close
LOG BOOK
WDR Number
ref/Discipline Date of
Zone Tag PO Vendor Description Priority Received Date WD Report Date Warranty Y/N Action by Status
date
TSK Close-out Date OWNER Close-out Date
Occurance

Response time of Oxygen analyzer is high more than 10


W/00/ARO/S001 INST 9/7/09 12 AT-13002-71 AMETEK - NA Closed 20-Apr-10 20-Apr-10
minutes

Response time of Oxygen analyzer is high more than 10


W/00/ARO/S002 INST 10/7/09 12 AT-12021-71 AMETEK - NA Closed 20-Apr-10 20-Apr-10
minutes

Response time of Oxygen analyzer is high more than 10


W/00/ARO/S003 INST 14/07/2009 14 AT-23021A-71 AMETEK - NA Closed 20-Apr-10 20-Apr-10
minutes

Response time of Oxygen analyzer is high more than 10


W/00/ARO/S004 INST 14/07/2009 14 AT-25008-70 AMETEK - NA Closed 20-Apr-10 20-Apr-10
minutes

W/00/ARO/S005 INST 15/07/2009 12 AT-12021-72 SIEMENS-KAS CO Analyzer sample cooler fail due to high tempreture - NA Closed 3-Feb-10 3-Feb-10

W/00/ARO/S006 INST 15/07/2009 12 AT-12021-72 SIEMENS-KAS CO Analyzer sample cooler fail due to high tempreture - NA Closed 3-Feb-10 3-Feb-10

W/00/ARO/S007 INST 15/07/2009 14 AT-25008-71 SIEMENS-KAS CO Analyzer sample cooler fail due to high tempreture - NA Closed 3-Feb-10 3-Feb-10

W/00/ARO/S008 INST 11/9/09 14 AT-23012-71 SIEMENS-KAS Found Air conditioner not working - NA Closed 3-Feb-10 3-Feb-10

During internal inspection a lot of castable refractory crack


W/00/ARO/S009 MECH 24/08/2009 13 F-14009/14010/14011/14012 NIL has been observed with an unacceptable condition and it MEDIUM NA Rejected 3-Feb-10 3-Feb-10
occurred during heater dry out process

During internal inspection a lot of castable refractory crack


W/00/ARO/S010 MECH 2/9/09 14 F-25008 NIL has been observed with an unacceptable condition and it MEDIUM NA Rejected 3-Feb-10 3-Feb-10
occurred during heater dry out process

These MOV are not working as per requirement.On


checking it was found that no AI cards are available for
W/00/ARO/S011 MECH 9/21/09 14 LY-22050-13A/13B 3282-GG-PO-S021 LEWA/Auma remote operation .Found that MOV power supply also HIGH NA Closed 9-Jun-10 9-Jun-10
connected together for 2. only manual operation is
possible now.

Dresser Rand
W/00/ARO/S012 MECH - 13 GT-14065 3282-GG-PO-S18A Turbine gland leak,shaft coating and packing damaged HIGH NA
Wellsville Operation

Thrust bearing tempreture high due to insufficient


W/00/ARO/S013 MECH - 14 G-25006,G-25007 3282-GG-PO-S18A RUTHRUPUMPEN HIGH NA 8-Nov-09 In Progress
cooling/bearing design

Pump Damage Commercial


W/00/ARO/S014 MECH - 14 G-22015 3282-GG-PO-S022 KLAUS UNION HIGH NA 8-Nov-09
Possible cause improper suction strainer neg

Pump isolation shell,bearing,shaft damage.Found impeller


W/00/ARO/S015 MECH - 14 G-23017 3282-GG-PO-S022 KLAUS UNION HIGH NA Closed 9-Jun-10 9-Jun-10
rear wear ring and filtering missing

W/00/ARO/S016 MECH - 13 KT-14027 3282-GP-PO-S023 ELLIOTT Gland Leak HIGH 8-Dec-09

PUMP DAMAGE Commercial


W/00/ARO/S017 MECH 01-Dec-09 14 G-22016 3282-GG-PO-S022 KLAUS UNION MEDIUM 4-Feb-10 10-Jan-10 YES
POSSIBLE CAUSE IMPROPER SUCTION STRAINER neg

W/00/ARO/S018 MECH 09-Nov-09 13 K-16016 UOP Lube Oil charge pump not available MEDIUM 4-Feb-10 10-Jan-10 YES SK Closed NA 20-Apr-10 25-Apr-10

Compressor Rotor Damage Received by


W/00/ARO/S019 MECH 13-Jan-10 13 K-14024 ELLIOTT HIGH 4-Feb-10 26-Jan-10 YES
due to suction strainer,strainer broken and gone inside Equate

Pump isolation shell,bearing,magnet damage


W/00/ARO/S020 MECH 12/1/09 14 G-23016 KLAUS UNION HIGH 4-Feb-10 10-Jan-10 YES Closed 9-Jun-10 9-Jun-10
Found Impeller rear wear ring and filtering ring missing

The filter element once removed cannot be cleaned.Fixing


W/00/ARO/S021 MECH 12/1/09 13 K-15020 3282-WY-PO-S032 PILLER/UOP back new element also difficult.Not feasible for MEDIUM 4-Feb-10 10-Jan-10 NO Closed 16-Jun-10 16-Jun-10
maintenance.

Pump and PSV set pressure is low


W/00/ARO/S022 MECH 12-Jan-09 13 G-15013/14 UOP MEDIUM 4-Feb-10 10-Jan-10 NO SK Closed NA 11-Apr-10 11-Apr-10
-No flow

High vibration was observed in upstream and downstream


3282-KK-PO- EMERSON PROCESS
W/00/ARO/S023 INST 04-Feb-10 14 FV-23001-02 of this control valve.Also high noise is measured near this HIGH 9-Mar-10 18-Jan-10 NO SK Closed
S00102 MANAGEMENT
control valve
KAR-G-14051 1.Pump G-14051 failed 3 times
W/00/ARO/S024 MECH 25-Mar-10 13 3282-GG-PO-S022 KLAUS UNION MEDIUM 11-Apr-10 25-Mar-10 NO SK Closed NA
KAR-G-14052 2.Pump G-14052 failed 2 times

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WARRANT
Y WDR LOG =now()
DEFECIEN
CY
REQUEST OWNER
Issue Date
Forecast Close
LOG BOOK
WDR Number
ref/Discipline Date of
Zone Tag PO Vendor Description Priority Received Date WD Report Date Warranty Y/N Action by Status
date
TSK Close-out Date OWNER Close-out Date
Occurance

W/00/ARO/S025 MECH 3/25/10 13 KAR-S-14101 J.BARNSLEY The Overhead crane is operating slow MEDIUM 11-Apr-10 25-Mar-10 NO Rejected 9-Jun-10 9-Jun-10

CCR Regeneration tower was not holding upon trouble


W/00/ARO/S026 MECH 31-Jan-10 13 E-15009 UOP - 6-Apr-10 29-Mar-10 NO UOP Rejected 24-Apr-10
shooting,observed tube leak from Vent gas cooler

PV-23021A-55B
HV-23021B-51 All above control valves shall have handjact arrangement
W/00/ARO/S027 MECH 4/4/10 14 - KTI TECHNIP MEDIUM 20-Apr-10 4-Apr-10 NO SK Rejected 25-Apr-10 20-May-10
HV-23021B-52 as per P&ID
HV-23021C-52

1.WOODWARD CONTROL SYSTEM CPU-C TIME ERROR


W/00/ARO/D003 INST 10-Nov-09 CONTROL WOOD WARD CONTROL SYSTEM - ELLIOTT 2.WOOD WARD CONTROL-MPU3 ON KERNAC C NOT HIGH 2-May-10 04-Feb-10 YES SK
READING SPEED

3282-KK-PO-
W/00/ARO/S028 INST 03-Jan-10 14 KAR-AT-22025-71 GC SIEMENS-KAS Analyzer is not detecting the Sulfolane component 3-May-10 16-Mar-10 YES SK
S00301

3282-KK-PO- C4 olefins resolution for a range of 0-0.5% to be


W/00/ARO/S029 INST 03-Jan-10 13 KAR-AT-14046-70 GC SIEMENS-KAS 3-May-10 16-Mar-10 YES SK Rejected Rejected
S00301-S1 confirmed at site conditions.

W/00/ARO/S030 MECH 18-Apr-10 14 KAR-G-25021 3282-GG-PO-S18A RUTHRUPUMPEN Bearing Failure MEDIUM 26-May-10 02-May-10 NO SK Commercial neg

W/00/ARO/S031 MECH 06-Apr-10 14 KAR-G-25022 3282-GG-PO-S18A RUTHRUPUMPEN Bearing Failure MEDIUM 26-May-10 02-May-10 NO SK Commercial neg

W/00/ARO/S032 MECH - 14 KAR-G-23019 3282-GG-PO-S18A RUTHRUPUMPEN Seal Leak MEDIUM 26-May-10 02-May-10 NO SK Commercial neg

W/00/ARO/S033 MECH 22-Apr-10 13 KAR-KG-14032U - UOP/ALLWEILER PUMP JAMMED MEDIUM 26-May-10 02-May-10 NO SK Commercial neg

W/00/ARO/S034 INST 4/22/10 14 LI-22043-16 - - Local level gage is always showing 100% MEDIUM 26-May-10 9-May-10 NO SK Closed 2-Jul-10 5-Aug-10

W/00/ARO/S035 MECH 16-May-10 13 CCR ELEVATOR GT-PO-S026 ALIMAK AB CCR ELEVATOR power cable damage HIGH 2-Jun-10 18-May-10 NO SK Rejected Rejected
Large no of XSV valves are not protected ,incase of fire
W/00/ARO/S036 INST 12-Jan-10 ALL XSV VALVES MEDIUM 7-Jun-10 18-May-10 YES SK In Progress
exposure ,valves become inoperable
1.F-23021 Draft is having too much fluctuation.It is
fluctuating from 1mm to -13mm H2O when main stack
damper is closed.
W/00/ARO/S037 MECH 26-May-10 14 F-23021A KTI TECHNIP HIGH 7-Jun-10 26-May-10 YES KTI Rejected closed
2. At 100% load we cannot maintain heater draft more
than -4mm H2O (more negative) even main stack damper
is open upto 68% & ID fan d

Unable to operate the column at the design tempreture


W/00/ARO/S038 MECH 12 C-12007 and pressure even after adjusting the condenser fin fan HIGH 12-Jul-10 29-Jun-10 rejected closed(repeated) closed
blade adjustment.

W/00/ARO/S039 MECH 13 K-15017 PILLER/UOP High Vibration,Seal leak 12-Jul-10 27-Jun-10 Commercial neg

High vibration observed in E-25010 outlet line which also


W/00/ARO/S040 PIPING 31-May-10 14 E-25010 outlet SK HIGH 12-Jul-10 29-Jun-10 Closed 22-Aug-10 29-Aug-10
caused high vibration in PT-25010-23 as well.

W/00/ARO/S041 MECH ALL FIN-FAN COOLER S&T All fin fan cooling is not enough HIGH 12-Jul-10 27-Jun-10 Rejected Reject(case by case)

Level controller not working satisfactory,does not control


W/00/ARO/S042 INST 9-JUNE-210 14 LC-22050-13 the level at a set value.Pump cont to pump even actuator MEDIUM 12-Jul-10 29-Jun-10 Rejected
output is 0%
Recovery plus compressor,both lube oil pumps are running
W/00/ARO/S043 MECH 13 KK-16016 UOPE HIGH 12-Jul-10 30-Jun-10 In Progress
to maintain the oil/gas delta P
Recovery plus compressor,oil separator(C-16019-11) oil
W/00/ARO/S044 INST 13 LI/LT-16019-11 UOPE HIGH 12-Jul-10 30-Jun-10 In Progress
level both LI and LT are not functioning
RUTHRUPUMPEN/To
W/00/ARO/S045 MECH 21-Nov-10 14 GM-25006 Pump tripped due to motor Jam HIGH 22-Nov-10 21-Nov-10 Rejected
shiba
Pump Seal leak,due to corrosion in the
W/00/ARO/S046 MECH 21-Nov-10 12 G-12012 HIGH 26-Jan-11 12-Jan-11
casing,impeller,inducer

W/00/ARO/S047 MECH 14 G-22015 3282-GG-PO-S022 KLAUS UNION Pump failed due to corrosion in the casing HIGH 26-Jan-11 12-Jan-11

W/00/ARO/S048 MECH 14 G-22016 3282-GG-PO-S022 KLAUS UNION Pump failed due to corrosion in the casing HIGH 26-Jan-11 12-Jan-11

FV-23021-04 (Fuel gas control valve for F-23021A at full


W/00/ARO/S049 MECH 14 FV-23021A-04 HIGH 9-Feb-11 30-Jan-11
load.delta P is 3.75
TI-25006-34A&B T/C extension cable used for RTD sensors. TI-25006-
W/00/ARO/S050 INST 13 & 14 TI-15002-31 34A&B,TI-15002-31 & TI-14001-37 RTD sensors are found HIGH 14-Feb-11 10-Feb-11
TI-14001-37 with T/C extension cable.
PV-17010-51,PSA unit valve failed on line due to the
W/00/ARO/S051 MECH 13 PV-17010-51 UOPE actuator 'O' ring failure which caused valve internal HIGH 14-Feb-11 10-Feb-11
damage
W/00/ARO/S052 MECH 14 GM-23019 TOSHIBA Motor NDE greasing not possible due to blockage MEDIUM 14-Feb-11 14-Feb-11

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