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The term "ceramic total hips" is sometimes used for two, widely different,
models of total hip joints.
They have the ceramic cup that articulates with the ceramic ball
component. Both components are made from alumina ceramic
(aluminum oxide ceramic).
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(Click on
the icon
for a full
size The lower picture:
picture)
The ceramic-on-polyethylene total hips
2
Why ceramic total hip?
In a ceramic total hip the ceramic ball moves inside the ceramic cup. This
bearing combination produces (in laboratory tests) the lowest quantity of wear
particles of all known combinations materials used for manufacture of total hip
joints. This is so because the modern medical grade ceramic is very hard and
scratch resistant material.
The current theory maintains that the risk of total hip joint failure is directly
dependent on the volume of wear particles produced inside the total hip joint.
The less wear particle production the less the risk of developing failure of the
total hip.
From this viewpoint, (and based on laboratory results only), the ceramic total hip
joints should have the lowest risk of loosening and failure. Look at the results of
ceramic total hips.
Because physical activity increases the production of wear particles, the ceramic
total hips should be especially suitable for young patients who are physically
active and have a long active life before them.
During their long and physically active lifespan the young patients with ceramic
total hips would produce the lowest volume of wear particles of all studied total
hip systems.
Note please, that as yet there are no long-term results of modern ceramic total
hips available to substantiate the laboratory results; this is so because the
modern ceramic total hips came into use in 1995's.
The modern ceramic hips have both the femoral ball and the cup components
made from medical grade alumina ceramic. (For information about the material
properties please see the chapter Ceramic for total joints)
The alumina ceramic is very hard. This fact has important consequences.
• First, the bone tissue cannot endure direct contact with the hard ceramic; thus
the ceramic cup must be enshrouded in a metallic cover (sleeve) to
prevent bone tissue from direct contact with ceramic material.
• Second, although alumina ceramic is very hard it is also very brittle if a blow
strikes against a small area of its surface. The blow at the rim of a ceramic
cup engages a very small area only and produces high stress
concentration in the material. Such blow may chip off a small piece of the
ceramic material and produce a thin fracture line. The edge of the modern
ceramic cup must be thus protected against unintentional blows.
• Third, the ceramic ball is attached to the femoral stem through a metallic
conus. This attachment produces stresses in the ball. The alumina made
ball must have a certain minimal diameter (28 millimeters) to contain these
stresses.
These conditions influence the construction of a modern ceramic total hip device.
The construction of some modern ceramic total hip includes arrangements that
will protect the edge of the ceramic cup against unintentional blows/strikes.
These strikes may happen during surgery, when the surgeon puts the ceramic
inlayer into its metallic back-up. Most often, however, occur these strikes during
extreme hip movements and are called "impingements". See details on
Impingement mechanism.
These modern ceramic cups are three-layered constructions. Their ceramic liner
is placed in an additional protective sleeve at the factory.
Click on the icon for a You see on the photography (and on the schematic small
full size picture cross section picture below) the ceramic ball that
articulates directly with the ceramic inlay. Around the
CeramicTH_Cup.jpg ceramic inlay is firmly attached
they designed a thin neck on the shaft component, as you see on the
total hip model on the left side of the picture. The shaft component of
this hip model has a thin, conically narrowing neck and a relatively
large ceramic ball (Trident TM, Stryker). The ball's diameter is 3,4
times larger than the cross-section of the neck.
The total hip model on the right half of the picture shows a total hip
model (Corail TM, DePuy) that has a relatively thick neck part which
has a cylindrical form as well. The ball's diameter is "only" 2.3 times
greater than the neck's cross-section.
the engineers kept the neck diameter constant and increase the ball
component's diameter instead from 28 to 40 (Furlong Biolox delta).
The range of movement increases from 123 to 150 degrees.
At operation, the surgeon places first the metallic back-up cup into the prepared
hole in the acetabulum (hip socket), blowing and pushing it in place (a method
called press-fit fixation). (For more information on this technique please visit the
chapter Cemented and cementless THP).
When the metallic back-up is sitting firmly in place, the surgeon places very
tenderly the ceramic cup with its protective sleeve into it. This is a tricky part of
operation because the rim of the ceramic may chip off during this part of surgery.
The metallic or polyethylene sleeve around the ceramic cup proper should help
to avoid damage to the rim of the delicate ceramic cup.
There are, however, also cup models where all three layers are put together by
the manufacturer. Even this manufacturing trick cannot, however, exclude
disassembly of the cup, the ceramic liner may still dislocate and fracture
(Hedrocel TM cup, Poggie 2007)
The ceramic ball has a conical bore hole that accommodates to a conical
trunnion (conus) protruding from the prosthetic shaft. The length of the hole in the
ball regulates the length of the neck of the prosthesis; the longer the hole in the
ball, the shorter will be the resulting neck of the femoral component. See also the
chapter The mechanics of Morse taper.
The surgeon thus can regulate the length of the neck and the tension of the soft
tissues around the new total hip directly during the operation.
What is a failure?
Every time the surgeon is forced to operate again on the total hip and change
one or both components of the total hip joint is a failure; the causes of the failure
may be very different, infection, dislocation, and loosening are the most frequent
ones.
The published results thus give the percentage of failures. In the following there
are these failures given as annual failure rates. This annual failure rate shows
how many percent of all ceramic total hips failed every year during the
postoperative period.
At present, four large scientific studies are being performed in the United States
with totally more than 2000 operations with ceramic total hips enrolled. The
studies enclose Transcend and Lineage total hip (both Wright Medical
Technologies), ABC System, and Trident System (both Stryker Howmedica
Osteonics). These studies are presented on the following diagram..
Annual failure rates for ceramic total hip systems (USA study)
The horizontal line in the diagram represents the benchmark for cemented metal
on polyethylene total hip with annual failure rate of 0.5%.( the data from the
Swedish National Hip Register, Malchau)
The picture shows that the annual rate of failures of ceramic total hips in this
study varies from 0.6% (Transcend and ABC System), over 0.9% (Trident), to
1.4% (Lineage). (Data from Lusty 2007, Heisel 2003, Wright, and Stryker.).
One should note in the diagram that the cemented polyethylene-on-metal total
hip models in the Swedish National Hip Register have had the annual failure rate
of 0.5%, which is lower than all compared ceramic total hip systems. This
difference is without clinical significance
Published reports of sandwiched ceramic cup show rather high failure rates of
some of these systems. See more in Complications / Fractures Sandwiched
systems.
Some authors maintain that the cause of these failures is the combination of the
"soft" polyethylene with the hard "ceramic". The soft polyethylene eventually
disintegrates and the ceramic cup loses its support. The alumina ceramic is then
exposed to excessive pressures and fails. It is the wrong construction, not the
wrong ceramic that is the culprit.
Complications of ceramic TH
There are some failures that are specific for ceramic total hips;
6A Impingement
In extreme hip joint positions, such as during too much bending, the neck of the
femoral component may strike, impinge, against the rim of the cup component.
This is called impingement of the total hip joint.
With every such extreme movement the edge of the ceramic cup receives a
blow. The chipped off ceramic cup is a weak ceramic cup. Eventually, continuing
blows / impingements fracture the cup which splinters into many fragments.
The risk of impingement increases with faulty position of the cup, with the
extreme movement in the hip, with some constructions of total hips (with the
"thickness" of the neck).
There are thus some ways how to diminish the risk of impingement:
One is more precise placement of the cup during the surgery. Recent reports
demonstrate that use of computer navigated insertion of components reduces the
risk of faulty position of the cup and diminishes the risk of impingement (Sugano
2007).
6B
This is the complication that still scares both patients and surgeons from the use
of ceramic total hips. For history of this complication see the chapter History of
Ceramic liner fractures may present from the beginning as hair-fine fracture lines.
These fractures are often caused by repeated small traumas (impingement) and
the right diagnosis is often made too late. In rare cases, one can see small
fragments of ceramic on x-ray picture. Another sign are noises from the hip
during walking. Only when the whole liner eventually splinters (upper picture) the
patient perceives pain.
If the surgeon has suspicion of ceramic liner fracture he /she may take the joint
fluid from the ceramic hip for analysis of small ceramic particles. If the joint fluid
contains greater quantity of ceramic particles revision operation should be
considered (Toni 2006).
has been reported for 0.7% of operations with ceramic total hips in the USA
study. This rate is like the rates of postoperative infection observed in operations
with other total hip systems.
Has been reported for 2.4% of ABC systems and for 1% of the Transcend and
Lineage systems. The rates of dislocations for other total hip systems varies from
0 up to 7%, so that the dislocation rates of ceramic hips are not specially low, but
not exceptionally high either.
8A
Many patients feel clicking or squeaking noises in their new total hips. Usually,
these sounds are not followed by pain. These sounds usually occur when the
patient changes the position in the hip joint. They may irritate the patient.
According to some investigators the squeaking noises occur more often in
patients with ceramic total hips. (see Stryker website)
First, The clicking noises may be caused by a tendon or scar tissue streak that
glides over the protruding portion of the new total hip joint. When you can put
your hand (or the surgeon can do it) over the jerking tendon or scar tissue the
diagnosis is clear, otherwise it is only a conjecture. When these clickings cause
no pain or other problems you should not br bothered.
X-ray studies of patients with total hip joints demonstrated that the ball
component separates from the center of the cup component during gait.
When the operated on leg swings out during the gait cycle (the hip is not loaded)
the ball component moves out of the centre of the cup and comes in contact with
the rim of the cup. The ball separates from the cup.
When the leg then comes back in contact with the floor (the leg takes the body's
weight) the ball returns to the close contact with the whole cup. The body weight
presses the ball in the centre of the cup.
Thus, during the gait cycle the ball component moves from the center of the cup
to the outside of the cup and then backs to the centre again like a piston. The
"pistoning" movements are small, between 0.8 to 5 millimeters. Studies showed
that these "pistoning" movements occur in total hips where the metallic ball
articulates with polyethylene cup (Dennis 2001) and in total hips with ceramic
bearing surfaces. The "pistoning" movements were not observed in metal on
metal total hips (Komistek 2002).
Click on the icon for a full size When the patient then tramps with full weight
picture on the limb, the ball glides forcibly back to the
centre of the cup. Thus, the ball makes piston-
like movements out of and back into the
centre of the cup during gait.
It is important to realize that these piston-like movements are very small, only
about some millimeters, although the patients feels / hears them very distinctly.
Simulation of the "pistoning" motion of the ball inside the cup in laboratory
produced loud squeaking noises. (Stewart 2003)
Studies demonstrated that these noises from ceramic total hips are associated
with faulty position of the ceramic cup (Walter 2007)
Stripe wear
Stripe wear is the term used to describe the long, rather narrow area of wear
damage seen on some femoral balls retrieved from alumina ceramic-on-ceramic
hip-bearing couples. This unusual shape of the damage is the result of line
contact between the head and the edge of the liner. Stripe wear has been
reported in first- and second-generation alumina bearings and has been
associated with steep cup component position in young patients. Again, the
problem lies in the faulty position of the cup, not in the ceramic itself.
It was hoped that with improved material properties of the ceramic and better
operation technique the edge loading wear of the ceramic could be prevented.
However, recent reports of stripe wear in the third-generation alumina ceramic-
on-ceramic bearings with well fixed and well positioned acetabular components
suggest that another phenomenon is occurring, and this led to a second theory
for the cause of the stripe wear.
The real importance of this special form of wear that may occur in up to 50% of
all ceramic components is unknown at present (Walter 2004).
Although rare, the revision operation for a fractured ceramic component carries a
high risk of failure. The splintered fragments of the ceramic device are hard and
sharp. If left in the wound these fragments would act as a grinding paste and
would quickly grind down and destroy the new total hip. Revision operation for a
fractured ceramic component is thus difficult, because the surgeon must remove
carefully not only all visible splinters of the fractured ceramic component but also
all soft tissues together with the rest of the total joint component. This is a major
surgery and the failure rate of these operations has been up to 31% (Allain
2003).
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References:
Stryker: www.stryker.com/orthopaedics/sites/trident/healthcare/ceramictech.php
Walter WL et al.: J Arthroplasty 2004, 19: 402-13
In this total hip system the ceramic ball component articulates against the
conventional polyethylene cup component.
Ceramic balls produce 2 - 3 times less wear particles when articulating against
polyethylene cup than a metallic ball. (See Diagram)
Three sorts of ceramic are used for manufacture of these ceramic balls
alumina ceramic,
zirconia ceramic,
Have been in use since 1970’s. The long-term results, published recently, with
such old ceramic total hips operated on with old cementing techniques still
demonstrate the annual failure rates of 1% only (Urban 2001).
The modern polyethylene on ceramic systems show one of the lowest annual
failure rates. A multi-centre study conducted by Austrian surgeons on 800
patients operated on with the Alloclassic cementless total hip system and
followed for seven years demonstrated an annual failure rate of only 0.21%!
7B
Zirconia is a high-strength ceramics suitable for medical use, two to three times
stronger than alumina. It also produces less wear particles when it articulates
against polyethylene in a total hip system (in laboratory tests). See the Zirconia
ball picture
Zirconia ceramic balls were introduced into use in 1985 in Europe and approved
by the FDA in the USA in 1989.
The published results of total hip systems with zirconia balls are an enigma.
Despite the fact that zirconia ceramic balls were in use eighteen years and more
than 400 000 were sold by only one of the many manufacturers, there exist only
two clinical studies showing good results with total hip systems with zirconia
balls; the rest of the reports shows bad results with zirconia ceramic in these hip
systems (Clarke 2003).
"Although ceramic total hip systems may extend the life of hip implants by
reducing the wear, a major recall of ceramic ball components by the French
manufacturer Saint-Gobain Desmarquest in 2001 reinforced surgeon concerns
that some ceramic implants may be prone to fracture inside patients. As a result,
only ten-percent of (total hip) procedures now involve the use of ceramic
implants."
7A
Oxinium - Total hip systems with balls made out of oxidized zirconium
metal.
In a special process the surface of the ball is then oxidized. This process creates
a thin layer of zirconia ceramic on the surface of the Zirconia ball. See more in
the chapter Ceramics for total hips).
Oxinium total hip Note also that the cup component is placed in a metallic
Click on the icon for sleeve. This sleeve is made from cobalt chrome. Cobalt
a full size picture chrome alloy is twice as hard as the "soft" zirconium alloy
from which is made the ball component.Under normal
circumstances these two metals do not come in contact
and thus the hardness discrepancy is not a problem.
At a hip dislocation, the Oxinium cup comes into contact with the metallic rim of
the sleeve of the cup: The harder metal of the sleeve produces deep scratches
on the surface of the softer ball. The cup component made from the soft
polyethylene then articulates with the rasping surface of the damaged Oxinium
ball. The scratches on the hard ball surface are effective in destructing the very
soft (in comparison) polyethylene cup.
Thus, for patients with dislocated Oxinium total hip the surgeon must open the
total hip, remove and replace the scratched ball with all risks and problems that
follow such a revision operation. (Evangelista 2007)
Dislocation of a total hip is in the majority of patients with other total hip systems
usually managed by reposition on the emergency room without need of an
operation. For patients with Oxinium TM total hip the dislocation becomes a
serious problem needing an extended surgery with all possible risks. Because of
this risk some surgeons now say that they will not use the Oxinium total hip until
this problem is solved.
Hardening of the total joint surfaces by diffusion of gases is nothing new in the
history of total joints. Nitrogen diffusion was once used for hardening of titanium
made ball components; the laboratory results were splendid, the clinical results
were a fiasco.
Such total hip joints are under clinical testing by a team from DePuy
manufacturer and the University of Leeds, England, headed by professor John
Fischer from Leeds.