Gage R&R2

Gage R&R Part Number From Six Sigma for Greenbelts and Champions
Average & Range Me 1 2 3 4 5 Pg 115
Enya Trial 1 21.24 21.65 22.28 23.28 21.85
Trial2 21.33 21.67 22.34 23.23 21.84
Trial3 21.29 21.6 22.31 23.34 21.93
Trial4 21.34 21.56 22.31 23.27 21.89
Lucy Trial 1 21.19 21.5 22.17 23.14 21.78
Trial2 21.29 21.51 22.14 23.09 21.84
Trial3 21.24 21.55 22.23 23.02 21.76
Trial4 21.21 21.55 22.18 23.19 21.81

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 Gage R&R2

Greenbelts and Champions

Page 2
Gage R&R Part Number
Average & Range Met 1 2 3 4 5 6 7 8 9 10
Appraiser 1 Trial 1 0.29 -0.56 1.34 0.47 -0.8 0.02 0.59 -0.31 2.26 -1.36
Trial2 0.41 -0.68 1.17 0.5 -0.92 -0.11 0.75 -0.2 1.99 -1.25
Trial3 0.64 -0.58 1.27 0.64 -0.84 -0.21 0.66 -0.17 2.01 -1.31
Appraiser 2 Trial 1 0.08 -0.47 1.19 0.01 -0.56 -0.2 0.47 -0.63 1.8 -1.68
Trial2 0.25 -1.22 0.94 1.03 -1.2 0.22 0.55 0.08 2.12 -1.62
Trial3 0.07 -0.68 1.34 0.2 -1.28 0.06 0.83 -0.34 2.19 -1.5
Appraiser 3 Trial 1 0.04 -1.38 0.88 0.14 -1.46 -0.29 0.02 -0.46 1.77 -1.49
Trial2 -0.11 -1.13 1.09 0.2 -1.07 -0.67 0.01 -0.56 1.45 -1.77
Trial3 -0.15 -0.96 0.67 0.11 -1.45 -0.49 0.21 -0.49 1.87 -2.16

Ford Verification Data

Appraiser 1 Trial 1 3.63957 3.93548 3.84455 4.1651 4.28118 3.43333 3.80442 3.93066 4.14554 4.22784
Trial2 3.57531 3.93015 3.88189 4.22454 4.30886 3.44552 3.84481 3.90602 4.15316 4.21844
Trial3 3.61748 3.89916 3.79324 4.18314 4.25248 3.36779 3.78816 3.89789 4.19837 4.24714

Appraiser 2 Trial 1 3.58826 3.91847 3.85039 4.16154 4.22682 3.40564 3.80264 3.86563 4.14732 4.22073
Trial2 3.62865 3.90653 3.84887 4.20828 4.23444 3.39446 3.80366 3.84912 4.09804 4.2187
Trial3 3.63094 3.94514 3.8509 4.23495 4.27788 3.39599 3.8001 3.87503 4.1237 4.21311

Appraiser 3 Trial 1 3.57734 3.88087 3.85293 4.17678 4.26467 3.43282 3.81052 3.85141 4.14072 4.22352
Trial2 3.58268 3.87173 3.78054 4.16129 4.23876 3.37973 3.79959 3.8857 4.15189 4.21133
Trial3 3.62865 3.87351 3.7968 4.1745 4.19888 3.3998 3.78664 3.85217 4.12522 4.22454
 Required Outputs
(See Measurement System Analysis Third Edition) 8.23
Method
Gage (SeeasMeasurement
R&R System Analysis
a percent of tolerance using theThird Edition)
Average and Range 9.74
Method (See Measurement System Analysis Third Edition) 8.27
Range Method (See Measurement System Analysis Third Edition) 10.28
Number of distinct categories 14

Specification Tolerance = 2
Subgroup 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
x1 5.4 4.8 7.2 4.7 4.5 5.7 4.9 6.0 5.9 3.5 3.9 5.6 3.8 5.3 3.9 6.5 7.5 6.4 5.6 6.3 4.6 3.5 5.2
x2 6.2 6.3 4.6 4.3 5.7 4.2 3.7 3.0 3.9 5.7 4.2 4.5 3.2 6.3 4.7 4.7 6.4 4.2 6.7 8.1 5.8 5.0 6.1
x3 5.5 4.0 5.6 6.9 5.3 2.7 4.3 5.3 6.5 3.2 6.2 5.4 4.9 2.7 5.2 3.7 4.7 4.6 4.9 5.1 4.7 5.9 3.8
x4 5.1 6.0 5.1 6.8 5.4 5.1 4.1 3.9 2.7 3.6 6.3 4.4 5.0 4.4 4.3 4.2 6.7 5.5 5.4 5.5 4.1 3.0 4.3
x5 4.8 4.1 6.6 4.4 5.3 5.9 5.4 5.3 4.6 5.2 4.0 6.6 6.4 4.5 4.1 5.5 4.7 4.0 6.9 7.7 7.0 3.2 4.1

22.30 22.54 22.01 22.62 22.65 pg 186 AIAG SPC (2nd)

22.86 22.68 22.43 22.58 22.73
22.88 22.68 22.46 22.30 22.61 USL
22.44 22.66 22.48 22.37 22.56 23.5
22.59 22.65 22.78 22.58 22.33 LSL
22.37 22.34 22.75 22.71 22.51 21.5
22.23 22.36 22.90 22.45 22.48
22.60 22.72 22.35 22.51 22.69
22.61 22.52 22.52 22.49 22.31
22.42 22.64 22.52 22.40 22.63
22.28 22.55 22.38 22.65 22.56
22.54 22.25 22.40 22.72 22.90
22.31 22.57 22.38 22.58 22.30
22.42 22.21 22.45 22.24 22.55
22.25 22.36 22.25 22.34 22.67
22.65 22.50 22.41 22.39 22.48
22.50 22.86 22.60 22.60 22.66
22.79 22.61 22.91 22.66 22.37
22.65 22.75 21.92 22.00 22.45
22.51 22.58 22.46 22.76 22.56
22.48 22.38 22.28 22.72 22.96
22.53 22.52 22.61 22.62 22.60
22.54 22.56 22.36 22.46 22.71
22.84 22.52 22.88 22.68 22.54
22.76 22.65 22.51 22.77 22.43
24 25 26 27 28 pg 78 AIAG SPC (2nd)
4.2 5.2 6.4 4.5 5.4
4.4 5.1 6.4 5.2 5.6
5.0 3.5 5.9 4.9 3.3
5.0 6.9 4.9 4.0 5.4
3.9 5.2 5.9 5.5 3.8
 2/9 2/10
7am 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 7 8 9 10 11 12 1 2 3 4
x1 16 16 16 15 16 13 13 14 13 15 11 17 20 18 12 11 17 13 19 14 13 16 18 14 15 17
x2 14 15 13 13 15 13 11 16 17 14 19 16 19 16 13 20 17 15 13 14 17 15 18 15 14 14
x3 13 13 16 13 16 14 15 17 14 17 14 11 18 13 15 14 15 18 10 16 17 14 17 16 16 18
x4 12 15 15 13 14 17 17 14 17 20 15 14 19 15 12 17 13 11 12 14 16 17 17 15 14 13
x5 17 17 15 14 17 18 13 14 13 18 17 16 16 13 13 9 15 13 14 13 14 16 13 14 14 16
pg 84 AIAG SPC (2nd)
37.2 36.9 38.1 37.5 37.7 Subgroup Size 5
37.8 37.9 38.2 36.8 37.8 Upper Specification L 39.0 Part specification: 37.0 ± 2.0
37.1 38.2 37.2 37.5 37.7 Lower Specification L 35.0
37.8 38.1 37.2 37.3 37.5
36.2 35.8 35.8 35.5 36 Required Outputs from Statistical Sofware
36.5 35.9 35.9 36.4 36.4
36.6 36.1 36.4 36.9 36 AIAG
using R Method
bar divided (defined on p.80 of the SPC manual 1st edition)
36.3 36.8 36.5 36.7 36.3 by d2 to estimate Cpk 1.55
36.5 36.9 36.8 36.7 37.5 "within"
standard sigma
deviation to Cp 1.67
36.6 37.2 37.1 37.4 37.3 estimate "overall" Ppk 0.98
36.2 37.2 36.1 36.3 36.2 sigma Pp 1.06
36.9 36.8 36.7 36.6 36.3
37.1 37.9 38.1 37.6 37.5 Other Acceptable
(unbiasing constant) Values Using Different Estimates of Sigma
37.6 38.2 38.1 37.8 37.2 to estimate "within" Cpk 1.60
36.8 37.5 37.1 37.4 36.5 sigma
standard deviation to Cp 1.73
37.3 37.1 36.7 37.5 37.6 estimate "within" Cpk 1.61
36.1 37.2 37.1 36.9 36.2 sigma
(unbiasing constant) Cp 1.73
36.5 36.7 36.8 36.9 36.7 to estimate "overall" Ppk 0.98
36.3 36.2 36.5 36.5 35.8 sigma Pp 1.05
35.8 36.5 36.4 36 36
37.1 37.9 36.5 36.9 36.9
36.8 37.2 37.3 37.4 36.6
35.9 36.1 37 36.6 36.1
36.3 37.4 36.6 36.3 36
36.1 37.1 36.9 36.8 36.7
36.8 36.2 36.6 36.8 37.1
nual 1st edition)

mates of Sigma
 58164032.xls

Date/time S1 S2 S3 S4 S5 Juran QC Handbook pg 24.16

6/8 8am 0.65 0.7 0.65 0.65 0.85 AIAG SPC pg 34
10am 0.75 0.85 0.75 0.85 0.65
12pm 0.75 0.8 0.8 0.7 0.75
2pm 0.6 0.7 0.7 0.75 0.65
6/9 8am 0.7 0.75 0.65 0.85 0.8
10am 0.6 0.75 0.75 0.85 0.7
12pm 0.75 0.8 0.65 0.75 0.7
2pm 0.6 0.7 0.8 0.75 0.75
6/10 8am 0.65 0.8 0.85 0.85 0.75
10am 0.6 0.7 0.6 0.8 0.65
12pm 0.8 0.75 0.9 0.5 0.8
2pm 0.85 0.75 0.85 0.65 0.7
6/11 8am 0.7 0.7 0.75 0.75 0.7
10am 0.65 0.7 0.85 0.75 0.6
12pm 0.9 0.8 0.8 0.75 0.85
2pm 0.75 0.8 0.75 0.8 0.65
6/12 8am 0.75 0.7 0.85 0.7 0.8
10am 0.75 0.7 0.6 0.7 0.6
12pm 0.65 0.65 0.85 0.65 0.7
2pm 0.6 0.6 0.65 0.6 0.65
6/15 8am 0.5 0.55 0.65 0.8 0.8
10am 0.6 0.8 0.65 0.65 0.75
12pm 0.8 0.65 0.75 0.65 0.65
2pm 0.65 0.6 0.65 0.6 0.7
6/16 8am 0.65 0.7 0.7 0.6 0.65

Page 11
 XmR

Acid Concentration pg 86 AIAG SPC (2nd)

11-2 2pm 8.0
8.5
7.4
10.5
11-2 3pm 9.3
11.1
10.4
10.4
11-3 1pm 9.0
10.0
11.7
10.3
11-3 2pm 16.2
11.6
11.5
11.0
11-3 3pm 12.0
11.0
10.2
10.1
11-4 1pm 10.5
10.3
11.5
11.1

Page 12
 p chart

Under Torque 2 4 8 5 5 9 9 7 8 5 8 7 6 14 6 3 4 8 8 5 5 5
Non-start 6 4 7 5 2 8 4 3 2 5 4 9 3 8 4 3 3 5 5 5 2 4
Leaker 4 7 3 3 2 9 4 4 6 8 4 8 2 9 6 4 9 4 6 5 1 4
Smoker 1 1 1 1

Discrepancies 12 15 19 13 9 26 18 14 17 18 16 24 11 31 16 10 16 17 20 15 8 13
Sample (n) 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500

Page 13
 p chart

Total pg 88 AIAG SPC (2nd)

6 9 6 162
4 3 5 113
2 5 6 125
1 5

12 17 18 Constant control limits apply when:

500 500 500 Min(n)/Max(n) < 0.75

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 p chart var

DiscrepancSample (n)
Jan-20 8 968
Jan-21 13 1216
Jan-22 13 804
Jan-25 16 1401
Jan-26 14 1376
Jan-27 15 995
Jan-28 13 1202
Jan-29 10 1028
Feb-1 24 1184
Feb-2 18 542
Feb-3 16 1325
Feb-4 17 1066
Feb-5 19 1721
Feb-8 9 1305
Feb-9 14 1190
Feb-10 9 2306
Feb-11 13 1365
Feb-12 5 973
Feb-15 15 1058
Feb-16 19 1244
Feb-17 10 392
Feb-18 17 1433
Feb-19 13 1255
Feb-22 15 1352
Feb-23 21 1187

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 np chart

Total pg 92 AIAG SPC (2nd)

Undersize 2 4 3 3 2 6 4 0 6 5 4 1 2 2 6 3 8 4 3 4 5 4 2 3 6 92
Cold Weld 1 1 2
Missing 1 1 1 1 4
Off-Location 1 1 1 3

Number 2 5 4 3 3 6 5 0 7 5 4 1 2 3 6 3 8 4 4 4 6 4 2 3 7
Sample 62

Page 16
 c chart

11-9 11-10 11- 11- 11-19

Date/Bolt 1 2 3 4 5 1 2 3 16 1 2 3 4 5 11-17 1 2 3 4 18 1 2 3 4 5 1 2 3 pg 96 AIAG SPC (2nd)
vr721' 4 1 6 4 4 4 3 1 1 1 1 1
vr1050 1 3 1 1 2 1 1 1 1 1 3 2 1 1 2 1 1 1
vr1901 2 7 1 2 3 3 3 4 1 2 1 2 3 3 4
vr1942 4 4 8 1 1 1 1 5 2 4 3 1 1 3
vr3017 2 7 8 1 3 3 2 4 5 5 2 1 2 4 5

11-9 11-10 11- 11- 11-19

Date/Bolt 1 2 3 4 5 1 2 3 16 1 2 3 4 5 11-17 1 2 3 4 18 1 2 3 4 5 1 2 3
Number 9 15 11 8 17 11 5 11 13 7 10 12 4 3 7 2 3 3 7 2 7 9 1 5 8

Page 17
 c chart

pg 96 AIAG SPC (2nd)

Page 18
 u chart

Total pg 94 AIAG SPC (2nd)

nd013 1 1 3 1 3 2 6 17
nd018 1 1 1 3 7 1 1 1 1 6 23
nd043 3 7 1 2 2 2 1 9 27
nd050 2 1 1 1 1 1 1 1 2 11
nd084 3 3 2 2 1 3 1 1 1 1 1 19
vr721 4 1 1 6 1 1 1 3 1 19
vr1050 1 3 4 1 1 2 1 1 1 1 1 17
vr1901 1 1 2 1 2 3 3 3 4 3 23
vr1942 4 4 5 1 1 1 1 5 22
vr3017 2 7 8 1 2 4 5 5 34

Number 8 17 18 15 23 9 19 6 14 17 13 15 16 22 Constant control limits apply when:

Sample (n) 8 8 9 8 8 7 7 8 8 8 7 8 9 9 Min(n)/Max(n) < 0.75

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