FIP Slop Oil Tanks Estimation by Bhatta

You can make this tank easily within 3 months . The Manpower require as follows
 
1) Welder............... 04 Nos ( A Grade )
2) Tack Welder....... 02Nos.  
3) Grinder .............. 02Nos .
4) Fabricator .......... Nil
 
5) Fitter ................. 02 Nos.
6) Gas Cutter.......... 01 Nos.
 
7) Rigger................ 04 Nos. 
8) Helper................ 4 Nos.
 
Machineries
 
1) Welding M/C.............. 04 Nos.
2) Grinding M/C.............. 02 Nos.
3) Gas cut set................ 01Set.
4) Vaccum Box with Pump 01 No.
5) FF2 M/C.................... 01 No.
6) Lifting Jack................ 16 Nos. ( with all accessories )
7) Hydrolic Pump........... 01 No.
8) Erection Channel ...... 16 Nos.
9) Scafolding Pipe 6 Mtrs. 200 Nos.
10) Scafolding Clamp....... 200Nos  ( Fixed Type )
11) Scafolding Clamp........ 100 Nos. ( Moable type )
12) Safety Harness ............... 5 Nos.
 
 
Equipement
 
1) Hydra 12 Mt............. 01 Nos.
3) Jam  Screw........... 01 No.
 
Consumables
 
E-7018 3.15
E-7018 2.5
E-7018 4.00 mm
 
Electrodes qty you can get with this formula . total weight of tank X 1.6 X 25000 /
100 = Ans . Now you will get total qty of electrodes. just separate this electrodes like
this. 3.15 - 60% . 4.00 mm - 30% and 2.5 mm - 10% .
 
For structure you can use 6013 electrodes because it is IS-2062 Grade mtrls .
 
Grinding and cutting wheel also you can use this formula. Total weight of tank X 05
Nos P/MT = ANS . now cutting wheel 60% . Grinding wheel 40% .
 
Cotton Hand gloves............. 150 Nos
Leather Hand Gloves........... 200 Nos.
Leather Apron.....................  50 Nos.
Leather Hand Sleeves.......... 80 Pairs
Leather Leg Guard............... 80 Pairs.
Cutting Nozzle 3/64............. 30 Nos.
Cutting Nozzle 1/16............. 05 Nos.
Marking Pencil.................... 40 Box
Marking Chalk..................... 40 Box.
Line Thread......................... 50 Rolls.
Measurement tape 5 Mtrs....  10 Nos.
.......... DO............ 3 Mtrs.... 05 Nos.
.......... DO ........... 50 Mtrs .. 02 Nos.
Right Angle 12".................... 06 Nos.
...... DO.....  6"..................... 04 Nos.
Divider 12"............................ 04 Nos.
Divider 06"............................ 04 Nos.
Steel Scale 01 Mtr................ 02 Nos.
Steel Scale 12 ".................... 04 Nos.
Centre Punch........................ 10 Nos.
Plumb Bob............................ 04 Nos.
Water Level Tube 50 mtrs roll... 02 Each.
D/A and O2 Regulator ............. 10 Nos each.
Cylinder Key........................... 04 Nos.
Ring Spanner & De spanner..... 02 Set each.
Welding Helmet...................... 20 Nos.
Welding Holder....................... 25 Nos.
Welding Cable 600 AMPS.......  600 Mtrs.
Welding Cable lugs ................ 50 Nos.
DP mtrls.............................. ( if Required ).
Chain Block 2 Mt................. 02 Nos.
Chain Block 5 Mt................. 02 Nos.
Vertical Clamp..................... 04 Nos.
D-Shackle 5Mt..................... 08 Nos.
D-Shackle 2 Mt.................... 08 Nos.
Grinding Shield..................... 10 Nos.
 
Procedure
 
 first erect bottom plate , weld properly . if required fix heavy channel and tack with
bottom plate  then you can avoid buckling during welding.then erect the 2nd shell
from the top . weld the vertical joint then erect top shell . weld the vertical and
horizontal . this 2 shell height must be 04 meters. otherwise you cant fix your jack. fix
the curb angel , then erect the roof structure . complete the welding . then roof plate .
make roof hand railing and staircase . then you go for others shell erection. only roof
structure and roof plate will take time ( minimum 20-22 days ).
 
Thanks and Regards- Bhatta