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LCD TV
SERVICE MANUAL
CHASSIS : LD89F

MODEL : 42LG6000 42LG6000-ZA


42LG6100 42LG6100-ZB
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS

CONTENTS .............................................................................................. 2

PRODUCT SAFETY ..................................................................................3

SPECIFICATION ........................................................................................6

ADJUSTMENT INSTRUCTION ...............................................................13

TROUBLE SHOOTING ............................................................................15

BLOCK DIAGRAM...................................................................................22

EXPLODED VIEW .................................................................................. 23

SVC. SHEET ...............................................................................................

Copyright C 2008 LG Electronics. Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1W), keep the resistor 10mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.
AC Volt-meter
Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical Good Earth Ground
shock. such as WATER PIPE,
To Instrument's CONDUIT etc.
0.15uF
Leakage Current Cold Check(Antenna Cold Check) exposed
METALLIC PARTS
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC 1.5 Kohm/10W
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright C 2008 LG Electronics. Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service unit under test.
manual and its supplements and addenda, read and follow the 2. After removing an electrical assembly equipped with ES
SAFETY PRECAUTIONS on page 3 of this publication. devices, place the assembly on a conductive surface such as
NOTE: If unforeseen circumstances create conflict between the aluminum foil, to prevent electrostatic charge buildup or
following servicing precautions and any of the safety precautions on exposure of the assembly.
page 3 of this publication, always follow the safety precautions. 3. Use only a grounded-tip soldering iron to solder or unsolder ES
Remember: Safety First. devices.
4. Use only an anti-static type solder removal device. Some solder
General Servicing Precautions removal devices not classified as "anti-static" can generate
1. Always unplug the receiver AC power cord from the AC power electrical charges sufficient to damage ES devices.
source before; 5. Do not use freon-propelled chemicals. These can generate
a. Removing or reinstalling any component, circuit board electrical charges sufficient to damage ES devices.
module or any other receiver assembly. 6. Do not remove a replacement ES device from its protective
b. Disconnecting or reconnecting any receiver electrical plug or package until immediately before you are ready to install it.
other electrical connection. (Most replacement ES devices are packaged with leads
c. Connecting a test substitute in parallel with an electrolytic electrically shorted together by conductive foam, aluminum foil
capacitor in the receiver. or comparable conductive material).
CAUTION: A wrong part substitution or incorrect polarity 7. Immediately before removing the protective material from the
installation of electrolytic capacitors may result in an leads of a replacement ES device, touch the protective material
explosion hazard. to the chassis or circuit assembly into which the device will be
installed.
2. Test high voltage only by measuring it with an appropriate high CAUTION: Be sure no power is applied to the chassis or circuit,
voltage meter or other voltage measuring device (DVM, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged
Do not test high voltage by "drawing an arc". replacement ES devices. (Otherwise harmless motion such as
3. Do not spray chemicals on or near this receiver or any of its the brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity
4. Unless specified otherwise in this service manual, clean sufficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10% (by volume) Acetone and 90% (by 1. Use a grounded-tip, low-wattage soldering iron and appropriate
volume) isopropyl alcohol (90%-99% strength) tip size and shape that will maintain tip temperature within the
CAUTION: This is a flammable mixture. range or 500 F to 600 F.
Unless specified otherwise in this service manual, lubrication of 2. Use an appropriate gauge of RMA resin-core solder composed
contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks are Do not use freon-propelled spray-on cleaners.
correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 F to 600 F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the
CAUTION: Do not connect the test fixture ground strap to any circuitboard printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 F to 600 F)
Some semiconductor (solid-state) devices can be damaged easily b. First, hold the soldering iron tip and solder the strand against
by static electricity. Such components commonly are called the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors and component lead and the printed circuit foil, and hold it there
semiconductor "chip" components. The following techniques only until the solder flows onto and around both the
should be used to help reduce the incidence of component component lead and the foil.
damage caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. splashed solder with a small wire-bristle brush.
Alternatively, obtain and wear a commercially available
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the

Copyright C 2008 LG Electronics. Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through Circuit Board Foil Repair
which the IC leads are inserted and then bent flat against the Excessive heat applied to the copper foil of any printed circuit
circuit foil. When holes are the slotted type, the following technique board will weaken the adhesive that bonds the foil to the circuit
should be used to remove and replace the IC. When working with board causing the foil to separate from or "lift-off" the board. The
boards using the familiar round hole, use the standard technique following guidelines and procedures should be followed whenever
as outlined in paragraphs 5 and 6 above. this condition is encountered.

Removal At IC Connections
1. Desolder and straighten each IC lead in one operation by gently To repair a defective copper pattern at IC connections use the
prying up on the lead with the soldering iron tip as the solder following procedure to install a jumper wire on the copper pattern
melts. side of the circuit board. (Use this technique only on IC
2. Draw away the melted solder with an anti-static suction-type connections).
solder removal device (or with solder braid) before removing the
IC. 1. Carefully remove the damaged copper pattern with a sharp
Replacement knife. (Remove only as much copper as absolutely necessary).
1. Carefully insert the replacement IC in the circuit board. 2. carefully scratch away the solder resist and acrylic coating (if
2. Carefully bend each IC lead against the circuit foil pad and used) from the end of the remaining copper pattern.
solder it. 3. Bend a small "U" in one end of a small gauge jumper wire and
3. Clean the soldered areas with a small wire-bristle brush. carefully crimp it around the IC pin. Solder the IC connection.
(It is not necessary to reapply acrylic coating to the areas). 4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the good
"Small-Signal" Discrete Transistor copper pattern. Solder the overlapped area and clip off any
Removal/Replacement excess jumper wire.
1. Remove the defective transistor by clipping its leads as close as
possible to the component body. At Other Connections
2. Bend into a "U" shape the end of each of three leads remaining Use the following technique to repair the defective copper pattern
on the circuit board. at connections other than IC Pins. This technique involves the
3. Bend into a "U" shape the replacement transistor leads. installation of a jumper wire on the component side of the circuit
4. Connect the replacement transistor leads to the corresponding board.
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder 1. Remove the defective copper pattern with a sharp knife.
each connection. Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
Power Output, Transistor Device 2. Trace along the copper pattern from both sides of the pattern
Removal/Replacement break and locate the nearest component that is directly
1. Heat and remove all solder from around the transistor leads. connected to the affected copper pattern.
2. Remove the heat sink mounting screw (if so equipped). 3. Connect insulated 20-gauge jumper wire from the lead of the
3. Carefully remove the transistor from the heat sink of the circuit nearest component on one side of the pattern break to the lead
board. of the nearest component on the other side.
4. Insert new transistor in the circuit board. Carefully crimp and solder the connections.
5. Solder each transistor lead, and clip off excess lead. CAUTION: Be sure the insulated jumper wire is dressed so the
6. Replace heat sink. it does not touch components or sharp edges.

Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.

Copyright C 2008 LG Electronics. Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. General Specification(TV)
No. Item Specification Remark
1. Video input applicable system PAL-D/K, B/G, I, SECAM
2. Receivable Broadcasting System 1) PAL/SECAM B/G EU(PAL Market)
2) PAL/SECAM D/K
3) PAL I/II
4) SECAM L/L’
5) DVB-T
3. RF Input Channel VHF : E2 ~ E12 PAL
UHF : E21 ~ E69
CATV : S1 ~ S20
HYPER : S21~ S47
4. Input Voltage AC 100 ~ 240 V/50Hz, 60Hz
5. Picture Size 37 inch 37LG6000/42LG6000/47LG6000
42 inch
47 inch
6. Tuning System FVS 100 program PAL, 200 PR.(Option)
7. Operating Environment 1) Temp : 0 ~ 40 deg LGE SPEC
2) Humidity : 10 ~ 90 %
8. Storage Environment 3) Temp : -20 ~ 50 deg LGE SPEC
4) Humidity : 10 ~ 90 %
9. Display LCD Module LPL

Copyright C 2008 LG Electronics. Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes
2. General Specification(LCD Module)
No Item Specification Unit Remark
1. Panel 37" TFT WUXGA LCD 37LG6000
42" TFT WUXGA LCD 42LG6000
47" TFT WUXGA LCD 47LG6000
2. Frequency range H : 64.1 ~ 67.5Khz, V : 57 ~ 63Hz 37 inch
H : 121.8 ~ 136.4Khz, V : 108.2 ~ 121.2Hz 42 inch
H : 121.8 ~ 136.4Khz, V : 108.2 ~ 121.2Hz 47 inch
3. Power consumption 37 inch ≤ 10.76 + 132 W LCD + Backlight
42 inch 9.4(Max) + 160.8(Typ) W
47 inch ≤ TBD + 240(Max) W
4. LCD Module-LPL Type Size 37" 877 x 516.8 x 55.5 mm (H)x (V)x(D)
42" 983.0 x 576.0 x 47.3
47" 1096.0 x 640.0 x 50
Pixel Pitch 37" 0.42675 x 0.42675 mm
42" 0.4845 x 0.4845
47" 0.5415 x 0.5415
Pixel Format 1920 horiz. By 1080 vert. 37/42/47 inch
Pixels RGB stripe arrangement
Coating Hard coating(3H), Anti-glare treatment
of the front polarizer(Haze 13%)
Back Light 37" 16 Lamp(EEFL)
42" 18 Lamp(EEFL)
47" 22 Lamp(CCFL)

Copyright C 2008 LG Electronics. Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes
3. Optical Feature(LCD Module)
No. Item Specification Min. Typ. Max. Remark
1. Viewing Angle(CR>10) R/L, U/D 178, 178
2. Luminance Luminance (cd/m2) 400 500 42" without PC (PC: min 300)
Variation - 1.3 MAX / MIN
3. Contrast Ratio CR(37") 1000 1400 All white/All black
CR(42") 1000 1400 without PC (PC:min400)
CR(47") TBD 1500
4. CIE Color Coordinates White WX Typ 0.279 Typ 37 inch
WY -0.03 0.292 +0.03
RED Xr 0.641
Yr 0.334
Green Xg 0.291
Yg 0.614
Blue Xb 0.145
Yb 0.062
White WX Typ 0.279 Typ 42 inch
WY -0.03 0.292 +0.03
RED Xr 0.640
Yr 0.335
Green Xg 0.289
Yg 0.610
Blue Xb 0.144
Yb 0.066
White WX Typ 0.279 Typ 47 inch
WY -0.03 0.292 +0.03
RED Xr 0.636
Yr 0.334
Green Xg 0.291
Yg 0.613
Blue Xb 0.146
Yb 0.061

1) Standard Test Condition


2) Surrounding Brightness Level : dark
3) Surrounding Temperature : 25±2°C
4) warm-up Time : 30 Min
5) Input Signal : VESA XGA 60Hz
- Contrast, Brightness : Max.
- Clock/Clock Phase : accurate adjustment

Copyright C 2008 LG Electronics. Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes
4. Optical Feature(SET)

No. Item Specification Min. Typ. Max. Remark


1. Luminance Luminance (cd/m2) 400 450 HDMI
350 400 RF, AV, RGB
Variation - 1.3 MAX / MIN
2 Contrast Ratio CR(37") 900 1400 All white/All black
CR(42") 900 1400 without PC (PC:min400)
CR(47") 900 1300

5. Component Video Input (Y, PB, PR)


Specification
No. Remark
Resolution H-freq(kHz) V-freq(Hz)
1. 720x480 15.73 60.00 SDTV, DVD 480i
2. 720x480 15.63 59.94 SDTV, DVD 480i
3. 720x480 31.47 59.94 SDTV, 480p
4. 720x480 31.50 60.00 SDTV, 480p
5. 720x576 15.625 50.00 SDTV, DVD 625 Line
6. 720x576 31.25 50.00 HDTV 576p
7. 1280x720 45.00 60.00 HDTV 720p
8. 1280x720 44.96 59.94 HDTV 720p
9. 1280x720 37.50 50 HDTV 720p 50Hz
10. 1920x1080 31.25 50.00 HDTV 1080i
11. 1920x1080 33.75 60.00 HDTV 1080i
12. 1920x1080 33.72 59.94 HDTV 1080i
13. 1920x1080 56.25 50.00 HDTV 1080P
14. 1920x1080 67.433 59.94 HDTV 1080P
15. 1920x1080 67.50 60 HDTV 1080P

6. RGB Input (PC)


No.Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
1. 720x400 31.468 70.08 28.32
2. 640x480 31.469 59.94 25.17 VESA
3. 800x600 37.879 60.31 40.00 VESA
4. 1024x768 48.363 60.00 65.00 VESA(XGA)
5. 1280x768 47.78 59.87 79.5 VESA(WXGA)
6. 1360x768 47.72 59.8 84.625 VESA(WXGA)
7. 1920x1080 66.647 59.988 138.625 WUXGA
8. 1280x1024 63.981 60.02 108 SXGA(Only FHD)
9. 1400x1050 65.317 59.978 121.75 SXGA(Only FHD)

Copyright C 2008 LG Electronics. Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes
7. HDMI DTV

No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed Remark


1. 640x480 31.469 59.94 25.175 SDTV 480p 60Hz
2. 640x480 31.469 60 25.20 SDTV 480p 60Hz
3. 720x480 31.47 59.94 27.00 SDTV 480p 60Hz
4. 720x480 31.50 60 27.027 SDTV 480p 60Hz
5. 720x576 31.25 50.00 27.000 SDTV 576p 50Hz
6. 1280x720 37.50 50.00 74.176 HDTV 720p 50Hz HDCP
7. 1280x720 44.96 59.94 74.176 HDTV 720p 60Hz HDCP
8. 1280x720 45.00 60 74.250 HDTV 720p 60Hz HDCP
9. 1920x1080 28.125 50.00 74.250 HDTV 1080i 50Hz HDCP
10. 1920x1080 33.72 59.94 74.176 HDTV 1080i 60Hz HDCP
11. 1920x1080 33.75 60 74.250 HDTV 1080i 60Hz HDCP
12. 1920x1080 27.000 24.00 74.250 HDTV 1080P 24Hz HDCP
13. 1920x1080 33.750 30 74.25 HDTV 1080P 30Hz HDCP
14. 1920x1080 56.25 50.00 148.500 HDTV 1080P 50Hz HDCP
15. 1920x1080 67.433 59.94 148.352 HDTV 1080P 60Hz HDCP
16. 1920x1080 67.50 60 148.500 HDTV 1080P 60Hz HDCP

8. HDMI input ( DTV )

No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed Remark


1. 720x400 31.468 70.08 28.32
2. 640x480 31.469 59.94 25.17 VESA
3. 800x600 37.879 60.31 40.00 VESA
4. 1024x768 48.363 60.00 65.00 VESA(XGA)
5. 1280x768 47.78 59.87 80.125 VESA(WXGA)
6. 1360x768 47.72 59.8 84.625 VESA(WXGA)
7. 1280x1024 63.981 60.02 108 SXGA(Only FHD)
8. 1400x1050 65.317 59.978 121.75 SXGA(Only FHD)
9. 1920x1080 66.647 59.988 138.625 WUXGA

Copyright C 2008 LG Electronics. Inc. All right reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
9. Mechanical specification
9-1. 37LG6000

No, Item Content Remark


1 Product Dimenson Width(W) Length(D) Height(H) Unit
Before Packing 929 374.7 707 mm
After Packing 1015 277 782 mm
2 Product Weight Only SET 21.7 Kg
With Box 26.2 Kg
3 Container Loading Quantity Individual or 20ft 40ft
Palletizing Indi Wooden Indi Woonden
291 291 88
4 Stand Assy Type Attachde(detachable)
Size(W x D x H) 460 375.4 234.1 mm
Tilt Degree -
Tilt force -
Swivel Degree Swivel(+/- 20degree)
Swivel Force 1.0 ~ 2.0kgf
5 Appearance Refer to Standard of LG(56)G4-9002

9-2. 42LG6000

No, Item Content Remark


1 Product Dimenson Width(W) Length(D) Height(H) Unit
Before Packing 1037.6 378 795 mm
After Packing 1330 257 844 mm
2 Product Weight Only SET 22.7 Kg
With Box 27.2 Kg
3 Container Loading Quantity Individual or 40ft 40ft(H-CUBIC)
Palletizing Indi Wooden Indi Woonden
162 243
4 Stand Assy Type Attachde(detachable)
Size(W x D x H) 520.1 379.5 265.1 mm
Tilt Degree -
Tilt force -
Swivel Degree Swivel(+/- 20degree)
Swivel Force 0.8 ~ 1.5kgf
5 Appearance Refer to Standard of LG(56)G4-9002

Copyright C 2008 LG Electronics. Inc. All right reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
9-3. 47LG6000

No, Item Content Remark


1 Product Dimenson Width(W) Length(D) Height(H) Unit
Before Packing 1152.8 434.5 867.6 mm
After Packing 1255 521 961 mm
2 Product Weight Only SET 32.6 Kg
With Box 37 Kg
3 Container Loading Quantity Individual or 40ft 40ft(H-CUBIC)
Palletizing Indi Wooden Indi Woonden
82 82
4 Stand Assy Type Attachde(detachable)
Size(W x D x H) 580 434.5 286.2 mm
Tilt Degree -
Tilt force -
Swivel Degree Swivel(+/- 20degree)
Swivel Force 1.5 ~ 1.9kgf
5 Appearance Refer to Standard of LG(56)G4-9002

Copyright C 2008 LG Electronics. Inc. All right reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application Range 3. PCB assembly adjustment method
This spec. sheet is applied to all of the LD89F chassis => Caution: Using ‘power on’ button of the Adjustment R/C ,
manufactured at LG TV Plant all over the world. power on TV.

• ADC Calibration Protocol (RS232)


2. Specification NO Item CMD 1 CMD 2 Data 0
2.1 Because this is not a hot chassis, it is not necessary to Enter Adjust ‘Mode In’ A D 0 0 When transfer the 'Mode In'
use an isolation transformer. However, the use of
isolation transformer will help protect test instrument. Adjust MODE Carry the command.
2.2 Adjustment must be done in the correct order. ADC adjust ADC Adjust A D 1 0 Automatically adjustment
2.3 The adjustment must be performed in the circumstance of
(The use of a internal pattern)
25±5°C of temperature and 65±10% of relative humidity if
there is no specific designation. Adjust ‘Mode Out’ A D 9 0
2.4 The input voltage of the receiver must keep 100~240V, Adjustment A D 9 9 To check ADC Adjustment
50/60Hz.
2.5 The receiver must be operated for about 15 minutes prior Confirmation on Assembly line.
to the adjustment.
- After RGB Full White in HEAT-RUN Mode, the receiver - Baud rate : 115200 bps
must be operated prior to the adjustment. - RS232 Host : PC
- Enter into HEAT-RUN MODE - echo : none
(1) Press the "POWER ON" KEY on Adjustment R/C.
(2) Press the "ADJ KEY" on Adjustment R/C.
(3) Select "3. Test Pattern" by using D/E(CH +/-) and
press ENTER(V) 4. ADC adjustment
(4) Select "White" by using F/G(VOL +/-) and press
RF input AV / Component / RGB input
ENTER(V)
• Set is activated HEAT run without signal generator in NO SIGNAL or White noise NO SIGNAL
this mode.
• Single color pattern ( RED / BLUE / GREEN ) of HEAT • Adjustment can be done using only internal ADC, so input
RUN MODE uses to check panel. signal is not necessary.
• Caution : If you turn on a still pattern more than 20 • Required equipment : Adjustment R/C.
minutes (Especially digital pattern, cross hatch
pattern),an after image may be occur in the black level 1) Press ADJ key on adjustment R/C.
part of the screen. 2) Select "1. ADC calibration" by using D/E(CH +/-) and
press ENTER(V)
3) Select "Start" by using F /G (VOL +/-) and press
ENTER(V)
4) ADC adjustment is executed automatically

Copyright C 2008 LG Electronics. Inc. All right reserved. - 13 - LGE Internal Use Only
Only for training and service purposes
5. PCMCIA CARD Checking Method * Connecting picture of the measuring instrument (On
• You must adjust DTV 29 Channel and insert PCMCIA Automatic control)
CARD to socket. Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push Adjustment R/C IN-START -> Enter the
1) If PCMCIA CARD works normally, normal signals display mode of White-Balance, the pattern will come out.
on screen. But it works abnormally, "No CA module" words
display on screen.
=> Caution: Set up "RF mode" before launching products.

6. Adjustment of White Balance


• Test Equipment
- Color Analyzer (CS-1000, CA-100+(CH.9), CA-210(CH.9) )
* Please adjust CA-100+ / CA-210 by CS-1000 before
measuring
=> You should use Channel 9 which is Matrix compensated
(White, Red, Green, Blue revised) by CS-1000 and adjust
in accordance with White balance adjustment coordinate Auto-control interface and directions
1. Adjust in the place where the influx of light like floodlight
• Color temperature standards according to CSM and Module around is blocked. (illumination is less than 10ux).
2. Adhere closely the Color Analyzer (CA-210) to the module
CSM LCD less than 10cm distance, keep it with the surface of the Module
Cool 11000K and Color Analyzer’s Prove vertically.(80~100°).
3. Aging time
Medium 9300K - After aging start, keep the power on (no suspension of
Warm 6500K power supply) and heat-run over 15 minutes.
- Using ‘no signal’ or ‘full white pattern’ or the others, check
• Change target luminance and range of the Auto adjustment the back light on.
W/B equipment.
Target luminance 65
6. Manual white Balance
1) Press the ADJ KEY on Adjustment R/C.
Range 20
Select "3. Test Pattern" by using D/E(CH +/-) and press
• White balance adjustment coordinate and color temperature ENTER(V)
Select "White" by using F /G (VOL +/-) and press
Cool CS-1000 CA-100+ (CH.9) CA-210 (CH.9) ENTER(V) and heat run over 15 minutes.
x 0.276 0.276±0.002 0.276±0.002 2) Zero Calibrate CA-100+ / CA-210, and when controlling,
stick the sensor to the center of LCD module surface.
y 0.283 0.283±0.002 0.283±0.002
3) Press the ADJ KEY on Adjustment R/C
uv 0.000 0.000 0.000 4) Select "2. White Balance" and press G(VOL +)
Medium CS-1000 CA-100+ (CH.9) CA-210 (CH.9) Set test-pattern on and display inside pattern.
x 0.285 0.285±0.002 0.285±0.002 5) Control is carried out on three color temperatures, COOL,
MEDIUM, WARM.
y 0.293 0.293±0.002 0.293±0.002
uv 0.000 0.000 0.000 (Control is carried out three times)
< Temperature: COOL >
Warm CS-1000 CA-100+ (CH.9) CA-210 (CH.9)
- R-Cut / G-Cut / B-Cut is set to 64.
x 0.313 0.313±0.002 0.313±0.002 - Control R-Gain and G-Gain.
y 0.329 0.329±0.002 0.329±0.002 - Each gain is limited to 192.
< Temperature: MEDIUM >
uv 0.003 0.003 0.003 - R-Cut / G-Cut / B-Cut is set to 64.
- Control R-Gain and B-Gain.
* PC (for communication through RS-232C) => UART Baud rate : - Each gain is limited to 192.
115200 bps < Temperature: WARM >
- R-Cut / G-Cut / B-Cut is set to 64.
- Control G-Gain and B-Gain.
- Each gain is limited to 192.
* One of R Gain / G Gain / B Gain should be kept on 192, and
adjust other two lower than 192.
(When R/G/B GAIN are all 192, it is the FULL DYNAMIC Range
of Module)

Copyright C 2008 LG Electronics. Inc. All right reserved. - 14 - LGE Internal Use Only
Only for training and service purposes
1. Power Board
1-1. The whole flowchart which it follows in voltage output state

Start check

Does not screen Yes Is it identical with No Is the Interface


whole comes out? power off condition? signal operated?

Yes Yes

Only for training and service purposes


1. Check the Power off condition 2. Check the Interface signal condition
No

Does not Does not the Does not the Does not the Does not the VSC
Yes St-by 5V(P-5V) signal No No RL_ON/PWR_ON/OFF No
low voltage output comes AC Detect signal Low Voltage output
out? comes out? comes out? comes out? comes out?

Copyright C 2008 LG Electronics. Inc. All right reserved.


Yes Yes Yes Yes
3. Check the St_by 5V signal circuit 4. Check the AC Detect signal circuit 5. Check the VSC RL_ON?PWR_ON/OFF signal 6. Check the VSC low Voltage output
No

Does not Yes Does not the No Does not the


Inverter signal output VSC signal INV_CTL INV 24V voltage output
comes out? comes out? comes out?

- 15 -
Yes Yes

7. Check the VSC INV_CTL signal 8. Check the INV 24V voltage output circuit
No

Manufacture enterprise
meaning of a passage
TROUBLE SHOOTING

LGE Internal Use Only


2. No Power
Symptom
1) It does not charge at module.
2) Front LED does not work

Check the followings

Only for training and service purposes


No
A power cord is plugged in with TV set? Plug the power cord in.

Yes
No
Is AC-INLET connected with the power board? Connect the AC-INLET.

Copyright C 2008 LG Electronics. Inc. All right reserved.


Yes
No
Are the fuses(F100, F101 or F700) OK on the power board? Replace the fuses.

Yes
No
Is the power board connected with VSC Board though a cable? Connect a cable.

- 16 -
Yes
Measure output voltages(16V,12V,5V) on the power board.
If the measured values are not a proper value, replace power board.

LGE Internal Use Only


3. No Raster

Symptom
1) No OSD and image occur on the screen.
2) It maintains the condition with the front LED is white.

Check the followings

No Is the Inverter No Is Low/High voltage outputs properly No Replace the

Only for training and service purposes


Does Module control signal OK?
OK? except stand-by 5V? Power board.
Yes
Yes

Check the LCD


Module

Copyright C 2008 LG Electronics. Inc. All right reserved.


Is the LVDS No Reconnect
cable OK? the LVDS cable in P501 or P502.

- 17 -
Yes
No
Is the IC100 (FLI106X0H)
Replace the VSC
Output normal?

LGE Internal Use Only


Copyright C 2008 LG Electronics. Inc. All right reserved. - 18 - LGE Internal Use Only
Only for training and service purposes
2) In case of abnormal display on the screen in specific mode
Symptom
1) The screen does not display the picture from specific input mode
(RF,DTV, AV, Component, RGB, HDMI).

Check the followings

In case of abnormal display on the screen when RF mode.

Only for training and service purposes


No Yes
Is the RF cable Is the input voltage and CVBS output
Is the tuner OK?
connected with TV set? for the tuner OK?

No No

Copyright C 2008 LG Electronics. Inc. All right reserved.


Yes Connect the RF cable. Replace the tuner.

Block A

- 19 -
No Is the IIC communication waveform No
Is IC100(FLI106X0H) OK? Replace IC100(FLI106X0H)
between the tuner and IC100 OK?

In the case of abnormal display on the screen when USB mode.


No
Is USB 5V Power OK? Replace IC902

Yes
Is USD DP/DM
waveform OK?
No

Same as Block A

LGE Internal Use Only


In the case of abnormal display on the screen when side AV1,2 / AV3 mode.

No
Is video input of the AV Check the input source.
(JK100,JK101,JK103) OK?
Yes

Same as Block A

Only for training and service purposes


In the case of abnormal display on the screen when Component, RGB mode.

Is R,G,B input and H/V No


Check the input source.
sync of the JK102,P101 OK?
Yes

Copyright C 2008 LG Electronics. Inc. All right reserved.


Same as Block A

In the case of abnormal display on the screen when HDMI1,2,3 mode.

- 20 -
Is the HDMI switch No Is the TMDS waveform between No
Replace IC200
(IC200) OK? the IC and HDMI jacks OK?
Yes

Same as Block A

In the case of abnormal display on the screen when HDMI4 mode.

Is the HDMI Jack No Is the TMDS waveform between No


Replace JK204
(JK204) OK? the IC and HDMI jacks OK?
Yes

Same as Block A

LGE Internal Use Only


5. In case of no sound

Symptom
1) LED is green
2) Screen display but sound is not output

Check follow

Is All input (mode) No Is the output speaker No


Set the output speaker on.

Only for training and service purposes


no sound? turned on?
Yes Yes

Is Only HDMI No Is a speaker No


Download the EDID data. Connect the speaker cable.
no sound? cable connected?

Yes

Copyright C 2008 LG Electronics. Inc. All right reserved.


Check the tuner
Is Only RF no sound?
No SIF, AM Audio Input.

- 21 -
Yes
No
IC603 is OK? Replace IC603 (MSP4458).

Yes
No
IC600 is OK? Replace IC600(NTP3000A).

Yes

Replace VSC board.

LGE Internal Use Only


BLOCK DIAGRAM

Copyright C 2008 LG Electronics. Inc. All right reserved. - 22 - LGE Internal Use Only
Only for training and service purposes
EXPLODED VIEW

900
901
400

840

540
520
570

820
830
804

805

530
801

580
803

810
802
200

510
560

120
500
121
300

Copyright C 2008 LG Electronics. Inc. All right reserved. - 25 - LGE Internal Use Only
Only for training and service purposes
Full SCART 1 Rear AV3
+3.3V_STBY

R212
5V_HDMI_1

10K
L103
3.3uH R184
TV_ROUT 22 C201 HDMI1_5V_DET
VGA_R
11.RGB Input 0.1uF

R124

470K
C100 C111

D124
JK103 50V
1000pF 1000pF R163 R213
READY PPJ148-07

8 [RD]CONTACT JP67
R1091
3.9K
AV3_RIN
P101
KCN-DS-1-0089
75
C126
4.7pF
READY
[PC H,V SYNC] 5V_HDMI_1 +5V 33K +3.3V_CI
R214
56K

R1084
schmitt trigger IC202

R1093

220K
D131

6.8K
SCART1_RIN

A1

A2
[RD]O-SPRING AT24C02BN-10SU-1.8

220K
JP66

R116
R128 7

1/10W
READY
C105 R185 KDS184

R231
1K

D101
1.RED

30V
22 D203 GND
5pF
6 [RD]GND VGA_G
2.GRN

0
R218

C
JP49
A0 VCC
6 1 8 22

D125
R1088 ATMEL
3.BLU R168 +5V 47K

MMBD301LT1G
[WH]C-LUG-L

JP77
L100 5 3.9K C127 HP_DET R203 1K
AV3_LIN 1 EEPROM 19
11 75

READY
4.NC R251 HP_DET_S/W_1

D201
TV_LOUT 4.7pF

0.1uF

0.1uF

0.1uF

0.1uF

0.1uF

0.1uF

0.1uF
R1083
A1 WP

0.1uF

30V
0

R215
READY
5V

C204

C205

C206

C207

C208

C210

C211

0
D132

6.8K

C209
[WH]GND READY 2 7

JP50
R1092
R245

R252
C106 4 18

220K
3.3uH R113 7 R240

47K
C101 1000pF 470K IC103 0IMMRAL014D 18K 18K GND
1000pF 2 12 R216

JP47
READY [YL]CONTACT 17
3 A2 SCL
R183 0
7.GNC R198 3 6

JP51
74HC14D C133 DDC_DATA DDC_SDA_1
8
1K 0 0.1uF 16
R204 22
HDMI 2

JP52
2 [YL]O-SPRING JP68
AV3_CVBS 8.B_GND 3 13
DS_HS 1A
1
INVERTER
14
VCC

GND SDA 15
DDC_CLK R205 22 DDC_SCL_1 READY
R123
9.G_GND R159 PHILIPS
1Y 6A
4 5
SCART1_LIN
2 13

R199 CEC_0

12pF
D127
0

JP53

C129
[YL]GND R196 CEC_REMOTE

JP48
0IPH741400E

JK100 1 9 R175 2A 6Y NC
1K 100

R1086
3 12

D130
0 14

READY
D102
READY
PSC003-03 4.7K B D

30V
C107 R114 2Y 5A
S

1%
4 14
11.GND

75
4 11
220K CE_REMOTE

READY
D2-_HDMI2

D1-_HDMI2

D0-_HDMI2
5pF

CK-_HDMI2
READY 13

DDC_SCL_2
D2+_HDMI2

D1+_HDMI2

D0+_HDMI2

D200
3A 5Y

DDC_SDA_2
CK+_HDMI2
5 10
CEC_REMOTE
+3.3V_CI 12.SDA 10 3Y
6 9
4A

R1094 12
CK- CK-_HDMI1
1
AUDIO_R_OUT JP78
5 15
GND
7 8
4Y
V_SYNC_PC BSS83
CK_GND +5V

R1095
AUDIO_R_IN 100 11 Q200

R1096
JP79 JP57 R186 C212
2

10K
22

0
3
AUDIO_L_OUT JP80 SCART1_B
R1087
15.SCL VGA_B R1089
0
0.1uF
10
CK+ CK+_HDMI1

1K
16
D0- D0-_HDMI1 G

D126
AUDIO_GND R174

1%
AV3_LINK 9

READY

A1

A2
4 JP55 JP56 READY

D105
R106 C128

30V

KDS184
75 D0_GND

D133

D140
B_GND 75 C134 4.7pF
5 0.1uF 5.DDC_GND READY H_SYNC_PC
8
D0+ D0+_HDMI1
AUDIO_L_IN JP81
6.SYNC_GND

C
6 7
B_OUT D1- D1-_HDMI1
7 JP82 R103 6
ID
JP83
47K R182 D1_GND

GND_7
VCC_8

VCC_7

0.1uF
8 SCART1_ID 5
HDMI 3

HPD3

SDA2
HPD2
SCL2

C203
1K

VDD
DS_VS

A24

A23

A22

A21
B24

B23

B22

B21
G_GND

READY
R107 D1+ D1+_HDMI1

D106
9
10.R_GND

30V

C130
12pF
18K 4
D2B_IN R176

D128
10 D2- D2-_HDMI1

64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
4.7K 3
G_OUT JP84
11 SCART1_G D2_GND DDC_SDA_3 SDA3 A14 D2+_HDMI1
2 1 48
12
D2B_OUT +3.3V_CI
13.HSYNC D2+ D2+_HDMI1
DDC_SCL_3 SCL3 2 47 B14 D2-_HDMI1

READY
D104
14.VSYNC

1%
30V
R108 1 TEXAS INSTRUMENTS
RED_GND GND_1 46 VCC_6

D_SUB_SDA
13 +3.3V_CI 3
75 GND CK-_HDMI3 D1+_HDMI1
20 B31 4 DVI/HDMI SWITCH 45 A13
RGB_GND
14 R150 +3.3V_CI CK+_HDMI3 A31 B13 D1-_HDMI1
GND 5 44
15
R_OUT JP85
SCART1_R
1K 21
D0-_HDMI3
VCC_1
B32
6 IC200 43 GND_6
A12 D0+_HDMI1 HDMI 1

R188
RGB_IO R137 SCART1_FB 42
JP86 7 TMDS351PAG

10K
16 R109 D0+_HDMI3 D0-_HDMI1

1%
READY
1K C A32 8 41 B12
D107

75 R143
30V

SYNC_GND1 JP87 R189


17 1K B Q103 1K GND_2 9 EAN41347201 40 VCC_5

18
SYNC_GND2
R115
C
2SC3052
TRNPN_ISA
C
C132
RGB_LINK
JK201 D1-_HDMI3
D1+_HDMI3
B33 10 39 A11 CK+_HDMI1
CK-_HDMI1
E B Q103-*1 QJ41193-FEE2-7F A33 38 B11

D129
11

30V
SYNC_OUT JP88 1K B 0.1uF
19 Q101 2SC3875S VCC_2 SCL1 DDC_SCL_1
37
COMPONENT
16V 12
SYNC_IN JP89
2SC3052 TRNPN_KEC JP101
R165 D2-_HDMI3 DDC_SDA_1
3.9K B34 SDA1
READY

R127 E 36
D103

20 R105 E TRNPN_ISA 13

D_SUB_SDA

D_SUB_SCL
1%

3.3K COMP_RIN D2+_HDMI3 A34 HPD1


COM_GND 75 14 35

220K
21
JP99 GND_3 EQ

R161
34

R169
6.8K
15

D118
HDMI_SW_EQ
VSADJ 33 S2 0 R223
22 16
C P_+5V
+3.3V_CI
B Q101-*1

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
SHIELD
IC102

R209
4.7K
2SC3875S
R142

AT24C02BN-10SU-1.8

S1
Z4

Z3

Z2

Z1
Y4

Y3

Y2

Y1
E TRNPN_KEC P_+5V

SCL_SINK
VCC_3

VCC_4
D112
30V

10K

GND_4

GND_5

SDA_SINK
HPD_SINK
R166 C135 HDMI_SEL2
R148 3.9K 0.1uF
1K 3E [RD]O_SPRING

JP61
COMP_LIN HDMI_SEL1
SCART1_LINK
R VCC A0

220K
8 ATMEL 1

R1090
R170
6.8K
C115 4E [RD]CONTACT

10K
R1085
R162
R1100
EEPROM +3.3V_CI

10K
D119
0.1uF 0IMMRAL014D
16V 0 WP A1
7 2
2E [RD]1P_CAN2

R104
L R1082
100 SCL
6 3
A2
5D [WH]C_LUG_L
75 JP100 5V_HDMI_2 R229 R230

R219
TUNER_VOUT R1081 4.7K 4.7K

10K
SDA GND

JP25
5 4
R110 2D [WH]1P_CAN C202
470K Pr COMP_Pr
100 0.1uF
SDA_HDMI_SW
SCL_HDMI_SW

D135
50V

D134
5C [RD]C_LUG_L
HDMI2_5V_DET

JP26

R171
D120

1%
75
2C [RD]1P_CAN1 R220
SCART1_VIN Pb 5V_HDMI_2 +5V 33K

TXCLK_SW+
TXCLK_SW-
TX2_SW+

TX1_SW+

TX0_SW+
TX2_SW-

TX1_SW-

TX0_SW-
D108 5B [BL]C_LUG_L IC203

JP27
READY R111

A1

A2
75 AT24C02BN-10SU-1.8
2B [BL]1P_CAN KDS184 GND
COMP_Pb D204

R172
22

C
3A [GN]O_SPRING A0 VCC

1%
1 8

75
Y ATMEL 19
HP_DET R206 1K

D121
HP_DET_S/W_2

JP76
4A [GN]CONTACT EEPROM R249 5V

READY
A1 WP

R253
0 18
2 7

47K
2A [GN]1P_CAN
R241 R246 GND

JP45
0IMMRAL014D 18K 18K 17
R1101
PPJ209-03 GND 0

C136
COMP_Y
A2
3 6
SCL
16
DDC_DATA

DDC_CLK
R207

R208
22

22
DDC_SDA_2

DDC_SCL_2
HDMI SW
15

1%
4.7pF

R173
D122
JK102 GND SDA

75

JP46
READY 4 5 NC

Half SCART 2
14
CE_REMOTE
+3.3V_CI 13 CEC_REMOTE
CK- CK-_HDMI2
12

R164
CK_GND

10K
11
L101 R167 C213 CK+ CK+_HDMI2
1K 10
DTV/MNT_ROUT COMP_LINK 0.1uF
C108 D0- D0-_HDMI2
3.3uH C124 9
C102
1000pF 0.1uF

D123
30V
1000pF D0_GND
470K
R117

READY 16V 8
D0+ D0+_HDMI2
7
D1- D1-_HDMI2
R126 6
1K
D1_GND
SCART2_RIN 5
220K
D109

R118

D1+ D1+_HDMI2
C110
READY

5pF

4
D2- D2-_HDMI2
3
D2_GND
2

L102
D2+ D2+_HDMI2
1
3.3uH
DTV/MNT_LOUT
[SCART PIN8] 20
GND
470K

C109
R119

C103 GND
1000pF 21
1000pF
READY

C P_+12V
B Q107-*1
R131
SCART2_LIN
2SC3875S
JK202
QJ41193-FEE2-7F
R1099
1K TRNPN_KEC E
220K
C112

R125

10K
5pF
READY
D111

1/10W
R191
JK101

4.7K
C
Q107
PSC003-03 B
2SC3052
R1098

D136
12K

TRNPN_ISA E
AUDIO_R_OUT JP90 KDS184 +3.3V_STBY +3.3V_STBY
1 A2 C R193
AUDIO_R_IN C
2 JP91 B 1K IC104
A1 Q105 REC_8_CTRL2
MAX3232CDR
3
AUDIO_L_OUT

AUDIO_GND
JP92 D110
READY
R122
47K
4.89V / 9.09V_120ohm(LOAD) 2SC3052
TRNPN_ISA E
B
C
Q105-*1
C123
0.1uF
C125
4

RS-232C Input
SCART2_ID
5
B_GND
R132 5.19V / 10.91V_1Kohm(LOAD) E
2SC3875S
TRNPN_KEC
C1+
1 TEXAS 16
VCC 0.1uF

18K
6
AUDIO_L_IN JP93 C R194 1 : Data carrier detect V+ GND
C121
2 : RX 2 15
B_OUT Q106 B 1K 0.1uF
7 REC_8_CTRL1
2SC3052 3 : TX
ID JP94 C1- EAN41348201 DOUT1
8 +3.3V_CI TRNPN_ISA E
4 : DTR(Data terminal ready 3 14
G_GND 5 : GND
9 6 : DSR(Data set ready)
C C2+ RIN1
R145

D2B_IN 7 : RTS(Request to send) 4 13


10K

10 B Q106-*1
C 8 : CTS(Clear to send) C122 R177
G_OUT R149
P_+12V
2SC3875S
11 0.1uF C2- ROUT1 100
1K B Q104-*1 TRNPN_KEC 9 : RI(Ring indicator) 5 12
D2B_OUT SCART2_LINK 2SC3875S E CHAPLIN_RX
12 C120 R178
D113

C118
30V

13
RED_GND 0.1uF
16V
TRNPN_KEC
C
E TRNPN_KEC
P100 0.1uF V-
6 11
DIN1 100
CHAPLIN_TX 5V_HDMI_3 5V_HDMI_4
RGB_GND R133
KCN-DS-1-0088

R210