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SFSP

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1 Linen Chutes

►Introduction

Garbage and Linen


Chutes
Uni- Metal chutes are very convenient, simple and low
cost method of controlling and disposing of refuse and
linen in multi storey buildings.
Uni-Metal chutes meet the most stringent requirements
of environmental health and safety.
The inclusion of chute cleaning systems, sanitizing
and disinfecting units,sound damping and fire control
equipment, within the overall design of chutes have
greatly increased their usage throughout the world. Uni-
Metal chutes are fabricated to conform to:
British Standards 1703: 1977,
BS 5906: 2005, and VDI 2162.

Specialized Factory for Steel Products (Jeddah/KSA)


Sigma Factoryِ for Steel Products (Ajman & Umm Al Quwain /UAE)
Specialized Factory for Steel Products (6th of October/Egypt)
Specialized Factory for Steel Products (Amman/Jordan)

This catalogue is designed to be helpful to engineers and contractors in the application and selection of channel
products for construction and maintenance.
If a unique application requires a special product not included in this catalogue,
SFSP engineering personnel are ready to furnish design consultation and realistic cost estimates.
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Linen Chutes 2

INDEX
INDEX
►Index P.2
►Factories P.3
►Material Specifications P.8
►Technical Information P.9
►Variation P.10
►Accessories P.15
►Linen Chutes P.18
►Garbage containers P.24
►Tipping truck container skips P.28
►Garbage compactor P.29
►Materials P.31
►Finishes P.40
►Converters P.45
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Linen Chutes 4

SFSP is a leading manufacturer and fabricator of steel and aluminum products which are used in the sup-
port of equipment for industrial, commercial, utility, and OEM installations. Our customers have access
to the most complete support systems offered in the industry, including metal framings, cable trays, pipe
hangers, slotted angles,fasteners and others.
An in-house hot dip galvanization section at SFSP.

CNC Machines Hot Dip Galvanization Process

Roll Forming Machine


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5 Linen Chutes

Uni-Metal trades in-house produced steel construction products, all designed and manufactured in the
SFSP plants located in KSA ,UAE ,Egypt and Jordan.

Managing Office Beirut - Lebanon


Tel : +961 1 841 155 - Fax : +961 1 841 156 unitech@ikkgroup.com

Kingdom of Saudi Arabia


JEDDAH RIYADH HAFAR AL BATIN AL KHARJ
Tel :+966 2 627 8222 Tel : +966 1 454 9282 Tel : +966 3 721 5914 Tel : +966 1 540 9982
Fax: +966 2 627 8722 Fax: +966 1 456 6627 Fax: +966 3 721 5914 Fax: +966 1 540 3130
unitech.ksa@ikkgroup.com
JEDDAH/Ghurab RYAD/ Old Airport Rd. SKAKAH JUBAIL
Tel : +966 2 667 2000 Tel : +966 1 450 0767 Tel : +966 4 626 3906 Tel : +966 3 361 4390
Fax: +966 2 661 4306 Fax: +966 1 456 6627 Fax: +966 4 626 3905 Fax: +966 3 361 4499
MADINAH RIYADH/Rail Street DAMMAM HAIL
Tel : +966 4 864 9111 Tel : +966 1 448 2835 Tel : +966 3 859 0097 Tel : +966 6 543 3931
Fax: +966 4 813 2254 Fax: +966 1 446 2717 Fax: +966 3 857 8177 Fax: +966 6 543 3935
YANBU KHAMIS MUSHAYT DAMMAM Showroom HUFUF
Tel : +966 4 390 1499 Tel : +966 7 237 5929 Tel : +966 3 834 9300 Tel : +966 3 586 9732
Fax: +966 4 322 7101 Fax: +966 7 237 8783 Fax: +966 3 834 9457 Fax: +966 3 584 5966
MAKKAH BAHA GIZAN TABUK
Tel : +966 2 558 1358 Tel : +966 7 237 5929 Tel : +966 7 321 6660 Tel : +966 4 422 6414
Fax: +966 2 558 7213 Fax: +966 7 237 8783 Fax: +966 7 321 0665 Fax: +966 4 422 6414
QASSIM
Tel : +966 6 385 2186
Fax: +966 6 382 3946

UAE EGYPT CPU & TOSL BAHRAIN


unitech.uae@unitech-ikk.com unitech.egypt@unitech-ikk.com CPU - JEDDAH MANAMA
DUBAI / Al Quoz CAIRO Tel : +966 2 627 8275 Tel : +973 178 74897
Tel : +971 4 347 8238 Tel:+20 2 346 8566 Fax: +966 2 627 8727 Fax: +973 177 89470
Fax : +971 4 347 7080 Fax:+20 2 346 8567 unitechpurchasing@ikkgroup.com unitech.bahrain@ikkgroup.com
DUBAI / Al Rashidiyah
Tel : +971 4 285 6031
Fax : +971 4 286 2941

SHARJAH GHOMHOURIYA
Tel : +971 6 534 4092 Tel : +20 2787 2152 TOSL/JEBEL ALI
Fax : +971 6 534 8949 Fax: +20 2593 1053 Tel : +971 4 886 0262
ABU DHABI / Musaffah unitech.egypt@ikkgroup.com Fax: +971 4 886 0261
Tel : +971 2 554 8787 tosl.jxb@ikkgroup.com
Fax: +971 2 554 8788

JORDAN L I B YA Q ATA R OMAN


AMMAN TRIPOLI DOHA Muscat
Tel : +962 6 556 3030 Tel:+218 2 1719 9384 Tel : +974 451 3301/2 / 3 Tel : +968 2447 2004
Fax: +962 6 554 7911 Fax:+218 2 1719 9384 Fax: +974 451 3305 Fax: +968 2447 2006
unitech.jordan@ikkgroup.com unitech.libya@ikkgroup.com unitech.qatar@ikkgroup.com unitech.oman@ikkgroup.com

LEBANON CHINA GERMANY


BEIRUT Shanghai DESIGN OFFICE, STUTTGART
Tel: +961 1 858 277 Tel : +86 21 676 43613 Tel: +497 11 6868 7222
Fax: +961 1 858 276 Fax: +86 21 676 43034 Fax: +497 11 6868 7223
unitech.lebanon@ikkgroup.com unitech.china@ikkgroup.com unitech.germany@ikkgroup.de
Norway
Sweden

Estonia

Russia
Latvia

Denmark Lithuania

Ireland
United Belarus
Netherlands
Kingdom
Poland Astana
Belgium
Germany
Stuttgart Czech Rep
Slovakia Ukraine
Maldova Kazakhstan
Austria Hungary
France Switzerland Mongolia
Romania
Croatia
Serbia
Italy
Bulgaria Georgia
Albania Uzbekistan Kyrgyzstan
Baku
Azerbaijan
Portugal Spain Armenia
Greece Turkey Turkmenistan
Tajikistan
Ashgabat Korea

Algeria SYRIA Japan


Oran
Beirut Irbil
Tanger Damascus
TUNISIA LEBANON Afghanistan China
Casablanka
IRAQ Tehran
MOROCCO Amman
Banghazi
Tripoli Gurayyat
JORDAN
IRAN
www.sfsp-ikk.com

Skakah KUWAIT Pakistan


Aqaba Kuwait
ALGERIA Cairo Yiwu
Hafr Al Batin Nepal
Tabuk Jubail
LIBYA 6th of October
Hail BAHRAIN
Manama
Qassim Dammam UAQ
EGYPT Doha Sharjah
Ma dinah Riyadh Dubai Ajman
QATAR Musaffah
Yanbu Al Kharj Hufuf Bangladesh Taiwan
Jabel Ali
Jeddah UAE India
Mauritania Mak kah Muscat
Myanmar
Al Taif SAUDI ARABIA
Khamis Mushayt Laos

AN
Mali Baha

OM
Senegal Niger SUDAN Gizan Najran
Salalah
Chad
Eritrea EN
Sanaa’ Thailand
Guinea Burkina YEM
Adan Cambodia
Faso
Djibouti
Vietnam Philippines
Djibouti
Cote Benin Nigeria Somalia
Ghana Sri Lanka
d’lvoire Abuja Ethiopia
Central
African
Cameroon Republic Malaysia

Malabu
Bata Uganda Indonesia
Equatorial
Guinea Libreville Kenya
Congo
Gabon

DR Congo
New Guinea

United
Republic of
Tanzania
Luanda
Managing Office
Main Branch Angola
Zambia Malawi
Branch
Factory Mozambique
NEW ZEALAND
Design Office Zimbabwe
AUSTRALIA
Purshasing & Supply Namibia
Locations
Windhoek Botswana
Up-Coming Branch
Gaborone Existing & Up-Coming Wellington
Up-Coming Factory

South
2009
Africa
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7 Linen Chutes

Materials
Mild Steel - Plain
A. Hot Rolled Steel Plates, Sheets and Coils S235JR, S355 JR,
As per:
EN 10025 -2 / DIN 17100 / BS 4360 / ASTM A 653M / ASTM A 1011/ ASTM A 1011-01a
JIS 3101 / JIS 3106 / GB 700 / GB / T1591.
ASTM A 907 / ASTM A 1018M.
ASTM A570M / ASTM A572M.
B. Cold Rolled Steel DC 01,
As per:
EN 10130 / DIN 1623, Part 2 / BS 1449:1 / ASTM A366 / ASTM A 1008 / JIS G 3141 / GB 699.
EN 10131 / ASTM A568M

Mild Steel - Galvanized


C. Continuously Pre- Galvanized Hot–Dip Zinc Coated Steel DX 51D + Z,
As per:
EN 10327 / DIN 17162 / BS 2989/ ASTM A 527M / ASTM A 653M / JIS G 3302.
EN 10326/ EN 10142 / ASTM A 526, 527, 528/ ASTM A146

D. Electro Galvanized Steel (Electrolytic Coating) DC01 + ZE,


As per:
EN 10152 / DIN 17163 / ASTM A591 / JIS G 3313 / JIS G 3141/BS 1449:1
EN 10131

AluZink Steel
E.AluZink Steel DX 51D + AZ,
ِAs per:
EN 10215 /m n EN 10143/ DIN 55928 / ASTM A 792

Stainless Steel
F.Austenitic Stainless Steels AISI 304 & 316,
As per:
ASTM A 240 /EN 10088-2/ DIN 17400 / BS 1449:2 /
ASTM A480 / ASTM A666 / ISO 3506 / EN 10028-7 /JIS G 4304
F.1 Stainless Steel Fasteners EN 3506
F.2 Stainless Steel Wire BS 1554 ,ASTM A276

Aluminium
G.Aluminium 5052 & 6063

Finishes
1- Hot–DIP Galvanization After Fabrication,
As per:
ASTM A 123 / ASTM A 153 / ISO 1461.
BS 729 / DIN 50976

2- Zinc Electroplating After Fabrication,


As per:
ASTM B633 / EN 12329 / ISO 4042/ BS 1706 / BS 3382 / DIN 50961

3- Powder Coating
Epoxy / Polyester / Epoxy & Polyester
BS 3900 / ISO 2409 / ISO 1519 / ISO 1520
For more details see pages at the end of the catalogue
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Linen Chutes 8

►Material Specifications
Material Thickness & Gauges
SFSP provides the following material gauges:
• 1.5mm (16 Gauge)
• 2.0mm (14 Gauge)
• 3.0mm (11 Gauge) (when specified).

Usage of 1.5 mm thickness material is recommended for buildings up to 10 storeys high.


For buildings over 10 storeys, we recommend the following:

Number of Storeys Storey Material Thickness


1-10 All 1.5 mm

1-9 2.0 mm
1-20 10-20 1.5 mm

1-6 3.0 mm
1-30 7-20 2.0 mm
21-30 1.5 mm
1-9 3.0 mm
1-45 11-30 2.0 mm
31-45 1.5 mm

Material Choice
SFSP provides refuse and linen chutes to customer requirements from the following high quality materials:

Material 1.5 mm 1.5 mm 1.5 mm Standard


Stainless Steel Type 304 * * * BS 1449:2
Stainless Steel Type 316 * * * BS 1449:2

BS 2989
Galvanized Steel Type IB2 * * *
ASTM A527M

Aluminized Steel CR4 * * * ASTM A463:2


Aluminized STC (H2) * * * BS 1470

Useful Weights

Material Kg/m3
Carboard stacked flat or baled, folded newspaper 500
Food Waste, well compacted 600
Vegetable waste, uncompacted 200
Empty Bottles 300
Mixed general refuse, similar to domestic 150
General office waste and paper 50
Waste paper loose in sacks 20
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9 Linen Chutes

►Technical Information
Original Equipment Weatherproof Terminal
Uni-Metal refuse chutes are specially designed for Incorporation Bird &
use in flats, hotels, hospitals, apartments, factories, Insect Screen

condominiums, offices, commercial complexes and


shopping centers. Anywhere, in fact where refuse Ventilation Fan
needs controlling, moving and disposing at low cost.
Top Cover and Spigot
Indoor Chutes Flushing Head Spray
The majority of refuse chutes are fitted internally Keyed Access Door
within a building. Uni-Metal chutes can either pass Controls (can be remote)
through the floor slab of the building or be fixed Disinfecting & Sanitizing Unit

within a vertical shaft. Cleaning System

Hopper
Outdoor Chutes
Uni-Metal refuse chutes can be fixed externally to
most types of building, particularly useful when a
refuse chute has to be provided after the building has
Swaged Joint
been finished or where it is not possible to replace
in the same location. External refuse chutes can be
single or double skinned. Please contact our technical
department for further advice.
Long Hopper

Choosing the Correct Size of Chute Floor Support Frame


SFSP provides a comprehensive range of refuse & Clamp Band
chutes, both in size and material choice.
The choice of materials to be used are covered
thoroughly elsewhere, the choice of refuse chute
diameter is shown on this page. Historically, the most
Fire Sprinkler (optional)
common size of refuse chutes were 375 mm and 450
mm. However we strongly recommend the use of
600 mm diameter chutes, as in practical terms this
Hopper
diameter is the least likely to cause any long term (EXISTING CHUTES ONLY)
problems. Appreciating that design and space
considerations sometimes lead to compromises, the
table opposite is given as a guide to assist you in
choosing the correct diameter of chute.
Automatic Fire Shutter
Reccomended Plastic Sack No. of Apartments per Chute Door with Fusible Link
Chute Diameter Capacity

500 mm 20 liters 21 - 30

550 mm 30 liters 31 - 40
600 mm 40 - 50 liters 40 +
700 mm 40 - 50 liters 40 +
800 mm 45 - 55 liters 45 +
900 mm 50 - 60 liters 50 +
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Linen Chutes 10

Refuse Chute Sizes


►Variation Uni-Metal chutes are available with the
following standard internal diameters:
360 590 380 620
500mm (20”), 550mm (22”), 600mm (24”)
700mm (28”), 800mm (32”), 900mm (36”)
N.B We will also manufacture to customers
special requirements.
450 450 Height
Varies according to individual building design.
SFSP provides chutes within the range
600 650
of 1- 45 storeys, or from as small as 1 meter up to a
600 mm hole through floor 650 mm hole through floor
slab for 500 mm chute slab for 550 mm chute maximum of 165-170 meters. Over this height two
chutes should be provided, the first terminating at a
500 mm diameter 550 mm diameter mid building level refuse collecting room, the second
410 690 460 740 chute to start at mid-building level and terminating at
ground floor or basement level.
Shape
450 To give an unimpeded free flow of refuse within
600
or
500
a chute, the best shape has proved to be circular,
Uni-Metal refuse chutes therefore have a circular
600 650 cross section. We will make square section chutes to
700 mm hole through floor 800 mm hole through floor customers special requirements.
Refuse Chute Trunking
slab for 500 mm chute slab for 500 mm chute

600 mm diameter 700 mm diameter Cut to shape from flat metal sheet, mechanical rolled
510 880 560 930 into an accurate cylindrical from. Vertical seams are
according to material type and gauge either lock
seamed or welded, to give smooth, watertight sealed
joints. the entire inner surface area of the trunking is
600 700 smooth and free from any projections that will
impede the free flow of refuse within the total
vertical length of the chute.
900 1000
900 mm hole through floor 1000 mm hole through Entry Section
slab for 500 mm chute floor slab for 500 mm chute This could be described as the most critical
component of a refuse chute.
800 mm diameter 900 mm diameter
If it is not designed and manufactured correctly there
Chute Tube is a probability the refuse chute will not work
Joint ring
satisfactorily. The entry sections of Uni-Metal chutes
are designed and manufactured within the
Tipping constraints of BS1703:1977/ BS 5906: 1980 to ensure
Intake
Hopper
Throat complete satisfaction. Flat metal sheet is accurately
cut and shaped by highly skilled craftsmen, vertical
Sound
Wall after Chute Insulator seams being welded or lockseamed, horizontal are
installation mechanically jointed or welded. Uni-Metal refuse
chute entry sections have our specially designed
Inner baffle, to prevent air or falling refuse already
present in the chute from accidentally blowing back
Supporting
Frame when any refuse hopper is opened.
SFSP
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11 Linen Chutes

Floor Support Frames


Cut, shaped and drilled from 35x35x3mm or (38x38x5mm) mild steel angle with a rigid, welded
construction. The frame holds a metal clamp band. The frame is rustproofed for internal use and hot dip
galvanized for external use.

Angle Ring Joints


Used to join certain section of trunking. A factory fitted joint, to ensure chute stability, cut shaped and
rolled from 25x25x3mm m.s. angle. Rustproofed for internal use and hot dip galvanized for external use.
Angle ring joints are firmly bolted together and sealed during field erection.

Slip Joints
Mechanically swaged into the trunking, the slip joint gives up to 75mm tolerance. These joints are sealed
during field erection with factory supplied sealant.

Material Specification & Choice


SFSP strongly recommends the use of stainless steel for the manufacture of refuse chutes. Stainless steel
has the advantage of being resistant to the humidity, acid and alkalis contained within refuse. Stainless
steel has no applied coating to wear off and most important has very high impact strength. For economy,
SFSP also provides chutes from both galvanized steel and aluminized steel (Aluminized Steel to American
Standards). Galvanized steel and aluminized steel, whilst not having the same qualities as stainless steel,
are still used extensively for refuse chutes. We can also manufacture chutes in aluminum though, due to
the softness of the material, we would only recommend its use where low weight is a key factor.

Authority
Uni-Metal refuse chutes are manufactured to conform to (where applicable):
British Standards 1703: 1977 and BS 5906: 2005 where applicable and our standard design.
German Industrial Code VDI 2162.

Volume
Type of use / user Formula
Per Week
Household/Residential 2 person/1 house/1 flat 0.3 m3
Offices Per Person/10m2 0.05 m3
Hotels

Total hotel waste based on number of 4/5 star hotel-per bed 0.35 m3
rooms 2/3 star hotel-per bed 0.25 m3
Restaurants per cover (dining space) 0.75 m3
Fast Food Oultlets per sale 0.005 m3
Canteens per cover 0.10 m3
Major Shopping Centers per m of sales area
2
0.010 m3
Major Supermarkets per m2 of sales area 0.015 m3
Secondary Supermarkets per m2 of sales area 0.010 m3
Department Stores per m2 of sales area 0.010 m3
Shops per m of sales area
2
0.0075 m3
Hospitals per bed excluding clinical waster 0.15 m3
Industrial Units per m2 of floor space 0.005 m3
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Linen Chutes 12

►Accessories
Vents & Fans
Automatic Foul Air Exhaust Fan
installed at the top of the chutes, usually above roof
level this ventilator maintains a smooth flow of fresh
air within the refuse chute.
Normally changing the air approximately 50 times
per hour. The foul air exhaust fan helps prevent the
escape of any bad odors or explosive gases released
by aerosols etc, through refuse hoppers or into the
refuse room. For use with vent pipes of (9”) 230 mm
diameter or above.
Standard Vent

Technical Specification
Air displacement 200m3/hour. Fan motor, Class H
tropicalized continuously rated, 1300 RPM.

Electric Supply:
220/240 volts or 110/120 volts, 50/60 Hz.
N.B. Flashed to roof by others.

Full Diameter with Insect Screen


Recommended on chutes if a foul air exhaust fan is
not being specified. The full diameter of the
Uni-Metal refuse chute is used to vent any foul air in
the chute. The screen keeps out any insects or birds
attracted to the vent pipe.
An exhaust fan can be fitted to any full diameter vent Standard Vent with fan
pipe, complete with inspection door.
It extends 4 feet (1.2m) above roof.

Insect Screen Weathering Cowl


Insect Screen

fan Access Door

Roof Deck

Standard Vent with fan Standard Vent without fan


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13 Linen Chutes

Cleaning Equipment
Water Supply
Automatic Chute Cleaning System
Specifically designed to clean the total vertical length of
the internal surface of all chutes. The system is factory
fabricated as an integral unit ready for immediate on
site connection. Water supply - normal
A cylindrical housing with replaceable stiff nylon brush- header tank pressure or
1/2 bar recommended
es is automatically lowered and raised by a geared elec-
(approx. 1800 mm height)
tric motor. The nylon brushes scrape and clean
the internal surface as they move down and up the
chute. The water supply for flushing the chute, the Automatic Brushing Device
electric motor and the built in safety overloads, are all
individually controlled by a robust electric logic control
circuit.

Electrical Specification
Supply 380/415 volts, 50/60hz, 3 phase
Motor 1/6 HP 1600 R.P.M. continuous.

Disinfecting and Sanitizing Unit


Designed to give manual or automatic flushing of the
internal surface of Uni-Metal chutes. Fitted above the
topmost entry section of the refuse chutes as part
of an automatic or manual cleaning system or on its
own. Simple to operate and maintain, a disinfectant
Flushing Spray Head
or sanitizing unit is recommended for use with every Water Supply
chute installation, particularly as it overcomes one of
the problems associated with the use of chutes-strong Non Return Valve

odors. The specification given above can be changed Chute Top


by using a smaller volume stainless steel tank within an Cover

automatic chute cleaning system. 15 mm Flush


Head Spray
Manual Cleaning System
Designed, like the automatic cleaning system, to clean 10 Liter
the total vertical length of the internal surfaces of Tank
Uni-Metal chutes. This manually operated system is
factory fabricated as an integral unit, ready for
immediate on-site connection. A cylindrical housing, Disinfecting Unit
with replaceable stiff nylon brushes, is manually
lowered and raised on a high geared winch which has a
ratchet to give operator safety. The water supply to the
flushing head spray is manually controlled by a
conveniently placed gate valve. Manual cleaning is
recommended on buildings up to 5 storeys high.
Water supply normal header tank pressure, at least
1800 mm above spray head.
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Linen Chutes 14

Automatic Fire Sprinlker


Automatic Foul Air Exhaust Fan
Glass bulb sprinklers are recommended for fire
protection inside the chute.
Minimum requirement would be one sprinkler at the
head of the chute in each chute.
Pertinent international standard requirements call
for this sprinkler to be incorporated in every second
chute intake opening.

Sprinkler : 1/2” IPS, 68°C (165°F).


Glass Sprinklers can be used in conjunction with a
normal water supply at a pressure of up to 8 bar.

Smoke Detection System:


This system shall be provided by the fire alarm
subcontractor.

Solenoid Valve

Fire Shutter Doors

Type ’C’ Automatic Fire Shutter Door


Normally this type is widely used in both
garbage & linen chutes. This type has a
horizontal rolling door held by springs on
each side connected to a fusible link. In case
of excessive heat (or fire) the link gets fused
at 165°F (68°C) causing the door to roll shut.
The discharge is 1.5 hours fire rated. Chute
Diameter x 2
Floor to Floor Height

The Automatic Fire Shutter Door also has a


Chute Diameter +

manual closing facility and can be used in Compactor


or rubbish
certain location as both a fire shutter-door
container
8.25 cm

and a manual cut off door.


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15 Linen Chutes

►Accessories
Type ’D’ Top Hung Automatic Fire Door
Designed for use where it is not possible to fit a stan-
dard automatic fire shutter door. The top hung door
gives the same 1.5 hours fire protection, but without
the same degree of operator safety. (Safety fencing is

Floor to Floor Height


recommended) Operation is by the top hinged coun-
ter balanced door pulling against a fusible link. In
case of fire the door drops shut and is held closed by
two retaining catches. Suitable for use with 600mm Linen Container
and 800mm linen chutes.

Spring Counter
Balance with
Fusible Link

Reinforced
Steel

Discharge Sections
Adjustable
Support

Offsets
Factory fabricated from the same material as the refuse chute, but in a heavier gauge to withstand the
impact of falling bags. Offsets should not be less than 45° from the horizontal. Offsets are fabricated
to all diameters of refuse and linen chutes provided by SFSP.

Manual Cut-off Door


Shuts or cuts off chute for cleaning, removal of containers or maintenance of refuse compactors or
shredders.

Chute Diameter Lengths Width


500 mm 1000 mm 550 mm

550 mm 1100 mm 600 mm


600 mm 1200 mm 650 mm
700 mm 1400 mm 750 mm
800 mm 1600 mm 850 mm
900 mm 1800 mm 950 mm

45° min Shut off gate / long form Shut off gate / short form
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Linen Chutes 16

Sound Damping
Internal surfaces not coated
Introduction
All metal refuse chutes can produce, in certain circumstances,
uncomfortable levels of noise. A factory applied coating of a proven
sound dampening compound will dramatically reduce noise level pro-
duced by resonant vibrations in metal refuse chutes.

Application
Factory applied at the same thickness as the metal substrate or more
and over the total area of the exterior surface of the refuse chute,
(except refuse, hopper face and side hung door faces) Stainless steel
hopper faces not
Sound Damping Paint Typical Properties coated
Density 1.2 kgs/litre
Exterior Surfaces
Total solid content 42.0%±1% by volume
Coated
Viscosity 380 Kreb gram units
Thermal conductivity Good thermal insulator
Color Beige
Actual spreading rate 1.8 kg/m2
Flammability Non flammable

Hoppers
General
Uni-Metal refuse hoppers are supplied with uni-metal refuse chutes or sup-
plied for separate fitting as independent or replacement hoppers. Designed
to eject loose or bagged refuse directly into a refuse chute or a container.

Materials and manufacture


Factory fabricated with a robust welded steel construction. The double
skinned satin stainless steel facings have a special fire resistant core giving a
1 1/2 hour fire rating.

Finish
Base and side cheeks from epoxy powder coated mild steel sheet.
Door facings in stainless steel.

Operation
Hopper door pivots on an anti vandal hinge and is counter balanced to be self
closing and self sealing against a fire resistant seal. Uni-Metal hoppers are
specially designed to prevent blockages inside refuse chutes

Application
For use with refuse chutes of 500, 550, 600, 700, 800, and 900mm internal
diameter or as independent replacement hoppers.
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17 Linen Chutes
Hoppers comply with BS 476 and BS 5588
Smoke resistant : meets BS 476 section 31.1
Fire resistant : meets BS 476 part 22, section 6
Flush fitting : in accordance with BS 1703 6.3.3.5
Self closing : hopper door quietly and safely self closes after every operation in accordance with
BS 1703 6.3.3.4
Hopper doors are made out of stainless steel or primed enameled steel.
Chute hopper doors are available in different sizes but commonly used ones are:

Chute Diameter Lengths Width


500 mm 450x450 mm (18”x18”) 450x450 mm (18”x18”)

550 mm 450x450 mm (18”x18”) 450x450 mm (18”x18”)


600 mm 500x550 mm (20”x22”) 450x450 mm (18”x18”)
700 mm 600x900 mm (24”x36”) 600x900 mm (24”x24”)
800 mm 600x900 mm (24”x36”) 600x900 mm (24”x24”)
900 mm 700x950 mm (28”x36”) 700x950 mm (24”x24”)

Electromagnetic Door Lock (Electric Interlock) Chute Tube


Outside sound
damping compound
Introduction Red light,
Electromagnetic door locking systems are used to enhance the safety of garbage and chute busy
linen disposal chute systems; although not required by law, they considerably im- Elecrtic lock
prove and ensure proper operation of intake doors. covered to
avoid damage
Application Bottom
Electric latches can be incorporated in tipping hopper and side-hinged door fixtures; Hinged Door
they can be coupled to warning light indicators, signal light
indicators, smoke and fire alarms so that the doors remain closed in an emergency Tipping Hopper
situation. Coupled with timers they can be used to control and dictate operating
hours of the chute system. Door control is made at the central switchboard so that
when one door is open, all others remain closed.
This arrangement prevents injury to operating personnel by a falling bag should the
chute be used simultaneously at two different levels in disposal, for instance.
Design
Electromagnetic door locking systems are fitted under the filler frame on
tipping hopper and bag intake doors. In the door leaf a falling latch is Chute Tube
incorporated which can be opened in an emergency by a simple allen Outside sound
key. The lock is operated via a green illuminated pushbutton; a red indicator lamp damping
compound
signaling that the chute has no access. All components of a door
locking system and the operating controls are connected during installation and the Red light,
chute busy
final connection to the power unit is done by the main contractor.
Side hinged
Operating instructions door
1- All doors shall be locked when the chute cleaning systems are in operation. Elecrtic lock
2- Doors can only be opened individually, a feedback contact preventing opening of covered to
other doors; an indicator lamp on the switchboard indicates that a door is open. avoid damage
3- When all doors are locked it may be that the smoke detectors or fire alarms have Tipping Hopper
been triggered.
4- When work is going on in the collection room, personnel safety should be ensured
by closing all doors to the system via the switchboard.
Supply requirements & specification
- Electro magnetic solenoid bolts.
- 220/240 volts. 50/60 Hz. 10 Amps max. or 120/240 volts. 50/60 Hz 5 Amps max.
- Low power factor
- Pre-set timer. Electric supply as above
- Delay on/off. Range 5/200 seconds.
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Linen Chutes 18

►Linen Chutes
Technical Information
Stainless steel
Introduction Trunking

Uni-Metal linen chutes are the most efficient method of quickly and Self Closing
economically disposing of soiled linen in multi storey buildings. Stainless steel
Side Hinged Door
The dirty linen is usually bagged before loading into the chute. Side
hung doors with large openings are therefore the normal standard on
linen chutes. Hospitals generate about 3.0 kgs. of soiled linen per bed
per day and a similar figure can be used for hotels. The increasing cost
of using lifts and maintaining labour in hotels and hospitals reinforces
the decision to install a linen chute.

Application
Original equipment installed in hospitals and hotels for the vertical Angle Ring Joint

movement of loose and bagged soiled linen.


Floor Support
Frame
Technical Information
Uni-Metal linen or laundry chutes have the same basic specification as
Clamp Band with 3
refuse chutes. For details on the construction, material specification mm Rubber Insent
and choice please see previous pages. A full specification for Uni-Met-
al linen chutes can be found in this section.

Linen Chute Sizes


Available in either 600mm or 800mm diameters though in practice the 600mm diameter is adequate for
most purposes.

Linen Chute Doors


SFSP normally recommends the use of a 450 x 450mm door for use with linen chutes and would also
recommend the use of electric interlocks. Linen chute doors are side hung on stainless steel hinges, with
either separate or master keyed locks. The doors are fully self closing on an efficient hydraulic self closer.
Labels can be attached bearing the message ’LINEN ONLY’ in english and/or the local language.

Fire Safety
To meet British Standards of fire safety an automatic fusible linked fire shutter door with a 1 1/2 hour fire
rating should be fitted to the bottom of the linen chute, in the linen collection room. Fire sprinklers are also
recommended to be fitted at every second floor. The sprinklers are fitted inside the chute entry
section and do not interfere with the loading or fall of the soiled linen.

Electric Interlocks
To give increased operator safety we strongly recommend the use of ”time delay” interlocks inside hung
door linen chutes.

Accessories
The majority of accessories are available with linen chutes as are deceleration tracks, trolleys and
containers for carrying bagged or loose linen-the range can be seen in the containers section.
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19 Linen Chutes

Deceleration Tracks
Soiled linen bags, when fully loaded, can weigh
between 25 to 50kgs, dependent on size and the
manner in which they are packed. A 50kgs solidly
packed bag of soiled linen achieves a reasonably high
terminal velocity and it is in this type of situation that
SFSP recommends the use of deceleration tracks. For
buildings of up to 5 storeys, a short deceleration track
should suffice. Obviously, the higher the building the
longer the length of deceleration track. Appreciating
that floor space is always at a premium, SFSP offers,
curved and helical deceleration tracks, to achieve
the same result in less space. Deceleration tracks
can also be used to bring the bagged linen directly
onto a sorting table. Made from stainless steel and
jointed by R.S. angle rings. Support stands are made
from R.S. angle, painted ready for bolting to floor or
wall. Illustrated are standard types. Other lengths
and models are available to customer specification to
match height and width of the linen chute.
Straight Short Deceleration Track

N.B. Drawings show deceleration tracks with cut-out

Deceleration Track Delivering Bagged Curved Deceleration Track


Linen to Sorting Table
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Linen Chutes 20

Refuse Chutes Examples

360 590 410 690


A
A
B
450
450 or
500
B

Floor to floor height


C
Floor to floor height

C
600 mm hole through floor 700 mm hole through
slab for 500 mm chute floor slab for 600 mm D
D
chute

E
E
F

G F

Floor to floor height


Floor to floor height

750

H
Floor to floor height

Floor to floor height

All dimensions in mm All dimensions in mm

A. Cowl with insect screen. A. Full diameter vent and cowl (or as specified)
B. Automatic exhaust air fan with access door. B. Disinfecting and sanitizing unit
C. 1 1/2 hour fire rated hopper. C. Automatic chute cleaning system
D. Angle ring joint. D. 1 1/2 hour fire rated hopper
E. Floor support frame E. Floor support frame
F. Floor opening to be infilled by contractor. F. Floor opening to be infilled by contractor
G. Enclosing walls built after chute installation. G. Enclosing walls built after chute installation
H.Fire shutter door. H. Sprinklers
I. Fire shutter door
NB. Flashing of vent pipe to roof by other. J. Discharge section
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21 Linen Chutes

Complete Standard Refuse Chute


Specification for a Storey Building

*2.07 Disinfectant and Sanitizing Unit. A factory fitted disinfectant


Part 1: General and sanitizing unit shall be provided. The unit shall be automatic in
*1.01 Included. Supply and installation of refuse chute system, operation capable of injecting odour counteractant into the supply
with certain accessories and ancillary equipment as specified. of the automatic brush cleaning system. YES NO
 
*1.02 Not Included. The provision of floor drains, water taps, electrical *2.08 Ventilation. The chute shall extend through the roof,
isolator boxes, infill floor slabs and erection of enclosing walls or the terminating 1.2m above roof level complete with a weathering
connection of electric or water supply to any equipment in this section. terminal or as specified.

1.03 Authority. The provided equipment shall meet the requirements *2.081 Exhaust Fan. The manufacturer shall provide a Factory
of BS 1703: 1977 and BS5906: 2005. Design and components currently fitted foul air exhaust fan, the fan to be fitted internally in the
used in Uni-Metal refuse chutes shall be considered the standard for refuse chute above roof level. An access door will be provided for
quality, performance and appearance. servicing the fan. The fan shall be protected above and below by
lightweight Mesh screens, which are to be removable for cleaning.
*1.04 Service and Parts. The manufacturer shall maintain the ability to The fan motor shall be 1/6 HP, Class H continuously rated, capable
supply spare parts and components, for a period of three years from of a 200m3/hour air displacement. Electric supply 220/240v, or
the date of manufacture. 110/120v, 50/60 Hz, 0.8A.   YES NO

*1.05 Manufacturer. Products for use in this section shall be provided *2.09 Sound Damping. The total vertical length of all exterior
by: surfaces of the refuse chute shall have a factory applied coating of
Specialized Factor for Steel products (SFSP) Sound Damping Compound. The coating shall be applied at the rate
Jeddah, Kingdom of Saudi Arabia. of 1.8kgs/m2, or to give a coating of not less than the thickness of
Tel. + 966 2 6374482 Fax. +966 2 6361963 the substrate.   YES NO
(or other equal and approved).
*2.10 Chute Construction. The chute shall be fully factory
*1.06 Submittals. Following receipt of order the manufacturer assembled and all joints except those required to separate the
shall provide fully dimensioned shop drawings for approval prior to sections for shipment and installation, shall be lock seamed or
manufacture. welded. The hopper door shall be bolted in place on the entry
sections and checked to ensure proper alignment with the inner
baffle plate. Sections shall fit inside the section below and there
Part 2: Products shall be no bolts, rivets or other projections inside the chute,
*2.01 Supply. As detailed on drawing a mm internal diameter to impede the free flow of falling refuse. The manufacturer shall
refuse chute system as manufactured by Specialized Factory for Steel provide sealant to ensure all joints are watertight and further
Products (SFSP) provide all other equipment necessary to execute the contract.
*2.02 Material Trunking. All vertical chute trunking, chute entry *2.11 Automatic off/ on sprinkler, fully automatic currentless
sections and vent pipes shall be manufactured from mm
stainless steel . Stainless steel used in this section shall be type 304
stainless steel to BS 1449 or as specified. Part 3: Execution
*3.01 Equipment. Shall be protected at all times from physical
*2.03 Hoppers. Shall be provided to storeys of the refuse chute damage. Immediately upon delivery on site the equipment shall be
and manufactured as follows: stored in a safe and weatherproof location.
The hopper door face will have maximum size of   x mm
and be designed to ensure that refuse inserted into the hopper cannot *3.02 Construction waste. Under no circumstances shall the chute
cause a blockage in the chute. The hopper shall be self closing be used for construction waste.
and sealing, have a 1 1/2 hour fire rating.
*3.03 Inspection prior to installation. The manufacturer shall
*2.04 Floor Support Frames. The manufacturer shall provide inspect the area of installation, verify any dimensions and advise
No 35 x 35 x 3mm R.S.A. frames with welded clamp bands. All fixing of conditions detrimental to proper and timely completion of the
nuts and bolts to be rustproofed after manufacture. work.

*2.05 Discharge. The manufacturer shall provide a stainless steel *3.04 Installation. The manufacturer shall where instructed,
discharge to be connected to the underside of a fire shutter door. Fire provide experienced technicians to install the chute. The chute
shutter shall be automatic in operation and be capable of cutting off the shall be installed in compliance with the manufacturer’s standard
chute and its shaft from the refuse room. instruction and shop drawings.

*2.06 Chute Cleaning. The manufacturer shall provide a factory fitted *3.05 Testing and Commissioning. The manufacturer’s technician
electrically powered automatic chute cleaning system. The chute shall test and commission the refuse chute system after repairing or
cleaning system, to be fitted above the topmost entry section, shall replacing any damaged parts.
have its own separate housing and side hung, Stainless Steel faced
lockable access door. The cleaning system shall consist of a cylindrical *3.06 Acceptance. The manufacturer’s certificate of acceptance
housing, with two bands of stiff nylon brushes firmly attached, a geared shall be signed by the main contractor or client, on successful
electric motor,cable, stabilizing weight, flushing head spray and the completion of this work.
manufactures standard electric logic control installed to ensure efficient
cleaning of the internal surfaces of the chutes. *Optional Items-Please Specify Where Required
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Linen Chutes 22

Linen Chutes Examples

410 500 410 600


A
A

450
600
B

Floor to floor height


Floor to floor height

700
B 900 C
700 mm hole through
floor slab for 600 mm 900 mm hole through
chute floor slab for 800 mm
chute
C D

D E

Floor to floor height


Floor to floor height

600 E 800

750
750

750
750

F F
Floor to floor height

Floor to floor height

H
G

All dimensions in mm All dimensions in mm

A. Full diameter stainless steel vent A. 150mm diameter vent (or as specified).
(or as specified). B. Face wall built after erection of chute.
B. 2 hour fire rated side hung door entry. C. Electrically interlocked side hung doors.
C. Support fixed to shaft wall by special gallows D. Chute support mounted on structural floor.
bracket. E. Floor opening to be infilled by builder.
D. Enclosing walls built after erection of chute. F. Fire shutter door fixed to underside of floor slab.
E. 1/2” sprinkler head to be fitted every other G. Master control panel for interlocks
entry. (1500 mm off floor level).
F. Fire shutter door fixed to underside of floor slab. H. Short deceleration track.r.
G. Reinforced angle discharge.
H. Tubular Support
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23 Linen Chutes

Complete Standard Linen Chute


Specification for a Storey Building

Part 1: General *2.06 Electric Interlock. The manufacturer shall provide with each
*1.01 Supply as detailed on drawings a mm internal diam- side hung door, an electro-magnetic solenoid bolt. The electric
eter linen chute as provided by SFSP. interlock system should be mounted in the panel above the entry
section. Operation shall be push button, with one indicator lamp,
*1.02 Not Supplied or included in this section, the provision of floor green indicating ready for operation and Red indicating system in
drains, water taps, electrical isolators, infill of floor slabs and use.
erection of any enclosing walls or the connection of electric or The master control box for the interlock system shall be mounted
water supply to any equipment in this section. in the laundry room, close to the linen chute discharge point.
The interlock system shall operate off a 120/240v electric supply
*1.03 Manufacturer. Specialized Factory for Steel Products SFSP, reduced to 24v for safety and shall have a manufacturer’s factory
Kingdom of Saudi Arabia. fitted preset timer. The timer shall be preset to allow single use of
Tel. + 9662 6374482 Fax. 9662 6361963 . the chute at any given time. (Optional)
(or other equal and approved)
*2.07 Construction. The linen chute shall be fully factory fabricated
*1.04 Submittals. The manufacturer shall supply detailed shop and all joints except those required to separate the sections for
drawings for approval prior to manufacture shipment and installation, shall be welded or lockseamed tight.
(following receipt of order). The side hung doors and electric interlocks shall be factory fitted
and tested. All chute sections shall fit inside the section below and
there shall be no bolts, rivets or other projections inside the chute
Part 2: Product to impede the fall of the linen. The manufacturer shall provide
*2.01 Material. All vertical chute trunking entry sections and vent sealant and all other necessary equipment to successfully execute
pipes shall be manufactured from mm stainless steel Type his contract.
304 BS1449 or as specified.

*2.02 Doors. The manufacturer shall provide   Part 3: Execution


No.600mm x 600mm stainless steel, fully opening, automatically *3.01 Equipment shall be protected at all times from physical
closing side hung doors. the doors shall be self sealing, with a damage. Immediately upon delivery on site the equipment shall be
lockable handle, key to pass and have a 2 hour fire rating. stored in a safe and weather proof location.

*2.03 Ventilation. The manufacture shall provide, from the top en- *3.02 Construction waste. Under no circumstances shall the chute
try section on the th storey, a top cover plate with sufficient be used for construction waste.
vent pipe of   mm diameter to pass through the roof space
terminating 1.2 meters above the roof with a terminal and *3.03 Installation. The manufacturer shall, where required, provide
weathering cravat, or as specified. experienced technicians to install the linen chute. The chute shall
be installed to the manufacturer’s standard instructions and shop
*2.04 Discharge. The manufacturer shall provide a 2mm stainless drawings. The manufacturer’s technicians shall test and commission
steel angled discharge, with a tubular leg for additional support or the linen chute system, after repairing or replacing any damaged or
a deceleration track. The discharge section shall pass through a 1 or non functioning parts.
2 hour fire rated, fire shutter door complete with 165°F fusible link.
(As specified) *3.04 Acceptance. The manufacturer’s certificate of acceptance
shall be signed by the main contractor or client, on successful
*2.05 Sprinkler. As a fire precaution the completion of this work.
Manufacturer shall fit a 15mm sprinkler to the top cover plate,
above the entry section on the top floor and/or at every other floor.
(Optional)
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25 Linen Chutes

Type MGD 2.5


Capacity: 2.5 m3
Material: DIN 30738 hot-dip galvanized steel

Specifications:
- Hot dip galvanized body
- Formstability through box-profile framework
- Strengthening ribs at body, bottom reinforced with stable wheel cases
- 2x360O swivel wheels with direction fixing device at the front 200 mm
diameter
- 2x360O swivel wheels at the back with single wheel stop
200 mm diameter
- Galvanized sliding lid
- Lateral and rear sliding lid
- Capacity: 2500 lid
- Weight: approx. 310 kg (body 2mm steel)
- Total weight: 1500 kg
2050
Options: 1830
- Skids instead of wheels
- 2 fixed wheels 200 mm diameter at the front
- Central brake for the rear swivel wheels
- Interlocking device on the rear steering wheel
- Towing gear with heavy-duty-wheels for
collective- transportation
- Reflex warning-foil at the corners
- Owner-stamping in the lid
- Slot-opening in the fore lid
1600 120
- Locking device of the fore lid
- Locking device for the rear lid for controlled
collection with rear lifts
- Horizontal sliding grip at the rear
- RAL color painting on zinc coating primer 1370

Interlocking device of the rear swivel wheels: 470


Interlocking device of the rear steering wheels.
The operating lever is optional to the
1610

200

280

waste disposals at the receptacle left or


right behind. This lever is welded with
1280

a spindle which connects the brake


995

equipment of the two steering wheels. 490


Essential advantages of this system:
1. Lateral order of the lever-short way
of the worker of the vehicle to the
248

activity-lever.
2. Trouble-free activity of the
interlocking device under optimal place 200
100

utilization of the receptacle


(House-walls or alike)
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Linen Chutes 26

Type MGD 4.5


Capacity: 4.5 m3
Material: Galvanized steel

Specifications:
- Hot dip galvanized body
- Formstability through box-profile frameworks
- Strengthening ribs at container body, bottom reinforced and
stable wheel cases
- 2 fixed wheels at the front 250 mm diameter
- 2x360O swivel wheels at the back with single wheel stop 250
mm diameter
- Galvanized sliding lid
- Lateral and rear slide grips with steering handles
- Content : 4500 Iid
- Weight: approx. 420 kg (body 2mm steel sheet)
Lid locking Conical stabilizing beads Screwed
Options: device pocket

- Skids instead of wheels


- 4x360O swivel wheels instead of 2 fixed wheels at the front,
with direction fixing device at the front wheels
- Interlocking device on the rear steering wheel
- Towing gear with heavy-duty -wheels for
collective-transportation
- Reflex warning-foil at the receptacle-corners
- Owner-stamping in the lid
- Slot-opening in the fore lid
- Locking device of the fore lid
- Locking device of rear lid for controlled collection with rear lifts
- Horizontal sliding grip at the rear
Fixed Folded pocket 360 degree swivel
- RAL color painting on zinc coating primer wheel edges wheel

2050
2080
1840

470
200

280

1790
1280
995

490
1600 120

250
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27 Linen Chutes

Type MGC
Capacity: 1.53 m3
Material: Galvanized or stainless steel

Specifications:
- Refuse container capacity 2 cubic yard (1.53 m3) type MGC as above shape.
- All made of high tensile steel ST52-3, 2mm thick, reinforced at front top edge
by 30mm diameter round bar.
- Top edges surrounded by U shaped channels (3mm thick).
- Four heavy duty swivel caster wheels of 8” diameter two with brake and two without brake.
- Continuous inside welding.
- Two coats of epoxy primer and two coats of final color on request.
- Container without cover.
- Made to be lifted by the refuse compactor.

1000 mm 1550 mm
1000 mm

850 mm
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Linen Chutes 28

►Tipping Truck Container Skips


Type HM

A D
1040
B

C
885

1100 1600

A
C
885
B

2200 1600

Type HM 1 HM 2 HM 3 HM 4 HM 5
Capacity 4 7 10 12 4.4

Dimensions HM 1 HM 2 HM 3 HM 4 HM 5
A 2950 3370 4100 4100 2950

B 1100 1500 1700 2000 1300


C 800 840 1100 1100 1880
D 1870 1850 1850 1840
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29 Linen Chutes

►Garbage Compactor
Type H 150
1. Operation: Automatic hydraulically operated.
2. Operating Pressure: 40, 000 lbs.
3. Compaction: Compacts refuse 15-20% of original
volume.
4. Packaging: Packages refuse directly into heavy gage
plastic sacks or containers.
5. Capacity: 750kg/Hr.
6. Compaction Chamber: 0.20 M3 with a machine
cycletime of 40 seconds giving a theoretical
compaction volume of 18M3/hr.
7. Construction Compactor: Strengthened 10mm steel
plate.
8. Compacting Ram: The compacting ram is made from
6mm plate with the face of the ram increased to
25mm plate to effectively handle the 40.000 lbs
pressure.
9. Compaction chamber: Shall have hardened steel
shearing blades.
10. Hydraulic Power Pack: Pre-packed fully connected
integrally mounted system to develop over 3000 PSI.
Normal operating pressure 1000 PSI (Approximately).
11. Motor: 40 Second cycle. Time 4 kw-1450 RPM.
12. Pump: Pressure balanced, external oval gear type.
13. Electrical control: Housed in a keyed access cabinet.
14. Other Feature: Repeat hammer action and automatic
attendant alarm.

Refuse fed manually or falling down the chute directly Refuse is automatically sprayed for with strong
into the compactor trips the photo electric cell. The disinfectant to protect against insects and reduce
compaction cycle commences any airborne smells.

Compactor ram pushes refuse through shearing teeth When the compactor is full the attendant unlashes con-
and then through compaction chamber into heavy tainer from compactor and wheels the container away.
guage container. Fits empty container.
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Linen Chutes 30

►List of Equipments to be Supplied


YES NO No. of Pieces
1 Chute Vent
2 Exhaust Fan
3 Access Door
3.1 • Material
3.2 • Size x mm
4 Soleniod valve
5 Chute Vent
6 Cleaning equipment /Brushing device
7 Sanitizing / Disinfecting unit
8 Chute Tube
8.1 • Material
8.2 • Diameter
8.3 • Thickness
8.4 • Length
9 Intake Throat Cylinder
9.1 • Material
9.2 • Diameter
9.3 • Thickness
10 Hopper Door
10.1 • Material
10.2 • Size
10.3 • Electric Lock
10.4 • Light
11 Supporting Frame
12 Deceleration Track
13 Fire Cut off Door
14 Cleaning Sprinkler
15 Control Panel
16 Container
16.1 • Material
16.2 • Type
17 Sorting Table
18 Smoke detection element
19 Control panel for smoke
20 detecting element
21 Central flushing unit
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31 Linen Chutes

►Materials
MILD STEEL
A. Hot Rolled Steel Coils and Plates / S235 JR, S355 JR
Sheets and Coils (Flat products of ordinary quality)
Non alloy steels EN 10025-2: 2004 / S235 JR, S355 JR

Designations and comparisons between designations


Euro Norm Euro Norm Euro Norm Germany U.K. France USA USA
EN 10025-2 EN EN 10025: DIN 17100 : BS 4360: NF A 35-501 ASTM ASTM A 1011
10025:1990 1990 1983 1996 A283M – 01a
+ A1 : 1993 (A633M) CS
S 235 JR S 235 JR G2 Fe 360 B RST 37 - 2 40 (A) B E24 -2 Grade C & D SS Grade 33

S 355 JR S 355 JR Fe 510 B St 52 -3 50 B E36 - 2 Gr. C & D SS Grade 50

Japan Japan China INDIA International


JIS 3101 JIS 3106 GB 700 IS ISO
(GB / T 1591)

SS 400 SM 400 A Q 235 B IS 226 E 235 B

SS 490 SM 490 A (Q 345 B) IS 961 (E355C)

Mechanical properties
Name Grade Number Yield Stress Re Tensile Strength Impact Strength
N/mm2 Rm N/mm2 KV J t oc

S 235 JR 1.0037 ≥ 235 360 - 510 27 20

S 355 JR 1.0045 ≥ 355 510 - 680 27 20

Notes:
- S235 JR : S = Structural steel ; 235 = Minimum yield strength in N/ mm2 or MPa
JR = Flat products; longitudinal charpy v-notch impact strength class 27 J @ 20 oC

- BS 4360, is gradually being replaced by EN 10025 BS 1449 steel plates, sheets and strips.

- Fittings are manufactured from steel meeting the minimum requirements of ASTM A907 SS,
Grade 33.

- ASTM A907 / A907M-96 withdrawn in 2001 and replaced by A 1018 / A1018M. Covers hot
rolled heavy –thickness carbon – steel sheet and strip of structural quality in coils beyond
the size limits of specification A570 / A570M
CS = Commercial Steel , SS = Structural Steel,
DS = Drawing Steel, SQ = Structural Quality

- ASTM A 1011 (formerly ASTM A570 and ASTM A572); SS Grade 33 : SS = Structural Steel,
33 = Minimum yield stress RP 0.2 = 33 ksi = 230 MPa = 230 N/ mm2
(To convert from ksi (kilo square inch) to MPa (Mega Pascal) or N/ mm2 or multiply by 6.97)

- Temporary anti corrosion protection. (made by oiling)


Slight oiling : 0.4 – 0.7 g/m2 on each side
Medium oiling : 0.8 – 1.2 g/m2 on each side
Heavy oiling : 1.3 – 2.0 g/m2 on each side
(Oiling is done by: mineral oil, esters and additives)

- Tolerances are set down in EN 10151:1992

- Standard for dimensions : EN 10162


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Linen Chutes 32

B. Cold Rolled Steel / DC01


Mild unalloyed steel grades for cold forming

Designations and comparisons between designations


Euro Norm Germany U.K. France Italy USA Japan India China
EN 10130 DIN 1623, BS 1449: N FA 36-401 UNI 5866 ASTM A366 JIS G 3141 513/94 GB699 - 88
Part 2 Part 1

DC01 St12 (Fe P01) CR4 F12 Fe P01 (SAE 1010) SPCC O Gr. 08/08F

DIN, BS, NFA & UNI are replaced by Euro Norm

Mechanical properties
Name Grade Number Yield Stress2 Re Tensile Strength Fracture Elongation
N/mm Rm N/mm2 A 80 %

DC 01 1.0330 140 - 280 270 - 410 ≥ 28

Surface Quality

Euro Norm Germany U.K. France Italy USA

EN 10130 DIN 1623, Part 2 BS 1449: Part 1 N FA 36-401 UNI 5866 ASTM A366

A 3 GR ( General X MA CLASS 2
Purpose)
B 5 FF ( Full Finish) Z MB CLASS 1

A = normal surface quality.


B = best surface quality.

Surface finish
- Dull finish or matte
- Bright finish

Surface treatment

P Phosphated
PC Phosphated & Chemically Passivated
PO Phosphated & Oiled
C Chemically Passivated
CO Chemically Passivated & Oiled
O Oiled
U Untreated

Notes :
- Tolerances to DIN EN 10131, ASTM A568.
- Commercial quality by steel (CS), ASTM A366 and ASTM A1008 CS type B.
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33 Linen Chutes

GALVANIZED STEEL
C. Continuously Pre-Galvanized Hot–Dip Zinc Coated / DX51D + Z
Steel Sheets, Strips and Coils for Cold forming(Forming & Drawing Quality) (Lock Forming Quality LFQ)

Designations and comparisons between designations


Euro Norm Germany U.K. France Italy USA USA Japan India

EN 10327 DIN 17162 /1 BS 2989 NFA 36- 421 UNI 5753 ASTM ASTM JIS G 3302 IS
(EN DIN / EN BS) (old) (amendment)

St 02 Z
DX 51 D + Z Z2 GC Fe P02 G A 527 M A 653 - LFQ SG CD1 D
(Fe P02 G) Z

Mechanical properties
Steel Grade 0.2 % - Proof Stress Tensile Strength Fracture Elongation
Grade Number RP 0.2 N/mm2 Rm N/mm2 A 80 %
DX51 D + Z 1.0226 140 270 - 500 ≥ 22

Surface finish
Euro Norm Germany U.K. France Italy USA Japan
EN 10142 /147 DIN 17162/1 BS 2989 NFA 36-421 UNI 5753 ASTM JIS G 3302
A146

NA NA Spangle N NA Regular Spangle Regular Spangle Regular Spangle

MA MA Minimum Spangle M MA Minimized Spangle Minimized Spangle Minimized Spangle

MB B Smooth B Skin passed - Skin passed

MC C Extra Smooth XS C - - -

Appearance
N = Normal rose pattern
M = Reduced (minimized) rose pattern

Zinc coating surface finish


Normal or regular spangle
This finish is obtained during normal solidification of a hot-dip zinc coating on steel, and
results in the formation of a coating which exhibits either no spangle or zinc crystals of
different sizes and brightness. However, the zinc appearance has no effect on either the
quality or corrosion resistance of the coating.

Flattened minimized spangle


This zinc coating finish is obtained by restricting the normal zinc crystal growth followed
by the application of a skin pass process.
This finish is recommended for applications where a high gloss paint finish is required.
It is available for zinc coatings mass up to Z275, and a maximum material thickness of
1.20 mm if passsivation is required, or a maximum thickness of 1.60 mm if passivation is
not required.

Quality
Normal surface. Errors on surface can occur
Improved surface. Small errors are allowed (Skin passing)
Best surface. One error free side (Skin passing)
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Coating thickness
Euro Norm Germany U.K. France Italy USA Japan

Z100 100 G100 (100 g/sqm) Z100 Z100 G40 Z 12 (120 g/sqm)
Z120 - - - - -
Z140 - - - - -
Z200 200 G200 (200 g/sqm) Z200 Z200 G60 Z 18 (180 g/sqm)
Z225 - - - - -
Z275 275 G275 (275 g/sqm) Z275 Z275 G90 Z 27 (270 g/sqm)
Z350 350 G350 (350 g/sqm) Z350 Z350 - Z 35 (350 g/sqm)
(G60 means 0.6 oz/ft2 coating thickness) (to convert from oz/ft2 to g/m2 multiply by 306)
Zink layer Surface treatment
Coating designation Minimum coating mass g/m2 Coating thickness C Chemical passivation
µm
Triple spot test Single spot test O Oil
Z100 100 85 7 CO Chemical passivation and Oil
Z120 120 90 8
U Unoiled and unpassivated
Z140 140 120 10
Z200 200 170 14
Z225 225 195 16
Z275 275 235 20
Z350 350 300 25

-The coating weight of an area of 1 m2 including both surfaces


-Coating thickness (µm) is calculated from triple spot test values, and is for one side only

Notes:
- DX 51D Bending and profiling quality in ASTM is CS Type B (Commercial Steel Type B)
- Hot – dip galvanized steel is produced on continuous zinc coating lines from either cold rolled (thickness range 0.27 to 2.0 mm)
or hot rolled (thickness range 2.01 to 3.0 mm) steel substrate; it is produced to the requirements of EN 10327, EN 10326, EN 10142,
EN 10143, ASTM A 653M (Grade 33)
- EN 10327 supersedes EN 10142
- Hot rolled substrate
Due to the nature of the hot rolling process, surface blemishes such as surface scratches and coil breaks which may be high
lighted by the zinc coating, can occur on materials with a thickness of greater than 2.01 mm. Neither of these defects will affect the
functionality of the materials.
- Wet storage corrosion “white rust”
Normally light white staining on galvanized steel is not a reason for concern.
Either under a heterogeneous film of water, or under permanent condensation, white rust appears on the surface of the steel sheets.
It is a precipitation of basic salts of zinc Zn (OH)2 that combines with CO2 to form a protective layer called Zinc Hydroxycarbonate.
- In case of ASTM specification, the specification of hot-dip galvanized steel sheet was unified as ASTM A653. - However the former
specifications likely to ASTM A526, A527, A528 are also used.
- Bending Quality of EN specification is called Lock Forming Quality (LFQ) in JIS or ASTM.

Performance in dry atmosphere


crack Formation of Zinc Hydroxide Zn (anode)
which fills in the crack. Zinc
Zn (anode) Fe (cathode) Salt
Zn (anode)
Fe (cathode) Fe (cathode) Zn (anode)

Parts can be used in dry atmosphere without influence of aggressive particles. The cut edge of these sheets with
a thickness of approx. up to 1.5 mm are by experience sufficiently protected by the cathode protection against corrosion in almost dry
atmosphere.

Period for first maintenance


Pre-galvanized Hot-dip Zinc Coated steel -typical period (years) to first maintenance
Mass g/m² including both Coastal Industrial and Urban Suburban and Rural
surfaces
275 2-5 2-5 5-10
350 2-5 2-5 5-10
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D. Electro Galvanized Steel (Electrolytic Coating) / DC01 + ZE


The base material for electrolyticaly coated steel is cold-rolled, annealed, lightly temper – rolled strip

Designations and comparisons between designations


Euro Norm Euro Norm Germany U.K. France Italy USA Japan Japan
EN 10152 EN 10152 - 92 DIN 17163-88 BS 1449 /1 NF 36-401 UNI 5866 ASTM A146 JIS G 3313 JIS G 3141

DC 01 + ZE Fe P01 ZE St 12 ZE CR 4 C Fe P01 A591 - CQ SECC SPCC

Mechanical properties
Name Grade Number Yield Stress Tensile Strength Elongation
Re N/mm2 Rm N/mm2 A80 %

DC 01 + ZE 1.0330 140 - 280 270 - 410 ≥ 28

Coating thickness (EG)


Coating Nominal Zinc coating values Minimum Zinc coating values Marking
Designation* for each surface for each surface
Thickness Mass Thickness Mass
µm g / m² µm g / m²
ZE 25 / 25 2.5 18 1.7 12 E16 ZE 25/25
ZE 30 / 30 5.0 36 4.1 29 E24 ZE 50/50
ZE 50 / 50 7.5 54 6.6 47 E40 ZE 75/75
ZE 100 / 100 10.0 72 9.1 65 ZE 100/100
(to convert from g /m2 to oz / ft2 multiply by 0.00327)
*After BSEN 10152:1994

Surface treatment Surface finish :


P Phosphated m = normal r = rough

PC Phosphated & Chemically Passivated Surface quality
PO Phosphated & Oiled A = normal quality / standard
B = best quality / full finish
C Chemically Passivated
CO Chemically Passivated & Oiled Notes :
- Tolerances : on dimensions and shape to DIN EN 10131
O Oiled
- ZE = Pure Zinc electrolytic coating
U Untreated

ALUZINK STEEL
E. Aluzink Steel / DX51D + AZ
Surface Treatment
Steel for forming
C Chemical passivation
Euro Norm Germany USA
O Oil
EN 10215 / 10143 DIN 55928/8 ASTM A792
S Antifinger print (ALC – Surface)
DX 51D + AZ
CO Chemical passivatin and Oil
Aluzink layer
Weight class Aluzink weight g / m2 , sum of both sides Appearance
Triple spot test Single spot test M = Normal rose pattern
AZ 100 100 85
AZ 150 150 130 Quality
A- Normal surface. Errors on surface can occur
AZ 165 165 150
B- Improved surface. Small errors are allowed
AZ 185 185 160
AZ 200 200 170
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STAINLESS STEEL
F. Austenitic Stainless Steels /AISI 304 & 316
EN 10088-2/ ASTM A240/ ASTM A480 / ASTM A666

Designations and comparisons between designations


USA Euro Norm Germany UK France Italy Japan
ASTM A240 Steel name DIN Steel number BS 1449: AFNOR EN 10088-2 JIS
AISI EN 10088-2 17440 Part 2 G 4304

304 * X5 CrNi 18 - 10 1.4301 304S15 Z6CN 18.09 X5 CrNi 18 - 10 SUS304


304 L X2 CrNi 19 – 11 1.4306 304S11 Z2CN 18.10 X2 CrNi 18 – 11 SUS304L
316 * X5 CrNi MO 17 – 12 – 2 1.4401 316S31 Z6CND 17.11 X5 CrNi MO 17 – 12 (SUS316)
316 L X2 CrNi MO 17 – 12 - 2 1.4404 316S11 Z2CND 17.12 X2 CrNi MO 17 – 17 - 12 SUS316L

Mechanical Properties Typical Stress/Strain Curve


Working Stress
for Stainless Steel
AISI Minimum 0.2 % Ultimate Tensile Tension / Compression (N/ Shear
Proof Stress Rp (N/mm2) Strength Rm (N/mm2) mm2) (N/mm2) 0.2% Proof Stress (Rp)

304 210 520 – 720 140 93


304 L 185 485 – 650 133 89
316 220 520 – 670 146 97

Stress
316 L 200 500 - 670 146 97

Stress-Strain Curve
(Stainless steels differ from mild steels in that these stainless steels do not exhibit a well
defined yield point when exposed to tensile load) Strain
0.2% Plastic Strain

Some Stainless Steel finishes


ASTM EN 10088 – 2 Thickness Description
(mm)

No. 1 1D 3.0-5.0 Hot rolled, annealed and pickled


2B 2B Heat treatment, annealed and pickled after cold rolling
0.3-6.0 skin - passed

No. 4 2J 0.4-3.0 Polished with abrasive mesh of 150 - 180 grain

Notes :
-Type 304 – the most common grade; the classic 18/8 stainless steel. Also referred to as “A2” in
accordance with ISO 3506.
-Type 304 L – the 304 grade but specially modified for welding
-Type 316 – the second most common grade (after 304), alloy addition of molybdenum prevents 1200
specific forms of corrosion.
Ultimate Tensile
also referred to as “A4” in accordance with ISO 3506. 1000
Strength
-Type 316L – the 316 grade but specially modified for welding. 0.2% Proof
-Modulus of Elasticity 193,000 (N/mm2) 800 Strength
2

Elongation %
Strength N/m m

-Density 7.92 to 7.94 g/cm3


600 60
-EN 10088-2 replaces BS 1449- part2
-EN 10028-7 replaces BS 1501- part3 40
400

Elongation 20
200
Effect of Cold Work
The working of austenitic stainless steel significantly increases the Proof Strength. 0 0
0 20 40 60
Localized cold working arises during the forming of angle and channel sections.
The benefits of this cold working are not taken into account in SFSP’s designs, Effect of cold working in grade 304
but provide additional reserves of strength. Stainless Steel
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F.1 Stainless Steel Fasteners


Stainless steel fasteners are specified to BS EN ISO 3506. Part 1 covers bolts, screws and studs. Part 2 covers nuts. These specifi-
cations now replace BS 6105.
Grade A2 = 304 Grade A4 = 316

Mechanical Properties
Property Class Bolts, screws and studs Nuts Shear Strength of bolts
in clearance holes Psb
0.2% Proof Stress RP Tensile Strength Proof Load (N/mm2)
0.2 (N/ mm2) Rm (N/ mm2) Strength Sp (N/mm2)
50 210 500 500 311
70 450 700 700 384

Designation:
A2 70
Austenitic Tensile 1/10 of 700 MPa
Stainless Type
Steel

Notes:
- Property class 50 represents the steel in the annealed condition
- Property class 70 represents a “cold drawn” for the bar stock from
which the fasteners are made.
- All tensile stress values are calculated and reported in terms of
the nominal tensile stress area of the thread.

F.2 Austenitic Stainless Steel Wire


BS 1554 : 1991 min 18/8 , ASTM A276

Bi – Metallic Contact
When two dissimilar metals are in contact in the presence of an electrolyte,
bi-metallic corrosion may occur, this may result in the corrosion of the base
metal while the ‘noble’ metal is protected.
The table indicates which metals may, in certain circumstances, be used together.
Aluminium

Aluminium
Mild Steel

Phosphor

Cast Iron
Stainless

Copper
Bronze

Bronze
Steel

Zinc

Metals

Stainless Steel √√ X √ √ √ X X √

Mild Steel X √√ X X X √ X X

Aluminum Bronze √ X √√ √√ √√ X X X

Phosphor Bronze √ X √√ √√ √√ X X X

Copper √ X √√ √√ √√ X X X

Cast Iron X √ X X X √√ X X

Aluminum X X X X X X √√ √

Zinc √ X X X X X √ √√

√√ Can be used in contact under all conditions


√ Can be used in contact under dry conditions (within a cavity above d.p.c. level except where the cavity is used for free drainage)
X Should not be used in contact
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ALUMINIUM
G- Aluminium 5052 & 6063
Aluminium is one of the most abundant metals and therefore cost – efficient.
High strength – to – weight ratio combined with extraordinary corrosion resistance and flexibility make aluminium a desirable
solution to product design.

Aluminium Extrusions vs. Roll Formed Steel


Aluminium Extrusions Roll Formed Steel

Strength (Tensile) Very good mechanical properties Very high mechanical properties

Density Light weight: about 1/3 that of copper or steel High density; high grams per cubic centimeter.

Strength-to-Weight Ratio Very Good Good

Excellent it can be further increased. Fair, usually requires protective coatings for
Corrosion Resistance Along with enhanced appearance. corrosion service.
Through anodizing or other coatings.

Easily formable and extruded in a wide variety of complex shapes Readily formable; thinner cross-sections than
Formability including multi-void hollows. Formable to net shapes, and extrusions aluminium extrusions; metal cannot always be
provide for the placement of metal where it’s needed. located where best used in design.

A huge array of finishes can be applied including mechanical and Protective coatings such as paint finishes are
Finishing chemical prefinishes, anodic coatings, paints and electroplated employed along with electroplated finishes.
finishes.

Recyclability High scrap value; routinely reprocessed to generate new extrusions. Low scrap value.

Pure aluminium, has little strength, but possesses high electrical conductivity, reflectivity, and corrosion resistance.
For this reason, a wide variety of aluminium alloys have been developed.

Some Aluminium Alloys:


5052 Aluminium
6063 Aluminium

G.1- 5052 Aluminium


5052 is the alloy most suited to forming operations, with good workability and higher
strength than that of the 1100 or 3003 alloys that are commercially available.
5052 has very good corrosion resistance, and can be easily welded. 5052 is not a good choice
for extensive machining operations, as it has only a fair machinability rating.

Grade Designation:
Aluminium 5052; UNS A95052; ISO AlMg 2.5

Specifications:
5052 – H32 Aluminium

Ultimate Tensile Strength , N/mm2 230


Minimum Properties
Yield Strength, N/mm2 195
Chemistry Aluminium (AL) 95.7 – 97.7 %
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G.2-6063 Aluminium
6063 is often called architectural aluminium for two reasons – first, it has a surface finish that is far smoother than the other
commercially available alloys, and second, its strength is significantly less (roughly half the strength of 6061), making it suited
for applications where strength is not the foremost consideration.
6063 is rated “Good” for forming and cold working operations, “Excellent” for anodizing, and “Fair” for machining.

Grade Designation:
- Aluminium 6063-T6; UNS A96063; ISO AlMg 0.5Si;
Also corresponds to the following standard designations and specifications:

AA6063 ASTM B361


GS10 ASTM B483

A-GS MIL G – 18014

ASTM B210 MIL P – 25995

ASTM B241 QQ A – 200 / 9

United Kingdom BS H19; DTD 372B

DIN AlMg Si 0.5


Germany
Werkstoff – Nr : 3.3206

Mechanical Properties
6063 – T6 6063 – T52

Ultimate Tensile Strength N/mm2 240 185


Tensile Yield Strength N/mm2 215 145

Modulus of Elasticity N/mm2 68,900 68,900


Elongation at Break % 12 12
Fatigue Strength N/mm2 68.9 68.9

Machinability % 50 -----
Shear Modulus N/mm2 25,800 -----
Shear Strength N/mm2 150 -----

Density g/cm3 2.7 2.7


Aluminium (Al) Content % 97.5 97.5

Conversion
From To Multiply by

MPa N/mm2 1

GPa N/mm2 1000

N/mm 2
psi 145

GPa ksi 145

MPa psi 145

ksi psi 1000

lb/in3 g/cm3 27.7

Surface Finish
Natural metallic finish
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►Finishes
1-Hot dip galvanization (H.D.G) After Fabrication Zinc-iron alloys

ISO 1461 / ASTM A 123


H.D.G process consists of dipping steel in melted zinc at 450° Celsius
temperature at which iron and zinc share great affinity, and allowing an
alloy to form where pure zinc prevails to the outside. Steel

Due to the difference of electrochemical potential between zinc and


Section:through galvanized coating on silicon
steel (cathodic protection), a zinc coating can protect steel in such a way
containing steel; Coating is zinc-iron alloy which
that vigorous forces, such as cutting, scratching or piercing, are equally appears gray.
protected against corrosion.
What considerably affects the appearance and gauge of galvanization is the
Pure zinc
contents of alloyable elements that are generally present in steel: Carbon,
magnesium, and silicon. If the contents of these elements increase, the Zinc-iron alloys
coating gauge also increases and it becomes matte grey. The greatest effect
is produced by silicon in concentrations higher than 0.12%. Steel
ISO 1459 withdrown
Hot dip galvanization Process Section:through galvanized coating showing pure
Minimum zinc weight / Comparison on various standards metal zinc and zinc-iron alloy layers which are
the normal coating developments on rimmed or
Products to be Minimum Zinc Weight
Standard aluminium killed steel.
Galvanized On each Specimen

Nature Thickness g/m² Thickness


(mm) (µm) Hot - Dip Galvanizing at SFSP
International Steel e<1 250 35 Calvanizing Inspection
Standard ISO 1461 1≤e<3 325 45 ice preparation
3≤e<5 395 55
e≥5 505 70
United States Steel 0.76≤e<1.6 259 37
ASTM A-123 1.6≤e<3.2 381 54
3.2≤e<6.4 549 77 Cooling
e≥6.4 610 86 Molten and
Flux
Causticing Rinising Solution Zinc Bath cleaning
United Kingdom Steel 1≤e<2 - - Cleansing Pickling
BS 729 2≤e<5 - -
e≥5 - -
Germany Steel e<1 325 45
DIN 50976 1≤e<3 360 50
3≤e<6 430 60
e≥6 540 75
European Standard Steel e<1.5 250 35
CEN 1.5≤e<3 325 45
3≤e<6 395 55
e≥6 505 70
France Steel e<1 300 42
NFA 91-121 1≤e<3 350 49
3≤e<5 400 56
e≥5 450 63
Italy Steel 1≤e<3 360 50
UNI 5744 3≤e<6 470 65
e≥6 540 75

ASTM A 123 / A 123 M Requirements


-Coating Thickness / Weight – dependent upon material category and steel thickness
-Finish – continuous, smooth, uniform
-Appearance – free from uncoated areas, blisters, flux deposits and gross dross inclusions as well as having no
heavy zinc deposits that interfere with intended use
-Adherence – the entire coating should have a strong adherence throughout the service life of
galvanizedsteel
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Table.1 Minimum Average Coating Thickness Grade by Material Category

All Specimen Test


Steel Thickness Range (Measured), in (mm)
Material Category <1.6 mm 1.6 to 3.2 to >4.8 to ≥ 6.4 mm
< 3.2 mm 4.8 mm < 6.4 mm
Structural Shapes and plate 45 65 75 85 100

Strip and Bar 45 65 75 85 100

Pipe and Tubing 45 45 75 75 75

Wire 35 50 60 65 80

Table.2 Coating Thickness Grade Table.2 Coating Thickness Grade


The values in micrometer (µm) are based on the Coating Grade. Coating mils oz / ft² µm g/m²
Grade
The other values are based on conversions using the following formulas:
mils = µm x 0.03937; oz / ft² = µm x 0.02316; 35 1.4 0.8 35 245

g/m² = µm x 7.067; oz / ft² = g/m² x 0.00327 45 1.8 1.0 45 320


1 mil = 0.001 inch, 1µm = 0.001 mm = 0.00003937 inches 50 2.0 1.2 50 355
55 2.2 1.3 55 390
60 2.4 1.4 60 425
Comparison between ISO 1461 & ASTM A 123
65 2.6 1.5 65 450
International Standards Organization (ISO) 1461, titled “Hot Dip Galvanized Coatings 75 3.0 1.7 75 530
on Fabricated Iron and Steel Articles-Specifications and Test Methods,” is a general 80 3.1 1.9 80 566
galvanizing specification.
85 3.3 2.0 85 600
This specification is essentially equivalent to the “American Society of Testing and
Materials (ASTM) A123 and A153” 100 3.9 2.3 100 705

Table.1 ISO 1461 vs. ASTM A 123/A 153 Coating Thickness Comparison
ISO steel thickness ISO minimum average coating thickness ASTM average minimum coating thickness
≥ 6 mm (~ ¼˝) 3.3 mils (85 µm) local – steel 3.0 mils (76 µm) – pipe & tubing
3.1 mils (80 µm) – castings 3.1 mils (79 µm) – wire
1.8 mils (45 µm) – castings (if centrifuged) 3.3 mils (85 µm) – castings (ASTM A 153)
3.9 mils (99 µm) – structurals , strip & bar

< 6 mm (~¼˝) & ≥ 3 mm (~⅛˝) 2.8 mils (70 µm) – steel & castings 2.4-2.6 mils (61-65 µm) – wire
1.8 mils (45 µm) – castings (if 3.0 mils (76 µm) - pipe & tubing
centrifuged) 3.0-3.3 mils (76-85 µm) – structurals, strip & bar
3.3 mils (85 µm) – castings (ASTM A 153)

< 3 mm (~⅛˝) & ≥ 1.5mm (~1/16˝) 2.8 mils (70 µm) – castings 1.8 mils (46 µm) – pipe & tubing
2.2 mils (55 µm) – steel 2.0 mils (51 µm) – wire
1.4 mils (35 µm) - casting (if centrifuged) 2.6 mils (65 µm) - structurals, strip & bar
3.3 mils (85 µm) – castings (ASTM A 153)

< 1.5mm (~1/16˝) 2.8 mils (70 µm) – castings 1.4 mils (36 µm) – wire
1.8 mils (45 µm) – steel 1.8 mils (46 µm) – pipe & tubing
1.4 mils (35 µm) - castings (if centrifuged) 1.8 mils (46 µm) - structurals, strip & bar
3.3 mils (85 µm) – castings (ASTM A 153)

ISO 1461 vs. ASTM A 153 Coating Thickness Comparison – Fasteners only
ISO steel diameter ISO minimum average coating thickness ASTM average minimum coating thickness
≥ 20 mm (~¾˝) 1.8 mils (45 µm) 2.1 mils (54 µm)
< 20 mm (~¾˝) & ≥ 6 mm (~¼˝) 1.4 mils (35 µm) – w/ threads 2.1 mils (54 µm) – over ⅜˝ diameter
1.8 mils – w/o threads 1.7 mils (43 µm) – under ⅜˝ diameter

< 6 mm (~¼˝) 0.8 mils (20 µm) 1.7 mils (43 µm)
1.8 mils (45 µm)–w/o threads
over 3 mm diameter
1.4 mils (35 µm)–w/o threads
under 3 mm diameter

In comparing the two standards, ISO 1461 and ASTM A123 and ASTM A153, there are no major differences.
mils = µm x 0.03937
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Table.2 Differences between ISO 1461 and ASTM A 123


ISO 1461 ASTM A 123
Includes mention of Wet Storage – Not a Basis for rejection No Wet Storage stain mentioned

Includes mention for ash as a basis for rejection when affecting intended use. Ash not form of rejection

Doesn’t distinguish steel into material categories (i.e. pipe, strip, wire) Does categorize material by pipe, strip, and wire

Bath composition – 98.5% Zn minimum / 1.5% additives by weight Bath Composition – 98% Zn by weight

No adhesion testing suggested except visual inspection Adhesion testing – stout knife testing suggested
Mean coating – average value on 1 large article or on all the articles in the control
The average of three specimen coating thickness.
sample…5 test readings per ref area (1,000 mm2/min)
No thickness coating grade Has coating grade

Designates coating thickness for castings No coating designation

Renovation Renovation
Uncovered areas by galvanizer shall not exceed 0.5% Shall be 1 in (25 mm) or less in its narrowest dimension < ½ of 1% of the surface area
Each area shall not exceed 10 cm or 36 m2 (900 m2 ) per ton of piece of weight, whichever is less 50% higher than table
Min 12 mil (30µm) more than that required by coating requirements 1, no more than 4.0 units.

Reference Area Reference Area


SA > 2 m2 (large articles) at least 3 ref areas on SA > 160 m2 (100,000 mm2 ) (multi specimen) the average of the 3 specimen coating
each article in the control sample thickness grades comprising each test article is the average coating thickness for that
10,000 mm2 (SA) on each article in the control test article.
sample, one (at least) reference area. SA ≤ 160 m2 (single specimen), average of all specimens coating thickness grades is
1,000 mm2 – 10,000 mm2 (SA) requires one +eference area. the average coating thickness for the sample.
< 1,000 mm2, group enough articles to form at least 1,000 mm2 surface area for an Threaded components, the thickness of coating shall be made on a portion of the
individual reference area. Table 1. article that doesn’t include any threads.

Testing Methods:
Testing Methods:
Magnetic Method,Stripping Method,Weighing before/after galvanizing
Microscopic Method,Calculation and Magnetic Method
Microscopy
Renovation Methods:
Renovation Methods:
Shall be by zinc thermal spaying or by a suitable zinc rich paint. Use of zinc alloy
Thermal zinc spraying zinc rich paints and zinc alloy stick.
stick is possible.

Dispute: Dispute:
Mean masses of HDG coating per unit area using gravimetric method and nominal New sample taken randomly from the lot, which has twice the % of the test articles,
density of the coating (7.2 g/ cm2) Magnetic thickness test the sample.

Service duration chart for Hot-Dip Galvanized coatings Service duration chart for Hot-Dip Galvanized coatings In an
industrial environment

/
< 1 16’’ Diameter wire /
> 1 4’’ Thick pipe or tube /
> 1 4’’ Structural shapes and plates
/
> 3 8’’ Diameter fastener
Castings
10
90
80 100
Service duration* (years)

90 B2
Key
Service duration* (years)

70 Rura 80 A2
60 Suburban
70
Temperare Marine
50 60
Tropical Marine
50
40 Industrial

ASTM Minimun
40
30 Coating Thickness
30
20 20
10
10
A1 B1
2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0

Average Thickness of zinc (mils) Average Thickness of zinc (mils)


*Service duration is defined as the time to 5% rusting steel surface 1 mil=24.7µm /oz/ft2 = 175g/m2 *Service duration is defined as the time to 5% rusting steel surface 1 mil=24.7µm /oz/ft2 = 175g/m2

Details: Notes:
Steel chemistry and surface condition determine the metallurgical reaction A1: 1/4-inch thick steel has at least 3.9 mils (99 microns) of zinc coating, per
between zinc and iron (steel), therefor generating a range of zinc coating ASTM A 123.
thicknesses. A2: 1/4-inch thick steel will be protected for approximately 72 years in an
Steel containing elevated amounts of silicon and phosphorus tend to exhibit industrial environment before any touch-up or repair will be required to
thicker coatings. It is recommended that steels have a slilicon content below extend the life of the steel in use.
0.04% or between 0.15 % anc 0.22%, as well as a phosphorus level less thsn B1 and B2 : 1/2-inch thick steel often has a zinc coating of four mils or more,
0.04%. resulting in a maintenance-free performance for approximately 85 years.
Cost: The initial cost of hot-dip galvanized steel is equal to the final cost,thus
there are no maintenance costs from year 0 to year 72.
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2-Zinc Electroplating after fabrication /ASTM B633


In the electroplating process, the part to be zinc coated is immersed
in a solution of zinc ions.
An electric current causes the zinc to be deposited on the part.
Zinc plated parts typically have a zinc coating of 0.2 to 0.5 mil (5µm
to 25 µm) and are recommended for dry indoor use.

Thickness classes for Coatings for Zinc Plating

Classification* Service Condition** Thickness Minimum


µm (inch)
Fe / Zn 5 SC1 (mild) 5 (0.0002˝)
Fe / Zn 8 SC2 (moderate) 8 (0.0003˝)
Zinc plated products have an attractive appearance when new as the zinc
Fe / Zn 12 SC3 (severe) 12(0.0005˝)
coating is bright and smooth, where a hot-dip galvanized coating has a duller
Fe / Zn 25 SC4 (very severe) 25(0.001˝) and less smooth surface. There is typically about 10 times as much as zinc applied
to small parts in the hot-dip galvanizing process as with zinc plating. But zinc
* Iron or steel with zinc electroplate. Numerical thickness in micrometers
plating will not provide adequate corrosion resistance and will rarely provide
* * Where service conditions are valid only for coatings with chromate conversion coating.
Type II for SC4 and SC3 and type III for SC2 and SC1. more than 12 months protection in most of the coastal population centers.

British standards for specifiying zinc plating


Standard Notes Comments
BS EN 12329:2000 Coating requirements may are specified by referencing the following codes or service conditions, where; the mini- Superseded BS
mum zinc thickness is specified as a number e.g. 1706:1990
ZN5 = 5 µm minimum thickness of zinc,and the pas sivate type or an supplementary treatment is called up
by using the appropriate code.
Typical thickness codes:ZN5,ZN8, ZN12, ZN25
Passivate codes: A = clear passivate, B = Bleached pas sivate, C = Colour passivate, D = Olive drab passivate, F = Black
passivate
Supplementary treatment codes:
T1 = Application of paints, varnishes, powder coatings or similar coatings materials.
T2 = Application of organic or inorganic sealants
T3 = Dyeing
T4 = Application of grease or oil or other lubricants
T5 = Application of wax
Example of full coating classification:
Zinc plate to BS EN 12329:2000 FE//ZN8//A
Which means; FE = ferrous substrate, ZN = Zinc coat ing 8 = 8 µm min deposit and A = Clear passivate.

BS 7371-12:2008 Standard for imperial fasteners, thickness is depandent or service conditions, upon screw thread dia and passivation Superseded BS
called up by the ZN5 = 5 µm appropriate code: 3385 Part 2
Screw thread dia Batch av thk (µm)
0.060’’ to 0.125’’ 3.8 to 51 µm
0.126’’ to 0.250’’ 5.1 to 6.4 µm
0.250’’ to 0.500’’ 6.4 to 7.6 µm
0.500’’ to 0.750’’ 7.6 to 8.9 µm
>0.75’’ See BS EN 12329
Passivate codes: A = Clear, B = Bleachd C= Colour,D = Olive drab
BK = Black

BS EN ISO4042:2000 Standard for fasteners, p;ating thickness is dependent up on thread dia and passivation is called up by the appropriate Replaces
code. BS7371-3:1993
Screw thread dia Batch av thk (µm)
1.0 to 2.0 mm 3
2.5 to 8.0 mm 5
10 to 16 mm 8
18 to 22 mm 10
> 22 mm See the table in the specification
Passivate codes:
Class 1: A = Clear, B = Bleached
Class 2 : C = Colour, D = Olive drab
BK = Black
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Standards Thickness
BS EN 12329:2000 FE / ZN SA 5 µm
Related Standards:
BS EN 12329:2000 FE / ZN 12A & 12/C 12 µm
ISO 2081-NEQ, NF A91-052, DIN 50961 ASTM B633
BS 1706 FE ZN 8c2c 8 µm
BS 1706 FE ZN 5c2c 5 µm
BS 3382 parts 1&2 1961 10 µm

3-Powder Coating
. Epoxy Coating powder types (EP)
. Polyester coating powder (SP)
. Polyester / Epoxy coating powder (SP / EP)

Epoxy coating powder types (EP) (5-15 µm) / Internal


EP coating powders possess very good chemical resistance and excellent mechanical values
such as high elasticity or impact resistance. Epoxy powders are used for corrosion – resistant
applications. They have no physiologically negative characteristics. One disadvantage is
their tendency to “ go chalky” and turn yellow under external factors

Polyester coating powder (SP) (25 µm) / External


Polyester coating powders are weather proof and do not “go chalky”, so they can be used
out – doors. They have good mechanical properties such as blow and impact resistance and
good adherence, which means that such later processes as sawing, drilling, or machining
are also possible.

Polyester / Epoxy coating powder (SP / EP) / Internal & External


The mixing ratio between epoxy resin and polyester resin varies between 60 / 40 and 10
/ 90. The resultant powder films are far more resistant to yellowing and less liable to “ go
chalky”, and also have excellent mechanical qualities.
The range of colours includes the whole of the standard RAL pallet and many others.

-Specific Gravity: 1.20 – 1.90 g/cm3 depending on colour and type.

Technical Properties
Item Test Standard Test Index
ISO UK China
Adhesion (Cross Cut) ISO 2409 BS 3900 : Part E6 GB/T9286-1998 Classification Gt0 – no loss of adhesion
Pencil Hardness ASTM D3363 ---- GB/T6739 -1996 1 H – 3H
Impact Test ISO 6272 ---- GB/T1732 -1993 10 – 60 kg cm

Erichsen Test ISO 1520 BS 3900 : Part E4 GB/T9753 -1988 5 – 10 mm


Depending on colour and type
Flexibility ISO 1519 BS 3900 : Part E1 GB/T6742 - 1986 0.5 – 2 mm

Chemical Resistance
Excellent resistance against:
-Sea water
-Tap water
-Sulphuric acid, 20 %
-Phosphoric acid, 30 % RAL Colors
-Sodium hydroxide, 30 % RAL 1013 RAL 1003 RAL 3020 RAL 8014
-Acetic acid, 20 %
BEIGE YELLOW RED BROWN
-High alcohols
Limited resistance against BEIGE YELLOW RED BROWN
-Hydrochloric acid Concentration RAL 9003 RAL 7004 RAL 5015 RAL 6005

-Nitric acid 30 % WHITE GREY blue GREEN


-Petrol
BEIGE GREY BLUE GREEN
-Aromatic solvents
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►Converters
Length
To Convert From To Multiply By
inch (in) = meter (m) x 2.540000 x 10-2
foot (ft) = meter (m) x 3.048000 x 10-1
inch (in) = centimeter (cm) x 2.540000
foot (ft) = centimeter (cm) x 3.048000 x 10+1
inch (in) = micrometer (µm) x 2.540000 x 10+4
foot (ft) = micrometer (µm) x 3.048000 x 10+1
meter (m) = foot (ft) x 3.280840
meter (m) = inch (in) x 3.937008 x 10+1
micrometer (µm) = foot (ft) x 3.937008 x 10-5
micrometer (µm) = inch (in) x 3.280840 x 10-6

Area
To Convert From To Multiply By
inch (in2) = square meter (m2) x 6.451600 x 10-4
foot (ft2) = square meter (m2) x 9.290304 x 10-2
inch (in2) = square. centimeter (cm2) x 6.451600
foot (ft )
2
= square. centimeter (cm ) 2
x 9.290304 x 10+2
inch (in )
2
= square.micrometer (µm ) 2
x 6.451600 x 10+8
foot (ft2) = square.micrometer (µm2) x 9.290304 x 10+10
square meter (m ) 2
= square foot (ft )2
x 1.0764 x 10+1
square meter (m2) = square inch (in2) x 1.550003 x 10+3
sq. centimeter (cm ) 2
= square foot (ft )2
x 1.0764 x 10-3
sq. centimeter (cm ) 2
= square inch (in )2
x 1.550003 x 10-1
sq.micrometer (µm2) = square foot (ft2) x 1.0764 x 10-9
sq.micrometer (µm ) 2
= square inch (in )2
x 1.550003 x 10-7

Volume
To Convert From To Multiply By
inch (in3) = cubic meter (m3) x 1.638706 x 10-5
foot (ft3) = cubic meter (m3) x 2.831685 x 10-2
inch (in3) = cubic centimeter (cm3) x 1.638706 x 10+1
foot (ft )
3
= cubic centimeter (cm )
3
x 2.831685 x 10+4
inch (in )
3
= cubic micrometer (µm ) 3
x 1.638706 x 10+13
foot (ft3) = cubic micrometer (µm3) x 2.831685 x 10+16
square meter (m ) 3
= square foot (ft )3
x 3.5315 x 10+1
square meter (m3) = square inch (in3) x 6.01024 x 10+4
sq. centimeter (cm ) 3
= square foot (ft )3
x 3.5315 x 10-5
sq. centimeter (cm ) 3
= square inch (in )3
x 6.01024 x 10-2
sq.micrometer (µm3) = square foot (ft3) x 3.5315 x 10-17
sq.micrometer (µm ) 3
= square inch (in )3
x 6.01024 x 10-14
gallon (U.S. liquid) = cubic meter (m3) x 3.785412 x 10-3

Force
To Convert From To Multiply By
pounds-force (lbf ) = newtons (N) x 4.448222 x 10°

Temperature
To Convert From To Multiply By
degree Fahrenheit = degree Celsius x t°C = (t°F - 32)1.8
degree Celsius = degree Fahrenheit x t°F = 1.8t°C + 32
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Section Properties
To Convert From To Multiply By
section modulus S (in )3
= S (m ) 3
x 1.638706 x 10-5
moment of inertia I(in4) = I (m4) x 4.162314 x 10-7
modulus of elasticity E (psi) = E (Pa) x 6.894757 x 10+3
section modulus S (m ) 3
= S (in )3
x 6.102374 x 10+4
moment of inertia I (m4) = I (in3) x 2.402510 x 10+6
modulus of elasticity E (Pa) = E (psi) x 1.450377 x 10-4

Bending Moment or Torque


To Convert From To Multiply By
lbf.ft = newton meter (N.m) x 1.355818
lbf.in = newton meter (N.m) x 1.129848 x 10 -1
N.m = lbf.ft x 7.375621 x 10 -1
N.m = lbf.ft x 8.850748

Mass
To Convert From To Multiply By
ounce = kilogram (kg) x 2.834952 x 10-2
pound = kilogram (kg) x 4.535924 x 10-1
kilogram (kg) = ounce x 3.527396 x 10+1
kilogram (kg) = pound x 2.204622
Mass Per unit Length
lb/ft = kilogram per meter (kg/m) x 1.488164
lb/in = kilogram per meter (kg/m) x 1.785797 x 10+1
kg/m = pound per foot (lb/ft) x 6.719689 x 10-1
kg/m = pound per inch (lb/in) x 5.599741 x 10-1
Mass Per unit Volume
lb/ft3 = kilogram per cubic meter (kg/m3) x 1.601846 x 10+1
lb/in3 = kilogram per cubic meter (kg/m3) x 2.767990 x 10+4
kg/m 3
= pound per cubic foot (lb/ft ) 3
x 6.242797 x 10-2
kg/m3 = pound per cubic inch (lb/inch3) x 3.612730 x 10-5
lbs/ft 3
= pound per cubic inch (lb/inch ) 3
x 1.728000 x 10+3
Mass Per unit Area
lb/ft2 = kilogram per square meter (kg/m2) x 4.882428
kg/m2 = pound per square foot (lb/ft2) x 2.048161 x 10-1
Pressure or Stress
lbf/in2 (psi) = pascal (Pa) x 6.894757 x 10+3
kip/in (ksi)
2
= pascal (Pa) x 6.894757 x 10+6
lbf/in (psi)
2
= megapascal (MPa) x 6.894757 x 10-3
pascal (Pa) = pound-force per square inch (psi) x 1.450377 x 10-4
pascal (Pa) = kp per square inch (psi) x 1.450377 x 10-7
megapascal (MPa) = lbf/in2 (psi) x 1.450377 x 10+2

Abbreviations Metric symbols


Defl. = Deflection o.c. = On Center m= Meter kg= Kilogram kn = Kilonewton
S.F. = Safety Factor PVC = Poly Vinyl Chloride cm= Centimeter lb = pound Pa= Pascal
Ft. = Feet In. = Inch mm= Millimeter ft = foot MPa= Megapascal
Pre-galv. = Pre-galvanized Steel psi = Pound per Square Inch µm= Micrometer N= Newton
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