Beruflich Dokumente
Kultur Dokumente
Ansoft, Maxwell, and Optimetrics are registered trademarks or trademarks of SAS IP,
Inc. All other trademarks are the property of their respective owners.
New editions of this manual incorporate all material updated since the previous edi-
tion. The manual printing date, which indicates the manual’s current edition,
changes when a new edition is printed. Minor corrections and updates that are
incorporated at reprint do not cause the date to change.
Update packages may be issued between editions and contain additional and/or
replacement pages to be merged into the manual by the user. Pages that are rear-
ranged due to changes on a previous page are not considered to be revised.
i
Getting Started with Maxwell: Designing a Rotational Actuator
ii
Getting Started with Maxwell: Designing a Rotational Actuator
Getting Help
Ansoft Technical Support
To contact the Ansoft technical support staff in your geographi-
cal area, please go to the Ansoft website, http://
www.ansoft.com, click the Contact button, and then click Sup-
port. Phone numbers and e-mail addresses are listed for the
technical support staff. You can also contact your Ansoft
account manager to obtain this information.
All Ansoft software files are ASCII text and can be sent conve-
niently by e-mail. When reporting difficulties, it is helpful to
include specific information about what steps were taken or
what stages the simulation reached. This promotes more rapid
and effective debugging.
Context-Sensitive Help
To access online help from the Maxwell user interface, do one
of the following:
• To open a help topic about a specific Maxwell menu com-
mand, press Shift+F1, and then click the command or tool-
bar icon.
• To open a help topic about a specific Maxwell dialog box,
open the dialog box, and then press F1.
iii
Getting Started with Maxwell: Designing a Rotational Actuator
iv
Table of Contents
1. Introduction
Maxwell Solution Types . . . . . . . . . . . . . . . . . . . 1-2
The Maxwell Desktop . . . . . . . . . . . . . . . . . . . . . 1-3
General Procedure for Setting Up Maxwell Designs 1-4
About the Example Design . . . . . . . . . . . . . . . . 1-5
2. Setting Up the Design
Open Maxwell and Save a New Project . . . . . . 2-2
Specify a Solution Type . . . . . . . . . . . . . . . . . . . 2-3
Set the Drawing Units . . . . . . . . . . . . . . . . . . . . 2-3
3. Creating the Geometric Model
Set the Drawing Plane and Movement Mode . . 3-2
Create the Outer Armature Object . . . . . . . . . . . 3-3
Draw the Outer Cylinder . . . . . . . . . . . . . . . . . 3-3
View the Entire Cylinder . . . . . . . . . . . . . . . . . 3-5
Draw the Inner Cylinder . . . . . . . . . . . . . . . . . . 3-5
Subtract the Cylinders . . . . . . . . . . . . . . . . . . . 3-6
Add the Poles to the Outer Armature . . . . . . . 3-6
Move the Box into a Pole Position . . . . . . . . . . 3-7
Create a Duplicate of the Pole Box . . . . . . . . . 3-7
Unite the Outer Armature and Magnetic Pole Boxes 3-8
Contents-1
Getting Started with Maxwell: Designing a Rotational Actuator
Contents-3
Getting Started with Maxwell: Designing a Rotational Actuator
Contents-4
1 Introduction
Introduction 1-1
Getting Started with Maxwell: Designing a Rotational Actuator
1-2 Introduction
Getting Started with Maxwell: Designing a Rotational Actuator
Menu
Toolbars
Modeler Window
Project
Manager
Window
History
Properties Tree
Window
(Docked)
Status Bar
Introduction 1-3
Getting Started with Maxwell: Designing a Rotational Actuator
1-4 Introduction
Getting Started with Maxwell: Designing a Rotational Actuator
Introduction 1-5
Getting Started with Maxwell: Designing a Rotational Actuator
1-6 Introduction
2 Setting Up the Design
Note Use the Tab key to navigate between value fields (from X
to Y to Z and from dX to dY to dZ).
4 Type 25.4 for the height in the dZ box, and press Enter.
The Properties window appears.
5 Click the Attribute tab.
6 Change the Name to Cylinder_tool.
7 Click OK when you are done making any desired edits.
The Properties window closes.
Note The first object selected appears under Blank Parts, and
the second object selected appears under Tool Parts.
Tool parts are removed during a Boolean operation
(unless cloned) and the final part takes on the name and
other characteristics of the Blank Part.
2 Click Modeler>Boolean>Subtract.
The Subtract dialog box appears.
3 If necessary, move the Outer_arm object to the Blank
Parts list and the Cylinder_tool object to the Tool Parts
list. To move an object from one list to another, select it,
and click the appropriate arrow.
4 Click OK.
Add the Poles to the Outer Armature
Add two magnetic poles to the outer armature. To do so, you
need to create a box, move the box into the position for the
poles, and use the Mirror command to create a duplicate of
the box. Then unite the three model objects, and subtract a
newly created cylinder to arrive at the final shape.
To create the box for the outer armature magnetic poles:
1 Click Draw>Box.
2 Type the box position (-13.9, 0, 0) in the X, Y, and Z fields
at the bottom of the screen, and then press Enter.
3 Type the box size (27.8, -40, 25.4) in the dX, dY, dZ
fields, and then press Enter.
The Properties window appears.
4 Click OK.
A box named Box1 is drawn.
Note Pressing F1 with any dialog on the screen will open the
Context-Sensitive Help system to the appropriate page
for that dialog.
c. Make sure the Outer_arm object is in the Blank Parts list and
the cylinder1 object is in the Tool Parts list.
d. Click OK.
The Outer_arm object should look as shown in the following
graphic:
6 Click OK.
A rectangle named path is drawn.
7 Uncover the faces:
a. Click Edit>Select>Faces, and select path by clicking on it in
the Modeler window.
b. Click Modeler>Surface>Uncover Faces.
Set the Drawing Plane to YZ
To set the drawing plane:
• Select YZ from the Drawing plane pull-down list on the 3D
Modeler Draw toolbar.
Draw the Cross-Section of the Coil
To draw the cross-section of the coil:
1 Click Draw>Rectangle to draw the cross-section of the
coil.
2 Type (0, 0, 15.5) in the (X, Y, Z) boxes, for the rectangle
position, and then press Enter.
3 Type (0, 17, 24) in the (dX, dY, dZ) boxes, for the rectan-
gle dimensions, and press Enter.
The Properties window appears.
4 Click the Attribute tab.
5 Change the Name to coil1.
6 Click OK.
A rectangle named coil1 is drawn.
Sweep the Cross-Section Along the Path
To sweep the cross-section (coil1) along the path (path) to
create the coil:
1 In the history tree, select path, press and hold down the
Ctrl key, and then select coil1.
2 Click Draw>Sweep>Along Path.
The Sweep along path dialog box appears.
3 Click OK to accept the defaults.
The Properties window appears.
4 Click OK to create the coil. The coil retains the name coil1
from the cross section used to create it.
2 Click Edit>Arrange>Rotate.
The Rotate dialog box appears.
3 Select the Z radio button for the Axis.
4 Thinking ahead, we will want to evaluate the device over a
range of armature angles. Therefore, enter “angle” into
the value field.
The Add Variable dialog appears as shown to specify the
value for the variable.
5 Ensure that the Unit Type is set to Angle, and the Unit is
set to deg. Type 29 in the Value text box.
6 Click OK.
Note Most numeric entry fields allow entry of a variable name
for use in parametric or optimization.
H (A/m) B (T)
1. 0 0
2. 4000 1.413
3. 8010 1.594
4. 16010 1.751
5. 24020 1.839
6. 32030 1.896
7. 40030 1.936
8. 48040 1.967
9. 64050 2.008
10. 80070 2.042
11. 96080 2.073
12. 112100 2.101
13. 128110 2.127
14. 144120 2.151
15. 176150 2.197
16. 208180 2.24
17. 272230 2.325
18. 304260 2.37
19. 336290 2.42
20. 396000 2.5
e. Click OK.
The BH Curve dialog box closes, and the View / Edit Mate-
rial dialog box reappears.
f. In the Value column of the Bulk Conductivity row, enter 2e6.
g. Click Validate Material.
A green check mark appears if the material is valid.
7 Click OK to close the View / Edit Material dialog box.
The Select Definition dialog box reappears.
8 Click OK to close the Select Definition dialog box.
The Properties window reappears.
9 Click OK to close the Properties window.
Assign Material Properties
Select the Inner_arm object, and assign the newly defined
arm_steel property. Select the two coils, and assign copper
as the material property:
To assign the material properties to the model objects:
1 Double-click the Inner_arm object in the history tree.
The Properties window appears.
Assign Excitations
Currents need to be defined and assigned as excitations for
the two coil terminals.
To define the currents:
1 Select Section1 and Section2 in the history tree.
2 Click Maxwell3D>Excitations>Assign>Current from the
menu.
The Current Excitation dialog box appears.
2 Select Analyze.
Note Because you are solving multiple geometric problems, the
solution time required will be proportionately longer than
solving the non-parametric solution in the previous chapter.
The L11 and L22 traces almost overlap. This is normal since
the respective inductances should be identical.
Numbers C
3D Modeler window 1-3 closing Maxwell 7-7
3D movement mode 3-2 closing the project 7-7
coil cross-section 3-15
coil terminal 4-5
A coil terminals 3-19
adding a solution setup 5-2 context-sensitive help 1-iii
adding parameters to a setup 7- conventions used in guide 1-i
2 coordinate system 3-15
analysis setup 5-2 copyright notice 1-2
Analyze command 5-2 creating a coordinate system 3-
analyzing the solution 5-2 15
animation 7-6 creating a parametric analysis
assigning excitations 4-5 report 7-4
attributes creating a path 3-15
plot properties 6-2 creating an animation 7-6
creating an inner armature ob-
ject 3-10
B creating an object list 6-2
B vector 6-2 creating outer armature object
background region 3-20 3-3
BH-curve 4-2 creating the background region
Boolean operations 3-19 3-20
box object 3-6 creating the coil terminals 3-19
cross-section of a coil 3-15
currents 4-5
Index-1
Getting Started with Maxwell: Designing a Rotational Actuator
cylinder object
drawing 3-3 I
inner armature 3-10
D intersecting objects 3-18
defining material properties 4-2
defining the background region 3-20 M
desktop 1-3
fit all 3-5 magnetic flux density vector 6-2
diagram of example design 1-5 magnetostatic solution type 2-3
distributed processing 7-6 magnetostatic solutions 1-2
drawing a box 3-6 material properties 4-2
drawing a cylinder 3-3 Maxwell
drawing a rectangle 3-15 closing 7-7
drawing plane 3-2 exiting 7-7
drawing units 2-3 renaming a design 2-2
duplicating an object 3-7 renaming a project 2-2
saving a project 7-7
Maxwell desktop 1-3
E Maxwell solution types 1-2
menu bar 1-3
electric 3D field solutions 1-2
Message window 1-3
excitations 4-5
mirroring an object 3-7
exiting Maxwell 7-7
modifying plot attributes 6-2
Movement mode 3D 3-2
F moving objects 3-7
field overlays 6-2
fit all in modeler window 3-5 N
new coordinate system 3-15
G nonlinear material 4-2
general design procedure 1-4
O
H object list
creating 6-2
harmonic steady-state solutions 1-2
opening a project 2-2
help
outer armature 3-3
Ansoft technical support 1-iii
context-sensitive 1-iii
on dialog boxes 1-iii P
on menu commands 1-iii
parameterization 7-2
history tree 1-3
Index-2
Getting Started with Maxwell: Designing a Rotational Actuator
parameters 7-2
parametric analysis 7-2 S
parametric analysis report 7-4
parametric design variations 7-2 saving a project 2-2
parametric sweep 7-2 saving Maxwell project 7-7
performing an animation using saved data separate bodies 3-19
7-6 setting drawing units 2-3
plot attributes 6-2 setting the drawing plane 3-2
plotting setting the movement mode 3-2
magnetic flux density vector 6-2 setting up Maxwell designs 1-4
object list 6-2 setting up the analysis 5-2
preparation 6-2 simulation 5-2
post processing 6-2 sinusoidal solutions 1-2
preparing for a plot 6-2 solution setup 5-2
Progress window 1-3 solution simulation 5-2
project solution type 1-2, 2-3
closing 7-7 sources 4-5
Project Manager window 1-3 subtracting objects 3-6
project tree 1-3 sweeping a cross-section 3-15
projects sweeping variables 7-2
opening and saving 2-2
properties T
plot attributes 6-2
table
parametric design variations 7-2
Q TEAM workshop problem 24 1-5
quantity time domain solution 1-2
plotting 6-2 toolbars 1-3
trademark notice 1-2
transient electric fields 1-2
R transient solutions 1-2
rectangle
drawing 3-15 U
renaming
a design 2-2 uniting objects 3-8
a project 2-2
report V
parametric analysis 7-4
rotating an object 3-20 viewing entire screen 3-5
rotational actuator example 1-5
running the analysis 5-2 W
windows in Maxwell desktop 1-3
Index-3
Getting Started with Maxwell: Designing a Rotational Actuator
X
XY drawing plane 3-2
Index-4