612-619-1208 (cell), 3974 W Campbell Ave, Campbell CA 95008,
rk50d73e@westpost.net PROFESSIONAL SUMMARY Dynamic highly experienced modeling, analysis and reliability engineering professional. Proven success in developing and implementing best practices of design and analysis for high value and cost effective programs in diverse industries. Well qualified, providing technical leadership with strong analytical and problem-solving skills. Project management skills including coordinate with management, cross-functional teams and vendors. KEY STRENGTHS * Problem Solver - Developed workable and practical solutions for design issues and field problems employing proven problem solving techniques. * Innovation - Championed use of verified and validated FEA models, probabilistic analysis software, and python scripts for reliability and life estimation of complex designs, which is now recognized as best practice transfer and now been used company-wide. Authored numerous peer-reviewed papers. * Results Focused - Turned around key project that was six months behind schedule and met and exceeded all goals and objectives. * Risk Management - Met project goals every time by identifying potential high-risk areas, by planning and implementing early risk mitigation strategy as needed through proof-of-concept technical prototyping and maintain constant communication with program managers. CORE COMPETENCE * Simulation Driven Design * Verification & Validation * Design Optimization * Multi-physics Analysis * Finite Element Analysis * Design for Manufacturing * Failure Analysis * Reliability Analysis * FMEA PROFESSIONAL EXPERIENCE Consultant, RMA Consulting Group, Santa Clara CA. 02/2009 - Present Responsible for reliability predictions and solutions to design and manufacturing companies for new and existing products, and processes to reduce maintenance cost while increasing profitability. Job required testing, modeling methods in FEA, probabilistic and application of structural and thermal engineering basics for problem resolution. Design direction proposals for stiffness, strength, material selection, cooling requirements, heat sink selection, design of heat paths and knowledge transfer through close collaboration, data transfer and reports. * Turned around reliability improvement of generator-dissipater-controller system within 2 months that was six months behind schedule. Solder joint stress and thermal fatigue failure modes mitigation and design change recommendations with analysis of 7 printed circuit boards consisting of hundreds of components resulted in 1000+% life improvements. * Increased reliability of rubber track by 233% through FMEA, validated FEM models, redesign and optimization. Developed Load prediction model and incorporated material degradation model into the probabilistic wear-out model. Process is now recognized as best practice transfer and been used company-wide. Received BAE Systems Chairman's award for transferring best practice - "High reliability with minimal tests". Consultant, Pioneering Technologies, Santa Clara CA., 11/2007 - 01/2009 Responsible for structural failure analysis and thermal performance enhancement solutions to design and manufacturing companies for new and existing products to avoid potential break down while reduce time-to-market. Job required modeling methods in FEA, application of material failure, vibration, dynamics and thermal basics for problem resolution. New design concepts proposals, feasibility studies to verify capability and functionality, knowledge transfer through close collaboration, data transfer and reports. * Proven track record of on-time design analysis of suspension, brakes and hull that were carried out on the 2nd generation HUMVEE replacement truck JLTV for the Department of Defense competition awarded to BAE Systems. * Offered structural design analysis consultation for the MRAP composite plastic hood alternative to aluminum hood resulting in cost savings over $20M. Senior Analysis Engineer (Contractor), BAE Systems, Santa Clara CA., 11/2005 - 10/2007 Provide verified and validated analysis model development expertise to have strategic and tactical support to ensure sustained design improvements and field problem resolutions. * Saved over $150K in model development costs in collaboration with in-house analysis and testing teams. Developed thermo-mechanical coupled model is able to predict delamination failure due to heat generation in rubber composite subjected to repeated mechanical loading. * Reduced analysis costs over 65% by evaluating alternative FEA analysis software and spearheaded use of 64bit multi-core windows machines for the analysis. Research Scientist, Army High Performance Computing Research Center, Minneapolis, MN., 01/2003 - 10/2005 Managed collaborative research projects on advanced material modeling, electromagnetic calculations and rigid flexible multi-body application software used by the Army for the equipment acquisition. * Maximized modest budget of $90K to develop new application software and transfer technology to the Army that resulted in securing further funding for the research. * Designed and developed new software based on wavelets for radar cross section prediction and new data-mining based algorithm for structural health monitoring for civil structures. SKILLS Linear, Non-linear, Coupled-physics, Structures, Thermal, Dynamics, CFD, EM, Abaqus, Comsol, Ansys, LS-DYNA, Solidworks, Proe/Engineer, Matlab, LabVIEW, C, C++, Python, Microsoft office, MIL standards, ASTM standards, GD&T. EDUCATION PhD, Mechanical Engineering (major), Computer Science (minor), University of Minnesota, 2001. SELECTED TECHNICAL PUBLCATIONS * R. Kanapady and R. Adib, "Applications of Modeling and Simulations with Probabilistic Method to Predict Reliability at High Confidence Level", Annual Reliability and Maintainability Symposium, San Jose CA, January 2010. Microsoft Word Resume Available on Request